2_-_Lincoln_Electric_K5336-5.pdf
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- Welding Equipment
- Solicitation number
- 2027-IFB-002
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- Maricopa County, Arizona
About this file
This is a product specification document for Lincoln Electric welding equipment, specifically detailing the Flextec/DLF-82 Ready-Pak welding systems designed for educational and fabrication shop applications in Arizona. The document provides comprehensive technical specifications for four Ready-Pak package options: the Flextec 350XP/DLF-82, Flextec 500X/DLF-82, Flextec 350X PowerConnect/DLF-82, and Flextec 350X PowerConnect/DLF-82 Education Ready-Pak. These systems are complete MIG welding solutions that ship fully assembled on pallets and are operational within minutes of delivery. The power sources range from 350A to 500A rated output at 60% duty cycle, with input voltage options from 200V single/three-phase to 575V three-phase, accommodating various facility electrical configurations. The DLF-82 wire feeder supports solid wire diameters from 0.023 to 1/16 inch and cored wire from 0.030 to 5/64 inch, with wire feed speeds ranging from 50 to 800 ipm.
The document includes detailed specifications for all system components, including power sources weighing between 82 and 136 pounds, the wire feeder unit at 43 pounds, and an extensive list of compatible accessories and optional equipment such as drive roll kits, control cables, gun adapters, and general options like wire straighteners and protective covers. Lincoln Electric provides an industry-leading five-year standard warranty covering parts and labor with a streamlined claims process. The systems are engineered with operator-focused controls, synergic CV-MIG and pulsed MIG capabilities, and advanced features including memory presets, adaptive arc technology, and customizable weld parameter limits. Welding wire and shielding gas must be ordered separately. The document explicitly states that Lincoln Electric's responsibility is limited to manufacturing and selling equipment, with customers retaining sole responsibility for product selection, specifications, and application requirements.
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FAB SHOP WELDING SYSTEM
FLEXTEC® / DLF - 82 READY-PAK®
The Flextec / DLF Ready-Pak welding systems are the ideal shop solutions for MIG welding applications. Designed to combine the latest welding innovation with easy, operator-focused control features, these complete welding systems deliver the benchmark of simplicity and performance.
Tailored to be shop-floor focused, these systems are easy to order, easy to setup, and easy to operate - providing fab-shops a reliable, field-proven welding system that comes ready to weld, and ready to perform.
Publication E8.13 | Issue Date 10/25 ©Lincoln Global Inc. All Rights Reserved. All trademarks and registered trademarks are the property of their respective owners.
www.lincolnelectric.com
THE COMPLETE FAB SHOP SYSTEM Processes » CV-MIG, Pulsed MIG, CV-FCAW-G
Applications » Fabrication Shops Welding Production Facilities Education and Training Facilities
Output »
Product Numbers » K5335-1 -Flextec 350XP / DLF-82 Ready-Pak
K3608-5 - Flextec 500X / DLF-82 Ready-Pak
K5336-4 - Flextec 350X PowerConnect® / DLF-82 Ready-Pak
K5336-5 - Flextec 350X PowerConnect / DLF-82 Education Ready-Pak
Shown: K5335-1 Flextec 350XP / DLF-82 Ready-Pak
DLF-82 WIRE FEEDER
ENHANCED WIRE DRIVE SYSTEM
FLEXTEC / DLF - 82 READY-PAK | [ 2 ]
» Straightforward Ordering & Set-up Flextecs are now compatible with Lincoln Electric’s DLF-82 digital wire feeder and combined into flexible packages designed for simple ordering, shipping, and setup. Ready-Pak options ship assembled and ready to weld in minutes.
» Intuitive, Operator-Focused Controls Simple power source and wire feeder controls provide easy operation, allowing operators to quickly dial-in the system.
» Optimized Arc Performance Intelligent features such as synergic CV-MIG and Pulsed MIG, along with Auto Settings optimize arc performance for low spatter and improved arc control
» Reliable Design Built on Lincoln Electric’s proven Flextec and LF wire feeder platforms, these systems deliver field-proven reliability, backed by trusted industry expertise and support.
KEY FEATURES
1. Bright digital displays for preset WFS/voltage and actual current/ voltage
2. Set up screen for optimum process selection and system settings
3. Weld Mode / Menu selector encoder push button
4. Gun connector (5-pin)
5. Wire reel stand accommodates up to 60-lb spools.
6. Gas purge / trigger interlock - Electronic trigger lock allows for less fatigue during long welds
7. Cold feed for safe loading of wire
8. Memory selection - easily recall up to 4 different weld schedules
MAXTRAC® Wire Drive System The field-proven MAXTRAC wire drive system is a standard feature on DLF-82 wire feeders and provides improved wire feeding performance.
• Patented design for simple, tool-less setup
| • | Split wire guides provide full wire support and |
| helps eliminates bird nesting. |
| • | Convenient, single drive-roll tension adjustment |
| with visual scale |
| • | Interchangeable brass gun connection for optimal |
| arc stability |
FLEXTEC / DLF - 82 READY-PAK | [ 3 ]
FLEXTEC / DLF-82 SYSTEM - ADVANCED FEATURES
FLEXTEC POWER SOURCES
Synergic Control - Let the system know the wire type, diameter and shielding gas. From there one knob (WFS) is the only adjust-ment that is needed. For hotter or faster welds, choose higher WFS, for cooler or smaller welds, choose lower WFS. The system does the rest.
Pulsed MIG Modes - Helps reduce spatter for more productivity, minimize fume, and offer a wider operating range for improved weld puddle control and easier out-of-position welding.
Adaptive Arc - When using the pulsed MIG process, small changes to contact tip to work distance (CTWD) will not affect the bead shape as the adaptive arc works to keep the arc length constant.
Auto Settings - Automatically adjust settings based on workpoint for improved performance and less guesswork.
• Run-in Speed - For smooth starts and reduced spatter
• Pre Flow, Post Flow, Burn Back Timers - For additional weld shielding and quality
• Starting Procedure - Helps provide extra wetting when needed at the beginning of the weld
• Crater Fill - Helps reduce crater at the weld end
Arc Control - Options to fine tune the arc with Pinch/Inductance and Pulse Frequency.
Memory Presets - Save up to 4 custom weld settings and quickly recall based on your application.
Gun Trigger Memory Recall - Easily change between saved weld settings (such as tack settings and weld settings) right at the weld gun, no need to go back to the welder.
Weld Parameter Limits - Customized high & low limits for WFS, V/ Trim, and Arc Control to help increase process control and reduce accidental parameter changes.
Weld Mode Lock Out - Customize the weld mode options available to select (ie, only .045 carbon steel pulse, only .035 stainless CV, etc)
PIN Lockout - Restrict system / parameter changes and reduce chance of accidental changes.
Built for the Fab Shop.
Flextec industrial multi-process welders provide the ideal combination of simplicity, flexibility, and reliability to handle all of your fabrication needs
| • | Simple, easy-to-use interface. With the Flextec / DLF |
| system, all control is transferred to the DLF wire feeder. | |
| • | Flexible, multi-process capabilities |
| • | Reliable, rugged design with trayed and potted pc boards |
| to withstand the harshest fab shop environments | |
| • | Smart Fans run only as needed to reduce energy usage |
| • | Industry-Leading Warranty – 5 years of full coverage, |
| including parts and labor, with a fast, streamlined claims process |
For more information on the Flextec 350XP or Flextec 350X Power Connect - view literature E5.109 For more information on the Flextec 500X - view literature E5.108
*Basic pulse modes only. Pulse on pulse Aluminum is not included and the DLF feeder supports only a push gun.
TIME
W
EL
D
IN
G C
U R
R
EN
T
Background
Peak
Ramp Up Tail Out
Step Off
PULSE FREQUENCY
Low Heat (Background)
High Heat (Peak)
TIME
W
EL
D
IN
G C
U R
R
EN
T
Background
Peak
Ramp Up Tail Out
Step Off
PULSE FREQUENCY
Low Heat (Background)
High Heat (Peak)TIME
W
EL
D
IN
G C
U R
R
EN
T
Background
Peak
Ramp Up Tail Out
Step Off
PULSE FREQUENCY
Low Heat (Background)
High Heat (Peak)
Pulsed MIG
Flextec / DLF-82 Weld Modes
Non-Synergic
FCAW-S
FCAW-G
GMAW (MIG)
MCAW (Metal Core)
Flextec 350XP / 350X PC Flextec 500X
Synergic CV
Steel .030-.045 .030-1/16
Stainless Steel .030-.045 .030-1/16
Aluminum .035-1/16 .035-1/16
Metal Core .045-.052 .045-1/16
Synergic Pulsed*
Steel .035-.052 .035-1/16
Stainless Steel .035-.045 .035-1/16
Aluminum .035-1/16 .035-1/16
Metal Core .045-.052 .045-1/16
INDUSTRY LEADING
5-YEAR
STANDARD
WARRANTY
FLEXTEC / DLF - 82 READY-PAK | [ 4 ]
READY-PAK PACKAGES
Ready-Pak® packages comes assembled, shipped on a pallet, and ready to weld in minutes. Welding wire and shielding gas must be ordered separately.
Description Part Number Flextec 350XP DLF-82 Ready-Pak
Flextec 500X / DLF-82 Ready-Pak
Flextec 350X PowerConnect / DLF-82 Ready-Pak
Flextec 350X PowerConnect / DLF-82 Education Ready- Pak
Ready-Pak Part # K5335-1 K3608-5 K5336-4 K5336-5
Rated Duty Cycle 350A @60% 500A @ 60% 350A @60% 350A @60%
Input Voltage 380-575V 3-Phase 380-575V 3-Phase 200-575V, 1/3-Phase 200-575V, 1/3-Phase
Flextec 350XP K4272-2 •
Flextec 350X PowerConnect K4273-2 • •
Flextec 500X K3607-1 •
DLF-82 Bench Model K5282-3 • • • •
Magnum® Pro Curve HDE 350, 045 15ft. Ready-Pak
K4532-2-10-45 • • • •
.035-.045 Reversible Drive Roll Kit KP1505-1 • • • •
DLF Wire Reel Stand (60-lb) K5284-1 • • • •
Inverter and Wire Feeder Cart K3059-4 • • • •
Flowmeter/Regulator, 355-2AR-580110
3100211 • • • •
Locking Foot Kit (Flextec 350X)
K4424-1 • • •
DLF-Feeder Cart Mounting Bracket K5395-1 • • • •
Work/Power Lead Package (Tweco® to Lug/Gc500)
K1803-2 • • •
Power Lead 3/0 Lug to Lug 10 Ft. K1842-10 •
Work Lead 10ft W/ Ground Clamp Lug to Lug
K2149-1 •
Foot Kit (Flextec 500x) K3056-2 •
Caliber™ 17 Tig Torch - Flex/Valve, 12.5
K4841-17FV-1 •
Tweco Style Cam Lock Adapter, 17 Series
K960-4 •
Foot Amptrol 12 Pin K870-2 •
Electrode Holder #2, Tweco to EH200 15 Ft.
K5161-2-15 • jsustrate Highlight jsustrate Highlight jsustrate Highlight jsustrate Highlight jsustrate Highlight jsustrate Highlight jsustrate Highlight jsustrate Highlight jsustrate Highlight jsustrate Highlight jsustrate Highlight jsustrate Highlight jsustrate Highlight jsustrate Highlight jsustrate Highlight jsustrate Highlight jsustrate Highlight jsustrate Highlight jsustrate Highlight jsustrate Highlight jsustrate Highlight jsustrate Highlight jsustrate Highlight jsustrate Highlight
FLEXTEC / DLF - 82 READY-PAK | [ 5 ]
DRIVE ROLL KITS
CONTROL CABLES
FEEDPLATE GUN ADAPTERS
Wire Diameter Solid Wire (V-Groove) Cored Wire (Knurled) Aluminum (U-Groove)
.023-0.030 KP1696-030S - -
0.035 KP1696-035S KP1697-035C KP1697-035A
.035 /.045 KP1696-1 - -
0.040 KP1696-2 - KP1695-040A
.045 KP1696-045S KP1696-045C
3/64 - - KP1695-3/64A
0.052 KP1696-052S KP1697-052C -
1/16 KP1696-1/16S KP1697-1/16C KP1695-1/16A
.068-.072 KP1697-068 -
5/64 KP1697-5/64 -
Drive roll kits include drive rolls and wire guides.
An 8ft control cable is included and integrated into the DLF wire feeder. For longer lengths choose a 5-pin digital ArcLink cable extension
Solid Wire (V-groove) KP1696-045S shown
Cored Wire (Knurled) KP1697-045C shown
Aluminum (U-Groove) KP1695-3/64A shown
Product Name
Product Number Description Connection Use
Length ft (m)
ArcLink Control Cables K1543-8 Standard ArcLink® Cable Male 5-pin to Female 5-pin ArcLink® compatible Power Wave®, Power Feed®, and Flextec® systems
8 (2.4)
K4483-8 Ext-Flex ArcLink® Cable
K4483-16 16 (4.9)
K4483-25 25 (7.6)
K4483-50 50 (15.2)
K4483-100 100 (30)
K3344-1 K3345-1 (Included) K3346-1 K3347-1 K3348-1 K3349-1
Lincoln Electric
Compatible gun connector kit K466-1 K613-1 K613-6 K466-8
Tweco® #2 - #4
Compatible gun connector kit K466-10 K466-2 K466-6
Tweco® #5
Compatible gun connector kit K613-7 K613-2
Miller® guns
Compatible gun connector kit K466-3 K613-3
OXO® guns
Also requires K3345-1 Adapter
Magnum® Fast-Mate™
Compatible with single and dual procedure guns.
Also requires K3345-1 Adapter
Tweco® is a registered trademark of Victor Technologies.
Miller® is a registered trademark of Miller Electric Mfg. Co.
Oxo® is a registered trademark of Miller Electric Mfg. Co.
GENERAL OPTIONS
Inlet Bushing, Quick Connect Style Quick connect bulk conduits Order K3929-1
Wire Straightener Straightens wire for the better, smoother feeding.
Order K1733-1
60C Coil Adapter 50-60 lb (22.7-27.2 kg) coil adapter for 2 inch spindles Order K1504-1
Lift Bail Insulated lift bail for suspending the wire feeder.
Order K3341-1
Protective Wire Spool Cover Protective wire spool cover.
Order K1634-4 for use with 30-40 lb.
(13.6-18.1 kg) spools K3340-1 for use with 50-60 lb (22.7-27.2 kg) spools.
Shielding Gas Filter Protects the gas solenoid and gun from contaminants.
Order KP3103-1
C U S T O M E R A S S I S TA N C E P O L I C Y
The business of Lincoln Electric is manufacturing and selling high quality welding equipment, automated welding systems, consumables, and cutting equipment. Our challenge is to meet the needs of our customers, who are experts in their fields, and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or technical information about their use of our products. Our employees respond to inquiries to the best of their ability based on information and specifications provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment, or to provide engineering advice in relation to a specific situation. Accordingly, Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information or communications. Moreover, the provision of such information or technical information does not create, expand, or alter any warranty on our products. Any express or implied warranty that might arise from the information or technical information, including any implied warranty of merchantability or any warranty of fitness for any customers’ particular purpose or any other equivalent or similar warranty is specifically disclaimed.
Lincoln Electric is a responsive manufacturer, but the definition of specifications, and the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer.
Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.
For best welding results with Lincoln Electric® equipment, always use Lincoln Electric consumables. Visit www.lincolnelectric.com for more details.
PRODUCT SPECIFICATIONS - POWER SOURCE
Product Name
Product Number
Input Power
Rated Output: Current/ Voltage/Duty Cycle
Input Current @ Rated Output
Output Range
Dimensions H x W x D inches (mm)
Weight lbs (kg)
Flextec 350XP K4272-2 380/460/575 3-Phase 50/60 Hz
350A/34V/60% 300A/32V/100%
25/28/22 21/23/23
5-425A 17 x 13 x 24 (432 x 330 x 609)
82 (37.1)
Flextec 350X PowerConnect k4273-2 200-208/220- 230/380- 415/460/575 3-Phase 50/60 Hz
350A/34V/60% 300A/32V/100%
45/40/23/19/15 37/33/19/16/13
84 (38.1)
380-415/460/575 1-Phase 50/60 Hz
350A/34V/60% 300A/32V/100%
39/32/26 32/26/22
200-208/220-230 1-Phase 50/60 Hz
300A/32V/60% 270A/31V/100%
62/56 54/48
Flextec 500X K3607-1 380/460/575/ 3-Phase 50/60 Hz
500A/40V/60% 450A/38V/100%
39/31/31 33/27/27
5-500A 18.8 x 14 x 27.5 (477 x 356 x 699)
136( 62)
PRODUCT SPECIFICATIONS - WIRE FEEDER
Product Name
Product Number
Input Power
Rated Output: Current/ Voltage/Duty Cycle
Solid Wire Diameter Ranger
in. (mm)
Cored Wire Diameter Range In. (mm)
Wire Feed Speed Range: ipm (m/min)
Dimensions H x W x D inches (mm)
Weight lbs (kg)
DLF-82 K5282-3 40 VDC 500A @ 100%
600A @ 60%
0.023 - 1/16 (0.58 - 1.6)
0.030 - 5/64 (0.76 - 1.98)
50-800 (1.3 - 20.3)
15.9 x 12.0 x 25.6 (403 x 305 x 320)
43 (19.5)
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