1-_Lincoln_Electric_K4342-1.pdf

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Welding Equipment
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2027-IFB-002
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Maricopa County, Arizona

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This is a product specification document for Lincoln Electric welding equipment in support of an Arizona educational institution's welding program. The document provides detailed technical specifications and features for the Aspect 230 TIG Welder series, which are inverter-based arc welding power sources designed for TIG and stick welding applications. The Aspect 230 line includes both AC/DC and DC models (product numbers K4340-1, K4341-1, K4342-1, K4346-1, and K4347-1) with maximum output capabilities of 230 amps, enabling welding of materials up to 1/4 inch thickness. The equipment features advanced technology including Intellistart, PowerConnect, and AC Auto Balance capabilities, along with memory settings that allow customization and storage of up to nine specific welding procedures. The machines are rated for 35 percent duty cycle at maximum output and are IP23 rated for harsh environments, making them suitable for educational settings.

The Aspect 230 models are available in base configurations and packaged one-pak systems that include torches, cooling systems, and accessories to support comprehensive welding training. Key specifications indicate input power flexibility ranging from 120V single-phase to 460V three-phase at 50 or 60 hertz, with rated output currents varying from 110 to 230 amps depending on voltage configuration and duty cycle requirements. Recommended accessories include water coolers, TIG torches in multiple amperage ratings, foot and hand amptrol controls, cable covers, regulators, and consumables kits. The document emphasizes Lincoln Electric's commitment to quality through ISO-certified manufacturing and directs customers to the company website for updated product information and additional details on consumables and parts compatibility.

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Publication E3.118 | Issue Date 010/19 © Lincoln Global Inc. All Rights Reserved www.lincolnelectric.com

Shown:

Aspect 230 AC/DC (K4340-1) and

Aspect 230 DC (K4346-1)

THE CONSISTENCY YOU WANT, THE PERFORMANCE YOU NEED.

ASPECT® 230 TIG WELDER

Processes »

GTAW, SMAW

Applications » Shipbuilding, Aerospace, Advanced Motorsports, Nuclear, Production Fabrication

Output »

Input »

Product Number »

K4340-1Aspect 230 AC/DC
K4346-1Aspect 230 DC

The Aspect 230 TIG Welder is an inverter based arc welding power source optimized for AC/DC TIG and Stick Welding. A true professional’s choice with advanced waveforms, full sequencer, and pulse controls this machine will deliver the arc you need. All of the features you want can be easily customized to your application and saved in the available memory settings. TIG weld like a champion with the new Aspect 230 AC/DC and DC machines.

KEY FEATURES

[ 2 ] | Aspect® 230 AC/DC and Aspect®230 DC

PERFORMANCE

Exceptional Arc Response and Stability

• With up to 230 amps of maximum output, you can TIG weld up to 1/4 in. (6.4 mm)

•Maximize productivity and spend more time welding with a rated 35%
duty cycle at 230 amps
•Advanced aluminum controls, AC Auto Balance technology, pulse, frequency, and
additional waveforms

• Portable, lightweight and easy to transport

• IP23 rated for harsh environments

KEY FEATURES

»Intellistart™ Technology
Automatically provides softer starts and

minimal distortion on thinner materials and hotter starts required for thicker materials

»PowerConnect® Technology
Automatically adjusts to input power from

120-460V, 50 or 60 Hz, single or three phase

»AC Auto Balance® Technology
Automatically provides optimal mix of

cleaning and penetration when welding aluminum

»Memory Capability
The memory function allows saving up to

9 specific welding procedures

»Fan-As-Needed
The cooling fan operates only when needed

to assure proper cooling of the machine

»Green Mode
Ability to put machine in standby mode

after 10 minutes of inactivity to reduce power consumption

»Cooler Power Supply
Built-in Cooler Power Supply comes

standard on all models

[ 3 ] | Aspect® 230 AC/DC and Aspect®230 DC

SYSTEM SELECTION

ASPECT 230 PACKAGES

Product Name Product Number

Aspect 230 AC/DC Water-Cooled One-Pak®

(K4342-1)

Aspect 230 AC/DC Air-Cooled One-Pak

(K4341-1)

Aspect 230 DC Air-Cooled One-Pak

(K4347-1)

Aspect 230 AC/DC K4340-1 • •

Aspect 230 DC K4346-1 •

Cart K4441-1 •

Cool Arc® 22 K3475-1 •

Foot Pedal K870 • • •

Expendables kit for PTW-18 and PTA-26 KP509 • •

Gas Lens Kit for PTW-20 KP2414-1 •

Air Cooled TIG Torch 200A PTA-26 25 FT FLEX HEAD K1783-10 • •

Water Cooled TIG Torch PTW-20 250A 25FT K1784-4 •

Low Conductivity Coolant KP4159-1 •

Zippered Cable Cover (25 Foot) K918-4 •

Regulator With Flow Gauge and Hose Kit 3100211 • • •

Ground Clamp Set w/ 15 foot cable K1803-3 • • •

Torch Twist Mate™ Connector K1622-5 •

Torch Twist Mate Connector ASM K1622-3 • •

• Included(1) Two Quick Connect Fittings are Required jsustrate Highlight jsustrate Highlight jsustrate Highlight jsustrate Highlight jsustrate Highlight jsustrate Highlight jsustrate Highlight jsustrate Highlight jsustrate Highlight jsustrate Highlight jsustrate Highlight jsustrate Highlight

1. Polarity Select

2. Process Select

3. Output Control

4. AC Wave Shape Control

5. Sequencer

6. Sequencer Control

7. Pulse Sequencer

8. Voltage Display

9. Status Lights

10. Amperage Display

11. Memory Display

12. Memory Selection

13. Exit Menu Button

14. Control Knob

[ 4 ] | Aspect® 230 AC/DC and Aspect®230 DC

KEY CONTROLS

6 7

8 9 10 11

[ 5 ] | Aspect® 230 AC/DC and Aspect®230 DC

KEY CONTROLS

18171615

19222021

15. Electrode Connector

16. 15V DC Supply

17. 6-Pin Remote Receptacle

18. Work Connector

19. Input Power Cord

20. Power Switch

21. Gas Solenoid Input

22. 9-Pin Water Cooler Connection

[ 6 ] | Aspect® 230 AC/DC and Aspect®230 DC

QUALITY AND RELIABILITY

AC WAVE SHAPE CONTROLS

Setting Range Results

AC Frequency 40-400 Hz A lower frequency results in a wider bead A higher frequency results in a more focused bead

AC Balance Control 35-99% (EN%) A lower AC Balance (EN%) results in an arc with increased cleaning action

A higher AC Balance (EN%) results in an arc with higher penetration

Electrode Positive (EP) and Negative Offset (EN)

2-230 Amps EP A higher Electrode Positive (EP) current value results in intensified cleaning action

2-230 Amps EN A higher Electrode Negative (EN) current value results in intensified penetration

AC WAVE FORMS

Setting Results

Soft Square Increased puddle control

Sine A soft sounding arc

Square Faster travel speeds

Triangular Reduced heat input on thinner materials. Also provides for better cleaning on anodized applications

PULSE FUNCTIONS

Setting Range Results

AC Pulse Frequency 0.1-25% of AC output frequency setting in pulses per second

Alternating the current between peak and background helps better manage heat input and minimize material distortion

Provides for better arc control and faster freezing for uphill welding

Helps moderate filler metal deposition at low pulse frequencies (less than 10 pulses per second)DC Pulse Frequency 0.1-2,000 pulses per second

[ 7 ] | Aspect® 230 AC/DC and Aspect®230 DC

RECOMMENDED ACCESSORIES

GENERAL OPTIONS

Foot Amptrol™ for TIG welding.

The Foot Amptrol energizes the output and controls the output remotely. The Foot Amptrol connects directly to the 6-pin remote control connector.

Order K870

Hand Amptrol™ for TIG welding.

The Hand Amptrol energizes the output and controls the output remotely. The Hand Amptrol connects directly to the 6-pin remote control connector.

Order K963-3

Arc Start Switch Energizes the output for TIG welding if remote output control of the amperage is not desired.

It allows on/off TIG welding at the amperage set by the Current Control on the control panel.

Order K814

Cool Arc 22 Water Cooler Attaches underneath the Aspect 230 AC/DC welder and electrically connects to the Aspect 230 AC/DC. This smart cooler runs only when needed and shuts off welding if coolant flow is interrupted.

Order K3475-1

TIG Inverter Cart Holds the Aspect 230 AC/DC welder, the Cool Arc 22 cooling system and all accessories.

Features low lift bottle loader and drawer for convenient storage.

Order K4441-1

Zippered Cable Cover, 12.5 ft. (3.8 m) Protects torch cables in high abrasion applications.

Order K918-1

Zippered Cable Cover,

25.0 ft. (7.6 m) Protects torch cables in high abrasion applications. Regulator with Flow Gauge and Hose Kit (3100211) Order K918-4

TIG-Mate™ 17 Air Cooled TIG Torch Starter Pack One complete easy-to-order kit packaged in its own portable carrying case. Includes:

PTA-17 torch, parts kit, Harris® flowmeter/regulator, 10 ft. gas hose, Twist Mate adapter, work clamp and cable.

Order K2266-1

Magnum® TIG Torches The following standard Magnum TIG torches may be used with the Aspect 230 AC/DC welder.

Order:

K1782-1 for PTA-17 12.5 ft. (3.8 m) Air-Cooled 150A

K1782-3 for PTA-17 25 ft. (7.6 m) Air-Cooled 150A

K1782-14 for PTA-17 12.5 ft. (3.8 m) Air-Cooled 150A Ready-Pak®

K1783-1 for PTA-26 12.5 ft. (3.8 m) Air-Cooled 200A

K1783-3 for PTA-26 25 ft. (7.6 m) Air-Cooled 200A

Water-Cooled Torches (The Cool Arc 22 is required)

Order K1784-3 for PTW-20 Water-Cooled

12.5 ft. (3.8 m) 250A

K1784-4 for PTW-20 Water-Cooled 25 ft. (7.6 m) 250A

Twist Mate Adapter Adapter needed for K4168-2 and K1784-3 and K1784-4 torches Order K1622-5

NOTE: Each torch requires a Twist-Mate Adapter, collets, collet bodies, and nozzles and are not included and must be ordered separately.

Gas Lens Parts Kit

Order KP2414-1 for PTA-9 and PTW-20 Series Torches

Magnum Parts Kit

Order KP508 for PTA-17 Series Torches

Order KP509 for PTW-18 and PTA-26 Series Torches

Order KP510 for PTW-20, 20H-320-25R Series Torches

Work Lead Clamp with Twist Mate Plug, 15ft. (4.6 m) Order K1803-3

Low Conductivity Coolant (1 gal) Order KP4159-1

Twist Mate Adapter for PTA-26 TIG Torch Order K1622-3

Twist Mate Adapter for PTA-17 TIG Torch Order K1622-1

The Lincoln Electric Company 22801 St. Clair Avenue • Cleveland, OH • 44117-1199 • U.S.A.

www.lincolnelectric.com

For best welding results with Lincoln Electric equipment, always use Lincoln Electric consumables. Visit www.lincolnelectric.com for more details.

Manufactured at a facility with certified ISO Quality and Environmental Management Systems.

C U S T O M E R A S S I S TA N C E P O L I C Y

The business of The Lincoln Electric Company® is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or implied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers’ particular purpose is specifically disclaimed.

Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.

Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.

All trademarks and registered trademarks are the property of their respective owners.

PRODUCT SPECIFICATIONS

Product Name

Product Number

Input Power Voltage/Phase/Hertz

Rated Output: Current/ Voltage/Duty Cycle

Input Current @ Rated Output

Output Range H x W x D in (mm)

Net Wt.

lb (kg)

Aspect 230 AC/DC

Base Model K4340-1 120/1/50/60 or 208/230/460/1/3/50/60

120/1/50/60:

110A/100%/14.4V 125A/60%/15V 150A/35%/16V

208/230/460/1/3/50/60:

160A/100%/16.4V 190A/60%/17.6V 230A/35%/19.2V

21A

11A @ 208V 10A @ 250V 5A @ 460V

120V:

2-150A TIG

208/230/460V:

2-230A

16.5 x 9.7 x 19.9 (419 x 246 x 506)

50.5 (22.9)

Water-Cooled One-Pak K4342-1 46.5 x 22 x 24 (1118.1 x 558.8 x 609.6)

(96.2)

Air-Cooled One-Pak K4341-1 16.5 x 9.7 x 19.9 (419 x 246 x 506)

(35.8)

Aspect 230 DC

Base Model K4346-1 120/1/50/60

208/230/460/1/3/50/60

120/1/50/60:

110A/100%/14.4V 125A/60%/15V 150A/35%/16V

208/230/460/1/3/50/60:

160A/100%/16.4V 190A/60%/17.6V 230A/35%/19.2V

21A

11A @ 208V 10A @ 250V 5A @ 460V

120V:

2-150A TIG

208/230/460V:

2-230A

16.5 x 9.7 x 19.9 (419 x 246 x 506)

46.5 (21.1)

Air-Cooled One-Pak K4347-1 75 (34.02)

File details come from the government source that posted it. Updated .