Amend_0001_Atch_1_Example_Comissioning_0001.pdf

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Attached to
GPNC Replace Water Heating System Federal contract opportunity
Solicitation number
140F0121R0031
Issued by
Department of the Interior Fish and Wildlife Service

About this file

This submittal package includes commissioning test plans and test and balance reports for the chilled water system replacement at the Great Plains Nature Center. The submittal contains draft commissioning test plans and verification forms for the central plant chilled water equipment, including chilled water pumps, temperature control valves, chillers, and differential pressure and temperature sensors. Test and balance data sheets are also included, reporting pump and chiller data from performance tests. The submittal package was prepared according to specification section 230800 for the chilled water system replacement project at the Great Plains Nature Center in Wichita, Kansas under Solicitation 140F0121R0031 from the Department of the Interior Fish and Wildlife Service.

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Other files attached to GPNC Replace Water Heating System, newest first.
File Type Posted
Sol_140F0121R0031_Amd_0002.pdf PDF
Sol_140F0121R0031_Amd_0001.pdf PDF
Atch 4 GPNC Water Heating System DBA Det Wage Rate.pdf PDF
Sol_140F0121R0031.pdf PDF
Atch 3 GPNC Water Heating System Submittal List.pdf PDF
Atch 2 GPNC Heating Water System Drawings.pdf PDF
Atch 5 GPNC Water Heating System Past Perf Quest.doc DOC document
Atch 1 GPNC Heating Water System Specs.pdf PDF

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U.S. FISH & WILDLIFE SERVICE

Mountain-Prairie Region 6

TRANSMITTAL OF SHOP DRAWINGS, EQUIPMENT DATA, MATERIAL, SAMPLES,

MANUFACTURER’S CERTIFICATES OF COMPLIANCE FOR REVIEW.

ONLY ONE SPECIFICATION SECTION NUMBER ALLOWED PER SUBMITTAL TRANSMITTAL.

Date Submittal No.

11/11/2020 010

Section I (Contractor) CONTRACTOR SHALL EXPLICITLY INDICATE ANY REQUESTED DEVIATIONS OR SUBSTITUTIONS FROM THE CONTRACT REQUIRMENTS.

To: From:

Previously Submitted on Transmittal No._N/A_________ Ann Erin Mercer

US Fish & Wildlife Service Project Manager Region 6-Division of Engineering 134 Union Blvd., Lakewood, CO P: 303.236.7917

Emilio Gonzalez / Senior Engineer 4600 East Washington Street Suite 600 Phoenix, Arizona P: 480-286-8417 E: Emilio.gonzalez@woodplc.com

Contract No.:

Project and Location:

Chilled Water System Replacement Great Plains Nature Center 6232 East 29th St N #2200 Wichita, KS 67220

It e m

N o

Description (Include Brand or Manufacturer’s Name)

Identify Submittal

No. of Copies

Contract Specification

Para. No.

Contract

Drawing No.

Reg’n Engr Use Only

Action Code*

1 Commissioning Test Plan and TAB Verification Form Draft Forms 1 230800.1.5

Test Reports 1 230800.1.5

Field Reports 1 230800.1.5

Name:

(Contractor Project Manager) Contractor certifies he has reviewed the plans and specifications, the submittal is in accordance with the contract documents or deviations are clearly identified; individual product characteristics and assemblies have been coordinated with actual field conditions; systems are complete; system and system components can be installed and will function as intended.

Comments: Date Received:

Reviewed By: Signature: Approving Authority: COR - COTR Date:

Action Codes:

A - Approved as Submitted B - Approved As Noted -

Resubmission Not Required

C - Revise & Resubmit - See Comments, Resubmission Required.

D – Rejected – See Comments, Resubmission Required

O - Other: __________________________ Distribution: Regional Engineer/Contract File Inspector’s File Contractor

FORM NUMBER R1-67, REVISED 10/93

Tim_Officer Cross-Out

Controls Test Plan

Project Name: Great Plains Nature Center – Chilled Water System Replacement

Wood Project Number: 3720192002

Date:

Time:

Systems Tested: Central Plant - Chilled Water

Equipment Tested: CHWP-1,2 / TCV-CH-1 EWT & LWT / TCV-1 (Bypass) / CH-1 / FMS-1

Test Participants:

Chilled Water Pumps

1. From BAS operator interface, enable CHWP-1 and confirm operation.

2. From BAS operator interface, enable CHWP-2 and confirm operation.

3. From BAS operator interface enable CHWP-1, then physically shut off CHWP-1 and,

a. Verify CHWP-2 starts.

b. Verify alarm at BAS operator interface for CHWP-1 not operational.

4. From BAS operator interface enable CHWP-2, then physically shut off CHWP-2 and,

a. Verify CHWP-1 starts.

b. Verify alarm at BAS operator interface for CHWP-2 not operational.

5. From BAS operator interface, enable CHWP-1, then physically turn on CHWP-1 and,

a. Verify alarm at BAS operator interface for CHWP-1 working in hand only.

6. From BAS operator interface, enable CHWP-2, then physically turn on CHWP-2 and,

a. Verify alarm at BAS operator interface for CHWP-2 working in hand only.

7. From BAS operator interface, enable CHWP-1 and confirm,

a. Maximum speed does not exceed maximum chiller flow rate for CH-1

8. From BAS operator interface, enable CHWP-2 and confirm,

a. Maximum speed does not exceed maximum chiller flow rate for CH-2

9. For CH-1 during scheduled occupancy, a call for cooling & outdoor temperature > 20°F confirm,

a. Minimum speed of CHWP-1 is equal to or greater than 30%.

10. For CH-1 during scheduled occupancy, a call for cooling & outdoor temperature > 20°F confirm,

a. Minimum speed of CHWP-2 is equal to or greater than 30%.

11. Upon CH-1 meeting all site demands confirm,

a. CHWP-1 remains in operation for an additional 5 minutes.

12. Upon CH-1 meeting all site demands confirm,

a. CHWP-2 remains in operation for an additional 5 minutes.

13. Physically (in hand) shut off CHWP-1 VFD and confirm,

a. CHWP-1 VFD fault alarm at BAS operator interface.

14. Physically (in hand) shut off CHWP-2 VFD and confirm,

a. CHWP-2 VFD fault alarm at BAS operator interface.

15. Verify weekly lead/lag rotation of pumps.

Temperature Control Valves

1. From BAS operator interface, enable TCV-1 (by-pass) and confirm operation.

Chiller

1. From BAS operator interface, command CH-1 on and confirm

a. Flow switches prove chilled water flow through chiller.

b. CH-1 operation.

2. From BAS operator interface, command CH-1 on, then physically (in hand) shut off CH-1 and,

a. Verify alarm at BAS operator interface.

3. Add HVAC system load and then confirm,

a. Alarm for +5°F > CH-1 supply temperature set point.

4. Reduce HVAC system load and confirm,

b. Alarm for 4°F < CH-1 supply temperature set point.

2. From BAS operator interface, command CH-1 on, then confirm,

a. Bypass valve is modulating to control the system differential pressure.

b. And maintaining minimum chiller water flow rate for the chiller.

5. Verify CH-1 Points / Alarms are mapped from Chiller Card.

Flow Meter

1. Operate CHWP-1, record flow value from FMS-1.

2. Operate CHWP-2, record flow value from FMS-1.

Verify Temperature Sensors

1. CH-1 inlets measured vs BAS operator interface.

2. CH-1 outlets measured vs BAS operator interface.

3. CH-2 inlets measured vs BAS operator interface.

4. CH-2 outlets measured vs BAS operator interface.

5. Ambient Air relative humidity.

6. Ambient Air temperature.

Differential Pressure Sensor

1. From BAS operator interface, enable CHWP-1 and confirm speed varies to,

a. Maintain system differential pressure (Adj.) so minimum flow is achieved at all equipment.

2. From BAS operator interface, enable CHWP-2 and confirm speed varies to,

a. Maintain system differential pressure (Adj.) so minimum flow is achieved at all equipment.

Issues Found / Resolved

Witnessed by (Print) Witnessed by Signature

Date

Test, Adjust and Balance (TAB)

HYDRONIC PUMP TEST SHEET

LOCATION UNIT NUMBER: CHWP-1

PUMP DATA TEST DATA READING

LOCATION SHUT OFF SUCTION PSI

SERVICE SHUT OFF DISCHARGE PSI

MANUFACTURER SHUT OFF DIFF PSI

MODEL NUMBER SHUT OFF FT HEAD

SERIAL NUMBER WIDE OPEN SUCTION PSI

MOTOR MANUFACTURER WIDE OPEN DISCHARGE PSI

NAME PLATE HP WIDE OPEN DIFF PSI

NAME PLATE MOTOR RPM WIDE OPEN FT HEAD

VOLTAGE / PHASE WIDE OPEN GPM

FL AMPS / SF BALANCED SUCTION PSI

DESIGN GPM BALANCED DISCHARGE PSI

DESIGN FT HEAD DIFFERENTIAL PSI

DESIGN IMPELLER (IN) BALANCED FT HEAD

REQ. NPSH BALANCED GPM

EFF / PF PUMP OFF PRESSURE PSI

FRAME VOLTAGE

AMPS

HERTZ

ACTUAL IMP DIA

HP / BHP

HYDRONIC PUMP TEST SHEET

LOCATION UNIT NUMBER: CHWP-2

PUMP DATA TEST DATA READING

LOCATION SHUT OFF SUCTION PSI

SERVICE SHUT OFF DISCHARGE PSI

MANUFACTURER SHUT OFF DIFF PSI

MODEL NUMBER SHUT OFF FT HEAD

SERIAL NUMBER WIDE OPEN SUCTION PSI

MOTOR MANUFACTURER WIDE OPEN DISCHARGE PSI

NAME PLATE HP WIDE OPEN DIFF PSI

NAME PLATE MOTOR RPM WIDE OPEN FT HEAD

VOLTAGE / PHASE WIDE OPEN GPM

FL AMPS / SF BALANCED SUCTION PSI

DESIGN GPM BALANCED DISCHARGE PSI

DESIGN FT HEAD DIFFERENTIAL PSI

DESIGN IMPELLER (IN) BALANCED FT HEAD

REQ. NPSH BALANCED GPM

EFF / PF PUMP OFF PRESSURE PSI

FRAME VOLTAGE

AMPS

HERTZ

ACTUAL IMP DIA

HP / BHP

CHILLER DATA (CH-1)

UNIT NUMBER

LOCATION

SERVICE

MANUFACTURER

MODEL NUMBER

SERIAL NUMBER

TONS

ELECTRICAL

VOLTAGE

R.L.A.

% LOADED

PERFORMANCE DATA

EVAPORATOR DESIGN ACTUAL

GPM

ΔP FT

ENT WATER TEMP ˚F

LVG WATER TEMP ˚F

CONDITIONS DESIGN ACTUAL

OUTSIDE AIR DB ˚F

OUTSIDE AIR WB ˚F

Submittal T10 Cover Sheet.pdf (p.1)
1b - Great Plains - Ctrl Plant Crtrls Check.pdf (p.2-3)
1b - Great Plains - Cx - TAB1.pdf (p.4)
1b - Great Plains - Cx - TAB2.pdf (p.5)
1b - Great Plains - Cx - TAB3.pdf (p.6)

File details come from the government source that posted it. Updated .