REVISED__2_Purchase_Description_-_Penetrant_Inspection_System.docx

CLIN 0001) Penetrant Inspection System - Quantity 1 EA Meet or exceed the following Essential Physical Characteristics:

Overall Characteristics

· Overall length of at least 45 feet, not to exceed 50 feet

· Unit will be assembled in a straight line layout

· 11 Stations consisting of Penetrant Station, Drain Station, Pre-Wash Station, Emulsifier Station, Post-Wash Station, Drain Station, Dryer Station, Rest Station, Dry Developer Station, Rest Station, and an Inspection Station. Station Characteristics listed below.

· Ability to accept parts weighing at least 100 pounds, and a minimum of parts 30 inches in length at all stations

· All stations will be connected with a roller grille between stations

· All stations must be compatible with the entire unit

· Quote shall include installation and set-up, with training of up to 5 individuals on use of the complete installed system.

· Must Meet or exceed Specifications listed in MIL-PRF-32531

· Class A – Unpowered tank

· Standard Form – Left to Right Processing

· Size 4 on all stations Station 1 - Penetrant Station Characteristics

· Designed for the use of the penetrant dip method

· Tank constructed of Stainless steel

· Manual controls to dip parts into penetrant tank

· Fitted with drain to allow for complete draining Station 2 – Drain Station

· Stainless steel drain pan

· Full Roller grille

· Fitted with drain to allow for complete draining Station 3 – Pre-Wash Station

· Powered by 115 VAC, 60Hz, Single Phase

· Tank constructed of Stainless steel

· Fitted with water temperature gauge, pressure regulator and gauge, wash gun and hose

· Fitted with drain to allow for complete draining Station 4 – Emulsifier Station

· Tank constructed with stainless steel

· Controls to lower parts into emulsifier station

· Air agitation system

· Fitted with drain to allow for complete draining

Station 5 – Post Wash Station

· Powered by 115 VAC, 60Hz, Single Phase

· Tank constructed of stainless steel

· Controls to lower part into wash station

· Fitted with water temperature gauge, pressure regulator and gauge, wash gun and hose

· LED UV-A Inspection Lamp

· Fitted with drain Station 6 – Drain Station

· Constructed of stainless steel

· Roller Grille Station 7 – Drier Station

· Powered by 480/240 VAC, 60 HZ, 3 PH

· Electrically heated with digital temperature controller

· Ability to maintain temperature of at least 150 degrees

· Safety shutoff at 180 degrees

· Controls or functions to limit humidity in chamber Station 8 – Rest Station

· Full roller grille Station 9 – Dry-Developer Station

· Powered by 115 VAC, 60Hz, Single Phase

· Pneumatic Vertically lifting doors with safety stops to prevent injury in event door opening device fails

· Adjustable automatic process cycle system

· Injector and Vacuum system Station 10 – Rest Station

· Full roller grille

· Dust pan Station 11 – Inspection Station

· Powered by 115 VAC, 60Hz, Single Phase

· Fully enclosed with flame retardant curtains

· Handheld UV Lamp with a minimum of 5,000 μW/cm2 irradiance at 15 in

· Mounting bracket for UV Lamp

· White lights mounted in inspection station

· Ventilation fan with light proof enclosure