Wire_Mold_Spec_Sheet.pdf

WIREMOLD®

Steel Raceway

Innovative Raceway Profile Provides Increased Wiring Capacity Available Factory Prewired

Wiremold introduces the next generation in innovative surface raceway systems. The new DS4000® Series Raceway provides an aesthetically and functionally superior alternative to existing raceway profiles.

DS4000 Series Raceway is a dual service steel raceway, with twin covers and a built-in divider that provides full isolation of services. Because of the innovative features and fittings, this raceway saves on installation time, costs less to specify, and provides 1/3 more wiring capacity than conventional box-style raceway profiles.

With its increased capacity and unique downward-facing activation capabilities, DS4000 Series Raceway is an ideal solution for any commercial, institutional, or industrial application requiring a high capacity metal raceway.

DS4000™ Raceway in a contemporary office environment.

ED1444R4 – Updated October 2013 – For latest specs visit www.legrand.us/wiremold

DS4000™ Series Raceway prewired with streamlined downward facing power and data activations.

Sectioned view illustrating internal crossover capability, allowing adjacent downward facing power and data activations. Raceway profile meets or exceeds EIA/TIA bend radius requirements.

DataPower

Compatible with A/V devices.

SYSTEM

n Innovative profile. Accommodates greater wiring capacity and has a more aesthetic appearance than conventional box-shaped profiles. Design allows for more efficient use of raceway capacity and provides 1/3 more wiring capacity than conventional raceways including Wiremold 4000 Series™ Raceway.

n Adaptable fittings. Reduces the number of SKUs required for inventory making DS4000™ Series Raceway easier to specify, order, and inventory.

n Ease of installation. DS4000™ Raceway systems can be installed by a single installer, reducing installation costs and maximizing installer resources. Innovative fittings and features also save time and money on future adds and changes.

n No-saw cut base design. Raceway base and Adjust-to-Fit™ couplings eliminate precise cuts required during installation, saving installation time. Raceway base is scored so that it can be easily cut with tin snips when required.

n Overlapping fittings and faceplates. Simpler, cleaner, and more attractive installation. No visible screws. Also allows raceway covers to be cut to larger tolerances.

n Field-configurable. Installers can easily adapt and modify installations to accommodate unforeseen obstacles. Saves installation time and reduces cost overruns from ordering additional parts not originally specified.

n Dual cover raceway. True separation of services allows data and power installers to access their respective channels individually.

n Full capacity channels. Power and data can be fed through either raceway channel, with special cross-over fittings available to maximize raceway capacity and maintain separation of services.

n Room to grow. Generous bend radius and increased raceway capacity support newer and larger capacity Cat 6a cables. Raceway accommodates increased power and data requirements in installations.

n Meets or exceeds industry standards. Conforms to UL, NEC, and NEMA standards and EIA/TIA recommendations.

n Greater range of standard colors. DS4000™ Steel Raceway is available in an updated palette of colors including Designer Ivory, Designer Gray, and Matte Black.

Custom colors are also available.

BASE

n Easy to cut. Base sections are scored at four-inch [102mm] intervals and can be easily cut with tin snips (when required). Specialized cutting tools or saws are not needed.

n Easy to mount. Base sections have mounting holes at four inches [102mm] intervals. Installer can utilize them with both 16" or 24" [406mm or 610mm] framing. Combined with included Adjust-to-Fit™ couplings, this ensures that mounting holes line up with wall studs.

n One-piece base and divider. Divider has pre-scored knockouts for cabling crossovers. One-piece design reduces installation time.

n Hardware included. Each ten-foot [3.04m] section of base includes wire clips (8 clips, 4 pre-installed) and a pair of Adjust-to-Fit™ couplings. Adjust-to-Fit™ couplings are also included with all raceway fittings.

FITTINGS

n Streamlined fittings. Innovative design eliminates large, bulky fittings that detract from raceway appearance.

n Easy to install. Adjust-to-Fit™ couplings (included) provide up to four inches [102mm] of lateral adjustment, eliminating the need for precision cuts and reducing waste caused by measuring errors.

n Full-range of obstacle avoidance fittings. Bypass large and small obstacles, as well as small offsets in supporting walls. Small obstacle avoidance fitting also can be used as a transition fitting to other Wiremold® metal raceway systems. Eliminates all barriers to installation.

n Transition fittings. Transition fittings connect DS4000™

Series Raceway to existing Wiremold 4000 Series Raceway installations or make transition to other Wiremold raceway systems (500 Series™, 700 Series™, 2400 Series™).

n Cable bend radius control. No need to order special fittings to meet bend radius compliance standards. All fittings include cable bend radius control and meet the specifications for Fiber Optic and UTP/STP cabling and exceed the TIA 569 requirements for communications pathways.

n Tamper-proof. Tamper-resistant fasteners are available to fully secure the raceway installation. Ideal for security systems, alarms or other security-sensitive installations.

ACTIVATIONS

n Unique downward-facing activations. Large bend radius for data cables and activations, streamlines the raceway appearance, and provides increased protection for both activations and cabling. Only raceway system that offers this feature.

n Innovative downward-facing and/or side-channel activation features. Raceway can be loaded with either downward-facing or conventional activations, or a combination of both as needed.

n Cross-over feature. Allows better utilization of raceway wiring capacity while maintaining separation of services.

n Activations accept industry-standard devices and device plates. Compatible with a full-range of wiring, data, and communication products.

PREWIRED

n Available prewired. DS4000™ Series Raceway can be ordered factory prewired saving installation time and money. Jobs are packed to individual job requirements and delivered on schedule to the job site.

n Streamlined design. Downward-facing activations provide a clean, streamlined appearance.

n Visual circuit identification system included. No need to order additional labels or marking systems.

F E A T U R E S & B E N E F I T S

4000 Designer Series™ Raceway represents a significant advancement in both the design and functionality of surface-mounted raceway systems. Design improvements not only make the raceway easier to install and wire, they result in a more functional, higher capacity system with a more appealing streamlined appearance. Unique adaptable fittings, multiple activation options, upgraded color options and a host of design improvements all contribute to the overall benefits and advantages of this innovative product. Listed below are the full range of improvements that have been incorporated into this industry-leading raceway system.

DS4000 Series Raceway System Layout

DS4010A

DS4047MAB

DS4018

DS4017

DS4047C DS4075

DS4015

DS4075A

DS4010B

DS4011

DS4047R DS4047DDSDWND

DSDWNR

Obstacle Avoidance Fitting bypasses existing conduits and small raceways mounted on supporting wall.

Adjust-to-Fit™ Couplings – Allow up to 4" [102mm] of lateral adjustment of Raceway Base to minimize cutting.

Universal Downward Facing Device Bracket accommodates industry standard power and data devices while allowing the industry’s largest termination radius.

2 1/4" [57mm]

> 4" [102mm] Bend Radius

Catalog No./Item Description/Specifications

DS4000B Raceway Base – .040" [1.0mm] galvanized steel. Base has two 9/32" [7.1mm] diameter mounting holes on centers of approximately 4" [102mm] and pass through KOs on 8" [203mm] centers throughout.

Packed four 10' [3.05m] lengths per carton.

DS4000C-DV Raceway Cover – .040" [1.0mm DS4000C-BK galvanized steel. Packed eight 5' DS4000C-DG [1.5m] lengths per carton.

• Ortronics Series II

DS4000WC Wire Clip – For holding conductors in place.

NOTE: “-DV” suffix indicates Designer Ivory color, “-DG” suffix indicates Designer Gray color and “-BK” suffix indicates Matte Black color.

5 1/2" [140mm]

2" [51mm]

2 7/8" [73mm]

2 3/16" [56mm]

1 5/8" [41mm]

Catalog No./Item Description/Specifications

DS4001 Adjust-to-Fit™ Coupling – For joining lengths of DS4000B together. Sold in pairs.

DS4006-DV Seam Clip – For covering seams DS4006-BK where two sections of DS4000C DS4006-DG come together.

• Ortronics Series II

DS4006B-DV Half Seam Clip/Blank Faceplate – DS4006B-BK For covering seams where two DS4006B-DG sections of DS4000C Cover come together. Can also be used as a blank faceplate.

6" [152mm]

1" [25mm]

6" [152mm]

DS4000 Series Raceway Ordering Information

Catalog No./Item Description/Specifications

DS4018-DV External Elbow – 90° external DS4018-BK corner for new lay-in or pull- DS4018-DG through installations. Flexible base conforms to out-of-square corners.

One pair of DS4001 Couplings included.

DS4047D-DV Single Channel Duplex Device DS4047D-BK Plate – For 15A and 20A duplex DS4047D-DG receptacles or 106 style data frames.

DS4047DQ-DV Single Channel Duplex Device DS4047DQ-BK Plate w/One Duplex Installed – DS4047DQ-DG Includes one Pass & Seymour 20A duplex receptacle with 6" [152mm] lead wires installed on bracket.

DS4047R-DV Single Channel Decorator Device DS4047R-BK Plate – For 15A and 20A duplex DS4047R-DG receptacles, or 106 style data frames.

DS4047MAB-DV Single Channel MAB Device Plate – DS4047MAB-BK For all communication devices, DS4047MAB-DG including mini adapter bezels.

• Ortronics Series II

DS4047C-DV Single Channel NEMA Device DS4047C-BK Plate – For Turnlok® and most DS4047C-DG straight blade devices up to 50

Amps. Use with commercially-available flush plates.

Catalog No./Item Description/Specifications

DS4010A-DV Entrance End Fitting – Full-capacity DS4010A-BK end fitting. Includes four 3/4" and DS4010A-DG 1 1/4" concentric trade size KOs and four 2 1/8" large capacity KOs.

DS4010B-DV Blank End Fitting – For closing DS4010B-BK open end of DS4000B Raceway DS4010B-DG Base. Has two 3/4" and 1" trade size KOs.

DS4011-DV Flat Elbow – 90° flat corner for new DS4011-BK lay-in or pull-through installations.

DS4011-DG One pair of DS40001 Couplings included.

I

DS4014A Backfeed Coupling – Extra long coupling allows attachment to wall box or back fed 1" or 1 1/4" trade size conduit.

DS4015-DV Divided Tee Fitting – For new lay-in DS4015-BK or pull-through installations. Two pair DS4015-DG of DS4001 Couplings included.

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DS4017-DV Internal Elbow – 90° internal corner DS4017-BK for new installations. Flexible base DS4017-DG conforms to out-of-square corners.

One pair of DS4001 Couplings included.

DS4000 Series Raceway Ordering Information (continued)

3" [76mm]

5 5/8" [143mm]

1 1/16" [27mm]

7" [178mm]

10" [254mm]

7" [178mm]

8 1/2" [216mm] 8 15/16"

[227mm]

5 3/4" [146mm]

5 3/4" [146mm]

5 3/4" [146mm]

5 3/4" [146mm]

6" [152mm]

6" [152mm]

6" [152mm]

6" [152mm]

6" [152mm]

NOTE: “-DV” suffix indicates Designer Ivory color, “-DG” suffix indicates Designer Gray color and “-BK” suffix indicates Matte Black color.

Catalog No./Item Description/Specifications

DSDWNU-DV Downward Extron® MAAP DSDWNU-BK Device Plate – Accepts two DSDWNU-DG Extron® Electronics MAAP single space modules.

DS4075-DV Small Obstacle/Transition DS4075-BK Fitting – For passing over previously DS4075-DG installed conduits or raceways up to 2400 Series Raceway, or for transitioning to 500 Series™, 700 Series™ or 2400D Series™ Raceway.

DS4075A-DV Offset Fitting – For use on wall DS4075A-BK offsets or column depths up to DS4075A-DG 9" [229mm].

DS4089-DV Adapter to 4000 Series Raceway – DS4089-BK For transitioning in-line from DS4089-DG DS4000 Series Raceway to

4000 Series Raceway.

DSTRK Tamper-Resistant Kit – Includes 25 screws and bit to secure fitting covers to DS4000B Raceway Base.

640DS DS4000C Cutter – Portable cover cutter provides clean square cuts for DS4000C Raceway Cover.

650RT Fitting Cover Removal Tool – Allows for easy removal of all installed DS4000C Raceway Covers without damaging finish.

DVWE-S Spray Paint – Used to touch up DGWE-S large areas.

BKWE-S

DVWE-P Touch-Up Paint Pen – Used to DGWE-P touch up small areas.

BKWE-P

Catalog No./Item Description/Specifications

DS4006B-DV Half Seam Clip/Blank Faceplate – DS4006B-BK For covering seams where two DS4006B-DG sections of DS4000C Cover come together. Can also be used as a blank faceplate.

DSDWND-DV Downward Duplex Device Plate – DSDWND-BK For 15A and 20A duplex receptacles DSDWND-DG or 106 style data frames.

DSDWNDQ-DV Downward Duplex Device Plate DSDWNDQ-BK w/One Duplex Installed – Includes DSDWNDQ-DG one Pass & Seymour 20A duplex receptacle with 6" [152mm] wire leads installed on bracket.

• Ortronics Series II

DSDWNR-DV Downward Decorator Device DSDWNR-BK Plate – For 15A and 20A duplex DSDWNR-DG receptacles, GFCI and Surge devices, or 106 style data frames.

DSDWNX Crossover Kit – Includes enclosures for power or data crossover.

DSDWNS-DV Downward Ortronics® Series II DSDWNS-BK Device Plate – Accepts one DSDWNS-DG Ortronics® Series II module.

I

DS4000 Series Raceway Ordering Information (continued)

6" [152mm]

6" [152mm]

13 7/8" [352mm]

11 1/2" [292mm]

5 3/4" [146mm]

6" [152mm]

6" [152mm]

NOTE: “-DV” suffix indicates Designer Ivory color, “-DG” suffix indicates Designer Gray color and “-BK” suffix indicates Matte Black color.

NOTE: Can only be shipped via ground transportation.

FEATURES STANDARD OPTIONS

Communication Devices Ortronics or Pass & Seymour Other manufacturers Activate Connectivity System Devices

Electrical Devices Pass & Seymour Other manufacturers and some In ter na tion al devices

Base Length Longest = 10' [2.54m], shortest = 1' [305mm] —

Installation Surface mounted Downward Facing Activations; Front Facing Activations

Finish Baked enamel finish – Designer colors Custom colors

Wire Type THHN stranded Options per specification

Wiring Splices Insulation displacement connectors Continuous wiring or twist-on wire connector

Grounding Conductors Wire gauge per National Electrical Oversized and/or separate grounding wires Code (NEC) and shared grounding wires

Device Identification Gray self-adhesive polyester label Self-adhesive engraved nameplate with black letters

Neutrals Shared neutral Oversized and/or separate neutral wires

Pigtails 12" [305mm] feeds and receptacle leads Per specification

Conduit Feeds Raceway drilled at job site Entrance end cap

Record Drawings 3 sets and 2 copies of marked-up blueprints Per job requirements

Submittal Services Detailed submittal Submittal free

DS4000 Series Raceway Prewired Raceway Features

Device and Raceway Labeling Detail for Prewired Applications

DS4000 Series Raceway Prewired Downward Device Options n Device labeling is available in the following materials:

Gray self-adhesive polyester label with black lettering (stan dard).

Other color self-adhesive polyester labels.

Engraved phenolic nameplates with adhesive back ing.

n The back of the raceway is labeled with the raceway number and the room or area number(s).

Labeling detail using the front activation plates. Labeling detail using the downward facing activation plates.

DS4000 Series Raceway Ordering Specifications for Prewired Applications

1. Detailed Submittal The detailed submittal will show exactly how each raceway run will be built including lengths, number and type of receptacles, wiring schematics, circuiting information, etc. The contractor and/or distributor must review, clarify any information not clearly indicated on the drawings or specs, approve, and return to the factory before production can begin.

2. Submittal Free The Prewired Express Building Plan Checklist is filled out by the contractor or distributor and sent along with plans, casework, and specs to the factory. No submittal is required and the project is scheduled for production upon receipt of all necessary information.

Two options available when ordering a prewired job:

Flush downward facing power and data are available in the following single or multi-circuit 20A configurations:

DATA

16" or 24" [ 406mm or 610mm] on center

POWER

NOTE: Top channel Should be reserved for data to provide highest capacity and bend radius. Standard forward facing faceplates can be intermixed with prewired, but are subject to location restrictions due to the location of downward facing data. Consult factory for recommended locations.

CABLE CATEGORY/ O.D. 40% FILL 1/2 40% FILL w/DOWNWARD TYPE DESIGNATION Inches [mm] COMPARTMENT ACTIVATION/CROSSOVER

UNSHIELDED 4-pair, 24 AWG Cat 3 0.190 [4.8] 70 28 TWISTED PAIR 4-pair, 24 AWG Cat 5e 0.210 [5.3] 57 23

4-pair, 24 AWG Cat 6 0.250 [6.3] 40 16 4-pair, 24 AWG Cat 6a* 0.354 [9.0] 20 8

25-pair, 24 AWG 0.410 [10.4] 15 6

COAXIAL RG6/U 0.270 [6.9] 35 14

FIBER ZipCord 0.118 x 0.236 [3 x 6] 72 29 Round 4 Strand Fiber 0.187 [4.8] 73 29 Round 6 Strand Fiber 0.256 [6.5] 38 15

*Category 6 Augmented cable for 10 gigabit ethernet – max allowed cable diameter per Addendum 11 to ANSI/TIA-568-B.2.

NOTE: Prewired downward facing covers are punched in line for a sleek flush look. Power conductors are provided in the lower channel. Additional wires can be added and should not exceed totals above. Communications are to be installed in the top channel – refer to standard cable fill chart for capacities.

NOTE: For additional information, refer to the Technical Section of the current version of ED439 (Wiremold Product Guide).

DS4000 Raceway Wire Fill Capacities for Communication

NUMBER OF CONDUCTORS (40% FILL)

w/DUPLEX w/SURGE/GFCI w/LARGE SINGLE 40% FILL WIRE SIZE O.D. WITHOUT RECT. DEVICES DEVICES DEVICES w/DOWNWARD

THHN/THWN Inches [mm] DEVICES 1.59in.2 [1025mm2] 2.30in.2 [1485mm2] 3.00in.2 [1935mm2] ACTIVATION/CROSSOVER

14 AWG 0.111 [2.8] 206 141 111 83 46

12 AWG 0.130 [3.3] 150 103 81 60 33

10 AWG 0.164 [4.2] 95 64 51 38 21

8 AWG 0.216 [5.5] 54 37 29 22 12

6 AWG 0.254 [6.5] 39 27 21 15 8

DS4000 Raceway Wire Fill Capacities for Power

WIRE SIZE O.D. NO OF CONDUCTORS

THHN/THWN Inches [mm] 40% FILL

14 AWG 0.111 [2.8] 31

12 AWG 0.130 [3.3] 23

10 AWG 0.164 [4.2] 14

8 AWG 0.216 [5.5] 8

6 AWG 0.254 [6.5] 6

Prewired DS4000 Cover Wire Fill Capacities with Downward Facing Power & Data Devices

WIRE SIZE O.D. DS4010A* DS4011 DS4015 DS4017** DS4018** DS4075 DS4075A**

THHN Inches [mm] 40% 60% 40% 60% 40% 60% 40% 60% 40% 60% 40% 60% 40% 60%

THHN 14 0.111 [2.8] 125 187 171 256 62 93 160 239 142 213 106 160 142 213

12 0.130 [3.3] 91 137 125 187 45 68 116 175 104 156 78 116 104 156 10 0.164 [4.2] 57 86 78 118 28 43 73 110 65 98 49 73 65 98 8 0.216 [5.5] 33 50 45 68 16 25 42 63 38 57 28 42 38 57 6 0.254 [6.5] 24 36 33 49 12 18 31 46 27 41 20 31 27 41

UTP 2-pair, 24 AWG 0.150 [4.8] 68 103 94 140 49 74 87 131 78 117 58 87 78 117 4-pair, 24 AWG Cat 3 0.190 [4.8] 43 64 58 87 31 46 55 82 49 73 36 55 49 73 4-pair, 24 AWG Cat 5e 0.210 [5.3] 35 52 48 72 25 38 45 67 40 60 30 45 40 60 4-pair, 24 AWG Cat 6 0.250 [6.3] 25 37 34 51 18 27 32 47 28 42 21 32 28 42 4-pair, 24 AWG Cat 6a* 0.354 [9.0] 12 18 17 25 9 13 16 24 14 21 10 16 14 21

25-pair, 24 AWG 0.410 [10.4] 12 18 16 24 9 13 15 23 14 20 10 15 14 20

Coaxial RG6/U 0.270 [6.9] 21 32 29 43 15 23 27 41 24 36 18 27 24 36

Fiber ZipCord 0.118 x 0.236 [3 x 6] 44 65 59 89 31 47 56 83 50 74 37 56 50 74 Round 4 Strand Fiber 0.187 [4.8] 44 66 60 90 32 48 56 85 50 75 38 56 50 75 Round 6 Strand Fiber 0.256 [6.5] 24 35 32 48 17 26 30 45 27 40 20 30 27 40

* Entrance end fitting fill rate is calculated using backfeed capability and radius inserts. Inserts are removable and fitting can obtain maximum raceway fill from utilizing end fitting knockouts and removing radius control inserts.

**Calculated using radius control inserts. Inserts are factory installed and may be removed in order to obtain full raceway capacity if radius control is not required.

DS4000 Raceway Fittings Wire Fill Capacity Chart

DS4000 Series Raceway Wire Fill Capacity Charts

© Copyright 2013 Legrand All Rights Reserved

ED1444R4 – Updated October 2013 – For latest specs visit www.legrand.us/wiremold

Electrical Wiring Systems 60 Woodlawn Street West Hartford, CT 06110 Phone: 1.877.BY.LEGRAND (295-3472) www.legrand.us 570 Applewood Crescent Vaughan, Ontario L4K 4B4 Phone:905.738.9195 www.legrand.ca