REFERENCE_PLANS.pdf

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RICE LAKE HABITAT REHAB & ENHANCEMENT

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- POST CONSTRUCTION ELEVATED JUNCTION BOXES

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Solicitation:

Contract:

June 2016

APPROVAL RECOMMENDED BY:

APPROVED BY:

DISTRICT COMMANDER

of Engineers

US Army Corps fi

DATE

DATE

DATE

DATE

DATEDATE

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P R fiof Engineers

US Army Corps of Engineers

US Army Corps

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GEOTECHNICAL BRANCHCHIEF,

DESIGN BRANCHCHIEF,

TECHNICAL SERVICES BRANCHCHIEF,

ENGINEERING & CONSTRUCTION DIVISIONCHIEF,

HYDROLOGY & HYDRAULICS BRANCHCHIEF, OF ALL DRAWINGS IN THIS SET.

SIGNATURES INDICATE OFFICIAL RECOMMENDATION

EMPLOYMENT AS REQUIRED BY ER 1110-1-8152.

DOCUMENTS WITHIN THE SCOPE OF THEIR

INDIVIDUALS APPEAR ON THESE PROJECT

SIGNATURES AND REGISTRATION DESIGNATIONS OF

DISTRICTCORPS OF ENGINEERS. THE INITIALS OR

THIS PROJECT WAS DESIGNED BY THE ROCK ISLAND

C/L BULKHEAD OPENINGC/L DISCHARGE OPENING C/L DISCHARGE OPENING

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0 2’ 4’ 6’SCALE : 3/8"=1’-0"

C/L DISCHARGE OPENING

C/L DISCHARGE OPENING PUMP NO. 1

PUMP NO. 2

PUMP NO. 3

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EXISTING JUNCTION BOX PLAN

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E-301

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E-301

A3

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TO REMAIN (TYP.)

EXISTING CONDUITS

TO BE REROUTED (TYP.)

EXISTING CONDUITS

TO REMAIN (TYP.)

EXISTING CONDUITS

TO REMAIN (TYP.)

EXISTING CONDUITS

NOTE: REMOVAL OF ALL EXISTING BASE PLATES SHALL INCLUDE CUTTING AND REMOVAL OF EXISTING WEDGE ANCHORS IN WHICH HOLES SHALL BE SEALED.

(SEE NOTE)

AND COLUMNS (TYP.)

BASE PLATES

REMOVE ALL EXISTING

(SEE NOTE)

AND COLUMNS (TYP.)

BASE PLATES

REMOVE ALL EXISTING

(SEE NOTE)

AND COLUMNS (TYP.)

BASE PLATES

REMOVE ALL EXISTING

(SEE NOTE)

AND COLUMNS (TYP.)

BASE PLATES

REMOVE ALL EXISTING(SEE NOTE)

AND COLUMNS (TYP.)

BASE PLATES

REMOVE ALL EXISTING

(SEE NOTE)

AND COLUMNS (TYP.)

BASE PLATES

REMOVE ALL EXISTING

(SEE NOTE)

AND COLUMNS (TYP.)

BASE PLATES

REMOVE ALL EXISTING

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C/L DISCHARGE OPENING PUMP NO. 1

PUMP NO. 2

PUMP NO. 3

45 TYP.

O

THIS SHEET.

AND ALL NEW CONDUITS NOT DETAILED ON

ALL RELOCATED AND NEW JUNCTION BOXES,

NOTE:

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NEW JUNCTION BOX PLAN

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EXISTING CONDUITS TYP.

ENCASED IN CONCRETE TYP.

NEW RE-ROUTED CONDUIT

NEW BASE PLATE, AND COLUMN (TYP.)

T Y

P

3" TYP.

RE-ROUTED CONDUIT

NEW MOGUL FITTING ON

AT HANDRAIL

PROVIDE CLEARANCE

E-303

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0 6" 1’ 2’SCALE : 1 1/2"=1’-0" A5

ANCHOR DETAIL

0 3" 6" 9" 12"SCALE : 3"=1’-0"

"2 12’-411""2

11’-2

4’-6"

S

P A

C E

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6 SPACES @ 8" = 4’-0"3" 3"

1’-3""2 11’-1

1’-3" 2’-0" 1’-3"

"16 1311 "16

PL. 1" TYP.

PL. 1" TYP.

PL. 1" TYP.

CJP

C3

C3

BASE PLATE SECTION

0 6" 1’ 2’SCALE : 1 1/2"=1’-0"

" "2

12’-6"2 11’-3

CJP TYP.

"4

" R.2

D3

BASE PLATE SECTION

0 6" 1’ 2’SCALE : 1 1/2"=1’-0"

D3

W 30x173

"4

W 30x173

W 30x173

CJP TYP.

" R.2

4’-6"

A1

DETAIL

0 6" 1’ 2’SCALE : 1 1/2"=1’-0"

C1

C1

SECTION

3" CL. #4B @ 12"

B

C L

0 3" 6" 9" 12"SCALE : 3"=1’-0"

#4B @ 12"

EMBED IN EPOXY GROUT

DRILL HOLES FOR #4B

" CL. TYP.2

" CL. TYP.2

C L

TYPE LB CONDUIT FITTING

FROM NEW PVC-COATED RGS

2" PVC-COATED RGS CONDUIT

1’-0"

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IN

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5°

CONDUIT (TYPICAL)

PVC-COATED RGS

ITEM TYPE QUANTITY UOM

STRUCTURAL NOTES

EL. 440.0

TOP OF CONCRETE

ON ALL BASE PLATES

" NEOPRENE PAD4

CONCRETE TYP.

EMBED 15" IN EXISTING

1" DIA. THREADED RODBASE PLATE

STRUCTURAL QUANTITIES

EA

EA

EA

EA

EA

ASTM SS304

ASTM A 194 GRADE 8

ASTM A 193 B8

W30x173, A992

ASTM A36

COMPONENTS SHALL BE DRILL NOT TORCHED.

ALL HOLES DRILLED TO ATTACH ELECTRICAL 5.

AND CONCRETE, MATCH THE BASE PLATE DIMENSIONS.

" NEOPRENE PAD TO ISOLATE THE BASE PLATE 4

1USE 4.

HILTI HIT-RE 500-SD EPOXY SYSTEM

3. INSTALL THREADED ROD WITH

THE BEAM ASSEMBLY FOR INSTALLATION.

IT IS PERMITTED TO DRILL A HOLE NEAR THE TOP OF2.

VINYL PAINT SYSTEM TO PROTECT EACH ASSEMBLY.

IF PAINTING IS CHOSEN OVER GALVANIZING USE A

1. GALVANIZE EACH BASE PLATE AND BEAM ASSEMBLY,

WASHERS

NUTS

THREADED ROD

BEAMS

BASE PLATE

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BASE PLATE DETAIL

IF REDIMIX METHOD IS NOT AVAILABLE

PLACEMENT BAG MIX IS ACCEPTABLE

RELOCATE CONTROL JUNCTION BOX

2" PVC-COATED RGS CONDUIT TO

1 1/2" CHAMFER

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PUMP NO. 2

PUMP NO. 3

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EXISTING JUNCTION BOX PLAN

A1

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TO REMAIN (TYP.)

EXISTING CONDUITS

TO BE REROUTED (TYP.)

EXISTING CONDUITS

BOX.

"PIPE STUB" TO EACH RESPECTIVE CONTROL (I&C) JUNCTION

REMOVE EXISTING CONTROL CONDUIT FROM EACH PUMP CAN

BOX.

CAN "PIPE STUB" TO EACH RESPECTIVE POWER JUNCTION

REMOVE TWO EXISTING POWER CONDUITS FROM EACH PUMP

PUMP STATION CONCRETE.

THE COUPLINGS EXIST AT DIFFERENT ELEVATION ABOVE THE

SALVAGED AND REUSED AS APPLICABLE. NOTE THAT EACH OF

PUMP STATION CONCRETE PENETRATION. CONDUIT MAY BE

CONTROL JUNCTION BOX TO THE FIRST COUPLING ABOVE THE

EXISTING 2" PVC-COATED RGS CONDUIT FROM EXISTING

REUSED, AND MUST BE PROTECTED FROM DAMAGE. REMOVE

WHICH ARE FED FROM THE CONTROL HOUSE WILL REMAIN, BE

MULTICONDUCTOR ELECTRICAL CABLE FOR EACH PUMP

ONE EXISTING 2" CONTROL CONDUIT AND 8/C-16 AWG

EXISTING IN EACH 4" PVC-COATED RGS CONDUIT RUN.

RGS COUPLING IS LOCATED JUST ABOVE THE CONCRETE

PENETRATIONS MAY BE REUSED. NOTE THAT A 4" PVC-COATED

JUNCTION BOX DOWN TO THE PUMP STATION CONCRETE

GALVANIZED STEEL (RGS) CONDUITS FROM EXISTING

PROTECTED FROM DAMAGE. THE 4" PVC-COATED RIGID

THE CONTROL HOUSE WILL REMAIN, BE REUSED, AND MUST BE

CABLES FOR EACH OF THE 3 PUMPS WHICH ARE FED FROM

(3-250 KCMIL & 1/0 AWG GROUNDING CONDUCTOR) ELECTRICAL

TWO EXISTING 4" POWER CONDUITS AND SINGLE CONDUCTOR

SEALS.

GASKETS ON ALL THREE DOORS TO RESTORE RAINPROOF

BOXES INSIDE AND OUTSIDE. REMOVE AND REPLACE EXISTING

NEW STRUCTURAL COLUMNS. CLEAN THESE THREE JUNCTION

16"W x 10"D STAINLESS STEEL NEMA 4X JUNCTION BOXES ON

BOXES: REMOVE, SALVAGE, AND REINSTALL EXISTING 16"H x

PUMP 1, PUMP 2, AND PUMP 3 CONTROL (I&C) JUNCTION

GASKETS ON BOTH DOORS TO RESTORE RAINPROOF SEALS.

INSIDE AND OUTSIDE. REMOVE AND REPLACE EXISTING

STRUCTURAL COLUMNS. CLEAN THESE TWO JUNCTION BOXES

STAINLESS STEEL NEMA 4X JUNCTION BOXES ON NEW

SALVAGE, AND REINSTALL EXISTING 36"H x 24"W x 24"D

PUMP 2 AND PUMP 3 POWER JUNCTION BOXES: REMOVE,

JUNCTION BOX.

DISPOSE OF EXISTING 36"H x 24"W x 24"D STAINLESS STEEL

PUMP 1 POWER JUNCTION BOX ONLY: REMOVE AND PROPERLY

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PUMP NO. 2

PUMP NO. 3

45 TYP.

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SHEET KEY NOTES

A S S

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EXISTING CONDUITS TYP.

NEW BASE PLATE, AND COLUMN (TYP.)

AT HANDRAIL

PROVIDE CLEARANCE

DETAIL A3 AND REQUIREMENTS ON SHEET E-302.

THE MIDDLE JUNCTION BOX (36"H x 24"W x 24"D). SEE SECTION

FROM THE THREE PIPE STUBS ON THE PUMP CAN FLANGE TO

" PVC-COATED RGS CONDUIT 2

1CONDUITS AND ONE (1) NEW 1

PROVIDE TWO (2) NEW POWER 3" PVC-COATED RGS

ELEVATION.

POWER AND CONTROL SPLICE JUNCTION BOX AT TOP

RELOCATED POWER JUNCTION BOX IN THE MIDDLE, AND NEW

CONTROL JUNCTION BOX AT LOWER ELEVATION, EXISTING

RESPECTIVE SUPPORT COLUMN. EXISTING RELOCATED

ELECTRICAL JUNCTION BOXES SHALL BE INSTALLED ON EACH

CONTROL SPLICE JUNCTION BOX AT TOP ELEVATION.

POWER JUNCTION BOX IN THE MIDDLE, AND NEW POWER AND

CONTROL JUNCTION BOX AT LOWER ELEVATION, NEW

PUMP NO. 1 NEW SUPPORT COLUMN. EXISTING RELOCATED

ELECTRICAL JUNCTION BOXES SHALL BE INSTALLED ON

S-501. THESE CONDUITS MUST BE CONCRETE ENCASED.

SECURE CONDUIT TO CONCRETE. SEE STRUCTURAL SHEET

CONTROL JUNCTION BOX.

LB CONDUIT FITTING TO ITS RESPECTIVE RELOCATED

CONDUIT HUBS ROUTED AS SHOWN FROM EACH NEW TYPE

CONDUIT COUPLINGS, AND PVC-COATED RGS JUNCTION BOX

GALVANIZED STEEL (RGS) CONDUITS, PVC-COATED RGS

PROVIDE AND INSTALL NEW 2" PVC-COATED RIGID

CONDUIT ROUTING AT LOW ELEVATION.

CONDUIT FITTING. DIRECT FITTING TO ALLOW NEW CONTROL

PROVIDE AND INSTALL NEW 2" PVC-COATED TYPE LB

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0 6" 1’ 2’SCALE : 1"=1’-0"0 6" 1’ 2’SCALE : 1"=1’-0"

COATED RGS

REMOVE 2" PVC

COATED RGS

REMOVE 2" PVC

TO NEW LOCATION

RELOCATE I & C BOX

TO NEW LOCATION

RELOCATE I & C BOX

BRACKETS FOR I & C BOX

REMOVE SUPPORT

BRACKETS FOR I & C BOX

REMOVE ALL SUPPORT

TO NEW LOCATION

RELOCATE POWER J BOX

FOR POWER J BOX

REMOVE ALL SUPPORT BRACKETS

POWER J BOX

BRACKETS FOR

REMOVE ALL SUPPORT

TO NEW LOCATION

POWER J BOX

RELOCATE

ANCHOR HOLES

ANCHORS. PATCH

BASE PLATES AND

REMOVE ALL POSTS,

ANCHOR HOLES

ANCHORS. PATCH

BASE PLATES AND

REMOVE ALL POSTS,

"D

"D

COATED RGS CONDUIT

REMOVE 2" PVC

SHEET KEY NOTES

1 2

COATED RGS CONDUIT

REMOVE PVC

CONDUIT COUPLING

FIRST EXPOSED

NOTE: TYPICAL OF THREE EXISTING PUMPS NOTE: TYPICAL OF THREE EXISTING PUMPS

MCC CONTROL BUILDING

RGS CONDUIT FROM

EXISTING 4" PVC-COATED

NO. 3 23"

NO. 2 8"

NO. 1 12"

PUMP "D" KEY NOTE

AND PROTECTED.

CABLE FROM THE MCC CONTROL HOUSE MUST BE REUSED

FOR EXTENDING THIS EXISTING CONDUIT. THE CONDUIT AND

LOCATED ABOUT 23" ABOVE FINISHED CONCRETE. SEE PLANS

EXISTING 2" PVC-COATED RGS CONDUIT COUPLING IS

AND PROTECTED.

CABLE FROM THE MCC CONTROL HOUSE MUST BE REUSED

FOR EXTENDING THIS EXISTING CONDUIT. THE CONDUIT AND

LOCATED ABOUT 8" ABOVE FINISHED CONCRETE. SEE PLANS

EXISTING 2" PVC-COATED RGS CONDUIT COUPLING IS

AND PROTECTED.

CABLE FROM THE MCC CONTROL HOUSE MUST BE REUSED

FOR EXTENDING THIS EXISTING CONDUIT. THE CONDUIT AND

LOCATED ABOUT 12" ABOVE FINISHED CONCRETE. SEE PLANS

EXISTING 2" PVC-COATED RGS CONDUIT COUPLING IS

JUNCTION BOX.

CAN "PIPE STUB" TO EACH RESPECTIVE CONTROL (I&C)

REMOVE EXISTING CONTROL CONDUIT FROM EACH PUMP

JUNCTION BOX.

PUMP CAN "PIPE STUB" TO EACH RESPECTIVE POWER

REMOVE TWO EXISTING POWER CONDUITS FROM EACH

CONCRETE TO FACILITATE NEW LB CONDUIT FITTING.

FROM 23" ELEVATION TO APPROXIMATELY 8" ABOVE

C. PUMP 3: PUMP 1: CUT AND THREAD EXISTING 2" CONDUIT

ELEVATION IS ACCEPTABLE TO INSTALL NEW LB FITTING.

B. PUMP 2: REMOVE EXISTING COUPLING AND EXISTING

FACILITATE NEW LB CONDUIT FITTING.

ELEVATION TO APPROXIMATELY 8" ABOVE CONCRETE TO

A. PUMP 1: CUT AND THREAD EXISTING 2" CONDUIT FROM 12"

CONDUITS FROM THE MCC CONTROL BUILDING.

BECOMES THE STANDARD FOR ALL THREE CONTROL

LOW AS POSSIBLE TO BE PROTECTED, SO THE 8"ELEVATION

CONCRETE AND IT IS NECESSARY THAT ALL CONDUITS BE AS

A DIFFERENT ELEVATION ABOVE THE PUMP STATION

APPLICABLE. NOTE THAT EACH OF THE COUPLINGS EXIST AT

PENETRATION. CONDUIT MAY BE SALVAGED AND REUSED AS

COUPLING ABOVE THE PUMP STATION CONCRETE

FROM EXISTING CONTROL JUNCTION BOX TO THE FIRST

DAMAGE. REMOVE EXISTING 2" PVC-COATED RGS CONDUIT

REMAIN, BE REUSED, AND MUST BE PROTECTED FROM

WHICH ARE FED FROM THE MCC CONTROL HOUSE WILL

MULTICONDUCTOR ELECTRICAL CABLE FOR EACH PUMP

ONE EXISTING 2" CONTROL CONDUIT AND 8/C-16 AWG

CONCRETE PENETRATIONS MAY BE USED.

FROM EXISTING JUNCTION BOX DOWN TO THE PUMP STATION

PVC-COATED RIGID GALVANIZED STEEL (RGS) CONDUITS

REUSED, AND MUST BE PROTECTED FROM DAMAGE. THE 4"

ARE FED FROM THE CONTROL HOUSE WILL REMAIN, BE

CONDUCTOR) ELECTRICAL CABLES FOR EACH PUMP WHICH

CONDUCTOR (3-250 KCMIL &1/0 AWG GROUNDING

TWO EXISTING 4" POWER CONDUITS AND SINGLE

TO RESTORE RAINPROOF SEALS.

AND REPLACE EXISTING GASKETS ON ALL THREE DOORS

THREE JUNCTION BOXES INSIDE AND OUTSIDE. REMOVE

BOXES ON NEW STRUCTURAL COLUMNS. CLEAN THESE

16"H x 16"W x 10"D STAINLESS STEEL NEMA 4X JUNCTION

BOXES: REMOVE, SALVAGE, AND REINSTALL EXISTING

PUMP 1, PUMP 2, AND PUMP 3 CONTROL (I&C) JUNCTION

RAINPROOF SEALS.

EXISTING GASKETS ON BOTH DOORS TO RESTORE

BOXES INSIDE AND OUTSIDE. REMOVE AND REPLACE

STRUCTURAL COLUMNS. CLEAN THESE TWO JUNCTION

STAINLESS STEEL NEMA 4X JUNCTION BOXES ON NEW

SALVAGE, AND REINSTALL EXISTING 36"H x 24"W x 24"D

PUMP 2 AND PUMP 3 POWER JUNCTION BOXES: REMOVE,

STAINLESS STEEL JUNCTION BOX.

PROPERLY DISPOSE OF EXISTING 36"H x 24"W x 24"D

PUMP 1 POWER JUNCTION BOX ONLY: REMOVE AND

1 2

FOR REMOVAL LENGTH

SEE SCHEDULE

(ABOVE FINISHED CONC.)

CONSISTANT 8" AFC

AND CABLE TO MCC -

RGS CONTROL CONDUIT

REUSE 2" PVC-COATED

FOR REMOVAL LENGTH

SEE SCHEDULE

(ABOVE FINISHED CONC.)

CONSISTANT 8" AFC

AND CABLE TO MCC -

RGS CONTROL CONDUIT

REUSE 2" PVC-COATED

8 9 10

E P E -3

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EXISTING JUNCTION BOX ELEVATION

A3

EXISTING JUNCTION BOX ELEVATION

IN

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EL. 440.0

TOP OF CONCRETE

EL. 440.0

TOP OF CONCRETE

ID

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US Army Corps of Engineers

US Army Corps

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0 6" 1’ 2’SCALE : 1"=1’-0"

EL. 440.0

CONCRETE

TOP OF

A3

A3

SECTION

0 6" 1’ 2’SCALE : 1 1/2"=1’-0"

RELOCATED I & C BOX

3"

W 30x173

RELOCATED POWER J-BOX

ENCASED IN CONCRETE CURB

RGS CONDUIT

IN NEW 2" PVC COATED

(CONTROL CABLE TO MCC)

EXISTING 8/C 16 AWG

2" CONDUIT

EXISTING

7 (TYPICAL)

SPLICE

CONTROL CABLE

TO ALLOW POWER

ADJUST ELEVATION

APPROX. EL. 447.0

CONTROLJUNCTION BOX

NEW POWER AND

CABLE SPLICE

TO ALLOW CONTROL

ADJUST ELEVATION

APPROX. EL. 444.0

EL. 462.0

FLOOD ELEVATION

ABOVE THE 500 YEAR

THIS ELEVATION IS 18"

ELEVATION 458.8 -

FLUSH TO WEB

CUT FLANGE

SHEET KEY NOTES

SHEET KEY NOTES

NEOPRENE PAD

BASE PLATE WITH

7 (TYPICAL)

(TYPICAL)

(TYPICAL)

(TYPICAL)

E -3

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E-302

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A1

NEW JUNCTION BOX ELEVATION

S-501

A3

IN

H

O U

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CONDUIT.

CABLE FROM THE PUMP MUST BE ROUTED IN THE OTHER 2�

BE ROUTED IN ONE CONDUIT AND THE PUMP CONTROL LEAD

CABLE EXTENDED FROM THE MCC CONTROL BUILDING MUST

TWO (2) NEW 2� PVC-COATED RGS CONDUITS. THE CONTROL

TAPE. ALSO SEE KEYNOTE 6.

PROPERLY COLOR CODE ALL CONDUCTORS WITH COLOR

IN ACCORDANCE WITH MANUFACTURER’S INSTRUCTIONS.

OR "3M" HEAT SHRINK TUBING. INSTALL HEAT SHRINK TUBING

BASIS OF DESIGN IS "TE’S RAYCHEM" HEAT SHRINK TUBING

PHASE CONDUCTOR AND EACH GROUNDING CONDUCTOR.

PROVIDE ELECTRIC CABLE HEAT SHRINK TUBES FOR EACH

BUILDING USING COPPER CABLE SPLICE CONNECTORS AND

EXISTING SINGLE CONDUCTORS FROM MCC CONTROL

AND TWO NEW 1/0 AWG SINGLE CONDUCTORS TO THE

BOX AT HIGHEST ELEVATION. SPLICE THE SIX NEW 250 KCMIL

CABLES UP TO THE NEW POWER AND CONTROL JUNCTION

CONDUCTORS TO EXTEND EXISTING PARALLEL POWER

PROVIDE TWO NEW 1/0 AWG GREEN GROUNDING

CABLES (COPPER TYPE XHHW, 90 DEG CELSIUS) AND

AND INSTALL SIX NEW 250 KCMIL SINGLE CONDUCTOR

EXISTING BOX TO SEAL EXISTING CONDUIT HOLES. PROVIDE

PROVIDE AND INSTALL NEMA 4X CLOSURE PLATES IN

LONG X 7/16�F STAINLESS STEEL BOLTS AND HARDWARE.

LOCATION. BOLT ENCLOSURE TO CHANNEL WEB WITH 2�

3) 36�H X 24�W X 24�D JUNCTION BOX TO THIS APPROXIMATE

RELOCATE NEW (FOR PUMP 1) AND EXISTING (FOR PUMPS 2 &

ONE (1) NEW 2� PVC-COATED RGS CONTROL CONDUIT.

CONNECTION OF ALL NEW CONDUITS TO JUNCTION BOXES.

(MYERS HUBS). PROVIDE MYERS HUBS AS TYPICAL

PROVIDE NEW 4� PVC-COATED RGS CONDUIT BOX HUBS

IDENTIFY CONDUCTORS. ALSO SEE KEYNOTE 9.

NUMBERS ON EACH 16 AWG WIRE AS APPROPRIATE TO

WITH MANUFACTURER’S INSTRUCTIONS. PROVIDE WIRE

TUBING. INSTALL HEAT SHRINK TUBING IN ACCORDANCE

RAYCHEM" HEAT SHRINK TUBING OR "3M" HEAT SHRINK

CONTROL CABLE FOR EACH PUMP. BASIS OF DESIGN IS "TE’S

HEAT SHRINK TUBE FOR THE OVERALL MULTICONDUCTOR

CONDUCTORS IN THE CONTROL CABLE AND ALSO PROVIDE A

HEAT SHRINK TUBING FOR EACH OF THE EIGHT

SHRINK TUBES. PROVIDE AND INSTALL ELECTRICAL CABLE

USING SPLICE CONNECTORS AND ELECTRIC CABLE HEAT

MULTICONDUCTOR CABLE FROM MCC CONTROL BUILDING

SPLICE NEW 8/C - 16 AWG TO THE EXISTING

AND CONTROL JUNCTION BOX AT HIGHEST ELEVATION.

AWG SINGLE CONDUCTORS TO EXTEND TO THE NEW POWER

CONDUCTOR CABLE (OR ALTERNATELY INSTALL EIGHT 16

CONDUIT HOLES. PROVIDE AND INSTALL A NEW 8/C � 16 AWG

CLOSURE PLATES IN EXISTING BOX TO SEAL EXISTING

BOLTS AND HARDWARE. PROVIDE AND INSTALL NEMA 4X

TO CHANNEL WEB WITH 2� LONG X 7/16�F STAINLESS STEEL

BOX TO THIS APPROXIMATE LOCATION. BOLT ENCLOSURE

RELOCATE EXISTING 16�H X 16�W X 10�D CONTROL JUNCTION

THE FUTURE FOR MAINTENANCE, REPAIR, OR REPLACEMENT.

BOLT HARDWARE ARE ACCESSIBLE ABLE TO BE REMOVED IN

PROTECTION. INSTALL CONDUITS SO STRUCTURAL ANCHOR

DOWNSTREAM OF STRUCTURAL SUPPORT COLUMN FOR

RELOCATED CONTROL JUNCTION BOX. ROUTE CONDUIT

NEW 2� PVC-COATED RGS CONDUIT ROUTED TO THE

SHEET S-501.

RELOCATED CONTROL JUNCTION BOX. SEE STRUCTURAL

FROM EACH NEW LB CONDUIT FITTING TO ITS RESPECTIVE

RGS JUNCTION BOX CONDUIT HUBS ROUTED AS SHOWN

PVC-COATED RGS CONDUIT COUPLINGS, AND PVC-COATED

PROVIDE AND INSTALL NEW 2� PVC-COATED RGS CONDUITS,

CONDUIT ROUTING AT LOW ELEVATION.

CONDUIT FITTING. DIRECT FITTING TO ALLOW NEW CONTROL

PROVIDE AND INSTALL NEW 2� PVC-COATED TYPE LB

CONTROL BUILDING.

CABLE WITHIN (8/C 16 AWG) ROUTED FROM THE MCC

(RGS) CONTROL CONDUIT AND THE MULTICONDUCTOR

MAINTAIN AND PROTECT ONE (1) EXISTING 2� PVC-COATED

CONTROL BUILDING.

KCMIL AND 1- 1/0 AWG GND) ROUTED FROM THE MCC

CONDUIT AND SINGLE POWER CONDUCTORS WITHIN (3 � 250

PVC-COATED RIGID GALVANIZED STEEL (RGS) POWER

MAINTAIN AND PROTECT TWO (2) EXISTING PARALLEL 4�

IS LOCATED ON THE LANDWARD SIDE OF THE ENCLOSURE.

INSTALL JUNCTION BOX TO ENSURE THAT THE DOOR HINGE

TO PROTECT EACH �PLUG�.

EPOXY ON BOTH SIDES OF THE �PLUG� AFTER INSTALLATION

CONDUIT FROM PLUG TO JUNCTION BOX. APPLY COAL TAR

AND INSTALL NEW THREADED 1 ‰� PVC-COATED RGS

PUMP CAN. DRILL AND TAP 1 ‰� NPT INTO THE NEW �PLUG�

STEEL �PLUG� INTO BOTH EXISTING 2� PIPE STUBS FOR EACH

FITTINGS TO BE INSTALLED ON THEM. WELD A 1� THICK

CLOSE TOGETHER TO ALLOW THREADING OR CONDUIT

CONNECTED TO THEM. THE EXISTING PIPE STUBS ARE TOO

NEW 1 ‰� PVC-COATED RGS CONDUITS TO BE THREAD

THE EXISTING 2� PIPE STUBS MUST BE MODIFIED TO ALLOW

AFTER INSTALLATION TO PROTECT EACH �PLUG�.

APPLY COAL TAR EPOXY ON BOTH SIDES OF THE �PLUG�

INTO THE NEW �PLUG� FOR 3� PVC-COATED RGS CONDUIT.

4� PIPE STUBS FOR EACH PUMP CAN. DRILL AND TAP 3� NPT

THEM. WELD A 1� THICK STEEL �PLUG� INTO BOTH EXISTING

THREADING OR CONDUIT FITTINGS TO BE INSTALLED ON

THEM. THE EXISTING PIPE STUBS ARE TOO CLOSE TO ALLOW

PVC-COATED RGS CONDUITS TO BE THREAD CONNECTED TO

THE EXISTING 4� PIPE STUBS MUST BE MODIFIED TO ALLOW 3�

MCC CONTROL BUILDING.

EXISITNG PARALLEL POWER CABLES ROUTED FROM THE

EXISTING). THESE PARALLEL CONDUITS WILL CONTAIN THE

TWO (2) NEW 4� PVC-COATED RGS CONDUITS (OR REUSE

CAN FLANGE. SEE DETAIL A3.

THREADED CONNECTIONS TO ONE 2� PIPE STUB ON PUMP

ONE NEW 1 1/2� PVC-COATED RGS CONDUITS AND NEW

HUBS. SEE DETAIL A3.

CAN FLANGE. CONNECT TO JUNCTION BOX WITH MYERS

CONNECTIONS TO TWO EXISTING 4� PIPE STUBS ON PUMP

NEW 3� PVC-COATED RGS CONDUITS AND NEW THREADED

CONNECTION OF ALL NEW CONDUITS TO JUNCTION BOXES.

(MYERS HUBS). PROVIDE MYERS HUBS AS TYPICAL

PROVIDE NEW 2� PVC-COATED RGS CONDUIT BOX HUBS

BACK).

ROUTED IN THE OTHER TWO 4� CONDUITS (FRONT AND

THE PUMP POWER LEAD CABLES FROM THE PUMP MUST BE

MUST BE ROUTED IN TWO CONDUITS (FRONT AND BACK) AND

CABLES EXTENDED FROM THE MCC CONTROL BUILDING

FOUR (4) NEW 4� PVC-COATED RGS CONDUITS. THE POWER

THE BOTTOM OF EACH NEW AND EXISTING JUNCTION BOX.

PROVIDE AND INSTALL ONE NEMA 4X ENCLOSURE DRAIN IN

CABLES FROM THE PUMP AND THE CABLES FROM THE MCC.

BOX WILL PROVIDE AN AIR GAP SPLICE BETWEEN THE

FROM THE PUMP ON THE OTHER SIDE. THIS NEW JUNCTION

THE MCC ON ONE SIDE AND THE CONTROL CABLE WIRES

TO 12 AWG. TO ACCEPT THE CONTROL CABLE WIRES FROM

8-TERMIAL STRIP, RATED FOR 75 DEG. C. COPPER WIRES UP

AWG GROUNDING CONDUCTORS. ALSO PROVIDE AN

MUST BE ELECTRICALLY RATED THE SAME EXCEPT FOR 1/0

FROM MCC TO ONE 250KCMIL FROM PUMP AND ONE BLOCK

C, SUITABLE TO CONNECT TWO 250 KCMIIL CONDUCTORS

OF THE BLOCKS MUST BE RATED 480 VOLTS, COPPER, 75 DEG

INSTALL FOUR NEW POWER DISTRIBUTION BLOCKS: THREE

STAINLESS STEEL BOLTS AND HARDWARE. PROVIDE AND

ENCLOSURE TO THE CHANNEL WEB WITH 2� LONG X 7/16�F

BLOCKS AND TERMINAL STRIPS WILL BE INSTALLED. BOLT

PANEL FOR EACH NEW JUNCTION BOX ON WHICH POWER

EACH RESPECTIVE SUPPORT COLUMN. PROVIDE INTERNAL

STAINLESS STEEL JUNCTION BOX (36�H X 30�W X 16�D) ON

PROVIDE AND INSTALL NEW POWER AND CONTROL NEMA 4X

DOOR HINGE ON THIS SIDE

INSTALL ENCLOSURE WITH

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US Army Corps of Engineers

US Army Corps

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0 6" 1’ 2’SCALE : 1"=1’-0"

6"

W 30x173

EL. 440.0

CONCRETE

TOP OF

ENCASED IN CONCRETE CURB

RGS CONDUIT

IN NEW 2" PVC COATED

(CONTROL CABLE TO MCC)

EXISTING 8/C 16 AWG

RELOCATED I & C BOX

NEW POWER AND CONTROL JUNCTION BOX

RELOCATED POWER JUNCTION BOX

NEOPRENE PAD

BASE PLATE WITH

E -3

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A1

NEW JUNCTION BOX ELEVATION (TYPICAL FOR ALL 3 PUMPS)

A5 S-501

IN

H

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SHEET GENERAL NOTES

SEE SHEET KEY NOTES ON SHEET E-302.1.

ID

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US Army Corps

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POWER BLOCK

PHASE A

POWER BLOCK

PHASE B

POWER BLOCK

PHASE C

POWER BLOCK

CONDUCTORS

GROUNDING

ITEM TYPE QUANTITY UOM

ELECTRICAL QUANTITIES

FIELD ON BLACK RECTANGLE FIELD

"DANGER" - WHITE LETTERS ON RED ECLIPSE

ON WHITE FIELD

"USE LOCKOUT . . . BUILDING" - BLACK LETTERS

SHEET KEY NOTES

5 6 7

SCALE : NO SCALE

C1

JUNCTION BOX LOCKOUT & TAGOUT SIGNS DETAILS

SCALE : NO SCALE (TYPICAL OF 1 SIGN INSTALLED ON EACH ENCLOSURE / 6 TOTAL)

8"

4 10

10103

6"

E -5

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A1 NEW POWER & CONTROL JUNCTION BOX (36"H x 30"W x16"D)

IN

H

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S E

2" CABLE CLAMPS (INSIDE NEW UPPER JBOXES)

1.25 CABLE CLAMPS (INSIDE NEW UPPER JBOXES)

NO-OXIDATION SPRAY - CORROSION INHIBITOR

COLOR PHASE ELECTRICAL TAPE (B-O-Y)

16 AWG WIRE LABELS

" PVC-COATED RGS CONDUIT BOX HUB (MEYERS HUB)2

" PVC-COATED RGS CONDUIT2

2" PVC-COATED RGS CONDUIT COUPLINGS

2" PVC-COATED RGS CONDUIT BOX HUB (MEYERS HUB)

2" PVC-COATED RGS CONDUIT 90 ELBOW

2" PVC-COATED RGS CONDUIT 45 ELBOW

2" PVC-COATED RGS MOGUL LB CONDUIT FITTING

2" PVC-COATED RGS CONDUIT

1" THICK STEEL PLATE / PLUGS (FOR PIPE STUBS)

3" PVC-COATED RGS CONDUIT BOX HUB (MEYERS HUB)

3" PVC-COATED RGS CONDUIT

TERMINAL STRIPS

1-POLE POWER DISTRIBUTION BLOCKS (GROUNDING)

3-POLE POWER DISTRIBUTION BLOCKS (PHASES)

(WITH BACK PANEL AND NEMA 4X DRAIN)

36"H X 30"W X 16"D, NEMA 4X, TYPE 304 STAINLESS STEEL JUNCTION BOX

36"H X 24"W X 24"D, NEMA 4X, TYPE 304 STAINLESS STEEL JUNCTION BOX

8/C - 16 AWG, 600 VOLT, CABLE TRAY RATED, 90 DEG. CELSIUS, CU CABLE

1/C - 1/0 AWG HEAT SHRINK KITS (GREEN GROUNDING WIRES)

1/C - 1/0 AWG COMPRESSION BARREL SPLICE FITTING

1/C - 1/0 AWG, 600 VOLT, TYPE XHHW, CU, GREEN GROUND CABLE

1/C - 250 KCMIL, 600 VOLT, TYPE XHHW, 90 DEG. CELSIUS, CU CABLE

4/C MOLDED CABLE TERMINATION HEAT SHRINK KIT

" HEAT SHRINK KIT (4/C - 250 KCMIL POWER CABLE)2

1/C - 250 KCMIL HEAT SHRINK KITS (POWER WIRES)

1/C - 250 KCMIL COMPRESSION BARREL SPLICE FITTING

1" HEAT SHRINK KIT (CONTROL CABLE (8/C -16 AWG)

1/C - 16 AWG HEAT SHRINK TUBES (CONTROL WIRES)

16 AWG BUTT SPLICE FITTING

"DANGER" ADHESIVE WARNING LABELS

OLD JUNCTION BOX CONDUIT HOLES

WELD STAINLESS STEEL PLATES TO CLOSE

REGASKET EXISTING JUNCTION BOXES

4" PVC-COATED BOX HUB (MYERS HUB)

4" PVC-COATED RGS CONDUIT COUPLING

4" PVC-COATED RGS CONDUIT

EA

EA

CAN

ROLL

EA

EA

LF

EA

EA

EA

EA

EA

LF

EA

EA

LF

EA

EA

EA

EA

EA

LF

EA

EA

LF

LF

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

LF

PVC-COATED

PVC-COATED

PVC-COATED

PVC-COATED

PVC-COATED

PVC-COATED

PVC-COATED

PVC-COATED

STEEL

PVC-COATED

PVC-COATED

600 VOLT

600 VOLT

600 VOLT

TYPE 304

TYPE 304

MULTICONDUCTOR

TUBES

600 VOLT

SINGLE CONDUCTOR

SINGLE CONDUCTOR

MOLDED UNIT

TUBES

TUBES

CU/AL UL LISTED

TUBES

TUBES

CU/AL LISTED

CUSTOM

TYPE 304 SS

NEOPRENE GASKET

PVC-COATED RGS

PVC-COATED RGS

PVC-COATED RGS

30"

INSTALLED ON LANDWARD SIDE AS INDICATED.

INSTALL NEW JUNCTION BOXES SO THAT HINGES ARE

LIFE WILL BE ACCEPTABLE.

SPECIFIC LABEL TEXT, MATERIAL, AND HAVE EXPECTED

MEET OR EXCEED THE STATED INTENTION, CONTAIN

LOCKOUT TAGS PART # S-3057". CUSTOM SIGNS THAT

I&C PULL BOX ENCLOSURE. THE BASIS OF DESIGN IS "MY

EACH POWER JUNCTION BOX ENCLOSURE AND ON EACH

ONE CUSTOM "DANGER" SIGN SHALL BE INSTALLED ON

SMOOTHLY ADHERED TO THE COVER OF EACH ENCLOSURE.

EXPECTED OUTDOOR LIFE OF NOT LESS THAN FIVE YEARS,

LAMINATED-VINYL MATERIAL TYPE WITH ESTIMATED

SHOWN. OUTDOOR SIGNS SHALL BE THE SELF-ADHESIVE,

SUITABLE FOR INSTALLATION OUTDOORS WITH LABEL AS

CUSTOM LOCKOUT SIGNS SHALL BE 7" HIGH X 10" WIDE

AS THEY ROUTE TO LOWER BOXES AND PUMPS.

KEEP HANGING WEIGHT OFF OF CABLES AND CONDUCTORS

PROVIDE CABLE CLAMPS OR OTHER PHYSICAL SUPPORT TO

COMPLETED.

COMPOUND WHEN ELECTRICAL INSTALLATION IS NEARLY

MUST BE SPRAYED WITH ELECTRICAL NO-OXIDATION

ALL TERMINAL STRIPS AND POWER DISTRIBUTION BLOCKS

CABLES THAT TERMINATE ON IT.

FOR THE 16 AWG TERMINAL STRIP AND THE CONTROL

BENDS AND ADEQUATE SPACE MANAGEMENT IS PROVIDED

ADEQUATE SPACE IS LEFT TO MANAGE THE 250 KCMIL

CHANGED AS DEEMED APPROPRIATE AS LONG AS

BLOCKS IS 6�. THE POWER BLOCKS LOCATION MAY BE

SPACE TO ALLOW THE 250 KCMIL WIRES TO BEND INTO THE

JUNCTION BOX. THE MINIMUM DISTANCE FOR THE GUTTER

POWER DISTRIBUTION BLOCKS TO INSIDE WALL OF

GUTTER SPACE. THIS DRAWING SHOWS 8� DISTANCE FROM

PENTAIR � HOFFMAN CAT. NO. AVDR4554.

BOTTOM OF NEW JUNCTION BOXES. BASIS OF DESIGN IS

ELECTRICAL ENCLOSURE DRAIN FITTING IN LEFT CENTER

PROVIDE AND INSTALL ONE NEMA 4X STAINLESS STEEL

SUBMERSIBLE PUMP. INSTALL CONDUITS FRONT AND BACK.

MULTICONDUCTOR CABLE FROM RESPECTIVE

OTHER CONDUIT MUST CONTAIN THE PUMP LEAD CONTROL

ROUTED FROM THE MCC CONTROL BUILIDNG AND THE

THE EXTENDED MULTICONDUCTOR CONTROL CABLE

(MYERS HUB) AND CONDUIT, ONE CONDUIT MUST CONTAIN

TWO (2) EACH - 2� PVC-COATED RGS CONDUIT BOX HUB

SUBMERSIBLE PUMP. INSTALL CONDUITS FRONT AND BACK.

MULTICONDUCTOR POWER CABLES FROM RESPECTIVE

(MYERS HUB) AND CONDUITS CONTAINING PUMP LEAD

TWO (2) EACH - 4� PVC-COATED RGS CONDUIT BOX HUB

BUILDING. INSTALL CONDUITS FRONT AND BACK.

CONDUCTORS EXTENDED UP FROM MCC CONTROL

(MYERS HUB) AND CONDUITS CONTAINING POWER

TWO (2) EACH - 4� PVC-COATED RGS CONDUIT BOX HUB

BE PROVIDED WITH COVER.

AND INSTALLED ON POWER DISTRIBUTION BLOCKS SHALL

GROUNDING BLOCK. PLASTIC COVERS SHALL BE PROVIDED

PHASE A, B, & C AND CAT. NO. BDALHC22350 ADDER FOR

BURNDY VERSI-POLE CATALOG NO. BDBLHC223503 FOR

GROUNDING BLOCK. ALTERNATE BASIS OF DESIGN IS

PHASE A, B, & C AND CATALOG NO. 1451129 FOR THE

MARATHON SPECIAL PRODUCTS CATALOG NO. 1453129 FOR

AND ALSO ON THE LINE SIDE. BASIS OF DESIGN IS

TWO (2) EACH 250 KCMIL PER PHASE ON THE LOAD SIDE

SHALL BE RATED 620 AMPERES, 600 VOLTS, ACCEPTING

PROVIDE FOUR (4) POWER DISTRIBUTION BLOCKS. BLOCKS

CATALOG NO. 621 RZ 08.

BASIS OF DESIGN IS MARATHON SPECIAL PRODUCTS

BOLT DIRECTLY TO JUNCTION BOX INTERIOR BACK PANEL.

CONDUCTORS ON BOTH SIDES. TERMINAL STRIP MUST

BE 20 AMPS, 600 VOLTS, ACCEPTING 16 AWG SIZE

PROVIDE 8 POLE TERMINAL STRIP. TERMINAL STRIP MUST

PANEL AS STANDARD OPTION WITH JUNCTION BOX.

PROVIDE STAINLESS STEEL 33�H X 27�W INTERIOR BACK

HARDWARE MUST BE STAINLESS STEEL.

COVER CLAMPS, AND PADLOCKABLE HASP. ALL MOUNTING

CONTINUOUSLY HINGED DOOR (SEE KEYNOTE 13) , BOLTED

30�W X 16�D, NEMA 4X, TYPE 304 STAINLESS STEEL WITH

NEW UPPERMOST ELEVATION JUNCTION BOXES. 36�H X

SIDE OF ENCLOSURE

INSTALLED ON THIS

DOOR HINGE SHALL BE

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