19B0001_Amend-0002_TechSpec_.pdf
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- Attached to
- Lower Monumental Head Cover Oil/Water Separators Federal contract opportunity
- Solicitation number
- W912EF19B0001
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W912EF19B0001 Amend 0002 Tech Specs
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| File | Type | Posted |
|---|---|---|
| W912EF19B0001_Bids_Worksheet.pdf | ||
| 19B0001_Plans_Amend-0002.pdf | ||
| W912EF19B0001_Amendment_0002.pdf | ||
| W912EF19B0001_Amend-0001_Section_26_05_00.00_28.pdf | ||
| W912EF19B0001_Amend-0001_Plans.pdf | ||
| W912EF19B0001_Amendment_0001.pdf | ||
| Site_Visit_List_Attendee_List_19B0001_LMA_Headcover_Oil-Water_Sep.pdf | ||
| W912EF19B0001_LMA_Headcover_Oil-Water_Separator.pdf | ||
| W912EF19B0001_Plans.pdf | ||
| W912EF19B0001_TechSpec.pdf | ||
| W912EF19B0001_Site_Visit_Info.pdf |
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Lower Monument al Head Cover Oi l Wat er Separ at or W912EF19B0001 Amend-0002
PROJECT TABLE OF CONTENTS
DI VI SI ON 00 - PROCUREMENT AND CONTRACTI NG REQUI REMENTS
00 01 15. 00 28 LI ST OF DRAWI NGS
DI VI SI ON 01 - GENERAL REQUI REMENTS
01 00 00. 00 28 GENERAL REQUI REMENTS
01 11 01. 00 28 SUPPLEMENTARY REQUI REMENTS
01 14 00. 10 28 PROJECT SI TE RESTRI CTI ONS
01 14 00. 90 28 I NTEGRATI NG ANTI TERRORI SM ( AT) AND OPERATI ONS SECURI TY
(OPSEC)
01 22 00. 00 28 MEASUREMENT AND PAYMENT
01 32 01. 00 28 PROJECT SCHEDULE
01 33 00 SUBMI TTAL PROCEDURES
01 35 29. 10 28 GOVERNMENTAL SAFETY REQUI REMENTS
01 42 00 SOURCES FOR REFERENCE PUBLI CATI ONS
01 45 01. 00 28 RESI DENT MANAGEMENT SYSTEM CONTRACTOR MODE ( RMS CM)
01 45 04. 00 28 CONTRACTOR QUALI TY CONTROL
01 51 00. 00 28 TEMPORARY UTI LI TI ES
01 55 10. 00 28 CONTRACTOR WORK, ACCESS AND STORAGE AREAS
01 57 20. 00 28 ENVI RONMENTAL PROTECTI ON
01 78 00. 00 28 CLOSEOUT SUBMI TTALS
01 78 23. 00 28 OPERATI ON AND MAI NTENANCE DATA
01 91 00. 00 28 SYSTEMS TESTI NG AND COMMI SSI ONI NG
DI VI SI ON 03 - CONCRETE
03 60 00. 01 28 CONCRETE CORE DRI LLI NG
DI VI SI ON 05 - METALS
05 50 13. 00 28 STEEL METALWORK FABRI CATI ON AND MACHI NE WORK
DI VI SI ON 13 - SPECI AL CONSTRUCTI ON
13 48 00. 01 26 SEI SMI C RESTRAI NT FOR MECHANI CAL
DI VI SI ON 22 - PLUMBI NG
22 00 00. 00 28 PI PI NG, GENERAL PURPOSE
DI VI SI ON 26 - ELECTRI CAL
26 05 00. 00 28 GENERAL ELECTRI CAL WORK
26 05 19. 00 28 I NSULATED WI RE AND CABLE
DI VI SI ON 35 - WATERWAY AND MARI NE CONSTRUCTI ON
35 45 02. 00 20 PUMP, SELF PRI MI NG CENTRI FUGAL TYPE
35 45 02. 00 28 PUMP, DI SC TYPE
DI VI SI ON 46 - WATER AND WASTEWATER EQUI PMENT
46 25 14. 00 28 COALESCI NG OI L- WATER SEPARATORS
- - End of Pr oj ect Tabl e of Cont ent s - -
PROJECT TABLE OF CONTENTS Page 1 g4ecdbas Line g4ecdbas Line g4ecdbas Line g4ecdbas Line
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SECTI ON TABLE OF CONTENTS
DI VI SI ON 00 - PROCUREMENT AND CONTRACTI NG REQUI REMENTS
SECTI ON 00 01 15. 00 28
LI ST OF DRAWI NGS
PART 1 GENERAL
1. 1 SUMMARY
1. 2 CONTRACT DRAWI NGS
1. 2. 1 Use Of Gover nment Pr epar ed Cont r act CAD El ect r oni c Fi l es
1. 3 FOR I NFORMATI ON ONLY DRAWI NGS ( FI O)
- - End of Sect i on Tabl e of Cont ent s - -
DOCUMENT 00 01 15. 00 28
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Lower Monumental Head Cover Oil Water Separator W912EF19B0001
SECTION 00 01 15.00 28
LIST OF DRAWINGS
PART 1 GENERAL
1.1 SUMMARY
This section lists the drawings for the project pursuant to contract clause "DFARS 252.236-7001, Contract Drawings, Maps and Specifications."
1.2 CONTRACT DRAWINGS
Contract drawings are as follows:
FILE NUMBER SHEET
NUMBER
DESCRIPTION REVISION
NUMBER
DATE
LMP-1-0-1/27 G-001 COVER SHEET AND LOCATION MAPS
LMP-1-0-1/28 G-002 INDEX TO DRAWINGS
LMP-1-0-1/29 G-101 GENERAL - KEY PLANS
LMP-1-10-1/7 S-101 PIPE GALLERY STAIRS AND PUMPS 1-6
SUPPORTS - PLAN AND ISOMETRIC VIEWS
LMP-1-10-1/8 S-102 PUMP SUPPORT PLATES AND SUPPORTS -
ENLARGED AND ISOMETRIC VIEWS
LMP-1-10-1/9 S-501 ANGLE SUPPORT PIECES - DETAILS
LMP-1-10-1/10 S-901 UNITS 1-3 PUMP - PLATES AND SUPPORTS
- ISOMETRIC
LMP-1-10-1/11 S-902 UNITS 4-6 PUMP - PLATES AND SUPPORTS
- ISOMETRIC
LMP-1-3-1/38 M-001 MECHANICAL - EQUIPMENT SCHEDULES 1 02/11/19
LMP-1-3-1/39 MD101 REMOVAL - TURBINE PIT SUMP PUMP AND
PIPING (UNITS 1-3)
LMP-1-3-1/40 MD102 REMOVAL - TURBINE PIT SUMP PUMP AND
PIPING (UNITS 4-6)
LMP-1-3-1/41 M-101 GENERATOR BAY PIPING - UNITS 1-6 -
PLAN AND SECTION
LMP-1-3-1/42 M-201 PIPE GALLERY PIPING - UNITS 1-6 -
ELEVATION AND PLAN
LMP-1-3-1/43 M-501 INSTALLATION OF PUMP AND TURBINE PIT
PIPING (UNITS 1-3) - DETAILS
LMP-1-3-1/44 M-502 INSTALLATION OF PUMP AND TURBINE PIT
PIPING (UNITS 4-6) - DETAILS
DOCUMENT 00 01 15.00 28
g4ecdbas Line
LMP-1-3-1/45 M-503 PI PE GALLERY PI PI NG - I NTAKE AND
WASTE DETAI LS
LMP-1-3-1/46 M-504 PI PE GALLERY PI PI NG - DI SCHARGE
DETAILS
LMP-1-3-1/47 M-505 TURBI NE PI T PI PI NG - DETAI LS
LMP-1-3-1/48 M-506 OI L WATER SEPARATOR - I NSTALLATI ON
LMP-1-3-1/49 M-507 OI L WATER SEPARATOR - DETAI LS
LMP-1-3-1/50 M-508 OI L WATER SEPARATOR - WORK PLATFORM
DETAILS
LMP-1-3-1/51 M-509 OI L STORAGE TANK PUMP - PI PI NG
ASSEMBLY
LMP-1-3-1/52 M-601 PI PI NG AND I NSTRUMENTATI ON - DI AGRAM
LMP-1-3-1/53 M-602 I SOMETRI C DETAI LS
LMP-1-6-1/18 E-001 GENERAL - NOTES AND SYMBOLS
LMP-1-6-1/19 ED101 EQUI PMENT DEMOLI TI ON - TURBI NE PI T
UNI T 1- 3 - WI RI NG
LMP-1-6-1/20 ED601 POWERHOUSE - MAI N UNI TS 1- 3 - ONELI NE
DI AGRAM - SU1 & CP1 - DEMOLI TI ON
LMP-1-6-1/21 ED602 POWERHOUSE - MAI N UNI TS 1- 3 - ONELI NE
DI AGRAM - SU2 & CP2 - DEMOLI TI ON
LMP-1-6-1/22 ED603 POWERHOUSE - MAI N UNI TS 1- 3 - ONELI NE
DI AGRAM - SU3 & CP3 - DEMOLI TI ON
LMP-1-6-1/23 ED604 POWERHOUSE - MAI N UNI TS 4- 6 - ONELI NE
DI AGRAM - SU4 & CP4 - DEMOLI TI ON
LMP-1-6-1/24 ED605 POWERHOUSE - MAI N UNI TS 4- 6 - ONELI NE
DI AGRAM - SU5 & CP5 - DEMOLI TI ON
LMP-1-6-1/25 ED606 POWERHOUSE - MAI N UNI TS 4- 6 - ONELI NE
DI AGRAM - SU6 & CP6 - DEMOLI TI ON
LMP-1-6-1/26 ED607 AUXI LI ARY CONTROL DI AGRAM - DEMOLI TI ON
LMP-1-6-1/27 ED608 TERMI NAL CONNECTI ON DI AGRAM -
DEMOLITION
LMP-1-6-1/28 ED609 CONTROL CI RCUI T DI AGRAM - DEMOLI TI ON
LMP-1-6-1/29 ED610 SU1 & SU2 & SU3 - CONTROL CI RCUI T
DI AGRAM - DEMOLI TI ON
LMP-1-6-1/30 ED611 SU4 - CONTROL CI RCUI T DI AGRAM -
DEMOLITION
LMP-1-6-1/31 ED612 SU5 - CONTROL CI RCUI T DI AGRAM -
DEMOLITION
LMP-1-6-1/32 ED613 SU6 - CONTROL CI RCUI T DI AGRAM -
DEMOLITION
LMP-1-6-1/33 ED617 MAI N UNI TS 1- 3 - SCHEMATI C WI RI NG
DI AGRAM - TURBI NE PI T
LMP-1-6-1/34 ED618 MAI N UNI TS 4- 6 - TURBI NE PI T WI RI NG
DI AGRAM TO MAI N TERMI NAL CABI NET
LMP-1-6-1/35 E-101 EQUI PMENT I NSTALLATI ON - TURBI NE PI T
UNI T 1- 3 - WI RI NG
LMP-1-6-1/36 E-601 POWERHOUSE - MAI N UNI TS 1- 3 - ONELI NE
DI AGRAM - SU1 & CP1 - I NSTALLATI ON
LMP-1-6-1/37 E-602 POWERHOUSE - MAI N UNI TS 1- 3 - ONELI NE
DI AGRAM - SU2 & CP2 - I NSTALLATI ON
LMP-1-6-1/38 E-603 POWERHOUSE - MAI N UNI TS 1- 3 - ONELI NE
DI AGRAM - SU3 & CP3 - I NSTALLATI ON
LMP-1-6-1/39 E-604 POWERHOUSE - MAI N UNI TS 4- 6 - ONELI NE
DI AGRAM - SU4 & CP4 - I NSTALLATI ON
LMP-1-6-1/40 E-605 POWERHOUSE - MAI N UNI TS 4- 6 - ONELI NE
DI AGRAM - SU5 & CP5 - I NSTALLATI ON
LMP-1-6-1/41 E-606 POWERHOUSE - MAI N UNI TS 4- 6 - ONELI NE
DI AGRAM - SU6 & CP6 - I NSTALLATI ON
LMP-1-6-1/42 E-607 AUXI LI ARY CONTROL DI AGRAM -
INSTALLATION
LMP-1-6-1/43 E-608 TERMI NAL CONNECTI ON DI AGRAM -
INSTALLATION
LMP-1-6-1/44 E-609 CONTROL CI RCUI T DI AGRAM - I NSTALLATI ON
LMP-1-6-1/45 E-610 SU1 & SU2 & SU3 - CONTROL CI RCUI T
DI AGRAM - I NSTALLATI ON
LMP-1-6-1/46 E-611 SU4 - CONTROL CI RCUI T DI AGRAM -
INSTALLATION
LMP-1-6-1/47 E-612 SU5 - CONTROL CI RCUI T DI AGRAM -
INSTALLATION
LMP-1-6-1/48 E-613 SU6 - CONTROL CI RCUI T DI AGRAM -
INSTALLATION
LMP-1-6-1/49 E-614 SCHEMATI C DI AGRAM - MAI N UNI T
ANNUNCI ATI ON - GENERATOR SWBD S1, S2,
S3
LMP-1-6-1/50 E-615 OWS POWER DI STRI BUTI ON AND GEAR PUMP
CONTROL
LMP-1-6-1/51 E-616 OWS TANK CONTROL - PANEL SCHEMATI C
LMP-1-6-1/52 E-617 MAI N UNI TS 1- 3 - SCHEMATI C WI RI NG
DI AGRAM - TURBI NE PI T
LMP-1-6-1/53 E-618 MAI N UNI TS 4- 6 - TURBI NE PI T WI RI NG
DI AGRAM TO MAI N TERMI NAL CABI NET
LMP-1-6-1/54 E-619 ONE LI NE DI AGRAM - FCQ2
LMP-1-6-1/55 E-620 CABLE AND CONDUI T SCHEDULE
LMP-1-6-1/56 E-901 POWERHOUSE - MAI N UNI TS 1- 3 - HC1 AND
HC2 CABLE - SU1 - SU3 & ANNUNCI ATI ON
CABLE ROUTES
LMP-1-6-1/57 E-902 POWERHOUSE - MAI N UNI TS 4- 6 - HC1 AND
HC2 CABLE - ROUTES FROM SU4 - SU6
LMP-1-6-1/58 E-903 OI L AND WATER SKI MMER MOTOR CONTROL -
ISOMETRICS
LMP-1-6-1/59 E-904 PHOTOS 1
1. 2. 1 Use Of Gover nment Pr epar ed Cont r act CAD El ect r oni c Fi l es
b. No For I nf or mat i on Onl y dr awi ngs ar e avai l abl e on CAD.
c. The Cont r act or assumes al l r i sks associ at ed i n usi ng el ect r oni c CAD drawings.
d. El ect r oni c copi es of CAD dr awi ngs ar e onl y avai l abl e i n Bent l ey Mi cr oSt at i on f or mat .
e. The cont r act dr awi ngs shal l gover n i f t her e ar e any di scr epanci es bet ween t he el ect r oni c copy and t he cont r act dr awi ng. The Cont r act or shal l pr ompt l y not i f y t he Cont r act i ng Of f i cer of any di scr epanci es.
The Gover nment wi l l not be r esponsi bl e t o cor r ect t he el ect r oni c CAD drawing.
1. 3 FOR I NFORMATI ON ONLY DRAWI NGS ( FI O)
These FI O dr awi ngs ar e i ncl uded wi t h t he dr awi ngs f or i nf or mat i on. The Gover nment does not war r ant t he accur acy of t he FI O dr awi ngs. The Gover nment r ecommends t hat t he Cont r act or ver i f y t he accur acy of FI O drawings.
FI O dr awi ngs ar e as f ol l ows:
FI LE NUMBER SHEET NUMBER DESCRIPTION
LMP-1-3-8/1 FIO-001 POWERHOUSE - EMBEDDED PI PI NG - TYPI CAL
DETAI LS - SHEET NO 1
LMP-1-3-8/9 FIO-002 POWERHOUSE - EMBEDDED PI PI NG - GENERATOR
BAYS - PLAN - TAI LRACE ELEVS 342 & 4085
LMP-1-3-8/12 FIO-003 POWERHOUSE - EMBEDDED PI PI NG - GENERATOR
BAY - PLAN ELEVATI ON 444
LMP-1-3-8/13 FIO-004 POWERHOUSE - EMBEDDED PI PI NG - GENERATOR
BAY - SECTI ONS AND DETAI LS
LMP-1.1-3-9/62 FIO-005 POWERHOUSE - GENERATOR BAYS - EXPOSED
PI PI NG - TURBI NE FLOOR EL 444 - PLAN,
SECTI ONS & DETAI LS
LMP-1.1-3-9/63 FIO-006 POWERHOUSE - GENERATOR BAYS - EXPOSED
PI PI NG - PI PE GALLERY- EL 424 - ELEVATI ONS
& SECTI ONS
LMP-1.1-3-9/65 FIO-007 POWERHOUSE - GENRATOR BAYS - EXPOSED
PI PI NG - PI PE GALLERY EL 424 - SECTI ONS &
DETAILS
LMP-1.8-3-9/109 FIO-008 POWERHOUSE - UNI TS 4- 6 - EXPOSED PI PI NG -
TRUBI NE FLOOR - EL 444 - AI R & OI L PI PE
TRENCH
LMP-1.8-3-9/110.1 FIO-009 POWERHOUSE - UNI TS 4- 6 - EXPOSED PI PI NG -
PI PE GALLEY - EL 424 - SHEET I
LMP-1.8-3-9/111 FIO-010 POWERHOUSE - UNI TS 4- 6 - EXPOSED PI PI NG -
PI PE GALLEY EL 424 - SHEET I I
LMP-1-4-2/19 FIO-011 POWERHOUSE - GENERATOR BAYS - CONCRETE
OUTLI NE - PLAN EL 444
LMP-1-4-2/21 FIO-012 POWERHOUSE - GENERATOR BAY - CONCRETE
OUTLI NE - TAI LRACE - PLAN EL 4085
LMP-1-4-2/22 FIO-013 POWERHOUSE - GENERATOR BAY - CONCRETE
OUTLI NE - TAI LRACE PLANS - EL 424 & EL 444
LMP-1-4-2/24 FIO-014 POWERHOUSE - GENERATOR BAY - CONCRETE
OUTLI NE - TAI LRACE - TRANSVERSE SECTI ONS
LMP-1-4-3/8 FIO-015 POWERHOUSE - ERECTI ON BAY - CONCRETE
OUTLI NE - PLAN EL 424
LMP-1-4-3/17 FIO-016 POWERHOUSE - ERECTI ON BAY - CONCRETE
OUTLI NE - TAI LRACE PLAN ELS 432 & 444
LMP-5-6-1A2/2 FIO-017 POWERHOUSE - UNI TS 4- 6 - GENERATOR BAYS -
PLAN EL 444 & EL 460
LMP-5-6-1A2/3 FIO-018 POWERHOUSE - UNI TS 4- 6 - GENERATOR BAY -
TRANSVERSE SECTI ON - BAYS 4, 5 & 6
4834-AQQ-1 FIO-019 TURBI NE PI T - SUMP PUMP - PI PI NG
4834-AQR-1 FIO-020 TURBI NE PI T - SUMP PUMP - PI PI NG PLAN
43864 FIO-021 SUMP PUMP AND DRAI N PI PI NG
43864-A FIO-022 SUMP PUMP AND DRAI N PI PI NG
LMP-1-4-3/20 FIO-023 POWERHOUSE - ERECTI ON BAY - CONCRETE
OUTLI NE - TAI LRACE LONGI TUDI NAL SECTI ON
LMP-1.1-6-1A8/4 FIO-024 POWERHOUSE - 480 VOLT CONTROL CENTERS -
SU1 THRU SU3
LMP-1.8-6-1F11/6 FIO-025 EQUI PMENT I NSTALLATI ON - TURBI NE PI T -
CONDUI T & CONTROL CABI NETS
LMP-1.26-6-1E51/4 FIO-026 3D CAM I NSTALLATI ON - MAI N UNI TS 4- 6 -
TERM. CONN. DI AG TURB. PI T
6549-CB-1 FIO-027 TURBI NE PI T - CONDUI T SECTI ONS
6549-CA-1 FIO-028 TURBI NE PI T - CONDUI T SECTI ONS
6549-BZ-1 FIO-029 TURBI NE PI T - CONDUI T PLAN
4570-UL-1 FIO-030 TURB. PI T ELEC. EQUI P. - TO MAI N TERM CAB.
43885-C FIO-031 TURBI NE PI T ELECTRI CAL SYSTEM - SECTI ONAL
ELEVATION
LMP-1.1-6-1E11/12 FIO-032 TURBI NE PI T MI WI RI NG
6586-2ACD FIO-033 SCHEMATI C DI AGRAM - MAI N UNI T
ANNUNI CATI ON - GENERATOR SWBD S1 & S2 & S3
- - End of Document - -
SECTI ON TABLE OF CONTENTS
DI VI SI ON 01 - GENERAL REQUI REMENTS
SECTI ON 01 45 04. 00 28
CONTRACTOR QUALI TY CONTROL
PART 1 GENERAL
1. 1 REFERENCES
1. 2 PAYMENT
1. 3 SUBMI TTALS
PART 2 PRODUCTS ( Not Used)
PART 3 EXECUTI ON
3. 1 GENERAL
3. 2 CONTRACTOR QUALI TY CONTROL ( CQC) PLAN
3. 2. 1 Gener al
3. 2. 2 Cont ent of t he CQC Pl an
3. 2. 3 Accept ance of Pl an
3. 2. 4 Not i f i cat i on of Changes
3. 3 COORDI NATI ON MEETI NG
3. 4 QUALI TY CONTROL ORGANI ZATI ON
3. 4. 1 Per sonnel Requi r ement s
3. 4. 2 CQC Syst em Manager
3. 4. 3 Addi t i onal Requi r ement
3. 5 SUBMI TTALS
3. 6 CONTROL
3. 6. 1 Pr epar at or y Phase
3. 6. 2 I ni t i al Phase
3. 6. 3 Fol l ow- up Phase
3. 6. 4 Addi t i onal Pr epar at or y and I ni t i al Phases
3. 7 TESTS
3. 7. 1 Test i ng Pr ocedur e
3. 7. 2 Test i ng Labor at or i es
3. 7. 2. 1 Capabi l i t y Check
3. 7. 3 Onsi t e Labor at or y
3. 7. 4 Fur ni shi ng or Tr anspor t at i on of Sampl es f or Test i ng
3. 8 COMPLETI ON I NSPECTI ON
3. 8. 1 Punch- Out I nspect i on
3. 8. 2 Pr e- Fi nal I nspect i on
3. 8. 3 Fi nal Accept ance I nspect i on
3. 9 DOCUMENTATI ON
3. 10 NOTI FI CATI ON OF NONCOMPLI ANCE
3. 11 PROJECT CLOSE OUT
ATTACHMENTS:
Sampl e of Qual i t y Cont r ol Repor t , WWD- QCR ( Rev Sep 85)
SECTI ON 01 45 04. 00 28
- - End of Sect i on Tabl e of Cont ent s - -
SECTI ON 01 45 04. 00 28
CONTRACTOR QUALI TY CONTROL
PART 1 GENERAL
1. 1 REFERENCES
The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.
AMERI CAN SOCI ETY FOR TESTI NG AND MATERI ALS ( ASTM)
ASTM D 3740 ( 2004a) Mi ni mum Requi r ement s f or Agenci es Engaged i n t he Test i ng and/ or I nspect i on of Soi l and Rock as Used i n Engi neer i ng Desi gn and Const r uct i on
ASTM E 329 ( 2007) St andar d Speci f i cat i on f or Agenci es Engaged i n t he Test i ng and/ or I nspect i on of Mat er i al s Used i n Const r uct i on
1. 2 PAYMENT
Separ at e payment wi l l not be made f or pr ovi di ng and mai nt ai ni ng an ef f ect i ve Qual i t y Cont r ol pr ogr am, and al l cost s associ at ed t her ewi t h shal l be i ncl uded i n t he appl i cabl e pr i ces cont ai ned i n The Schedul e.
1. 3 SUBMITTALS
Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" desi gnat i on;
submi t t al s havi ng an " I " desi gnat i on ar e f or i nf or mat i on onl y. A desi gnat i on f ol l owi ng t he " G" or " I " desi gnat i on i dent i f i es t he of f i ce t hat wi l l r evi ew t he submi t t al f or t he Gover nment . Submi t t he f ol l owi ng i n accor dance wi t h SECTI ON 01 33 00 SUBMI TTAL PROCEDURES:
SD- 01 Pr econst r uct i on Submi t t al s
Cont r act or Qual i t y Cont r ol ( CQC) Pl an; G C
PART 2 PRODUCTS ( Not Used)
PART 3 EXECUTI ON
3. 1 GENERAL
Pr ovi de qual i t y cont r ol and est abl i sh and mai nt ai n an ef f ect i ve qual i t y cont r ol syst em i n compl i ance wi t h t he c l ause ent i t l ed I NSPECTI ON OF CONSTRUCTI ON of t he CONTRACT CLAUSES. The qual i t y cont r ol syst em shal l consi st of pl ans, pr ocedur es, and or gani zat i on necessar y t o pr oduce an end pr oduct t hat compl i es wi t h t he cont r act r equi r ement s. The syst em shal l cover al l on- si t e const r uct i on oper at i ons and shal l be keyed t o t he pr oposed const r uct i on sequence. Ut i l i ze est abl i shed i n- house qual i t y cont r ol pr ocedur es t o assur e f ul l compl i ance wi t h al l of f - s i t e wor k.
Submi t dai l y r epor t s i n compl i ance wi t h par agr aph DOCUMENTATI ON f or al l on- si t e wor k and f or al l of f - s i t e wor k.
3. 2 CONTRACTOR QUALI TY CONTROL ( CQC) PLAN
3. 2. 1 General
Submi t f or r evi ew by t he Gover nment , not l at er t han f i f t een ( 15) cal endar days af t er r ecei pt of Not i ce t o Pr oceed, t he Cont r act or Qual i t y Cont r ol Pl an pr oposed t o i mpl ement t he r equi r ement s of t he c l ause ent i t l ed I NSPECTI ON OF CONSTRUCTI ON of t he CONTRACT CLAUSES. The pl an shal l i dent i f y per sonnel , pr ocedur es, cont r ol , i nst r uct i ons, t est s, r ecor ds, and f or ms t o be used. Const r uct i on wi l l be per mi t t ed t o begi n onl y af t er accept ance of t he CQC Pl an.
3. 2. 2 Cont ent of t he CQC Pl an
The CQC Pl an shal l i ncl ude, as a mi ni mum, t he f ol l owi ng t o cover al l const r uct i on oper at i ons, bot h onsi t e and of f s i t e, i ncl udi ng wor k by subcont r act or s, f abr i cat or s, suppl i er s, and pur chasi ng agent s:
a. A descr i pt i on of t he qual i t y cont r ol or gani zat i on, i ncl udi ng a char t showi ng l i nes of aut hor i t y and acknowl edgment t hat t he CQC st af f shal l i mpl ement t he t hr ee phase cont r ol syst em f or al l aspect s of t he wor k speci f i ed. The CQC Syst em Manager shal l r epor t di r ect l y t o t he owner of t he f i r m or a seni or manager not r esponsi bl e f or execut i ng t he wor k. The CQC can not wor k di r ect l y f or t he Pr oj ect Manager or manager r esponsi bl e f or t he execut i on of t he wor k.
b. The name, qual i f i cat i ons ( i n r esume f or mat ) , dut i es, r esponsi bi l i t i es, and aut hor i t i es of each per son assi gned a QC f unct i on.
c. A copy of t he l et t er t o t he CQC Syst em Manager s i gned by t he owner of t he f i r m, or an equi val ent i ndi v i dual wi t hi n t he company who i s not r esponsi bl e f or managi ng t hi s pr oj ect , whi ch descr i bes t he r esponsi bi l i t i es and del egat es suf f i c i ent aut hor i t i es t o adequat el y per f or m t he f unct i ons of t he CQC Syst em Manager , i ncl udi ng aut hor i t y t o st op wor k and r ewor k of any nonconf or mance wor k whi ch i s not i n compl i ance wi t h t he cont r act . The CQC Syst em Manager shal l i ssue l et t er s of di r ect i on t o al l ot her var i ous qual i t y cont r ol r epr esent at i ves out l i ni ng dut i es, aut hor i t i es, and r esponsi bi l i t i es.
Copi es of t hese l et t er s shal l al so be f ur ni shed t o t he Gover nment .
d. Pr ocedur es f or schedul i ng, r evi ewi ng, cer t i f y i ng, and managi ng submi t t al s, i ncl udi ng t hose of subcont r act or s, of f s i t e f abr i cat or s, suppl i er s, and pur chasi ng agent s. These pr ocedur es shal l be i n accor dance wi t h SECTI ON 01 33 00 SUBMI TTAL PROCEDURES.
e. Cont r ol , ver i f i cat i on, and accept ance t est i ng pr ocedur es f or each speci f i c t est t o i ncl ude t he t est name, speci f i cat i on par agr aph r equi r i ng t est , f eat ur e of wor k t o be t est ed, t est f r equency, and per son r esponsi bl e f or each t est . Labor at or y f aci l i t i es shal l be appr oved by t he Cont r act i ng Of f i cer ( KO) .
f . Pr ocedur es f or t r acki ng pr epar at or y, i ni t i al , and f ol l ow- up cont r ol phases and cont r ol , ver i f i cat i on, and accept ance t est s i ncl udi ng documentation.
g. Pr ocedur es f or t r acki ng const r uct i on def i c i enci es f r om i dent i f i cat i on t hr ough accept abl e cor r ect i ve act i on. These pr ocedur es shal l est abl i sh ver i f i cat i on t hat i dent i f i ed def i c i enci es have been corrected.
h. Repor t i ng pr ocedur es, i ncl udi ng pr oposed r epor t i ng f or mat s.
i . A l i s t of t he def i nabl e f eat ur es of wor k. A def i nabl e f eat ur e of wor k i s a t ask whi ch i s separ at e and di st i nct f r om ot her t asks and has separ at e cont r ol r equi r ement s. I t coul d be i dent i f i ed by di f f er ent t r ades or di sci pl i nes, or i t coul d be wor k by t he same t r ade i n a di f f er ent envi r onment . Al t hough each sect i on of t he speci f i cat i ons may gener al l y be consi der ed as a def i nabl e f eat ur e of wor k, t her e ar e f r equent l y mor e t han one def i nabl e f eat ur e under a par t i cul ar sect i on.
Thi s l i s t wi l l be agr eed upon dur i ng t he Coor di nat i on Meet i ng.
3. 2. 3 Accept ance of Pl an
Accept ance of t he Cont r act or ' s pl an i s r equi r ed pr i or t o t he st ar t of const r uct i on. Accept ance i s condi t i onal and wi l l be pr edi cat ed on sat i sf act or y per f or mance dur i ng t he const r uct i on. The Gover nment r eser ves t he r i ght t o r equi r e t he Cont r act or t o make changes i n t he CQC pl an and oper at i ons i ncl udi ng r emoval of per sonnel , as necessar y, t o obt ai n t he qual i t y speci f i ed.
3. 2. 4 Not i f i cat i on of Changes
Af t er accept ance of t he CQC pl an, not i f y t he KO i n wr i t i ng a mi ni mum of seven ( 7) cal endar days pr i or t o any pr oposed change. Pr oposed changes ar e subj ect t o accept ance by t he KO.
3. 3 COORDI NATI ON MEETI NG
Af t er t he Pr econst r uct i on Meet i ng, bef or e st ar t of const r uct i on, and pr i or t o accept ance by t he Gover nment of t he Qual i t y Cont r ol Pl an, meet wi t h t he KO and di scuss t he Cont r act or ' s qual i t y cont r ol syst em. Dur i ng t he meet i ng, a mut ual under st andi ng of t he syst em det ai l s shal l be devel oped, i ncl udi ng t he f or ms f or r ecor di ng t he CQC oper at i ons, cont r ol act i v i t i es, t est i ng, admi ni st r at i on of t he syst em f or bot h on- si t e and of f - s i t e wor k, and t he i nt er r el at i onshi p of Cont r act or ' s Management and cont r ol wi t h t he Gover nment ' s Qual i t y Assur ance i nspect i on. Ther e may be occasi ons when subsequent conf er ences wi l l be cal l ed by ei t her par t y t o r econf i r m mut ual under st andi ngs and/ or addr ess def i c i enci es i n t he CQC syst em or pr ocedur es whi ch may r equi r e cor r ect i ve act i on by t he Cont r act or . Cont r act or i s r esponsi bl e f or pr epar i ng t he meet i ng mi nut es. See Sect i on 01 11 01. 00 28, par agr aph ADDI TI ONAL MEETI NGS.
3. 4 QUALI TY CONTROL ORGANI ZATI ON
3. 4. 1 Per sonnel Requi r ement s
The r equi r ement s f or t he CQC or gani zat i on ar e a CQC Syst em Manager and suf f i c i ent number of addi t i onal qual i f i ed per sonnel t o ensur e saf et y and cont r act compl i ance. The Si t e Saf et y and Heal t h Of f i cer ( SSHO) shal l ser ve as a member of t he CQC st af f . Per sonnel i dent i f i ed i n t he t echni cal pr ovi s i ons as r equi r i ng speci al i zed ski l l s t o assur e t he r equi r ed wor k i s bei ng per f or med pr oper l y wi l l al so be i ncl uded as par t of t he CQC or gani zat i on. The CQC st af f shal l mai nt ai n a pr esence at t he s i t e at al l t i mes dur i ng pr ogr ess of t he wor k and have compl et e aut hor i t y and r esponsi bi l i t y t o t ake any act i on necessar y t o ensur e cont r act compl i ance.
The CQC st af f shal l be subj ect t o accept ance by t he KO. Pr ovi de adequat e of f i ce space, f i l i ng syst ems and ot her r esour ces as necessar y t o mai nt ai n an ef f ect i ve and f ul l y f unct i onal CQC or gani zat i on. Compl et e r ecor ds of al l l et t er s, mat er i al submi t t al s, shop dr awi ng submi t t al s, schedul es and al l ot her pr oj ect document at i on shal l be pr ompt l y f ur ni shed t o t he CQC or gani zat i on by t he Cont r act or . The CQC or gani zat i on shal l be r esponsi bl e t o mai nt ai n t hese document s and r ecor ds at t he s i t e at al l t i mes, except as ot her wi se accept abl e t o t he KO.
3. 4. 2 CQC Syst em Manager
I dent i f y as CQC Syst em Manager an i ndi v i dual wi t hi n t he onsi t e wor k or gani zat i on who i s r esponsi bl e f or over al l management of CQC and have t he aut hor i t y t o act i n al l CQC mat t er s f or t he Cont r act or .
The CQC Syst em Manager qual i f i cat i ons shal l i ncl ude havi ng onsi ght super vi s i on exper i ence of i nst al l i ng pumps and mot or s on a mi ni mum of 2 pr oj ect s i nvol v i ng s i mi l ar pumps and mot or s as t hi s pr oj ect i n t he l ast 5 year s. Onsi t e super vi s i on exper i ence i s def i ned as Qual i t y Cont r ol Manager , Qual i t y Assur ance Manager , Const r uct i on Manager , Super i nt endent , or Super vi s i ng For eman di r ect l y i nvol ved i n t he management of const r uct i on qual i t y at t he pr oj ect s i t e.
Thi s CQC Syst em Manager shal l be on t he s i t e at al l t i mes dur i ng const r uct i on and be empl oyed by t he pr i me Cont r act or . The CQC Syst em Manager can be assi gned as t he Si t e Saf et y Heal t h Of f i cer ( SSHO) , but shall not be assi gned any ot her other dut i es. I dent i f y i n t he pl an an al t er nat e t o ser ve i n t he event of t he CQC Syst em Manager ' s absence. The r equi r ement s f or t he al t er nat e ar e t he same as t he CQC Syst em Manager .
3. 4. 3 Addi t i onal Requi r ement
I n addi t i on t o t he above exper i ence and educat i on r equi r ement s, t he CQC Syst em Manager and CQC assi st ant shal l have compl et ed t he cour se ent i t l ed " Const r uct i on Qual i t y Management f or Cont r act or s" wi t hi n t he l ast f i ve ( 5) year s. Thi s cour se wi l l per i odi cal l y be of f er ed at var i ous l ocat i ons t hr oughout t he Paci f i c Nor t hwest . For i nf or mat i on concer ni ng t hi s cour se cal l your l ocal Associ at ed Gener al Cont r act or ' s Pl an Room.
3. 5 SUBMITTALS
Submi t t al s shal l be as speci f i ed i n SECTI ON 01 33 00 SUBMI TTAL PROCEDURES.
The CQC Syst em Manager shal l be r esponsi bl e f or cer t i f y i ng t hat al l submi t t al s ar e i n compl i ance wi t h t he cont r act r equi r ement s.
3. 6 CONTROL
Cont r act or Qual i t y Cont r ol i s t he means by whi ch t he Cont r act or ensur es t hat t he const r uct i on, t o i ncl ude t hat of subcont r act or s and suppl i er s, compl i es wi t h t he r equi r ement s of t he cont r act . The cont r ol s shal l be adequat e t o cover al l const r uct i on oper at i ons, i nc l udi ng on- si t e f abr i cat i on, and shal l be keyed t o t he pr oposed const r uct i on sequence. The cont r ol s shal l i ncl ude at l east t hr ee ( 3) phases of cont r ol t o be conduct ed by t he CQC Syst em Manager f or al l def i nabl e f eat ur es of wor k, as f ol l ows:
3. 6. 1 Pr epar at or y Phase
Thi s phase shal l be per f or med pr i or t o begi nni ng wor k on each def i nabl e f eat ur e of wor k and shal l i ncl ude:
SECTI ON 01 45 04. 00 28
a. A r evi ew of each par agr aph of appl i cabl e speci f i cat i ons.
b. A r evi ew of t he cont r act pl ans.
c. A check t o assur e t hat al l mat er i al s and/ or equi pment have been t est ed, submi t t ed, and appr oved.
d. A check t o assur e t hat pr ovi s i ons have been made t o pr ovi de r equi r ed cont r ol i nspect i on and t est i ng.
e. Exami nat i on of t he wor k ar ea t o assur e t hat al l r equi r ed pr el i mi nar y wor k has been compl et ed and i s i n compl i ance wi t h t he contract.
f . A physi cal exami nat i on of r equi r ed mat er i al s, equi pment , and sampl e wor k t o assur e t hat t hey ar e on hand, conf or m t o appr oved shop dr awi ng or submi t t ed dat a, and ar e pr oper l y st or ed.
g. A r evi ew of t he appr opr i at e Act i v i t y Hazar d Anal ysi s t o assur e saf et y r equi r ement s ar e met .
h. Di scussi on of pr ocedur es f or const r uct i ng t he wor k i ncl udi ng r epet i t i ve def i c i enci es. Document const r uct i on t ol er ances and wor kmanshi p st andar ds f or t hat phase of wor k.
i . A check t o ensur e t hat t he por t i on of t he pl an f or t he wor k t o be per f or med has been accept ed by t he KO.
j . The Gover nment shal l be not i f i ed at l east 48 hour s i n advance of begi nni ng any of t he r equi r ed act i on of t he pr epar at or y phase. Thi s phase shal l i ncl ude a meet i ng conduct ed by t he CQC syst em manager and at t ended by t he super i nt endent , ot her CQC per sonnel ( as appl i cabl e) , and t he f or eman r esponsi bl e f or t he def i nabl e f eat ur e. The r esul t s of t he pr epar at or y phase act i ons shal l be document ed by separ at e mi nut es pr epar ed by t he CQC Syst em Manager and at t ached t o t he dai l y QC r epor t . I nst r uct appl i cabl e wor ker s as t o t he accept abl e l evel of wor kmanshi p r equi r ed i n or der t o meet cont r act speci f i cat i ons.
k. The pr epar at or y meet i ng wi l l i nc l ude a r evi ew of t he submi t t al r egi st er t o ensur e al l t he r equi r ed submi t t al s f or t hi s por t i on of t he wor k have been appr oved and cont r act or has appr oved submi t t al s i n hand.
3. 6. 2 I ni t i al Phase
Thi s phase shal l be accompl i shed at t he begi nni ng of a def i nabl e f eat ur e of wor k. The f ol l owi ng shal l be accompl i shed:
a. A check of pr el i mi nar y wor k t o ensur e t hat i t i s i n compl i ance wi t h cont r act r equi r ement s. Revi ew mi nut es of t he pr epar at or y meeting.
b. Ver i f i cat i on of f ul l cont r act compl i ance. Ver i f y r equi r ed cont r ol i nspect i on and t est i ng.
c. Est abl i sh l evel of wor kmanshi p and ver i f y t hat i t meet s mi ni mum accept abl e wor kmanshi p st andar ds. Compar e wi t h sampl e panel s as appropriate.
d. Resol ve al l di f f er ences.
e. Check saf et y t o i ncl ude compl i ance wi t h and upgr adi ng of t he saf et y pl an and act i v i t y hazar d anal ysi s. Revi ew t he act i v i t y anal ysi s wi t h each wor ker .
f . The Gover nment shal l be not i f i ed at l east 24 hour s i n advance of begi nni ng t he i ni t i al phase. Separ at e mi nut es of t hi s phase shal l be pr epar ed by t he CQC Syst em Manager and at t ached t o t he dai l y CQC r epor t . Exact l ocat i on of i ni t i al phase shal l be i ndi cat ed f or f ut ur e r ef er ence and compar i son wi t h f ol l ow- up phases.
g. The i ni t i al phase shal l be r epeat ed f or each new cr ew t o wor k on- si t e, or any t i me accept abl e speci f i ed qual i t y st andar ds ar e not bei ng met .
3. 6. 3 Fol l ow- up Phase
Dai l y i nspect i ons shal l be per f or med t o assur e cont i nui ng compl i ance wi t h cont r act r equi r ement s, i ncl udi ng cont r ol t est i ng, unt i l compl et i on of t he par t i cul ar f eat ur e of wor k. The i nspect i ons shal l be made a mat t er of r ecor d i n t he CQC document at i on. Fi nal f ol l ow- up i nspect i ons shal l be conduct ed and al l def i c i enci es cor r ect ed pr i or t o t he st ar t of addi t i onal f eat ur es of wor k whi ch may be af f ect ed by t he def i c i ent wor k. Do not bui l d upon or conceal non- conf or mi ng wor k. Mai nt ai n wor ki ng " as- bui l t " cont r act dr awi ngs as r equi r ed i n SECTI ON 01 78 23. 00 28 OPERATI ON AND MAI NTENANCE
DATA.
3. 6. 4 Addi t i onal Pr epar at or y and I ni t i al Phases
Addi t i onal pr epar at or y and i ni t i al phases shal l be conduct ed on t he same def i nabl e f eat ur es of wor k as det er mi ned by t he Gover nment i f t he qual i t y of on- goi ng wor k i s unaccept abl e; or i f t her e ar e changes i n t he appl i cabl e QC st af f or i n t he on- si t e pr oduct i on super vi s i on or wor k cr ew; or i f wor k on a def i nabl e f eat ur e i s r esumed af t er a subst ant i al per i od of i nact i v i t y, or i f ot her pr obl ems devel op.
3. 7 TESTS
3. 7. 1 Test i ng Pr ocedur e
Per f or m speci f i ed or r equi r ed t est s t o ver i f y t hat cont r ol measur es ar e adequat e t o pr ovi de a pr oduct whi ch conf or ms t o cont r act r equi r ement s.
Upon r equest , f ur ni sh t o t he Gover nment dupl i cat e sampl es of t est speci mens f or possi bl e t est i ng by t he Gover nment . Test i ng i ncl udes oper at i on and/ or accept ance t est s when speci f i ed. Pr ocur e t he ser v i ces of a Cor ps of Engi neer s appr oved t est i ng l abor at or y or est abl i sh an appr oved t est i ng l abor at or y at t he pr oj ect s i t e. Per f or m t he f ol l owi ng act i v i t i es and r ecor d and pr ovi de t he f ol l owi ng dat a:
a. Ver i f y t hat t est i ng pr ocedur es compl y wi t h cont r act requirements.
b. Ver i f y t hat f aci l i t i es and t est i ng equi pment ar e avai l abl e and compl y wi t h t est i ng st andar ds.
c. Check t est i nst r ument cal i br at i on dat a agai nst cer t i f i ed standards.
d. Ver i f y t hat r ecor di ng f or ms and t est i dent i f i cat i on cont r ol number syst em, i ncl udi ng al l of t he t est document at i on r equi r ement s, have been pr epar ed.
e. Resul t s of al l t est s t aken, bot h passi ng and f ai l i ng t est s, shal l be r ecor ded on t he CQC r epor t f or t he dat e t aken.
Speci f i cat i on par agr aph r ef er ence, l ocat i on wher e t est s wer e t aken, and t he sequent i al cont r ol number i dent i f y i ng t he t est shal l be gi ven. I f appr oved by t he KO, act ual t est r epor t s may be submi t t ed l at er wi t h a r ef er ence t o t he t est number and dat e t aken. An i nf or mat i on copy of t est s per f or med by an of f s i t e or commer ci al t est f aci l i t y shal l be pr ovi ded di r ect l y t o t he KO.
Fai l ur e t o submi t t i mel y t est r epor t s as st at ed may r esul t i n nonpayment f or r el at ed wor k per f or med and di sappr oval of t he t est f aci l i t y f or t hi s cont r act .
3. 7. 2 Test i ng Labor at or i es
3. 7. 2. 1 Capabi l i t y Check
The Gover nment r eser ves t he r i ght t o check l abor at or y equi pment i n t he pr oposed l abor at or y f or compl i ance wi t h t he st andar ds set f or t h i n t he cont r act speci f i cat i ons and t o check t he l abor at or y t echni c i an' s t est i ng pr ocedur es and t echni ques. Labor at or i es ut i l i zed f or t est i ng soi l s , concr et e, asphal t , and st eel shal l meet cr i t er i a det ai l ed i n ASTM D 3740 and ASTM E 329.
3. 7. 3 Onsi t e Labor at or y
The Gover nment r eser ves t he r i ght t o ut i l i ze t he Cont r act or ' s cont r ol t est i ng l abor at or y and equi pment t o make assur ance t est s, and t o check t he Cont r act or ' s t est i ng pr ocedur es, t echni ques, and t est r esul t s at no addi t i onal cost t o t he Gover nment .
3. 7. 4 Fur ni shi ng or Tr anspor t at i on of Sampl es f or Test i ng
Cost s i nci dent al t o t he t r anspor t at i on of sampl es or mat er i al s shal l be bor ne by t he Cont r act or . Sampl es of mat er i al s f or t est ver i f i cat i on and accept ance t est i ng by t he Gover nment shal l be del i ver ed t o t he KO.
3. 8 COMPLETI ON I NSPECTI ON
At t he compl et i on of al l wor k or any i ncr ement t her eof est abl i shed by a compl et i on t i me st at ed i n c l ause: COMMENCEMENT, PROSECUTI ON, AND COMPLETI ON OF WORK or st at ed el sewher e i n t he speci f i cat i ons, t he CQC Syst em Manager shal l conduct an i nspect i on of t he wor k and devel op a " punch l i s t " of i t ems whi ch do not conf or m t o t he appr oved pl ans and speci f i cat i ons. Such a l i s t of def i c i enci es shal l be i ncl uded i n t he CQC document at i on, as r equi r ed by par agr aph DOCUMENTATI ON bel ow, and shal l i ncl ude t he est i mat ed dat e by whi ch t he def i c i enci es wi l l be cor r ect ed.
The CQC Syst em Manager or st af f shal l make a second i nspect i on t o ascer t ai n t hat al l def i c i enci es have been cor r ect ed and so not i f y t he KO. These i nspect i ons and any def i c i ency cor r ect i ons r equi r ed by t hi s par agr aph shal l be accompl i shed wi t hi n t he t i me st at ed f or compl et i on of t he ent i r e wor k or any par t i cul ar i ncr ement t her eof i f t he pr oj ect i s di v i ded i nt o i ncr ement s by separ at e compl et i on dat es.
3. 8. 1 Punch- Out I nspect i on
Near t he end of t he wor k, or any i ncr ement of t he wor k est abl i shed by a t i me st at ed i n t he Cont r act Cl auses Sect i on, " Commencement , Pr osecut i on, and Compl et i on of Wor k, " or by t he speci f i cat i ons, t he CQC Manager shal l conduct an i nspect i on of t he wor k. A punch l i s t of i t ems whi ch do not conf or m t o t he appr oved dr awi ngs and speci f i cat i ons shal l be pr epar ed and i ncl uded i n t he CQC document at i on, as r equi r ed by par agr aph DOCUMENTATI ON.
The l i s t of def i c i enci es shal l i ncl ude t he est i mat ed dat e by whi ch t he def i c i enci es wi l l be cor r ect ed. The CQC Syst em Manager or st af f shal l make a second i nspect i on t o ascer t ai n t hat al l def i c i enci es have been cor r ect ed. Once t hi s i s accompl i shed, not i f y t he Gover nment t hat t he f aci l i t y i s r eady f or t he Gover nment and pr ovi de t he l i s t of cor r ect def i c i enci es t o t he Gover nment .
3. 8. 2 Pr e- Fi nal I nspect i on
The Gover nment wi l l per f or m t he Pr e- Fi nal I nspect i on t o ver i f y t hat t he f aci l i t y i s compl et e and r eady t o be occupi ed. A Gover nment Pr e- Fi nal Punch Li st may be devel oped as a r esul t of t hi s i nspect i on. The Cont r act or ' s CQC Syst em Manager shal l ensur e t hat al l i t ems on t hi s l i s t have been cor r ect ed bef or e not i f y i ng t he Gover nment , so t hat a Fi nal i nspect i on wi t h t he cust omer can be schedul ed. Any i t ems not ed on t he Pr e- Fi nal I nspect i on shal l be cor r ect ed i n a t i mel y manner . These i nspect i ons and any def i c i ency cor r ect i ons r equi r ed by t hi s par agr aph shal l be accompl i shed wi t hi n t he t i me s l at ed f or compl et i on of t he ent i r e wor k or any par t i cul ar i ncr ement of t he wor k i f t he pr oj ect i s di v i ded i nt o i ncr ement s by separ at e compl et i on dat es.
3. 8. 3 Fi nal Accept ance I nspect i on
The Cont r act or ' s Qual i t y Cont r ol I nspect i on per sonnel , pl us t he super i nt endent or ot her pr i mar y management per son, and t he KO' s Repr esent at i ve shal l be i n at t endance at t he Fi nal Accept ance I nspect i on.
The Fi nal Accept ance I nspect i on wi l l be f or mal l y schedul ed by t he KO based upon r esul t s of t he Pr e- Fi nal i nspect i on. Not i ce shal l be gi ven t o t he KO at l east 14 cal endar days pr i or t o t he Fi nal Accept ance I nspect i on and shal l i ncl ude t he Cont r act or ' s assur ance t hat al l speci f i c i t ems pr evi ousl y i dent i f i ed t o t he Cont r act or as bei ng unaccept abl e, al ong wi t h al l r emai ni ng wor k per f or med under t he cont r act , wi l l be compl et e and accept abl e by t he dat e schedul ed f or t he Fi nal Accept ance I nspect i on.
Fai l ur e of t he Cont r act or t o have al l cont r act wor k accept abl y compl et e f or t hi s i nspect i on wi l l be cause f or t he KO t o bi l l t he Cont r act or f or t he Gover nment ' s addi t i onal i nspect i on cost i n accor dance wi t h t he cont r act c l ause t i t l ed, " I nspect i on of Const r uct i on. "
3. 9 DOCUMENTATION
Mai nt ai n cur r ent r ecor ds of qual i t y cont r ol oper at i ons, act i v i t i es, and t est s per f or med, i ncl udi ng t he wor k of subcont r act or s and suppl i er s. These r ecor ds shal l be on an accept abl e f or m and shal l i ncl ude f act ual ev i dence t hat r equi r ed qual i t y cont r ol act i v i t i es and/ or t est s have been per f or med, i ncl udi ng but not l i mi t ed t o t he f ol l owi ng:
a. Cont r act or / subcont r act or and t hei r ar ea of r esponsi bi l i t y .
b. Oper at i ng pl ant / equi pment wi t h hour s wor ked, i dl e, or down f or repair.
c. Test and/ or cont r ol act i v i t i es per f or med wi t h r esul t s and r ef er ences t o speci f i cat i ons/ pl an r equi r ement s. The cont r ol phase shoul d be i dent i f i ed ( Pr epar at or y, I ni t i al , Fol l ow- up) . Li st def i c i enci es not ed al ong wi t h cor r ect i ve act i on.
d. Of f - s i t e sur vei l l ance act i v i t i es, i ncl udi ng act i ons t aken.
e. Job saf et y eval uat i ons st at i ng what was checked, r esul t s, and i nst r uct i ons or cor r ect i ve act i ons.
f . Li st i nst r uct i ons gi ven/ r ecei ved and conf l i c t s i n pl ans and/ or specifications.
g. Cont r act or ' s ver i f i cat i on st at ement .
h. Wor k per f or med t oday, gi v i ng l ocat i on, descr i pt i on, and by whom.
When Net wor k Anal ysi s ( NAS) i s used, i dent i f y each phase of wor k per f or med each day by NAS act i v i t y number .
i . Mat er i al r ecei ved wi t h st at ement as t o i t s accept abi l i t y and storage.
j . I dent i f y submi t t al s r evi ewed, wi t h cont r act r ef er ence, by whom, and act i on t aken.
k. These r ecor ds shal l i ndi cat e a descr i pt i on of t r ades wor ki ng on t he pr oj ect ; t he number of per sonnel wor ki ng; weat her condi t i ons encount er ed; and any del ays encount er ed. These r ecor ds shal l cover bot h conf or mi ng and def i c i ent f eat ur es and shal l i ncl ude a st at ement t hat equi pment and mat er i al s i ncor por at ed i n t he wor k and wor kmanshi p compl y wi t h t he cont r act . The or i gi nal and one ( 1) copy of t hese r ecor ds i n r epor t f or m shal l be f ur ni shed t o t he Gover nment dai l y wi t hi n 24 hour s af t er t he dat e( s) cover ed by t he r epor t , except t hat r epor t s need not be submi t t ed wi t hi n 24 hour s f or days on whi ch no wor k i s per f or med. As a mi ni mum, one r epor t shal l be pr epar ed and submi t t ed f or ever y seven ( 7) cal endar days of no wor k and on t he l ast day of a no wor k per i od. Al l cal endar days shal l be account ed f or t hr oughout t he l i f e of t he cont r act . The f i r st r epor t f ol l owi ng a day of no wor k shal l be f or t hat day onl y. Repor t s shal l be s i gned and dat ed by t he CQC Syst em Manager . The r epor t f r om t he CQC Syst em Manager shal l i ncl ude copi es of t est r epor t s and copi es of r epor t s pr epar ed by al l subor di nat e qual i t y cont r ol per sonnel .
3. 10 NOTI FI CATI ON OF NONCOMPLI ANCE
The KO wi l l not i f y t he Cont r act or of any det ect ed noncompl i ance wi t h t he f or egoi ng r equi r ement s. Af t er r ecei pt of such not i ce, i mmedi at el y t ake cor r ect i ve act i on. Such not i ce, when del i ver ed t o t he Cont r act or at t he s i t e of t he wor k, shal l be deemed suf f i c i ent f or t he pur pose of not i f i cat i on. I f t he Cont r act or f ai l s or r ef uses t o compl y pr ompt l y, t he KO may i ssue an or der suspendi ng or st oppi ng al l or par t of t he wor k unt i l sat i sf act or y cor r ect i ve act i on has been t aken.
3. 11 PROJECT CLOSE OUT
Wi t hi n 30 cal endar days of const r uct i on compl et i on dat e, t he CQC Syst em Manager shal l r evi ew t he Submi t t al Regi st er and f or mal l y not i f y t he KO of t he schedul e i n submi t t i ng al l out st andi ng submi t t al s. A weekl y updat e shal l be pr ovi ded wi t h an updat ed schedul e unt i l al l submi t t al s have been r ecei ved. Once al l t he submi t t al s have been appr oved, t he CQC Syst em Manager submi t s a l et t er KO cer t i f y i ng al l submi t t al s have been submi t t ed.
Sampl e of Qual i t y Cont r ol Repor t , WWD- QCR ( Rev Sep 85) f ol l ows.
- - End of Sect i on - -
SECTI ON TABLE OF CONTENTS
DI VI SI ON 22 - PLUMBI NG
SECTI ON 22 00 00. 00 28
PI PI NG, GENERAL PURPOSE
PART 1 GENERAL
1. 1 REFERENCES
1. 2 SUBMI TTALS
1. 3 STANDARD PRODUCTS
1. 3. 1 Al t er nat i ve Qual i f i cat i ons
1. 3. 2 Ser v i ce Suppor t
1. 3. 3 Manuf act ur er ' s Namepl at e
1. 3. 4 Modi f i cat i on of Ref er ences
1. 3. 4. 1 Def i ni t i ons
1. 3. 4. 2 Admi ni st r at i ve I nt er pr et at i ons
1. 4 DELI VERY, STORAGE, AND HANDLI NG
1. 5 PROJECT/ SI TE CONDI TI ONS
1. 6 I NSTRUCTI ON TO GOVERNMENT PERSONNEL
1. 7 ACCESSI BI LI TY OF EQUI PMENT
PART 2 PRODUCTS
2. 1 MATERI ALS
2. 1. 1 Pi pi ng and Tubi ng
2. 1. 1. 1 St ai nl ess St eel Pi pi ng
2. 1. 1. 2 Copper Tubi ng
2. 1. 2 Pi pe Joi nt Mat er i al s
2. 1. 3 Mi scel l aneous Mat er i al s
2. 2 VALVES
2. 2. 1 Check Val ves i n Tur bi ne Pi t
2. 2. 2 St r ai ner s f or Foot Val ves
2. 2. 3 Bal l Val ves ( sol der j oi nt )
2. 3 PUMPS
2. 3. 1 Di sc and Sel f Pr i mi ng Cent r i f ugal Pumps
2. 3. 2 Gear Pump
2. 3. 3 Fl exi bl e Connect or s
2. 4 ELECTRI CAL WORK
2. 4. 1 Mot or s
2. 4. 2 Pr essur e Swi t ch
2. 5 MI SCELLANEOUS PI PI NG I TEMS
2. 5. 1 Pi pe Hanger s ( Suppor t s)
2. 5. 2 Namepl at es
2. 5. 3 Gr ooved Pi pi ng Syst em Requi r ement s
2. 5. 4 Oi l St or age Tank Pump Di schar ge Hose
2. 5. 5 Tot al i zer
2. 5. 6 Fl ow Met er
2. 5. 7 Expansi on Joi nt s
PART 3 EXECUTI ON
SECTI ON 22 00 00. 00 28
3. 1 GENERAL I NSTALLATI ON REQUI REMENTS
3. 1. 1 Wat er Pi pe, Fi t t i ngs, and Connect i ons
3. 1. 1. 1 Cut t i ng and Repai r i ng
3. 1. 1. 2 Pr ot ect i on of Fi xt ur es, Mat er i al s, and Equi pment
3. 1. 1. 3 Mai ns, Br anches, and Runout s
3. 1. 1. 4 Pi pe Dr ai ns
3. 1. 1. 5 Expansi on and Cont r act i on of Pi pi ng
3. 1. 1. 6 Tr ai ni ng
3. 1. 2 Joi nt s
3. 1. 2. 1 Thr eaded
3. 1. 2. 2 Mechani cal Coupl i ngs
3. 1. 2. 3 Uni ons and Fl anges
3. 1. 2. 4 Gr ooved Mechani cal Joi nt s
3. 1. 2. 5 Copper Tube and Pi pe
3. 1. 3 Di ss i mi l ar Pi pe Mat er i al s
3. 1. 4 Suppor t s
3. 1. 4. 1 Gener al
3. 1. 4. 2 Pi pe Hanger s, I nser t s, and Suppor t s
3. 1. 4. 3 St r uct ur al At t achment s
3. 2 PI PI NG SYSTEMS
3. 3 PLUMBI NG SYSTEMS
3. 4 VI BRATI ON- ABSORBI NG FEATURES
3. 5 I DENTI FI CATI ON SYSTEMS
3. 5. 1 I dent i f i cat i on Tags
3. 6 OPERATI ONAL TESTS
3. 6. 1 Dr ai n Pi pi ng Fl ushi ng
3. 6. 2 Di schar ge Pi pi ng Test s
3. 6. 2. 1 Hydr ost at i c Test
3. 6. 2. 2 Val ve Test i ng
3. 6. 3 Oi l Pi pi ng Test s
3. 6. 3. 1 Pneumat i c Test
3. 6. 3. 2 Hydr ost at i c Test
3. 6. 4 Commi ssi oni ng
3. 7 POSTED I NSTRUCTI ONS
- - End of Sect i on Tabl e of Cont ent s - -
SECTI ON 22 00 00. 00 28
PI PI NG, GENERAL PURPOSE
PART 1 GENERAL
1. 1 REFERENCES
The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.
AMERI CAN WATER WORKS ASSOCI ATI ON ( AWWA)
AWWA C606 ( 2015) Gr ooved and Shoul der ed Joi nt s
AMERI CAN WELDI NG SOCI ETY ( AWS)
AWS A5. 8/ A5. 8M ( 2011; Amendment 2012) Speci f i cat i on f or Fi l l er Met al s f or Br azi ng and Br aze Wel di ng
AWS B2. 2/ B2. 2M ( 2010) Speci f i cat i on f or Br azi ng Pr ocedur e and Per f or mance Qual i f i cat i on
ASME I NTERNATI ONAL ( ASME)
ASME B1. 20. 1 ( 2013) Pi pe Thr eads, Gener al Pur pose ( I nch)
ASME B16. 21 ( 2011) Nonmet al l i c Fl at Gasket s f or Pi pe Flanges
ASME B16. 5 ( 2013) Pi pe Fl anges and Fl anged Fi t t i ngs:
NPS 1/ 2 Thr ough NPS 24 Met r i c/ I nch St andar d
ASME B16. 50 ( 2013) Wr ought Copper and Copper Al l oy Br aze- Joi nt Pr essur e Fi t t i ngs
ASME B31. 3 ( 2016) Pr ocess Pi pi ng
ASME B31. 5 ( 2016) Ref r i ger at i on Pi pi ng and Heat Tr ansf er Component s
ASME B36. 19M ( 2004; R 2015) St ai nl ess St eel Pi pe
ASME B40. 100 ( 2013) Pr essur e Gauges and Gauge Attachments
AMERI CAN PETROLEUM I NSTI TUTE ( API )
API RP 1110 ( 2013) Pr essur e Test i ng of St eel Pi pel i nes f or t he Tr anspor t at i on of Gas, Pet r ol eum Gas, Hazar dous Li qui ds, Hi ghl y Vol at i l e Li qui ds or Car bon Di oxi de
AMERI CAN SOCI ETY FOR TESTI NG AND MATERI ALS ( ASTM)
ASTM A105/ A105M ( 2014) St andar d Speci f i cat i on f or Car bon
St eel For gi ngs f or Pi pi ng Appl i cat i ons
ASTM A183 ( 2014) St andar d Speci f i cat i on f or Car bon St eel Tr ack Bol t s and Nut s
ASTM A193/ A193M ( 2016) St andar d Speci f i cat i on f or Al l oy- St eel and St ai nl ess St eel Bol t i ng Mat er i al s f or Hi gh- Temper at ur e Ser vi ce and Ot her Speci al Pur pose Appl i cat i ons
ASTM A449 ( 2014) St andar d Speci f i cat i on f or Hex Cap Scr ews, Bol t s, and St uds, St eel , Heat Tr eat ed, 120/ 105/ 90 ksi Mi ni mum Tensi l e St r engt h, Gener al Use
ASTM A516/ A516M ( 2010; R 2015) St andar d Speci f i cat i on f or Pr essur e Vessel Pl at es, Car bon St eel , f or Moder at e- and Lower - Temper at ur e Ser vi ce
ASTM A312/ A312M ( 2017) St andar d Speci f i cat i on f or Seaml ess, Wel ded, and Heavi l y Col d Wor ked Aust eni t i c St ai nl ess St eel Pi pes
ASTM A536 ( 1984; R 2014) St andar d Speci f i cat i on f or Duct i l e I r on Cast i ngs
ASTM B32 ( 2008; R 2014) St andar d Speci f i cat i on f or Sol der Met al
ASTM B633 ( 2015) St andar d Speci f i cat i on f or El ect r odeposi t ed Coat i ngs of Zi nc on I r on and St eel
ASTM B813 ( 2016) St andar d Speci f i cat i on f or Li qui d and Past e Fl uxes f or Sol der i ng of Copper and Copper Al l oy Tube
ASTM B88 ( 2014) St andar d Speci f i cat i on f or Seaml ess Copper Wat er Tube
ASTM D2000 ( 2012; R 2017) St andar d Cl assi f i cat i on Syst em f or Rubber Pr oduct s i n Aut omot i ve Applications
COPPER DEVELOPMENT ASSOCI ATI ON ( CDA)
CDA A4015 ( 2010) Copper Tube Handbook
I CC I PC ( 2015) I nt er nat i onal Pl umbi ng Code
I NTERNATI ONAL CODE COUNCI L ( I CC)
I CC I PC ( 2015) I nt er nat i onal Pl umbi ng Code
I NTERNATI ONAL ORGANI ZATI ON FOR STANDARDI ZATI ON ( I SO)
I SO 9001 ( 2008; Cor r 1 2009) Qual i t y Management
Syst ems- Requi r ement s
MANUFACTURERS STANDARDI ZATI ON SOCI ETY OF THE VALVE AND FI TTI NGS
I NDUSTRY ( MSS)
MSS SP- 110 ( 2010) Bal l Val ves Thr eaded, Socket - Wel di ng, Sol der Joi nt , Gr ooved and Fl ar ed Ends
MSS SP- 25 ( 2013) St andar d Mar ki ng Syst em f or Val ves, Fi t t i ngs, Fl anges and Uni ons
MSS SP- 58 ( 1993; Reaf f i r med 2010) Pi pe Hanger s and Suppor t s - Mat er i al s, Desi gn and Manuf act ur e, Sel ect i on, Appl i cat i on, and Installation
MSS SP- 67 ( 2017) But t er f l y Val ves
MSS SP- 80 ( 2013) Br onze Gat e, Gl obe, Angl e and Check Valves
NATI ONAL FI RE PROTECTI ON ASSOCI ATI ON ( NFPA)
NFPA 90A ( 2015) St andar d f or t he I nst al l at i on of Ai r Condi t i oni ng and Vent i l at i ng Syst ems
1. 2 SUBMITTALS
Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" desi gnat i on;
submi t t al s not havi ng a " G" desi gnat i on ar e f or i nf or mat i on onl y. When used, a desi gnat i on f ol l owi ng t he " G" desi gnat i on i dent i f i es t he of f i ce t hat wi l l r evi ew t he submi t t al f or t he Gover nment . Submi t t he f ol l owi ng i n accor dance wi t h Sect i on 01 33 00 SUBMI TTAL PROCEDURES:
SD- 01 Pr econst r uct i on Submi t t al s
Di schar ge Pi pi ng Test Pr ocedur e; G, ME
Oi l Pi pi ng Test Pr ocedur e; G, ME
SD- 02 Shop Dr awi ngs
Pi pi ng Syst ems; G, ME
SD- 03 Pr oduct Dat a
Vi br at i on- Absor bi ng Feat ur es; G, ME
Det ai l s of v i br at i on- absor bi ng f eat ur es, i ncl udi ng ar r angement , f oundat i on pl an, di mensi ons and speci f i cat i ons.
SD- 06 Test Repor t s
Test r epor t s i n bookl et f or m showi ng al l f i el d t est s per f or med t o adj ust each component and al l f i el d t est s per f or med t o pr ove compl i ance wi t h t he speci f i ed per f or mance cr i t er i a, compl et i on and t est i ng of t he i nst al l ed syst em.
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