W912BU24B0017.pdf
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- 3499 GELBERMAN Drydock Federal contract opportunity
- Solicitation number
- W912BU24B0017
About this file
This document is a solicitation for the overhaul of the U.S. Army Corps of Engineers drift collection vessel GELBERMAN. The work includes drydocking the vessel, cleaning and painting the hull, assisting with inspections, and various repairs. The period of performance is 60 days from delivery of the vessel to the contractor's yard. Liquidated damages will apply for late completion. The contractor must have a Mastership Agreement for Repair and Alteration of Vessels prior to award. The NAICS code is 336611 - Ship Building and Repairing with a 1,300 employee size standard. The contractor must be registered in the System for Award Management (SAM) database prior to award. The solicitation contains detailed technical provisions for the required work, including drydocking, hull repairs, machinery repairs, and miscellaneous repairs. The solicitation also includes performance and administrative requirements such as delivery, custody of the vessel, and safety.
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Other files for this federal contract opportunity
| File | Type | Posted |
|---|---|---|
| W912BU24B00170004.pdf | ||
| W912BU24B00170003.pdf | ||
| 3499 Reference Drawings.zip | ZIP file | |
| W912BU24B00170002.pdf | ||
| W912BU24B00170001.pdf | ||
| 3499 Price Schedule.xlsx | XLSX spreadsheet |
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Text version
CODE
(Hour)
PAGE(S)
until 02:00 PM local time 11 Jul 2024
A X B X C
D
EX
X G F 74
H
RATING PAGE OF PAGES
7. ISSUED BY
(Date)
IMPORTANT - Award will be made on this Form, or on Standard Form 26, or by other authorized official written notice.
Previous Edition is Unusable 33-134 STANDARD FORM 33 (REV. 9-97)
Prescribed by GSA FAR (48 CFR) 53.214(c)
1 75
(If other than Item 7)
15A. NAME 16. NAME AND TITLE OF PERSON AUTHORIZED TO
AND
ADDRESS
SIGN OFFER (Type or print)
OF
OFFEROR
AMENDMENT NO. DATE
15B. TELEPHONE NO (Include area code) 17. SIGNATURE15C. CHECK IF REMITTANCE ADDRESS
IS DIFFERENT FROM ABOVE - ENTER
SUCH ADDRESS IN SCHEDULE.
18. OFFER DATE
1. THIS CONTRACT IS A RATED ORDER
UNDER DPAS (15 CFR 700)
2. CONTRACT NO.
W912BU 8. ADDRESS OFFER TO
See Item 7
9. Sealed offers in original and 1 copies for furnishing the supplies or services in the Schedule will be received at the place specified in Item 8, or if handcarried, in the depository located in
CAUTION - LATE Submissions, Modifications, and Withdrawals: See Section L, Provision No. 52.214-7 or 52.215-1. All offers are subject to all terms and conditions contained in this solicitation.
10. FOR INFORMATION
CALL:
A. NAME (NO COLLECT CALLS)
11. TABLE OF CONTENTS
SOLICITATION/ CONTRACT FORM
SUPPLIES OR SERVICES AND PRICES/ COSTS
2 - 4
X I CONTRACT CLAUSES
DESCRIPTION/ SPECS./ WORK STATEMENT
PACKAGING AND MARKING
5 - 53 J LIST OF ATTACHMENTS
INSPECTION AND ACCEPTANCE
DELIVERIES OR PERFORMANCE
X K
REPRESENTATIONS, CERTIFICATIONS AND
OTHER STATEMENTS OF OFFERORS
CONTRACT ADMINISTRATION DATA X
SPECIAL CONTRACT REQUIREMENTS
OFFER (Must be fully completed by offeror) M
L INSTRS., CONDS., AND NOTICES TO OFFERORS
EVALUATION FACTORS FOR AWARD
NOTE: Item 12 does not apply if the solicitation includes the provisions at 52.214-16, Minimum Bid Acceptance Period.
is inserted by the offeror) from the date for receipt of offers specified above, to furnish any or all items upon which prices are offered at the price set opposite each item, delivered at the designated point(s), within the time specified in the schedule.
13. DISCOUNT FOR PROMPT PAYMENT
(See Section I, Clause No. 52.232-8)
14. ACKNOWLEDGMENT OF AMENDMENTS
(The offeror acknowledges receipt of amendments
AMENDMENT NO. DATE
to the SOLICITATION for offerors and related documents numbered and dated):
FACILITY
12. In compliance with the above, the undersigned agrees, if this offer is accepted within calendar days (60 calendar days unless a different period
SOLICITATION, OFFER AND AWARD
X
(X) SEC. DESCRIPTION (X) SEC. DESCRIPTION PAGE(S)
PART I - THE SCHEDULE
26. NAME OF CONTRACTING OFFICER (Type or print) 27. UNITED STATES OF AMERICA 28. AWARD DATE
EMAIL:TEL: (Signature of Contracting Officer)
CODE CODE
B. TELEPHONE (Include area code) C. E-MAIL ADDRESS
AWARD (To be completed by Government)
19. ACCEPTED AS TO ITEMS NUMBERED 20. AMOUNT 21. ACCOUNTING AND APPROPRIATION
22. AUTHORITY FOR USING OTHER THAN FULL AND OPEN COMPETITION:
10 U.S.C. 2304(c)( ) 41 U.S.C. 253(c)( ) (4 copies unless otherwise specified)
23. SUBMIT INVOICES TO ADDRESS SHOWN IN ITEM
24. ADMINISTERED BY (If other than Item 7) CODE 25. PAYMENT WILL BE MADE BY CODE
PART IV - REPRESENTATIONS AND INSTRUCTIONS
PART III - LIST OF DOCUMENTS, EXHIBITS AND OTHER ATTACHMENTS
56 - 73
PART II - CONTRACT CLAUSES
U.S. ARMY CORPS AND ENGINEERS - PHILA
1650 ARCH STREET
PHILADELPHIA PA 19103
(215) 656-6469
FAX:
TEL:
FAX:
TEL:
NOTE: In sealed bid solicitations "offer" and "offeror" mean "bid" and "bidder".
SOLICITATION
6. REQUISITION/PURCHASE NO.5. DATE ISSUED
11 Jun 2024
4. TYPE OF SOLICITATION
SEALED BID (IFB)
NEGOTIATED (RFP)
[ X ]
3. SOLICITATION NO.
W912BU24B0017
Section B - Supplies or Services and Prices
ITEM NO SUPPLIES/SERVICES QUANTITY UNIT UNIT PRICE AMOUNT
0001 1 Job Gelberman Dry Dock Repairs
FFP
Furnish all labor, materials, fittings, equipment, tools, power, compressed air, etc.
and performing all work on the U.S. Amy Corps of Engineers Vessel "GELBERMAN" in accordance with (IAW) the Performance Work Statement
(PWS).
FOB: Destination
NET AMT
BID SCHEDULE
PRICE
SCHEDULE
DESCRIPTION
QUANTITY
UNIT
UNIT
AMOUNT
0001 General Contract Requirements (SW-1 to SW-6 & SC-1 to SC- 17)
Sub-Total XXXXX $ -
0002 Hull Repairs Sub-Total XXXXX $ - 0002A Hull Repairs - Definite Items Sub-Total XXXXX $ -
0002AADry Docking (TP 1.01) 1 Lump Sum $ - $ - 0002ABGas-Freeing Compartments (TP 1.02) 1 Lump Sum $ - $ - 0002ACDocking Plugs (TP 1.03) 1 Lump Sum $ - $ - 0002ADExterior Cleaning and Painting (TP 1.04) 1 Lump Sum $ - $ - 0002AE Interior Cleaning and Painting (TP 1.05) 1 Lump Sum $ - $ - 0002AF Keel Cooler Cleaning & Install New Keel Cooler Repair Sets (TP
1.06) 1 Lump Sum $ - $ -
0002AGRepair Pilot House Exterior Receptacles (TP 1.07) 1 Lump Sum $ - $ - 0002AHSea Chest (TP 1.08) 1 Lump Sum $ - $ - 0002AI Hull Anodes (TP 1.09) 1 Lump Sum $ - $ - 0002AJ Cleaning of Fuel Tanks (TP 1.10) 1 Lump Sum $ - $ - 0002AKFresh Water Tank Cleaning (TP 1.11) 1 Lump Sum $ - $ - 0002AL Inspection of Tiller Assembly (TP 1.12) 1 Lump Sum $ - $ - 0002AMInstallation and Removal of Deck Hatches on #4 Compartment (TP
1.13) 1 Lump Sum $ - $ -
0002ANPilothouse Joinery Work (TP 1.14) 1 Lump Sum $ - $ - 0002AOInspection of Deck Plating in Head (TP 1.15) 1 Lump Sum $ - $ - 0002AP Crane Engine & Main Engine Keel Cooler Mounting Hull Insert
(TP 1.16)
1 Lump Sum $ - $ -
0002B Hull Repairs - Indefinite Items Sub-Total XXXXX $ - 0002BASteelwork (TP 1.18) 10,000 Lbs. $ - $ - 0002BBWelding Seams (TP 1.19) 1,000 Lin - Ft $ - $ - 0002BCBilge Water Disposal (TP 1.20) 1,000 Gal. $ - $ - 0002BDGas-Freeing Compartments (TP 1.21) 6 Compartments $ - $ - 0002BE Additional Audio-Gauging Requirements (TP 1.22) 5 Units (100
Shots)
0002BF Replacement of Docking Plugs (TP 1.23) 6 Docking $ - $ -
Plugs 0002BGBolted Manhole Replacement (TP 1.24) 4 Manholes $ - $ - 0002BHPaint Damaged Areas From Pressure Washing (TP 1.25) 1 Lump Sum $ - $ - 0002BI CO2 Bottle Removal (TP 1.26) 1 Lump Sum $ - $ - 0002BJ Blast and Paint Deck Plates from #2 Tank and Engine Room (TP
1.27) 1 Lump Sum $ - $ -
0002BKPaint and Blast Superstructure (TP 1.28) 1 Lump Sum $ - $ - 0002BL Additional Removal of Hull Anode Strap Studs (TP 1.29) 50 Straps $ - $ - 0002BMBlast and Paint Forepeak Tank (TP 1.30) 1 Lump Sum $ - $ - 0002BNBlast and paint Compartment #6 (TP 1.31) 1 Lump Sum $ - $ - 0002BOBlast and Paint Afterpeak Tank (TP 1.32) 1 Lump Sum $ - $ -
CLIN DESCRIPTION QUANTITY UNIT UNIT
AMOUNT
0003 Machinery Repairs Sub-Total XXXXX $ - 0003A Machinery Repairs - Definite Items Sub-Total XXXXX $ -
0003AARudders (TP 2.01) 1 Lump Sum $ - $ - 0003ABPropeller Shaft Bear Clearances and Shaft Runout Readings (TP
2.02) 1 Lump Sum $ - $ -
0003ACSea Valves (TP2.03) 1 Lump Sum $ - $ - 0003ADDeck Vents (TP 2.04) 1 Lump Sum $ - $ - 0003AE Propeller Reconditioning (TP 2.05) 1 Lump Sum $ - $ - 0003AF Install Vents on Grid Cooler Cofferdams (TP 2.06) 1 Lump Sum $ - $ - 0003AGPropellers (TP 2.07) 1 Lump Sum $ - $ - 0003AHRudder Stocks and Rudder Stock Bearings (TP 2.08) 1 Lump Sum $ - $ -
0003B Machinery Repairs - Indefinite Items Sub-Total XXXXX $ - 0003BAPropeller Shafts (TP 2.09) 2 Shafts $ - $ - 0003BBRepair Throttle Controls in Pilot House and Aft Steering Station
(TP 2.10)
1 Lump Sum $ - $ -
0003BCPropeller Shaft Seal Replacements (TP 2.11) 2 Seals $ - $ - 0003BDPropeller Shaft Bearings (TP 2.12) 4 Bearings $ - $ - 0003BE Epoxy Propeller Shaft Bearing Liners (TP 2.13) 2 Liners $ - $ - 0003BF Propulsion System Alignment (TP 2.14) 2 Alignments $ - $ - 0003BGRenewal of Deck Vent Stems (TP 2.15) 6 Stems $ - $ - 0003BHRenewal of Deck Vents (TP 2.16) 6 Vents $ - $ - 0003BI Additional Sea Valves (TP 2.17) 8 Valves $ - $ - 0003BJ Sea Valves Replacement (TP 2.18) 1 Lump Sum $ - $ -
DESCRIPTION QUANTITY UNIT UNIT
AMOUNT
0004 Miscellaneous Repairs Sub-Total XXXXX $ 25,000.0
0004A Miscellaneous Repairs - Indefinite Items Sub-Total XXXXX
0004AA Miscellaneous Work (TP 3.01) 1 Lump Sum $ -
TOTAL (Priced Line Iems 0001-00044) Total XXXXX
The Government may reject an offer as non-responsive if it is materially and mathematically unbalanced as to price for any offered item or combination of offered items. An offer is unbalanced when it is based on prices significantly less than cost for some work and prices, which are significantly overstated for other work.
The Government will evaluate bids for award purposes by adding the total price for all definite and indefinite items. Evaluation of indefinite items will not obligate the Government to direct work under the indefinite items.
ALL BIDDERS ARE REQUIRED TO FILL OUT THE PRICE SCHEDULE ABOVE.
ALL LINE ITEMS ON THE PRICE SCHEDULE SHALL BE FILLED OUT INCLUDING UNIT PRICES AND TOTAL AMOUNTS.
ALL LINE ITEMS MUST BE FILLED OUT OR THE BID WILL BE DEEMED NON- RESPONSIVE. BIDDERS ARE INSTRUCTED TO
ENTER A DOLLER
AMOUNT ON EACH LINE ITEM OR THE BIDDER MUST PUT A “NO CHARGE (N/C)” NOTATION ON THE LINE ITEM.
See attachement titled “3499 Price Schedule” for fillable excel file.
Section C - Descriptions and Specifications
STATEMENT OF WORK
SPECIFICATIONS FOR 2024 REPAIRS TO DCV "GELBERMAN"
STATEMENT OF WORK
SW-1 Description of Work
a. The work consists of furnishing all labor, materials, fittings, equipment, tools, power, heat, water, etc., and performing all work on U.S. Army Corps of Engineers Drift Collection Vessel "GELBERMAN" specified herein. The principal dimensions and physical data for the vessel are shown below:
GENERAL DESCRIPTION
Length Overall ...............................................85'-0" Breadth, Molded ............................................26'-0" Depth, Molded ...............................................10’-0” Material ..........................................................All Welded Steel Displacement, light ........................................213 short tons Propellers (2) ..................................................64"Dx52"P, 4 blade Draft, loaded, aft ............................................8'-6” Hull Form .......................................................Monohull/Keel Coolers ABS I.D. No
b. The major workscope includes drydocking the vessel, cleaning and painting the hull, assisting with ABS and USCG required inspections, and miscellaneous modifications and repairs in accordance with these specifications.
c. The workscope also includes various items required to satisfy the requirements of Annual Hull and Machinery Surveys. The Contractor is not responsible for the costs associated with providing the inspection services of ABS.
d. Wherever the term "Plant" is used in these specifications, it is understood to refer to the items of floating plant named in this paragraph, together with their normal appurtenances, equipment, and supplies.
e. General vessel arrangements and details are included in the attached file named “Reference
Drawings”. The accuracy of these drawings has not been verified. Therefore, the Contractor shall template all work from the vessel. Specific details and designs for new work that will be accomplished during this repair contract are included in the attached file named “Contract Drawings”. Potential bidders are encouraged to inspect the vessel prior to submitting a bid.
See Contract Clause SW-6 for more details.
f. The Contractor shall furnish the necessary facilities for and shall bear the expense of any movement of the plant while it is in his or her possession.
g. Removal and/or relocation of any parts, equipment, fluids, etc. for interference or access shall be the responsibility of the Contractor. Similarly, all interference and access removals shall be reinstalled by the Contractor at his/her expense. Any damage from removal or relocation of parts, equipment, etc. shall be repaired or replaced at the Contractor’s expense.
h. The Contractor's work shall comply with ABS "Rules for Building and Classing Steel
Vessels" and USCG "Rules and Regulations for Subchapter I, Vessels" as found in the Code of Federal Regulations (Title 46, CFR).
SW-2 Indefinite Workscope
a. The Contractor shall notify the Contracting Officer (KO) or the Contracting Officer’s
Representative (COR) when any of the indefinite work items approach 75% of the bid quantity for the respective items noted in the Contract. The Contractor is not authorized to exceed the quantity specified for each indefinite item in this Contract without written authorization from the KO.
b. The Contractor shall perform all definite work items in sufficient time for the COR to direct such indefinite work items as may be revealed to be necessary by the performance of the definite work items.
c. The direction of any indefinite work items by the KO or COR will be prompt so as to allow for completion of the indefinite work items within the Contract duration.
Note – Before any work can be performed under the indefinite items, the COR must first issue a Notice to Proceed (NTP) for each item. After the NTP has been issued, the COR may direct work under that indefinite item up to the quantity that is allowed for in the Contract.
SW-3 Mastership Agreement
Prior to the award of this Contract, the Contractor shall enter into a "Mastership Agreement for Repair and Alteration of Vessels". If the Contractor has entered such an agreement prior to this Contract, that agreement may be utilized. For more information, see DFARS Subpart 252.217- 71, Master Agreement for Repair and Alteration of Vessels.
SW-4 Contract Duration
The Contract duration is sixty (60) calendar days after delivery of the vessel to Contractor’s yard.
The Contractor is responsible for completing all definite and indefinite work items within the sixty (60) calendar day Contract duration. See Paragraph SC-1 for additional details.
SW-5 Distance Restriction From Caven Point Terminal
All Contract work shall be performed at a location within a 300 nautical mile radius from Caven
Point Marine Terminal, Jersey City, New Jersey.
SW-6 Pre-bid Vessel Inspections
Pre-bid inspections may be held to allow all prospective Bidders to inspect the vessel. The pre-bid inspections can be held by appointment in Jersey City, NJ. Representatives of prospective Bidders wishing to attend should contact William Lyness at (201) 309-2360 for the specifics of the exact location and time.
During the pre-bid inspections, Bidders will be allowed unencumbered access throughout the entire vessel. Representatives of the Government will be available, but only to the extent necessary to escort Bidders and assist with access. Government Representatives on the vessel will not discuss the scope of the work or make any technical clarifications or interpretations.
After each inspection, a meeting will be held with all participants to allow for the presentation of any questions. This meeting is not for the purpose of educating Bidders that have not carefully reviewed the plans and specifications and have come unprepared. Questions will not be answered at that time but will be acknowledged and recorded. The Government will prepare answers to all questions and forward a copy of both the questions and answers to all prospective Bidders through form Solicitation Amendment.
SPECIAL CONDITIONS
SC-1 Pre-Award Survey, Delivery, Commencement, Completion of Work and Return of
Plant
a. A Pre-Award Survey may be requested prior to award in accordance with FAR 9.106 to verify that the Contractor is able to comply with the required performance schedule, taking into consideration all existing commercial and government business commitments and has the necessary production, construction, and technical equipment and facilities, or the ability to obtain them.
b. To minimize the vessel’s time out of service and to allow for flexibility in scheduling, the Government will deliver the plant to the nearest slip at the Contractor's facility on a date mutually agreed on by the Government and Contractor.
c. The Government will accept return of the plant in open water, clear of the Contractor's yard or any other berthing facility used in connection with Contract work upon completion of the Contract.
d. The Contractor shall commence the work under the Contract immediately after delivery of the vessel to the Contractor’s facility and shall execute the work within the time stated in the Contract. The Contract duration shall be computed from and including the first calendar day after delivery of the vessel to the Contractor.
e. The time for completion shall be computed to the hour at which the plant is accepted by the
COR in open water clear of the Contractor's yard. The date of completion shall be considered as half a day if the plant is accepted by the COR before 12:00 o'clock Noon and as a whole if accepted after 12:00 o'clock Noon. The work cannot be considered complete until the COR has agreed all activated and contracted work is satisfactory.
SC-2 Berthing, Drydocking and Services
The Government will deliver the vessel to the Contractor at the agreed upon date. Upon receipt of the vessel, the Contractor shall drydock the vessel within five (5) calendar days and for such time that will be necessary to complete all underwater work included in these specifications.
Following completion of underwater work, the Contractor shall be prepared to drydock the vessel in case of unforeseen circumstances. Contract delays resulting from unavailability of a dry dock shall be the Contractors responsibility.
The drydock that the Contractor plans to use shall be certified for docking the vessel, based on the dimensions and weight identified in paragraph SW-1, by one of the following:
(a) US Navy, Naval Sea Systems Command
(b) American Bureau of Shipping (ABS)
(c) An independent registered Professional Engineer specialized in drydocks, who shall cover the inspection requirements of item (a) or (b) above.
A copy of the drydock certification shall be submitted with the Offeror’s bid.
The Inspection Certificate shall be within three (3) years if the age of the dock is less than ten
(10) years old and within two (2) years if the age of the dock is over ten (10) years old.
Floating drydocks shall be one integral unit. The Government will allow the coupling of two rated docks to meet the load requirements of the vessel, provided that the lifting plan used shall include provisions for ensuring integrity of the coupling in the event of foul weather. Linked drydocks shall be certified as an entity.
SC-3 Liquidated Damages
a. In the case of failure on the part of the Contractor to complete the work within the time frame in the Contract or any extensions thereof, the Contractor shall pay the Government as liquidated damages, the sum of $3,050 for each calendar day of delay until the work is completed or accepted.
b. The Contractor shall not be charged with liquidated damages when the delay in delivery or performance arises out of causes beyond the control and without the fault or negligence of the Contractor as defined in the Default Clause of the Mastership Agreement for Repairs and Alterations of Vessels (DFARS Clause 252.217-7009 - Default).
SC-4 Contractor's Custody of Plant
a. On entering and leaving dry dock, or marine railway, the Contractor shall have charge of, and be responsible for a vessel not operating under its own power. If tug or pilot service is required during delivery or return of the plant or at any time during Contractor's custody for maneuvering the plant between open water and dry dock, slip or berth at the Contractor's yard or other facility, or for moving the plant for any reason during the course of Contract work, such service shall be promptly furnished by the Contractor at his/her expense. This shall not exclude the right of the Government to move its plant around the Contractor's premises using the Government's personnel and facilities if the Government representative considers such movement of the plant to be in the interests of safety of the plant, or otherwise in the Government's interests.
b. The Government shall have the right to access the vessel while in the Contractor's custody with Government owned or hired floating plant or personnel for the purpose of delivering equipment, materials, or personnel to the plant in the Contractor's custody.
c. The Contractor shall not permit the plant to go aground or bear upon the bottom of any waterway or any submerged object while in his/her possession. The Contractor shall not perform any Contract work on the plant if it should accidentally go aground or bear upon any submerged object but shall notify the Government representative and immediately take the necessary steps to refloat the plant. The sole exception to this shall be that the plant shall be allowed to rest or bear upon a drydock which is properly prepared, in accordance with the plant's drydocking plan.
d. If the Contractor anchors the plant offshore for the purpose of performing Contract work on the plant, the Contractor shall convey Government inspectors, crew and hired personnel to and from the plant at the convenience of the Government at the Contractor's expense. While at such anchorage, the plant shall be considered in the custody of the Contractor and subject to any pertaining provision of these conditions.
SC-5 Accident Prevention
The Contractor shall provide a fire protection plan, flood prevention plan, and safety plan to the COR. All plans shall be in compliance with all federal, state, and local regulations as well as USCG, ABS, and USACE regulations. This information shall be submitted no later than seven
(7) days after the Contract award date and shall be a prerequisite to the start of any work on the vessel.
The bulleted items listed below refer to specific areas of accident prevention, however this in no way limits the Contractor’s responsibility to perform all work under this Contract in strict accordance with their fire protection, flood prevention, and safety plans as well as all federal (ex.
29 CFR), state, local, USCG, ABS, and USACE regulations (EM 385-1-1).
a. The Contractor shall take all necessary precautions for the protection of the life and health of employees and other persons; for prevention of damage to property, materials, supplies, and equipment; and for avoidance of work interruptions in the performance of this Contract. The Contractor shall comply with all pertinent provisions of the Mastership Agreement for Repair and Alteration of Vessels and the Corps of Engineers Safety Manual EM 385-1-1, dated 30 November 2014 entitled "Safety and Health Requirements Manual" as amended and shall also take or cause to be taken such additional measures as the COR may determine to be reasonably necessary for the purpose. The Contractor shall also comply with OSHA Safety and Health Standards 29 CFR. The Contractor shall designate the entire area of work as a hardhat area.
b. A qualified employee shall be designated by the Contractor to be directly responsible for full and immediate compliance with all applicable safety and fire protection requirements. The COR will make a safety inspection of shipyard facilities within 48 hours of the vessel's arrival at the Contractor's yard. At such time the Contractor's safety program will be reviewed with the Contractor's safety representative.
c. When the specifications require work in areas fitted with the fixed CO2 systems (i.e.
machinery spaces), the COR shall be notified prior to commencing work. All work in these areas shall be in strict accordance with 29 CFR 1915.506 and substitute fire protection equipment shall be furnished by the Contractor during the test or repair period.
d. Fire watches shall be posted wherever hot work is performed. Fire watches shall also be posted on the opposite side of all adjacent bulkheads, decks, and overheads where the hot work is performed. All fire watches shall remain on site until 30 minutes after the hot work is completed. For additional requirements, see 29 CFR 1915. It should be noted that 29 CFR
1915.52 (b)(3) only requires additional fire watches for specific conditions, however the Contractor shall provide fire watches for all hot work as mentioned above.
e. The Contractor is responsible for compliance with USCG regulations for handling of inflammable and combustible liquids. Whenever hot work is to be performed, a certified marine chemist's gas-free certificate shall be furnished to the Government representative at the Contractor's expense prior to commencing work. Additionally, a copy of the most recent gas-free certificate shall be posted near the vicinity of the work and at each gangway for the vessel. The Contractor shall have the marine chemist recertify the vessel for all ongoing hot work permits in the event of any vessel movement or change in ballasted condition or in the case of any combustible liquid spillage. Following any of these events, inspection for recertification by a Competent Person is unacceptable. NOTE – See TP 1.21 for additional details and requirements.
f. All work in confined areas or enclosed spaces shall be performed in accordance with
Sections 06.I and 19.A.08 of EM 385-1-1, "Safety and Health Requirements Manual", dated 30 November 2014 as amended. In such areas or spaces the Contractor shall test for the concentration of oxygen and have immediately available a sufficient number of respirators for everyone working in such areas or spaces. An attendant shall be stationed outside every confined space while work is being performed therein and a rescuer equipped with respirators and retrieval lines shall be immediately available in case of an emergency.
g. The Contractor shall furnish a gangway, conforming to EM 385-1-1, most recent revision, of suitable strength and construction for safe and convenient boarding of the vessel at all times.
The gangway shall be installed at an angle of less than 40 degrees and shall have 39-inch high guardrails at both sides. Hatches and openings that present a falling hazard shall be provided with suitable and substantial guards.
h. All exits and passageways shall be kept free of obstructions and shall be kept well lighted at all times.
i. The Contractor shall maintain an accurate record of, and shall report to the COR, in the manner and on the forms prescribed by the COR, exposure data and all accidents, resulting in death, traumatic injury, occupational disease, and/or damage to property, materials, supplies and equipment incident to work performed under this Contract.
j. The COR will notify the Contractor of any non-compliance with the foregoing provisions and the action to be taken. The Contractor shall, after receipt of such notice, immediately correct the conditions. Such notice, when delivered to the Contractor or his/her representative at the site of the work, shall be deemed sufficient for the purpose. If the Contractor fails or refuses to comply promptly, the KO may issue an order stopping all or part of the work until satisfactory corrective action has been taken. No part of the time lost due to any such stop order shall be made the subject of a claim for extension of time or for excess costs or damages by the Contractor.
k. Compliance with the requirements of this provision (SC-5) by any subcontractors shall be the responsibility of the Contractor.
SC-6 Performance of Work by the Government
The Government reserves the right to quarter and subsist the crew on the vessel and to perform certain work while the plant is in the Contractor’s possession. Government personnel, as well as any other Government Contractors, materials, equipment, and tools, shall be permitted to access the vessel while in the Contractor’s possession.
SC-7 Labor Reports
The Contractor shall keep and maintain complete payroll records for the duration of time covering the work under this Contract for a period of three (3) years from the end of such periods, and such records shall be made available for Government inspection upon request.
SC-8 Workmanship
a. General
1. All labor shall be especially skilled for each kind of work, thorough and first class in every respect, and under competent direction.
2. Where work of one trade joins, passes through or is on other work, there shall be no discrepancy or misfit when completed. In engaging one kind of work with another, marring or damaging of previously acceptable construction shall be cause of Contractor's replacement at no additional cost to the Government.
3. All parts of the work intended to join or bear upon others shall have complete and solid surface contact and fit together neatly without excessive cold work during erection. All faying surfaces shall be painted and be clean and smooth before bolting up. Shims or liners shall not be used for the purpose of overcoming a bad fit. Stopwaters shall be used only in seams or landings passing through or attached to watertight members.
4. All watertight staples and collars shall be malleable castings or forged from angles close fitting and with solid bearing over the entire faying surface. They may be riveted and caulked or welded watertight.
5. Ends of outstanding flanges shall be cropped.
6. Lightening holes may be punched or burned and all edges shall have burrs removed.
7. All hull castings shall be machined or ground to bear solidly against the connecting structure and all holes drilled. Holes in members having sharp curvature shall be avoided whenever practicable.
8. Limber and air holes in adequate size shall be cut in floors and elsewhere to provide free drainage and passage of air. Limber holes shall be located at the level of any cement waterways.
9. All new and disturbed iron and/or steel work shall have its finish restored in kind, or as otherwise indicated by specification.
b. Cutting
1. All edges and corners of plates and shapes shall be smooth and free of burrs. The use of a cutting torch is permissible for cutting plates and shapes to size but burning of bolt or rivet holes shall not be permitted. New hull or bulkhead plates installed under this Contract shall have 2" minimum radius corners unless otherwise directed by the COR.
c. Welders and Welding
1. All welding performed under this Contract shall be accomplished only by welders who have successfully passed the qualification tests of ABS, the American Welding Society and/or the ASME for the type of welding to be performed by each welder. Copies of the certifications of each welder the Contractor wishes to use for Contract work shall be provided to the COR by the Contractor prior to the beginning of Contract work.
2. The Contractor shall bear the expense of conducting these tests and shall certify by name to the COR, welders who have successfully passed the prescribed test. The Contractor shall require any welder to repeat these tests when, in the opinion of the COR, the work of the welder indicated a reasonable doubt of his/her efficiency. In such cases, the welder shall be re-certified as above if he/she successfully passes the re-test.
3. The electrodes used throughout the work shall be suitable for use with the parent metal at each weld. Electrodes shall be received on the job in unbroken packages bearing the manufacturer's label or be otherwise marked. Certified statements shall accompany each shipment of electrodes to the effect that sample pieces, representatives of each kind and size in each shipment, have satisfactorily passed the tests required by ABS.
4. All welding procedures shall conform to American Bureau of Shipping standards where applicable.
5. Welding procedures, as to direction, length, number and sequence of beads, shall be carefully planned so as to minimize locked up stresses, shrinkage and distortion.
d. Standard Parts
1. All articles, fittings, equipment, machinery and supplies used in the work covered by these specifications shall, as far as possible, be the manufacturer's standard articles, of reliable make, the manufacturer's current product, for which spare parts are readily available.
2. All materials, equipment, and machinery installed in or delivered with the vessel shall be new and of the quality specified herein.
SC-9 Coating Systems and Painting
a. All paint specified to be applied under this Contract shall be furnished by the Contractor unless stated otherwise.
b. Surface preparation, painting, staining, and varnishing of new and old construction shall be in compliance with "Painting: New Construction and Maintenance", EM 1110-2-3400, 30 April 1995. All paint in use shall be thoroughly mixed at frequent intervals. Any materials not specified shall be the best of their kind suitable for marine work and subject to the approval of the COR.
c. During all exterior sandblasting and painting operations, the Contractor shall ensure that all areas of the drydock that are open to the atmosphere are covered (i.e. curtained) to prevent the dust cloud from spreading to other areas, specifically outside of the drydock. Similarly, if a marine railway is used for removing the vessel from the water, the Contractor shall ensure that all areas surrounding the vessel are covered to prevent the dust cloud from spreading to other areas.
d. Following the completion of all sandblasting, the Contractor shall remove and properly dispose of all sandblasting grit. All sandblasting grit in interior spaces shall be removed either through the existing tank access openings or through access cuts in the hull or the main deck made by the Contractor. Should the contractor choose to make access cuts for this purpose or for ventilation, dehumidification, or hose passage, the Contractor is responsible for furnishing all labor and materials to renew the steel and coatings in each area. All areas shall be renewed by replacing the removed steel area with a new steel insert of equivalent material properties and plate thickness. After the steel has been renewed, the space shall be air tested in the presence of ABS, USCG, and the COR.
e. Hydroblasting may be utilized in conjunction with or in lieu of sandblasting, provided all surfaces shall receive the required surface profile.
f. Paint shall not be applied when atmospheric conditions will affect its application or durability.
g. Each coat of paint should adhere firmly and uniformly to the surface to which it is applied.
Sufficient drying time shall be allowed between coats.
h. In general, if paint is sprayed, each coat of paint shall consist of a double spray coat in which the surface or section of a surface to be coated is sprayed in a series of half-lapped passes over the surface or section of the surface, and then sprayed again at right angles to the first spraying direction in half-lapped passes.
i. Following completion of all coatings, the Contractor shall provide a report from the coatings manufacturer’s representative. The report shall document all coatings, environmental parameters during the application of coatings, and all coating thickness readings. The report shall include a statement from the manufacturer’s representative certifying that the application of all coatings has been performed in accordance with their requirements.
SC-10 Standard Hull Materials
All structural hull material shall be in accordance with the current rules of ABS, or with the following specifications:
Standard Specifications for Structural Steel: ASTM A131/A131M Rev A;
Standard Specifications for Carbon and Alloy Steel Forgings for Thin-Walled
Pressure Vessels: ASTM A372/A372M;
Standard Specifications for Steel Castings, Carbon, for General Application: ASTM
A27/A27M;
Standard Specifications for Steel Castings, High Strength, for Structural Purposes:
ASTM A148/A148M
Standard Specifications for Gray Iron Castings: ASTM A48/A48M.
SC-11 Electric Power, Steam, Water, Compressed Air, and Heating Oil
The Contractor shall furnish all necessary steam, compressed air, heating oil, and electric power for lighting and heating, and for the operations of necessary deck and auxiliary machinery of the plant while it is in their possession. The Contractor shall provide a temporary fuel tank plumbed to the boiler to provide fuel as necessary. The Contractor shall provide water for use on the vessel. The water is intended to be used for sinks and toilets and therefore does not need to be potable.
The Contractor shall provide 208VAC 3 Phase 60 hz at 100 amps shore power to the vessel for the duration that the vessel is in the Contractors custody.
The Contractor shall provide an external diesel fuel source plumbed into the ships heating boiler to provide hot water for the ships heating system.
The Contractor is responsible for providing all labor, hoses, electrical cable, and any other equipment or material needed to make up the connections for the services identified above. The Contractor is also responsible for disconnecting the services at the completion of the Contract.
SC-12 Wharfage, Dockage, Garbage Disposal, Etc.
While the plant is in their possession, the Contractor shall be responsible for any, and pay all expenses of wharfage, dunnage, dockage, mooring lines, garbage disposal, security, etc. The
Contractor, after making repairs, shall move the boat to a convenient berth for the purpose of testing machinery and taking on supplies. Fresh water for the use of the plant shall be provided by the Contractor at their expense while the plant is in their possession, and all fresh water tanks shall be properly filled on completion of the work and return of the plant to the Government.
The Contractor shall be responsible for the emptying of the 150 gallon marine sanitary holding tank as necessary.
For the period of time in which the ships sanitary system in out of service, the Contractor shall provide suitable head facilities for the ships crew.
SC-13 Tests and Trials
All machinery or other equipment installed, repaired or worked on by the Contractor shall be tested upon completion of all work to demonstrate proper installation and operation to the COR.
This shall include all removals for access and/or interference (See Contract Clause SW-1-g. for details).
Rework on any such equipment to demonstrate proper installation and operation shall be performed at the expense of the Contractor.
SC-14 Contractor Cooperation with the U.S. Coast Guard, the American Bureau of
Shipping and the Contracting Officer’s Representative
The Contractor shall cooperate with the COR in the recertification and/or inspection of the vessel by the U.S. Coast Guard (USCG), ABS and the COR. All costs associated with the Contractor's cooperation shall be the responsibility of the Contractor. The Contractor's cooperation during or in connection with such investigations may include, but not be limited to, the following:
a. Dye penetrant, water hose, air lance, and/or vacuum box testing of any welds performed under this Contract;
b. Flooding of areas of decks, small voids, small tanks and small spaces for testing of watertight integrity whether worked on under this Contract or not;
c. Hydrostatic pressure testing of all new piping and all piping that has been worked upon by the Contractor;
d. Manual movement of any unattached objects or any objects which can be easily dismounted or opened and moved anywhere on the vessel;
e. The Contractor shall provide the services of a marine surveyor to audio gauge various locations throughout the vessel in accordance with 7-3-2/5 ABS Steel Vessel Rules for Special Periodical Survey No. 7 and Subsequent Special Periodical Surveys (Age > 15 Years). The Contractor is responsible for all coordination to ensure that the marine surveyor and their equipment are acceptable to ABS and USCG prior to the start of any auidogauging work. The minimum requirements for thickness measurement at Special Periodical Surveys is as followed:
Three (3) transverse sections within the amidships 0.5L, (in way of cargo spaces, if applicable), avoiding those spaces previously gauged.
Internals in forepeak and after peak tanks.
All cargo hold hatch covers and openings.
Wind-and-water strakes, port and starboard, full length.
All exposed main deck and superstructure deck plating.
Flat keel plating full length. Also, additional bottom plates in way of cofferdams, machinery spaces and aft ends of tanks.
Plating of seachests. Shell plating in way of overboard discharges as considered necessary by the attending Surveyor.
Note – Any additional suspect areas throughout the vessel that are noted by the attending Surveyor shall be audiogauged. This audiogauge work shall be covered by the additional audiogauging work identified under TP 1.22.
The Contractor is also responsible for having an ABS recognized marine surveyor provide a detailed report of the audiogauge readings. As part of this work, the Contractor is also responsible for providing all labor and equipment for removal of paint in way of a reading and repairing paint, including non-skid where applicable.
f. Minor interruptions of work for purposes of inspection not to exceed eight (8) man-hours of such interruptions.
g. Scheduling of work to accommodate inspections of sea valves, sea chests, tanks, hull sections and spaces, machinery and electrical items.
For the purpose of monitoring the quantity of man-hours used for items e. and f. above, the Contractor shall maintain a log sheet to document the number of man-hours worked throughout the Contract completion. The Contractor shall request approval and signature of the Government Representative on site for each entry on the log sheet to verify the information.
SC-15 Watch Service Requirements
The Contractor shall provide a 24 hour watch service to respond to any emergencies/alarms on the vessel while in the Contractor’s possession. The watchman will be given a key to the GELBERMAN for use at night, on weekends and on holidays. The Contractor shall provide the name and qualifications of the watchman in writing to the COR. This information shall be submitted no later than 10 days after the Contract award date and shall be a prerequisite to the start of any work on the vessel.
SC-16 Vessel Security
The Contractor is responsible for security while the vessel is in the Contractor’s possession.
Physical means of preventing unauthorized access (i.e. gated access) to the vessel shall be provided in accordance with Federal Acquisition Regulation (FAR) Clause 252.217-7016 - Plant Protection.
SC-17 Interport Cost Differential
The Work Performance Location shall be limited to the area within the Project Boundary labeled “Limit of Drift Removal Project,” as shown on the project map “New York Harbor NY and NJ Collection and Removal of Drift,” dated 30 September 1986, plus extended locations outside of this Project Boundary, deemed safely navigable to reach by DCV Gelberman as follows:
No further than a 600 nautical mile (round trip) voyage via navigable waters beginning and ending at the South Project Boundary in the Atlantic Ocean (Atlantic Highlands). Any coastwise Atlantic Ocean transit shall not extend past the entrance to Delaware Bay. Any transit route past this point must be via the Delaware River, C&D Canal, or Chesapeake Bay.
No further than a 200 nautical mile (round trip) voyage via navigable waters beginning and ending at the East Project Boundary in Long Island Sound (Port Chester).
No further than a 140 nautical mile (round trip) voyage via navigable waters beginning and ending at the North Project Boundary in the Hudson River (Tappan Zee).
An Interport Cost Differential shall be applied for voyage travel distances beyond the East Project Boundary in Long Island Sound (Port Chester) or beyond the North Project Boundary in the Hudson River (Tappan Zee) or beyond the South Project Boundary in the Atlantic Ocean (Atlantic Highlands). This differential shall be calculated using the following two formulas.
Interport Cost Differential = (Round Trip Voyage Travel Distance Beyond Boundary in Nautical Miles x $83 per Nautical Mile) + $49,553.40 (For Voyage Between 0-275 Nautical Miles)
Interport Cost Differential = (Round Trip Voyage Travel Distance Beyond Boundary in Nautical Miles x $83 per Nautical Mile) + $52,164.40 (For Voyage Between 275-550 Nautical Miles)
This Interport Cost Differential shall be applied to any proposals where the Work Performance Location is outside of the Project Boundary when determining final cost for comparison.
Project Map: New York Harbor NY and NJ Collection and Removal of Drift
Technical Provisions
Hull Repairs - Definite Items
TP 1.01 Drydocking
Drydocking, as used below, is defined as the Contractor’s responsibility to furnish all labor, material, equipment, and services to remove the vessel from the water in order to perform the work required by these specifications. The Contractor shall use either a drydock, marine railway, or travel lift to remove the vessel from the water. All requirements below shall apply regardless of which method of removal is used.
Notice to Proceed for the Contract will not be provided by the Contracting Officer until the Government has reviewed and approved the Contractor’s structural calculations for using a travel lift, if used.
a. The vessel shall be drydocked within five (5) calendar days after delivery of the vessel to
Contractor’s yard. See Paragraph SC-1 for additional details on vessel delivery. The vessel shall be drydocked for such time as may be necessary to complete the work required by this Contract. In particular, but not limited to the following, the vessel shall be drydocked for any exterior hull cleaning and painting below the waterline and for any interior or exterior hull plating, cutting, welding, plate replacement or structural repair or replacement within or upon the hull including hull anodes, rudders, shafts and propellers.
b. Irrespective of whether the vessel is in drydock, the Contractor is responsible for ensuring that there is a suitable drydock available for the plant for the entire contract duration in the event that an emergency drydocking of the plant should be necessary for any reason.
c. The COR may allow exceptions at his/her discretion to the necessity for drydocking for various items of work on a case-by-case basis only when informed by the Contractor and allowed to render a decision prior to any work being performed on the requested exception.
d. The drawings listed below are included with the contract package for the Contractor’s use with drydocking the vessel. The Contractor is responsible for determining the actual drydock blocking arrangement. The Contractor shall use the reference drawings listed below to determine the drydock block size and arrangement.
Drawing No. 91-100-G6 - Docking Plan Drawing No. 1738-01-2 – Lines Plan Drawing No. 91-102-53 – Transverse Framing Details
e. Drydocking blocks and other drydocking supports shall not obstruct access to remove, work upon, or replace: docking plugs, discharge openings, seachests, anodes, shafts, struts, stern tubes, propellers, rudders, keel coolers or any other hull fittings. The Contractor shall remove and relocate drydocking blocks and/or supports, or refloat and re-drydock the plant, as needed at no additional cost to the Government in order to assure complete coverage in cleaning and painting or for any other work as specified herein. Prior to doing so, the Contractor shall notify the COR of their plan to relocate the blocks to adequately support the vessel.
f. The Contractor shall install temporary grounding straps from the vessel's hull to the dry dock's steel structure. The Contractor shall ensure that the straps will adequately protect the vessel from any stray currents that may be present from shore side power source.
g. Any direction by the COR for work required under these specifications including the direction of indefinite work items which extends drydocking time within the overall Contract duration shall not result in any additional cost to the Government.
h. Prior to undocking the vessel, the Contractor shall notify the COR and the master of the vessel. Notification shall be provided a minimum of twenty-four (24) hours prior to undocking.
i. When undocking the vessel, all interior spaces and systems affected by work performed under this Contract shall be inspected for leakage, watertight integrity and/or seaworthiness by the Contractor and witnessed by COR or designated Government Representatives onsite.
TP 1.02 Gas-Freeing Compartments
a. Within three (3) calendar days after drydocking the vessel, the Contractor shall furnish all labor, material, equipment, and services to gas-free all hull compartments and make each space safe for entry and hot work. The Contractor shall use forced air if needed to gas free the hull compartments.
b. The hull compartments to be gas-freed, tested, and certified are listed below (11 total):
Forepeak Compartment #2 Compartment #3 Compartment #4 Potable Water Tank Fuel Tanks (P/S) Compartment #6 Aft Ballast Tank Compartment #7 Engine Room
c. The Contractor shall provide a licensed marine chemist’s gas-free certificates for each space and shall then maintain the chemist’s gas-free conditions for entry and hot work throughout the vessel modifications, including all definite and indefinite work, until all work has been verified as complete by the COR, ABS, and USCG.
d. If the gas-free conditions are violated at any point during the performance of this work, the contractor shall bear the full expense of gas-freeing the space and providing an updated marine chemist’s gas-free certificate.
e. The contractor shall strictly comply with the requirements of EM 385-1-1 “Safety and Health
Requirements Manual” as stated above in SC-5“Accident Prevention” in regard to gas freeing all spaces requiring hot work.
f. At the end of contract work, the Contractor shall reinstall all hatches with new gaskets and bolts as required. Gasket and bolt material shall be similar to the existing.
NOTE – Costs associated with gas-freeing shall only be included under TP 1.02 and shall not be included under SC-5. See TP 1.21 for additional gas-freeing requirements, if directed.
TP 1.03 Docking Plugs & Hull Guard Fills and Drains
a. DOCKING PLUGS
1. The Contractor shall remove the twenty-nine (29) docking plugs on the GELBERMAN.
Twenty-six (26) docking plugs are located on the hull near frame locations 6, 9, 10, 15, 16, 24, 25, 44, 45, 54, 55 and 62, port and starboard, and the remaining three (3) docking plugs are located on the skeg, according to the…
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