W9127N-16-R-0002_Reference_Drawings_Part_2.pdf

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SHEET NAME:BY USERNAME:DATE AND TIME PLOTTED:

US Army Corps

OIL LEVEL

NOTES:

1. SAND BLAST THEN PAINT ONE COAT SHERWIN WILLIAMS

CC-A4 ALL SURFACES EXCEPT BEARING BORES AND

THREADED FEATURES.PAINT ALL EXTERIOR SURFACES

WITH AMERLOCK 400.

2. ALL COVERS TO BE CEMENTED AT FINAL ASSEMBLY WITH

PERMATEX

3. UNIT SHALL BE SHIPPED COMPLETELY ASSEMBLED

EXCEPT ITEM 80 (OIL-LEVEL INDICATOR) WHICH SHALL BE

SHIPPED SEPARATELY. THE HOLE SHALL BE PLUGGED

WITH A PIPE PLUG ITEM 82. UNIT SHALL BE SHIPPED

FILLED WITH MOBILGEAR 634 GEAR OIL TO LEVEL

INDICATED.

4. UNIT SHALL BE TESTED IN ACCORDANCE WITH TEST PLAN

469-1750 PRIOR TO SHIPMENT.

5. UNLESS OTHERWISE SPECIFIED, DIMENSIONS ARE IN

INCHES AND TOLERANCES ARE:

.XX .01

.XXX .005

X 1

ITEM NO. QTY. Description PART NO. Manufacturer OEM P/N ITEM NO. QTY. Description PART NO. Manufacturer

1 1 Mach, Gear Case and Cover 469-0230 Premier Gear 45 6 HH Cap Screw 7/16-14 X 1-1/8 Grade 8 Steel Comm

2 1 Elbow 3/4FNPT X 3/4MJIC Steel Comm Parker 12 DTX-S 46 38 Lock Wahser Split 3/8 Steel Comm

3 1 Assy, Strainer Assembly 469-0020 Premier Gear 47 18 Lock Wahser Split 5/8 Steel Comm

4 1 Mach, Low Speed Cover Top 469-0170 Premier Gear 48 16 Lock Washer Split 1/2 Steel Comm

5 1 Mach, Sector Cover Top 469-0160 Premier Gear 49 8 Lock Washer Split 3/4 Steel Comm Premier Gear

6 1 Mach, Sector Cover Bottom 469-0180 Premier Gear 50 1 Mach, Intermediate Cover Top 469-0220 Premier Gear

7 1 Mach, Low Speed Cover Bottom 469-0080 Premier Gear 51 1 Oil Pump Spacer Plate 469-1740 Premier Gear

8 1 Mach, Intermediate Cover Bottom 469-0200 Premier Gear 52 1 Low Speed Spacer Washer 469-1710 Premier Gear

9 1 Low Speed Gear 469-1560 Premier Gear 53 1 Intermediate Spacer Washer 469-1690 Premier Gear

10 1 Intermediate Pinion 469-1620 Premier Gear 54 1 Sector Spacer Washer 469-1700 Premier Gear

11 1 Low Speed Pinion 469-1600 Premier Gear 55 1 Oil Seal 2.5OD X 1.65ID Comm National Oil Seals

12 1 Ring Gear Hub 469-1630 Premier Gear 56 1 Oil Seal 11.75OD X 8.66ID Comm National Oil Seals

13 1 Spiral Bevel Gear 469-1640 Premier Gear 57 2 Sector Tappered Key 469-1680 Premier Gear

14 1 Spiral Bevel Pinion 469-1610 Premier Gear 58 1 Key Stock2.5" X 2.5" X 8.5" 1020 CR Comm

15 1 Sector Pinion Shaft 469-1590 Premier Gear 59 1 Key Stock 1.5" X 1.25" X 3.5" 1020 CR Comm

16 4 Inspection Cover Gasket 469-1550 Premier Gear 60 1 Key Stock 3/4" X 3/4" X 3" 1020 CR Comm

17 3 Inspection Cover Gasket 469-1500 Premier Gear 61 1 Adptr 1/2MJIC X 3/8MNPT Steel Comm Parker

18 1 Bearing Tappered Roller 3.6718OD X 1.7710 ID X 1.1875 Comm Timken 3776-3720 62 1 Adptr 1/4MPNT X 1/8FNPT Steel Comm Parker

19 1 Bearing Tappered Roller 4.1255 OD X1.7717ID X1.1875 Comm Timken 458.S-453X 63 1 Adptr 1/4FNPT X 1/2MJIC Steel Comm Parker

20 2 Bearing Sperical 140mmOD X 65MMID X 48mm Comm SKF 22313E 64 1 Adptr 1/2FJIC X 1/2FJIC Steel Comm Parker

21 3 Dowell Pin 3/8 OD x 1-1/4" long Comm McMaster Carr 98381A626 65 1 Tee 1/2MJIC X 3/8MNPT X 1/2MJIC Steel Comm Parker

22 2 Threaded Dowell Pin 1" OD x 3" Long 5/16"-18 Thread Comm McMaster Carr 97175A449 66 1 Tee 1/2MJIC X 1/2MJIC X 3/8MNPT Steel Comm Parker

23 1 Bearing Sperical 400mmOD X 260MMID X 104mm Comm SKF 23052CC/W3 67 1 Adptr 1/2MJIC X 1/2MNPT Steel Comm Parker

24 1 Bearing Sperical 200mmOD X 120MMID X 62mm Comm SKF 23124CC/W3 68 2 Elbow 1/2MJIC X 1/2FJIC Steel Comm Parker

25 1 Sector Gear Pinion 469-1580 Premier Gear 69 1 Tee 1/2FJIC X 1/2MJIC X 1/2 MJIC Steel Comm Parker

26 1 Sector Pinion Cover Plate 469-1670 Premier Gear 70 1 Bearing lock Nut Comm SKF

27 1 Pump Oil 1GPM @ 50PSI Comm Tuthill/Beckwith&Kuffel 0LE-7-R 71 1 Bearing Lock Washer Comm SKF

28 1 Bearing Sperical 340mmOD X 220MMID X 90mm Comm SKF 23044CC/W3 72 1 Assy, Oil Tube Low Speed To Sector 469-0240 Premier Gear

29 1 Bearing Sperical 200mmOD X 110MMID X 69.8mm Comm SKF 23222CC/W3 73 1 Assy, Oil Tube Intermediate To Low Speed 469-0250 Premier Gear

30 1 Intermediate Gear 469-1570 Premier Gear 74 1 Enclosure 12" X 12" X 6" W/NO Comm Bline Enclosure

31 1 Assy, Oil Tube Strainer To Pump 469-0260 Premier Gear 75 1 Contactor 9A Comm Allen Bradley

32 1 Assy, Oil Tube Intermediate 469-0270 Premier Gear 76 1 Overload Relay Comm Allen Bradley

33 1 Elbow 3/4MJIC X 1/2MNPT Steel Comm Parker 12-8 CTX-s 77 1 Pressure Switch 4-50 PSI 1/8 MNPT 4 Term Din Connect Comm United Electric 34 3 SH Cap Screw 1-8 X 1-1/2 Steel Comm 78 1 Threaded Pipe Nipple 3/8" x 3" Sch 40 Comm McMaster Carr 35 8 SH Cap Screw 3/4-10 X 2 Steel Comm 79 1 Threaded Pipe Nipple 1-1/4" x 8" Sch 40 Comm McMaster Carr 36 1 Bearing Retainer Cover 469-1650 Premier Gear 80 1 Vented Oil-Level Indicator 3/8" NPTF 4-11/16" H Comm McMaster Carr 37 1 Seal Gland Cover 469-1660 Premier Gear 81 1 Brass Ball Valve 1-1/4" NPT Female Connections Comm McMaster Carr 38 12 HH Cap Screw 5/8-11 X 1-1/2 Grade 8 Steel Comm 82 2 Hex Head Plug 3/8" NPT Comm McMaster Carr 39 42 HH Cap Screw3/8-16 X 7/8 Grade 8 Steel Comm 83 2 Hex Head Plug 1-1/4" NPT Comm McMaster Carr 40 6 HH Cap Screw 5/8-11 X 1-3/4 Grade 8 Steel Comm 84 20 HH Cap Screw 1.75-5 X 3.5" Lg Grade 8 Steel Comm

41 16 HH Cap Screw 1/2-13 X 1-1/4 Grade 8 Steel Comm 85 3 Shim .005" Thick Comm Timken

42 6 HH Cap Screw 3/4-10 X 1-3/4 Grade 8 Steel Comm 86 3 Shim .007" Thick Comm Timken

43 4 Lock Wahser Split 5/16 Steel Comm Premier Gear 87 1 Shim .020" Thick Comm Timken

44 4 HH Cap Screw 5/16-18 X 1 Grade 8 Steel Comm Premier Gear

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75 76

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US Army Corps of Engineers

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29 52

16GA SAFTY WIRE

DRILLED & WIRED WITH

41 48 37

38 47

18 36

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17.500±.002

27.000±.002

19.125

DRILL 7/16" HOLES 3/4" DEEP

USING CAP AS TEMPLATE

DRILL CAP TO .3735 .0005

5.563

24.255±.005 22.995±.005 21.870±.005

38.497

20.000

.06 .06 .02

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3.50 .25

7.624

.72

NOTE:

X 1 .005

DIMENSIONS ARE IN INCHES AND

2. BREAK OFF SHARP EDGES

.XXX

.XX

3. UNLESS OTHERWISE SPECIFIED,

1. MATERIAL: 4340 38-42 RC

.01

TOLERANCES ARE:

DETAIL OF PART 469-1600

MANUFACTURING DATA FOR CYLINDRICAL GEARS

Drawing or article number 0.000.0 Number of teeth [z] 12 Facewidth (in) [b] 8.500 Normal Diametral Pitch (1/in) [Pnd] 1.75000 Transverse Diametral Pitch (1/in) [Pd] 1.57400 Normal module (in, mm) [mn] 0.57143,14.5143 Helix angle (°) [beta] 25°55'0" (25.9167) Hand of gear left Pressure angle at normal section (°) [alfn] 20°0'0" (20.0000) Material Steel, Grade 2, HB300

Addendum coefficient [haP*] 1.000 Dedendum coefficient [hfP*] 1.335 Tip radius factor [rhoaP*] 0.000 Root radius factor [rhofP*] 0.400 Tip form height coefficient [hFaP*] 0.000 Protuberance height factor [hprP*] 0.0000 Protuberance angle (°) [alfprP] 0.0000 Ramp angle (°) [alfKP] 0.000 not topping

Accuracy grade according to AGMA2015 A6 Profile shift coefficient [x] 0.4406 Reference diameter (in) [d] 7.624 Tip diameter (in) [da] 9.270 ( 0.000 / -0.005) Root diameter (in) [df] 6.6017 ( 0.000 / 0.000)

Tooth thickness deviation No backlash Tooth thickness allowance (upper) (in) [As.e] 0.0000 _ in normal section (lower) (in) [As.i] 0.0000

Number of teeth spanned [k] 3 Base tangent length (without back lash) (in) [Wk] 4.5194 _ (upper) (in) [Wk.e] 4.5194 _ (lower) (in) [Wk.i] 4.5194

Pin diameter (in) [DMeff] 0.9874 Dimension over two pins (upper) (in) [MdR.e] 9.3586 _ (lower) (in) [MdR.i] 9.3586

Chordal tooth thickness (without back lash) (in) ['sn] 1.0785

_ (upper) (in) ['sn.e] 1.0785 _ (lower) (in) ['sn.i] 1.0785 Reference chordal height (in) [ha] 0.8529

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1/16 MAX. R. OR

GND. RELIEF

6.0015±.0005

R.25

R.13

18.81

9.000±.005 8.50

4.3321±.0005

7.00

3.06

5.00

4.7258±.0005

2X R.75

9.270+ .000 .005

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13.625

13.000

4.500

10° 14'

5.313 6.031 6.188 6.813 7.125

8.500

11.750

7.250

15.313

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1.7729±.0003

FOR 8N09 BEARING NUT

1.767-18N THR'D.

R.188

1.656±.005

1.7718±.0003

2X R.156

1.626±.001 .0625 X 45°

1.75

1.764±.003

2.320

1. MATERIAL: 8620 58-62 RC FOR

2. BREAK ALL SHARP EDGES

TOLERANCES ARE:

.01

.XXX .005

TEETH INDUCTION HARDENING

DIMENSIONS ARE IN INCHES AND

3. UNLESS OTHERWISE SPECIFIED,

.XX

X

NOTES:

MANUFACTURING DATA for BEVEL GEARS

Drawing or article number 0.000.0 Number of teeth 13 Facewidth (in) 1.25 Normal module outside (in) 0.1290 Normal module (in middle) (in) 0.1175 Normal module inside (in) 0.1048 Normal Diametral Pitch (1/in) 8.50967 Helix angle outside (°) 32.378 Helix angle in the middle (°) 30.000 Helix angle in inside (°) 27.919 Pressure angle at normal section (°) 20.000 Material (Own input) Steel, Grade 2, HRC58 Manufacture process lapped Accuracy grade according ISO 17485 8 Profile shift coefficient 0.4455 Tooth thickness modification factor 0.0300 Reference cone angle (°) 10.235 Length of reference cone outside (in) 5.589 Length of reference cone middle (in) 4.964 Length of reference cone inside (in) 4.339 Reference diameter Outside (in) 1.986 Tip diameter outside (in) 2.320 Root diameter Outside (in) 1.800 Reference diameter Middle (in) 1.764 Tip diameter Middle (in) 2.098 Root diameter Middle (in) 1.578 Reference diameter Inside (in) 1.542 Tip diameter Inside (in) 1.876 Root diameter Inside (in) 1.356

Tooth thickness allowance (normal section) (in) -0.002 / -0.003

The following data apply on the middle of the facewidth:

Tooth thickness (chordal) in pitch diameter (in)

0.229

(in) 0.227 / 0.226 Reference chordal height from dam (in) 0.176

.188 .125 .035

FOR INFORMATION ONLY