W31P4Q-19-R-0015_POP_Box_SOW_(Draft).pdf

W31P4Q-20-R-0006

ATTACHMENT 0001

29 October 2019

STATEMENT OF WORK (SOW)

PERFORMANCE ORIENTED PACKAGING (POP) BOXES

FOR MULTIPLE LAUNCH ROCKET SYSTEMS

WARHEADS AND MOTORS

1.0 SCOPE

This Statement of Work (SOW) defines the work to be performed by the contractor, as authorized by and subject to the terms and conditions of the contract, to manufacture Performance Oriented Packaging (POP) Boxes for Guided Multiple Launch Rocket Systems (GMLRS) warheads, motors, and residual components (i.e., fin restraints, igniters, and fuses).

2.0 APPLICABLE DOCUMENTS

The applicable top-level documents are contained in contract attachment 0002, Document Summary List (DSL), by number, title, date, contract reference and category. The document versions specified on the DSL take precedence over the generic references (those without the revision letters) cited in the SOW.

Unless otherwise indicated, copies of specifications, standards, and handbooks listed are available from the Defense Logistics Agency (DLA) Document Services, at the Acquisition Streamlining and Standardization Information System (ASSIST) website: http://quicksearch.dla.mil.

3.0 REQUIREMENTS

The contractor shall provide the materials, labor, and management to manufacture POP Boxes in accordance with (IAW) drawing no.13640074. The contractor shall obtain and maintain a POP box certification to ensure the box can be safely utilized for storage/shipment of GMLRS warheads, motors, and residual components which include igniters, fin restraints, and fuses. The contractor shall perform POP certification testing IAW Title 49 Code of Federal Regulations (CFR) and the American Society for Testing and Materials (ASTM) D4919, Testing of Hazardous Materials Packaging. The contractor shall apply POP Certification markings to all delivered containers IAW Title 49 CFR, MIL- STD-129, and MIL-STD-130. The contractor shall prepare the POP Boxes for shipment as directed in section D of the contract, Packaging and Marking. POP box units utilized for testing shall not be utilized as deliverables.

4.0 CONFIGURATION AND DATA MANAGEMENT

When a variance from the design established by the drawing no. 13640074 is required, the contractor shall prepare and deliver a Request for Variance (RFV) against drawing no. 13640074, IAW DI-SESS-80640D (A002).

http://quicksearch.dla.mil/

5.0 PRODUCTION & QUALITY SYSTEM

The contractor shall establish a quality management system in compliance to International Organization for Standardization (ISO) certification AS9100 and prepare and deliver a Quality Program Plan (QPP) IAW DI-QCIC-81722 (A004).

The contractor shall conduct a First Article Inspection (FAI) and Production Line Validation (PLV) with Government participation at production start-up to verify the manufacturing and inspection processes are adequate to produce a POP Box that is compliant with drawing no. 13640074 specifications. The contractor shall develop, implement, and maintain manufacturing planning documentation for Government review during the PLV. The contractor shall notify the Government 14 days prior to the FAI and PLV to allow for coordination of travel, if travel is required in performance of this SOW. The contractor shall submit a POP Box Qualification Test Plan IAW DI-NDTI-80566A (A001).

6.0 POP BOX TEST CERTIFICATION

The contractor shall submit a copy of the POP Box Certification and Test Report IAW DI-PACK-81059A (A003). The Government will separately store/ship the following items listed below in the POP Boxes delivered under this contract. The contractor shall provide packaging instructions/drawings for each of these items in the POP Box Certification and Test Report. The gross container weight (to include the weight of the outer POP box/container, inner packaging, cushioning material/dunnage, partitions, packaging components, and the items being stored) shall not exceed 451 pounds (lbs)/205 kilograms (kgs).

1) Warhead, Rocket (Department of Transportation (DOT) Hazard

Class/Division and Compatibility Group: 1.1D; UN Number: 0286, DOT Explosive Number (EX) Reference Number: EX1984070166; Proper Shipping Name: Warheads, Rocket; Net Explosive Weight (NEW) 20.381025 kgs/44.932468 lbs; Item Weight: 335 lbs./151.95 kg; Item Dimensions: 82” x 9” x 9”.) The number of warheads per exterior container shall not exceed 1 each.

2) Rocket Motor (DOT Hazard Class/Division and Compatibility Group: 1.3C;

UN Number: 0186, DOT EX Reference Number: EX1984070165; Proper Shipping Name: Rocket Motors; Net Explosive Weight (NEW) 98.835000 kilograms (kgs)/217.893875 pounds (lbs); Item Weight: 333 lbs./151.05 kg;

Item Dimensions: 88” x 9” x 9”.) The number of rocket motors per exterior container shall not exceed 1 each.

3) Restraint Assembly, Fin-Tactical (DOT Hazard Class/Division and

Compatibility Group: 1.4S; UN Number 0173; NEW 0.001430 kg/0.003153 lbs; Proper Shipping Name: Release Devices, Explosive; Item Weight: <.10 lb/.04 kg; Item Dimensions: 4.3” x 2.5” x 1.0”.) Parts are enclosed in a commercial zip lock closure bag. The number of parts per exterior container may vary, up to 1000 parts; and shall not exceed the gross container weight.

4) Fuse, Electronic Time-M445 (DOT Hazard Class/Division and Compatibility Group: 1.4B, UN Number 0257; NEW 0.00088 kg/0.00194 lbs; Proper Shipping Name: Fuses, Detonating; Item Weight: 2.1 lbs/.95 kg; Item Dimensions: 6.0" x 3.5" x 3.5".) The number of fuses per exterior container may vary up to 66 parts; and shall not exceed the gross container weight.

5) Igniter Assembly (DOT Hazard Class/Division and Compatibility Group: 1.3G, UN Number: 0315; NEW 0.031 kg/ 0.068 lbs; Proper Shipping Name:

Igniters; Item Weight: .3 lbs/.136 kg; Item Dimensions: 3.9” x 1.6” x 1.6”.)

The Government will store each individual part in an antistatic bag with zip lock closure. The number of parts per exterior container may vary up to 300 parts; and shall not exceed the gross container weight.