RMAC_19-37_TechnicalRequirements_DMG_MORI.pdf

RMAC 19-37

TECHNICAL REQUIREMENTS

1.0 Background: The Weapons Development and Integration Directorate (WDI) requests the acquisition of a DMG Mori NLX2500/1250 System to support the Composites and Materials &

Missile Structures Division of the Weapons Development and Integration Directorate (WDID).

2.0 Performance Requirements: The contractor shall provide and install the NLX2500/1250 machine and all ancillary support hardware necessary to fully utilize the machine on a day-to-day basis. The system shall be installed in Bldg. 5422.

Specifically, the contractor shall provide a DMG Mori NLX2500/1250 System that meets the specifications below:

DMG Mori NLX2500/1250 System and all ancillary components and material used for training and system checkout;

On-site installation of all components;

Two year warranty; and

Shipping to Redstone Arsenal, AL.

Specifically with the following capabilities:

Basic Machine

NLX 2500 | 1250 <Premium Design> - Milling Specification 1

Control

Control M730UM with CELOS 1 CELOS - ERGOline Touch 1

Spindle

(Spindle 1) Standard spindle 18.5/18.5/15 kW, 4,000min-1 1

Options for Spindle

Chuck high/low pressure system for spindle 1 1

Chuck for Main spindle

(Spindle 1) KITAGAWA 10in. Hollow Chuck BB210A821 1

(Spindle 1) Hollow Cylinder set for KITAGAWA 10in. 1 Hollow Chuck BB210A821 (without chuck body)

Turret

Turret : Y-axis 1

Rotary tool spindle 40/ 14 Nm, 10,000 min-1 1

12-station bolt-tightened turret (standard specification) (Y, 1 SY, SMC)

Overhang of O.D. cutting rotary tool: 100 mm (limited Y- 1 axis travel)

Tailstock

Tailstock spindle live center MT5 (STD) 1

Coolant supply / Chip removal

Usable Coolant Type: Water-Soluble Coolant 1

Chip conveyor (right discharge, hinge type) 1

High-pressure coolant system (800/ 1,100 W) 1

Interface for Super-high-pressure coolant system (7.0 1 MPa, Variable Pressure Steps, ChipBLASTER)

Coolant gun

Measuring / Monitoring

Manual in-machine tool presetter (pivoting type) (STD) 1

Automation

Signal lamp 4 colors (Red, yellow, green, blue) 1

General Options

Setting Unit inch 1

Technology Cycle

Alternating speed 1

Options for Control

X-Axis Direction JIS / ISO Standard 1

Screen Text Language

Screen display English 1

Services

3D Data Model (Skin model) 1

Special constructions services

SV1 Service: Standard Machine Installation Included 1

EG1 Engineering: Up to 3 Days of Basic Machine, 1 Operator and Control Training only for up to 4 Trainees during the same session

Transport: Freight cost from LA port to Redstone Arsenal 1

Transport: Machine Rigging off Truck and into Customer 1 Location

3.0 Travel: Travel is not anticipated in the performance of this contract.

4.0 Deliverables: The contractor shall provide deliverables to the following:

Attention: Matt T. Smith (FCDD-AMW-PA) Telephone: 256-876-5253 Bldg 5422 Jungerman Road Redstone Arsenal, AL 35898

5.0 Antiterrorism/Operations Security:

Access to a DoD Facility or Installation: Contractor employees shall comply with adjudication standards and procedures using the National Crime Information Center

Interstate Identification Index (NCIC-III) and Terrorist Screening Database (TSDB)

(Army Directive 2014-05/AR 190-13), applicable installation, facility and area commander installation/facility access and local security policies and procedures.

Identification of Contractor Employees: The Contractor shall provide each employee at Redstone Arsenal Identification (ID) Badge, which includes at a minimum, the

Company Name, Employee Name and a color photo of the employee. ID Badges for Key

Personnel shall also indicate their job title. ID Badges shall be worn at all times during which the employee is performing work under this contract. Each Contractor employee shall wear the ID Badge in a conspicuous place on the front of exterior clothing and above the waist except when safety or health reasons prohibit. The Contractor shall be responsible for collection of ID Badges upon completion of the contract or termination of employee.

Access and General Protection/Security Policy and Procedures: Contractor employees shall comply with applicable installation, facility and area Commander

Installation and facility access and local security policies and procedures. The contractor shall also provide all information required for background checks to meet installation access requirements to be accomplished by installation Provost Marshal Office, Director of Emergency Services or Security Office. The contractor workforce shall comply with all personal identity verification requirements as directed by DoD, Department of the

Army Headquarters, and/or local policy. In addition to the changes otherwise authorized by the changes clause of this contract, should the Force Protection Condition at any individual facility or installation change, the Government may require changes in contractor security matters or processes. All contract employees, who are not in possession of the appropriate security clearance or access privileges, will be escorted in areas where they may be exposed to classified and/or sensitive materials and/or sensitive or restricted areas.