Strl 150 Ton Purchase Description.docx

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150 Ton Rubber Press
Solicitation number
W50S8Z-22-Q-0018
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150 Ton Rubber Press Solicitation.docx DOCX document

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Purchase Description 150 Ton Rubber Forming Pad Press Beckwood Model AS150F2436 or Equal Product Minimum specifications for “or equal product” must include:

Press:

· 150 tons

· 4-point square Gib Guided frame

· Bed/ram working area: 24’ X 48’

· Rubber pad forming area: 18” X 42”’

· Rubber pad: QTY three, 3” thick 70A durometer urethane pads will be press fit into the pad box mounted to the ram. The 9” total pad thickness will allow for forming of up to 3” tall forms without excessive stress to the pad.

· Left to right frame clearance: 48.5”

· Front to rear frame clearance: 18”

· Daylight: 18” (between upper pad and lower bolster)

· Stroke: 18”

· Shut Height: 0” (between upper pad and lower bolster)

· Bed Height: 36”

4-Point Gib Guidance System:

· Four-point square guidance system

· Accurate slide guidance through extra-long hardened gibs

· Replaceable, self-lubricating bronze bearing strips for maximum slide contact

· Precision slide adjustment (front-to-rear & left-to-right)

· Self-lubricating gib assemblies

· Heavy duty slide weldment with internal ribbing for structural integrity

Rubber Pad Box Features:

· Rubber pad / forming area is 18” deep x 42” wide.

· QTY three (3x) 3” thick 70A durometer urethane pads will be press fit into the pad box mounted to the ram. The 9” total pad thickness will allow for forming of up to 3” tall forms without excessive stress to the pad.

· As wear occurs, the pads can be removed and turned over on an unused side. The three (3x) pads provide for six (6x) possible forming surfaces.

· As the ram extended, the pad box sides close around the perimeter of the bed bolster to totally encapsulate the forming pad to prevent extrusion and deterioration of the forming rubber.

· A mechanical pad extraction system will be provided, allowing pad removal, replacement, or rotating.

Guards/Safety:

· Light curtain installed on the front opening of the press

· Bolt on expanded metal guards installed on sides and rear opening of press

Control System:

· Programmable Controller

· Position and Pressure feedback

· 7” color operator interface touch screen

Operator Interface:

· System Diagnostics

· Alarm Handling and Logging

· Multi-Level password protection

· OEM set-up screen for remote system performance adjustments

· PLC input/output

· Batch Counter

Operator Controls:

· Dual ergonomic zero force touch buttons

· Off/On selector key switch with removable key

· Pressure/position mode selector on JMI

· Motor on illuminated push button

· E-Stop palm button

· Inch/semi auto selector switch on HMI

· Ram retract pushbutton

Programmable Controls:

· Part number storage

· Ram positions (retract limit, slow extend limit, bottom extend limit)

· Ram tonnage

· Desired Dwell Time (in seconds)

Operation Modes:

· Inch / manual mode

· Semi-Auto mode

Installation/Training:

· Company to provide turn-key delivery and setup to include on-site startup, hands on operations training, and required maintenance training.

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