Statement of Work Synopsis 8.3.21.pdf

SOW 2.4 – JULY 2019

PID # N66604-22-RFPREQ-NPT-45-0001

STATEMENT OF WORK

(SOW)

Mk 48 Mod 7 Reconfigurable Test Shape (RTS)

PID No. N66604-22-RFPREQ-NPT-45-0001

1.0 Background

The Undersea Warfare Platforms & Payload Integration Department (Code 45) of the Naval

Undersea Warfare Center Division Newport (NUWCDIVNPT) serves as the Navy’s Technical

Direction Agent (TDA) and In-Service Engineering Agent (ISEA) for submarine weapons launching systems. Code 45, with support from the Undersea Warfare Weapons, Vehicles, and

Defensive Systems Department (Code 85), provide the Mk 48 torpedo shapes used for certification of submarine weapons launching systems to the new construction shipyards and the

Fleet. The Mk 48 Mod 7 Reconfigurable Test Shape (RTS) is a new design Mk 48 torpedo shape that will be used to certify the launcher systems on COLUMBIA and VIRGINIA Class platforms. PMS397 COLUMBIA Class Program office and PMS450 VIRGINIA Class Program

Office have funded Code 45 to procure components for the RTS in support of testing requirements.

1.1 Places of Performance

The place of performance of this contract will be at the contractor’s site.

1.2 Authorized Users

NUWCDIVNPT Code 45 and Code 85 are the authorized users of this contract.

1.3 Sponsors

Sponsors for this contract are PMS397, PMS450, and SUBPAC/SUBLANT.

1.4 Types of Funding

Shipbuilding and Conversion, Navy (SCN)

National Sea-Based Deterrence Fund (NSBDF)

Research, Development, Test & Evaluation, Navy (RDT&E)

Other Procurement, Navy (OPN)

Operation & Maintenance, Navy (OM&N)

2.0 Scope

This SOW reflects a build-to-print approach. The contractor shall manufacture, test, and deliver to NUWCDIVNPT sets of RTS hardware components in accordance with the applicable documents identified in Section 3.0.

DRAFT

3.0 Applicable Documents

3.1 Drawings and Technical Documentation

3.1.1 NAVSEA Drawing 8805774 NOSE SHELL, RTS

3.1.2 NAVSEA Drawing 8805775 EXTENDER SHELL, RTS

3.1.3 NAVSEA Drawing 8805777 CENTER SECTION, COMMON SHELL, RTS

3.1.4 NAVSEA Drawing 8805779 CENTER SECTION, FITMENT SHELL, RTS

3.1.5 NAVSEA Drawing 8805778 CENTER SECTION, LV SHELL, RTS

3.1.6 NAVSEA Drawing 8847999 STEERING LOCK, RTS

3.1.7 NAVSEA Drawing 8805784 LOCKING KEY, RTS

3.1.8 NAVSEA Drawing 8848004 EXHAUST PLUG LOCK PLATE, RTS

3.1.9 NAVSEA Drawing 8805788 SHAFT ADAPTER, RTS

3.1.10 NAVSEA Drawing 8805578 VSS NUT, RTS

3.1.11 NAVSEA Drawing 8805577 VSS PLUG, RTS

3.1.12 NAVSEA Drawing 8805787 CALIBRATED APADTER PLATE, RTS

3.1.13 NAVSEA Drawing 8805786 CALIBRATED PLATE, RTS

3.1.14 NAVSEA Drawing 8805785 CALIBRATED PLATE, CUTAWAY, RTS

3.1.15 NAVSEA Drawing 8805783 TUBE, RTS

3.1.16 NAVSEA Drawing 8805576 THREADED ROD, RTS

3.1.17 NAVSEA Drawing 8805575 DWIV PLUG, RTS

3.1.18 NAVSEA Drawing 8805574 WATER INLET PLUG, RTS

3.1.19 NAVSEA Drawing 8805579 JOINT BAND ASSEMBLY

3.1.20 NAVSEA Drawing 8848208 SHIPPING CONFIGURATION, FITMENT

SHAPE, RTS

3.1.21 NAVSEA Drawing 8848209 SHIPPING CONFIGURATION, LAUNCH

VEHICLE, RTS

Applicable

Document

Drawing No. Description Date of

Revision

Applicable

SOW Task

3.1.1 NAVSEA

Drawing 8805774

NOSE SHELL, RTS 4.2.1, 4.2.2

3.1.2 NAVSEA

Drawing 8805775

EXTENDER SHELL,

RTS

4.2.1, 4.2.2

3.1.3 NAVSEA

Drawing 8805777

CENTER SECTION,

COMMON SHELL,

RTS

4.2.1, 4.2.2

3.1.4 NAVSEA

Drawing 8805779

CENTER SECTION,

FITMENT SHELL,

RTS

4.2.1, 4.2.2

3.1.5 NAVSEA

Drawing 8805778

CENTER SECTION,

LV SHELL, RTS

4.2.1, 4.2.2

3.1.6 NAVSEA

Drawing 8847999

STEERING LOCK,

RTS

4.2.1

3.1.7 NAVSEA

Drawing 8805784

LOCKING KEY,

RTS

4.2.1

3.1.8 NAVSEA

Drawing 8848004

EXHAUST PLUG

LOCK PLATE, RTS

4.2.1

3.1.9 NAVSEA

Drawing 8805788

SHAFT ADAPTER,

RTS

4.2.1

3.1.10 NAVSEA

Drawing 8805578

VSS NUT, RTS 4.2.1

3.1.11 NAVSEA

Drawing 8805577

VSS PLUG, RTS

3.1.12 NAVSEA

Drawing 8805787

CALIBRATED

APADTER PLATE,

RTS

4.2.1

3.1.13 NAVSEA

Drawing 8805786

CALIBRATED

PLATE, RTS

4.2.1

3.1.14 NAVSEA

Drawing 8805785

CALIBRATED

PLATE, CUTAWAY,

RTS

4.2.1

3.1.15 NAVSEA

Drawing 8805783

TUBE, RTS

3.1.16 NAVSEA

Drawing 8805576

THREADED ROD,

RTS

4.2.1

3.1.17 NAVSEA

Drawing 8805575

DWIV PLUG, RTS 4.2.1

3.1.18 NAVSEA

Drawing 8805574

WATER INLET

PLUG, RTS

4.2.1

3.1.19 NAVSEA

Drawing 8805579

JOINT BAND

ASSEMBLY

4.2.1

3.1.20 NAVSEA

Drawing 8848208

SHIPPING

CONFIGURATION,

FITMENT SHAPE,

RTS

4.2.1, 4.3

3.1.21 NAVSEA

Drawing 8848209

SHIPPING

CONFIGURATION,

LAUNCH VEHICLE,

RTS

4.2.1, 4.3

3.2 Specifications and Standard Documentation

The specifications and standards associated with the build-to-print hardware are contained in the drawings, applicable documents 3.1.1-3.1.21.

4.0 Technical Requirements

4.1 Manufacture and Assemble RTS Hardware

The contractor shall manufacture and assemble sets of RTS hardware as follows and in accordance with (IAW) the Applicable Documents listed in Section 3.0.

One set of hardware in the Launch Vehicle Configuration contains the components and quantities listed in Table 1.

One set of hardware in the Fitment Shape Configuration contains the components and quantities listed in Table 2.

Table 1: RTS Launch Vehicle Configuration

RTS Vehicle

Section

QTY Drawing

Description

FORWARD

SECTION

1 8848209

SHIPPING CONFIGURATION,

LAUNCH VEHICLE, RTS

TAILCONE

SECTION

COMPONENTS

4 8847999 STEERING LOCK, RTS

1 8805784 LOCKING KEY, RTS

8848004 EXHAUST PLUG LOCK

PLATE, RTS

1 8805788 SHAFT ADAPTER, RTS

1 8805578 VSS NUT, RTS

1 8805577 VSS PLUG, RTS

8805787 CALIBRATED APADTER

PLATE, RTS

1 8805786 CALIBRATED PLATE, RTS

8805785 CALIBRATED PLATE,

CUTAWAY, RTS

1 8805783 TUBE, RTS

6 8805576 THREADED ROD, RTS

1 8805575 DWIV PLUG, RTS

1 8805574 WATER INLET PLUG, RTS

Table 2: RTS Fitment Shape Configuration

RTS Vehicle

Section

QTY Drawing

Description

FORWARD

SECTION

1 8848208

SHIPPING CONFIGURATION,

FITMENT SHAPE, RTS

TAILCONE

SECTION

COMPONENTS

4 8847999 STEERING LOCK, RTS

1 8805784 LOCKING KEY, RTS

8848004 EXHAUST PLUG LOCK

PLATE, RTS

1 8805788 SHAFT ADAPTER, RTS

1 8805578 VSS NUT, RTS

1 8805577 VSS PLUG, RTS

8805787 CALIBRATED APADTER

PLATE, RTS

1 8805786 CALIBRATED PLATE, RTS

8805785 CALIBRATED PLATE,

CUTAWAY, RTS

1 8805783 TUBE, RTS

6 8805576 THREADED ROD, RTS

1 8805575 DWIV PLUG, RTS

1 8805574 WATER INLET PLUG, RTS

The contractor shall manufacture individual components IAW Applicable Documents 3.1.4 and

3.1.5.

Upon contract award, the contractor shall provide monthly status reports describing manufacturing progress or issues, per Section 5.0 of this SOW.

If manufacturing issues are encountered, the contractor shall prepare an assessment report to identify the issues and recommended corrective actions. The report shall include draft

Engineering Change Documentation (ECD) (such as Requests for Variance (RFVs), Engineering

Change Proposals (ECPs), Specification Change Notices (SCNs), and Notices of Revision

(NORs)) and a recommended ECD for completion of the recommended corrective actions. Upon

Government Approval of the recommended corrective actions and ECD, the contractor shall incorporate the changes(s) into its manufacturing plans and proceed with hardware manufacturing.

The contractor shall deliver tailcone section hardware (Applicable Documents 3.1.6 – 3.1.18) to the Government as it is completed. The contractor shall deliver forward section hardware

(Applicable Documents 3.1.4, 3.1.5, .3.1.20, 3.1.21) only after the inspection and testing requirements of SOW Sections 4.2 and 4.3 are completed.

4.1.1 Data Deliverables: The contractor shall provide monthly status reports IAW

CDRL A001 - DI-MGMT-80368A and Assessment Reports IAW CDRL A002 - DI-

SESS-81927. The contractor shall also submit any RFVs IAW CDRL A003 - DI-SESS-

80640D; ECPs IAW CDRL A004 - DI-SESS-80639D; SCNs IAW CDRL A005 - DI-

SESS-80643D; and NORs IAW CDRL A006 - DI-SESS-80642D.

4.1.2 Hardware Deliverables: The contractor shall deliver RTS hardware IAW applicable documents 3.1.20 and 3.1.21 or IAW best practices in the case of applicable documents 3.1.4 thru 3.1.19.

4.2 Inspection Requirements

4.2.1 The contractor shall verify that each assembly and component meets or exceeds all the requirements of the manufacturing drawings provided in Section 3.1 Applicable

Documents. The contractor shall generate inspection reports IAW the quality assurance provisions in the Section 3.1 Applicable Documents. The contractor shall identify and record all material validation/certification data, inspection/measurement data with specific measurements recorded, outside process certifications (coatings, heat treatment, etc.), and weight verifications where necessary. The contractor shall gather this information and provide it at the time of delivery.

4.2.1.1 Data Deliverables: The contractor shall provide Inspection Reports IAW

CDRL A008- DI-NDTI-80809B; Quality Assurance Provisions IAW CDRL A009 - DI-

QCIC-81891; and Certificates of Compliance IAW CDRL A00A - DI-MISC-81356A.

4.2.2 For each of the following components manufactured, the contractor shall provide certificates of compliance verifying they meet the weight and center of gravity (CG) requirements of the drawing:

Drawing # Description

8805774 NOSE SHELL, RTS

8805775 EXTENDER SHELL, RTS

8805777 CENTER SECTION, COMMON SHELL, RTS

8805778 CENTER SECTION, LV SHELL, RTS

8805779 CENTER SECTION, FITMENT SHELL, RTS

4.2.2.1 Data Deliverables: The contractor shall provide Inspection Reports IAW CDRL

A008- DI-NDTI-80809B; Quality Assurance Provisions IAW CDRL A009 - DI-QCIC-

81891; and Certificates of Compliance IAW CDRL A00A - DI-MISC-81356A.

4.3 Test Requirements

Upon completion of each RTS assembly, Applicable Document 3.1.20 or Applicable Document

3.1.21, the contractor shall perform air tightness testing of the assembly IAW Government

Furnished Information (GFI) 6.1. The contractor shall provide a certificate of compliance verifying each RTS assembly, Applicable Document 3.1.20 or Applicable Document 3.1.21, has met the “PASS” criteria per GFI 6.1.

Upon receipt of all hardware components, the Government will perform receipt inspections IAW

GFI 6.2. The contractor shall correct any hardware that results in “FAIL” criteria per GFI 6.2 prior to Government acceptance of the hardware and provide a corrective action report.

4.3.1 Data Deliverables: The contractor shall submit a Corrective Action Report IAW

CDRL A002 and a Certificate of Compliance IAW CDRL A00A - DI-MISC-81356A.

5.0 Progress Reports

The Contractor shall prepare a Contractor’s Status Report that indicates the progress of work, and existing or potential problem areas for all assigned tasks. The Contractor shall submit the

Contract Status monthly. CDRL A001 – DI-MGMT-80368A.

6.0 Government Furnished Information

The following Government Furnished Information (GFI) will be made available under this contract.

Number Title Task Number

6.1 RTS Air Tightness Test 4.3

6.2 RTS Receipt Inspection Procedure 4.3

6.3 Complete RTS Technical Data Package