STATEMENT OF WORK.docx

STATEMENT OF WORK

STAR 200 LOW PRESSURE AIR COMPRESSOR PURCHASE SPECIFICATIONS

1.0 SCOPE

The proposed acquisition will provide for the procurement and furnishing of 3 (three) Single Screw Technology Air Rotary (STAR) 200 Low Pressure Air Compressors (LPACs), to be equipped with Government supplied Navy Common Compressor Controllers (NC3s), in support of the LCC-19 (SCD 11182 LPAC Upgrade), which is scheduled to begin in FY25.

2.0 PURCHASE PERFORMANCE SPECIFICATION

This specification contains requirements for each Single Screw Technology Air Rotary (STAR) 200 Low Pressure Air Compressor (LPAC) equipped with a Navy Common Compressor Controller (NC3) to replace the existing LPACs currently used on the LCC-19. The delivery for the 3 (three) STAR 200 LPACs shall not be later than 4/22/25.

3.0 APPLICABLE DOCUMENTS

3.1 General.

The STAR 200 LPAC shall be built and tested to NAVSEA Drawing 803-6915565, Revision B, dated 20 Oct 2000 (Note 1.2 Class II and mounted per note 1.6) with the following exceptions / substitutions:

3.1.1 The Standard Electronic Module (SEM) based microprocessor controller that is shown on the drawings will be replaced with a Navy Common Compressor Controller (NC3). The 3 (three) NC3s will be supplied as GFM. This GFM will be supplied at a later date.

3.1.2 The transducers (6915567-6.2) shall be replaced with AMETEK Model 89 PGT and installed by the LPAC manufacturer

3.1.3 The existing air end cover casting (P/N 6915566-23C) will be replaced by Plexiglas covers.

3.1.4 The existing air end/motor coupling (P/N 6915568-2.7) may be replaced by appropriate coupling manufactured by Lovejoy, Inc.

3.2 Government Documents.

3.2.1 Specifications and Standards. The following specifications and standards form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents shall be those listed as the most current in the Department of Defense Index of Specifications and Standards (DODISS) specified in the solicitation.

MILITARY SPECIFICATIONS

MIL-DTL-901E, dated 20 June 2017, Shock Tests, High Impact, Shipboard Machinery, Equipment and Systems, Requirements for DEPARTMENT OF DEFENSE STANDARDS

MIL-STD-167-1A, dated 02 Nov 2005, Mechanical Vibrations of Shipboard Equipment (Type I - Environmental)

MIL-STD-461G, dated 11 Dec 2015, Requirements for the Control of Electronic Interference – Characteristics of Subsystems and Equipment

MIL-STD-777F, dated 21 Feb 2017, Schedule of Piping, Valve, Fittings and Associated Piping Components for Naval Surface Ships

MIL-STD-740-1, dated 30 December 1986, Airborne Sound Measurements and Acceptance Criteria of Shipboard Equipment

MIL-STD-740-2, dated 30 December 1986, Structure borne Vibratory Acceleration Measurements and Acceptance Criteria of Shipboard Equipment

3.2.2 Other Government Documents. NAVSEA Technical Publication S9074-AR-GIB-010A/278, dated 14 Feb 2013. Requirements for Fabrication Welding and Inspection, and Casting Inspection and Repair for Machinery, Piping, and Pressure Vessels.

3.2.3 Non-Government Publications. The following documents form a part of this specification to the extent specified herein. Unless otherwise indicated, the issue in effect on the date of invitation for bids or request for proposals shall apply.

AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM)

ASTM D3951, dated 01 May 2018, Standard Practice for Commercial Packaging

4.0 QUALITY INSURANCE AND TESTING. All inspections, examinations and testing listed on drawing 803-6915565, Rev B will be performed. In addition, the following tests must also be performed:

4.1 First Article Testing

4.1.1 Shock: The compressor shall withstand the shock conditions specified for Grade A, Class I equipment of MIL-DTL-901E.

4.1.2 Vibration: The compressor shall be resistant to vibration conditions specified for Type I equipment in MIL-STD-167-1A.

4.1.3 Electromagnetic Interference (EMI): The compressor shall meet and demonstrate compliance with requirements of MIL-STD-461G.

4.1.4 Airborne Noise Qualification: The compressor shall comply with noise limits specified in MIL-STD-740-1.

4.1.5 Structure borne Noise Qualification: The compressor shall comply with limits specified in MIL-STD-740-2.

4.2 Additional Test & Additional details for testing performed by drawing 803-6915565 Rev B.

4.2.1 Hydrostatic pressure Test: The compressor shall meet the requirements of drawing 803-6915565, Rev B note 4.7.

4.2.2 Operational Test: The compressor shall meet the requirements of drawing 803-6915565, Rev B note 4.8

4.2.3 Electrical Functioning Test: The compressor shall meet the requirements of drawing 803-6915565, Rev B note 4.9.

5.0 DOCUMENTATION

5.1 First Article Testing Documentation

5.1.1 The contractor shall provide documentation of First Article Test Plans for Shock, Vibration, and EMI tests in accordance with section 5.1.1.1 OR proof of prior acceptance by a NAVSEA Activity per 5.1.1.2.

5.1.1.1 The contractor shall provide First Article Test Report Plans for Shock, Vibration, and EMI tests per DI-NDTI-80809B as outlined in Contract Data Requirements list titled “FIRST ARTICLE TEST REPORT”, Subtitled “SHOCK,VIBRATION & ELECTROMAGNETIC INTERFERENCE TEST REPORT”, where block 5 of the DD1423 references this paragraph.

5.1.1.2 The contractor shall provide proof of prior acceptance by a NAVSEA activity for First Article Test Report Plans for Shock, Vibration, and EMI tests per DI-NDTI-80809B as outlined in Contract Data Requirements list titled “FIRST ARTICLE TEST REPORT” Subtitled “SHOCK, VIBRATION & ELECTROMAGNETIC INTERFERENCE TEST REPORT, PRIOR ACCETANCE”, where block 5 of the DD1423 references this paragraph.

5.1.2 The contractor shall provide First Article Test Plans and Reports for Airborne and Structure Borne Noise Qualification in accordance with section 5.1.2.1 OR proof of prior acceptance by a NAVSEA activity per 5.1.2.2.

5.1.2.1 The contractor shall provide First Article Test Plans and Reports for Airborne and Structure Borne Noise Qualification tests per DI-NDTI-80809B as outlined in Contract Data Requirements list titled “FIRST ARTICLE TEST REPORT”, Subtitled “Airborne and Structure Borne Noise Qualification TEST REPORT”, where block 5 of the DD1423 references this paragraph.

5.1.2.2 The contractor shall provide proof of prior acceptance of First Article Test Plans and Reports for Airborne and Structure Borne Noise Qualification Tests per DI-NDTI-80809B as outlined in Contract Data Requirements list titled “FIRST ARTICLE TEST REPORT”, Subtitled “Airborne and Structure Borne Noise Qualification TEST REPORT PRIOR ACCETANCE”, where block 5 of the DD1423 references this paragraph.

5.2 Drawing 803-6915565 Rev B Testing Documentation

5.2.1 The contractor shall provide Test Reports for Hydrostatic Pressure Test per drawing 803-6915565, Rev B note 4.7. in accordance with section 5.2.1.1

5.2.1.1 The contractor shall provide Test Reports for Hydrostatic Pressure Test per Drawing 803-6915565, Rev B note 4.7 tests per DI-NDTI-80809B as outlined in Contract Data Requirements list titled “Hydrostatic Test Report” Subtitled “Hydrostatic Pressure Test Report” where block 5 of the DD1423 references this paragraph

5.2.2 The contractor shall provide Test Reports for Operational Test per drawing 803-6915565, Rev B note 4.8. in accordance with section 5.2.2.1.

5.2.2.1 The contractor shall provide Operational Test and Reports for Operational Testing per Drawing 803-6915565, Rev B note 4.8 tests per DI-NDTI-80809B as outlined in Contract Data Requirements list titled “Test Report” Subtitled “Operational Test Report” where block 5 of the DD1423 references this paragraph

5.2.3 The contractor shall provide Test Reports for Electrical Functioning Test per Drawing 803-6915565, Rev B note 4.9. in accordance with section 5.2.3.1.

5.2.3.1 The contractor shall provide Electrical Functioning Test and Reports for Electrical Functioning Test per Drawing 803-6915565, Rev B note 4.9. tests per DI-NDTI-80809B as outlined in Contract Data Requirements list titled “Electrical Test Report” Subtitled “Electrical Functioning Test Report” where block 5 of the DD1423 references this paragraph

5.3 The contractor shall provide a Test Plan for the Quality Conformance Production Test per DI-NDTI-80603A as outlined in Contract Data Requirement List titled “TEST PLAN REPORT” Subtitled “Quality Conformance Production Test (Planning), where block 5 of the DD-1423 references this paragraph.

5.4 The contractor shall provide a Test Report for the Quality Conformance Production Test per DI-NDTI-80809B as outlined in Contract Data Requirement List titled “TEST REPORT”, subtitled “Quality Conformance Production Test” where block 5 of the DD1423 references this paragraph on each manufactured unit.

5.5 The contractor shall provide Engineering Data for Provisioning for parts and assemblies to the detail of Level 2 Drawings per DI-SESS-81874 as outlined in Contract Data Requirement List title “ENGINEERING DATA” Subtitled “Engineering Data for Provisioning (EDFP)” where block 5 of the DD1423 references this paragraph

5.6 The contractor shall provide electronic copies of required change pages to Navy Technical Manual S6220-EE-MMA-A10 or S6220-EU-MMA-010 as applicable, showing all configuration, operation, maintenance, and parts breakdown differences between the unit supplied under this contract and those currently in the Fleet, covered by Technical Manual S6220-EE-MMA-A10 or S6220-EU-MMA- 010 as applicable excluding changes as a result of the NC3 installation. The contractor submittals shall be per DI-MISC-82386 as outlined in Contract Data Requirements List titled “Technical Manual Update”, subtitled “Red-Line Copy of Technical Manual”, where block 5 of the DD1423 references this paragraph.

6.0 PACKAGING. Packaging shall be in accordance with ASTM 3951 and Drawing 803-6915565, Rev B section 5 notes.

7.0 WARRANTY. The offered shall include the terms of a one year commercial warranty, beginning at the acceptance of the unit or the installation on a ship, whichever occurs last.

8.0 GOVERNMENT FURNISHED MATERIAL (GFM/GOVERNMENT FURNISHED PROPERTY(GFP):

The following GFM/GFP will be issued for this procurement:

(3 ea.) Navy Common Compressor Controllers (NC3s) The Navy Common Compressor Controllers (NC3s) will be provided within 9 months of contract award.

CLAUSES INCORPORATED BY FULL TEXT

HQ C-1-0001 ITEM(S) A001-A005 - DATA REQUIREMENTS (NAVSEA) (SEP 1992)

The data to be furnished hereunder shall be prepared in accordance with the Contract Data Requirements List, DD Form 1423, Exhibit(s), attached hereto.

HQ C-2-0008 ASSIGNMENT AND USE OF NATIONAL STOCK NUMBERS (NAVSEA) (MAY 1993)

To the extent that National Stock Numbers (NSNs) or preliminary NSNs are assigned by the Government for the identification of parts, pieces, items, subassemblies or assemblies to be furnished under this contract, the Contractor shall use such NSNs or preliminary NSNs in the preparation of provisioning lists, package labels, packing lists, shipping containers and shipping documents as required by applicable specifications, standards or Data item Descriptions of the contract or as required by orders for spare and repair parts. The cognizant Government Contract Administration Office shall be responsible for providing the Contractor such NSNs or preliminary NSNs which may be assigned and which are not already in possession of the Contractor.

(End of Text)

HQ C-2-0009 ASSIGNMENT OF SERIAL NUMBER(S) (NAVSEA) (SEP 1990)

The Contractor shall request serial number assignment, in writing, from the Cognizant Technical Program Office, with a copy to the cognizant Contract Administration Office. The request for serial number assignment shall contain the following minimum information:

(a) Contract number;

(b) Assigned line item number and description;

(c) Assigned type designation;

(d) Assigned model number;

(e) Top drawing number and ID (List of Drawings) number;

(f) Exact quantity for which serial numbers are being requested, including preproduction samples required by the contract; and (g) National Stock Number (End of Text)

HQ C-2-0014 CONTRACTOR'S PROPOSAL (NAVSEA) (MAR 2001)

(a) Performance of this contract by the Contractor shall be conducted and performed in accordance with detailed obligations to which the Contractor committed itself in Proposal ____ dated ____ in response to NAVSEA Solicitation ____ .

(b) The technical volume(s) of the Contractor's proposal is incorporated by reference and hereby made subject to the provisions of the "ORDER OF PRECEDENCE" (FAR 52.215-8) clause of this contract. Under the "ORDER OF PRECEDENCE" clause, the technical volume of the Contractor's proposal referenced herein is hereby designated as item (f) of the clause, following "the specification" in the order of precedence.

(End of Text)

HQ C-2-0027 FIRST ARTICLE (GOVERNMENT TESTING) (NAVSEA) (SEP 1990)

(a) For the purpose of this contract, the "First Article" is synonymous with the terms "preproduction model(s)" and "preproduction equipment".

(b) The production equipment shall be manufactured with tools, materials and methods which are the same as, or representative of the tools, material and methods which were used to manufacture the First Article. The First Article shall not be delivered for first article approval tests as provided for in the clause of this contract entitled "FIRST ARTICLE APPROVAL--GOVERNMENT TESTING" (FAR 52.209-4) until after the Contractor has fully tested it, at its expense, to determine compliance with said requirements and it has been preliminarily accepted by the Contract Administration Office. The Contractor shall make a record of all data obtained during such tests in such form as is consistent with good engineering practice and furnish five (5) copies thereof. The cover sheet of each copy of this record shall be marked with this contract number and the item identification. One (1) copy shall be furnished to the Contract Administration Office at the time of inspection for preliminary acceptance, one (1) copy shall accompany the First Article on delivery thereof, and three (3) copies shall be furnished to the Naval Sea Systems Command at the time of First Article delivery.

(c) Pursuant to paragraph (e) of the clause entitled "FIRST ARTICLE APPROVAL--GOVERNMENT TESTING", the First Article shall not be delivered as part of the production quantity.* (End of Text)

* Optional paragraph which may be tailored.

HQ C-2-0059 UPDATING SPECIFICATIONS AND STANDARDS (NAVSEA) (AUG 1994)

If, during the performance of this or any other contract, the contractor believes that any contract contains outdated or different versions of any specifications or standards, the contractor may request that all of its contracts be updated to include the current version of the applicable specification or standard. Updating shall not affect the form, fit or function of any deliverable item or increase the cost/price of the item to the Government. The contractor should submit update requests to the Procuring Contracting Officer with copies to the Administrative Contracting Officer and cognizant program office representative for approval. The contractor shall perform the contract in accordance with the existing specifications and standards until notified of approval/disapproval by the Procuring Contracting Officer. Any approved alternate specifications or standards will be incorporated into the contract.

(End of Text)

HQ C-2-0062 WAIVER OF FIRST ARTICLE REQUIREMENTS (NAVSEA) (SEP 1990)

If the First Article is waived by the Government, the Contractor shall deliver supplies that are identical or substantially identical to those previously accepted by the Government under the following contract(s):

N65540-06-D-0015 N00024-97-C-4044 (End of Text)