LLH7E7295-SPRMM122QHA27-DWG-3-1-22.pdf

These markings were applied by JEDMICS on 01-MAR-2018 and supersede any other sensitivity markings on this document. Do not scale off this document; document not to any scale.

DISTRIBUTION STATEMENT D: Distribution authorized to DoD and DoD contractors only; Critical Technology. Other U.S. requests for this document shall be referred to Naval Undersea Warfare Center, Keyport Division.

WARNING - This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C. Sec. 2841 et seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App 2401, et seq. Violations of these export laws are subject to severe criminal penalties. Disseminate per the provisions of OPNAVINST 5510.161.

DESTRUCTION NOTICE: This document may be destroyed by any means that will prevent disclosure of contents or reconstruction of the document.

8243385, 53711, FN, -, 0001, 0001

NOTES UNLESS OTHERWISE SPECIFIED:

INTERPRET DIMENSIONING AND TOLERANCING IN ACCORDANCE

WITH ASME Y14.5-2009.

1.

THE ASSEMBLY DESCRIBED HEREIN IS DESIGNATED AS A CLASS 1

GENERAL ELECTRONIC PRODUCT WITH REGARDS TO IPC J-STD-001.

2.

SECTIONS 4.8, 4.14, 4.14.3, 5.1, AND 5.5.2 OF IPC J-STD-001

SHALL BE USED TO DEFINE SOLDERING PRACTICES FOR THIS

ASSEMBLY.

ASSEMBLE AND INSPECT IN ACCORDANCE WITH MIL-HDBK-454,

GUIDELINE 9, OR EQUIVALENT COMMERCIAL STANDARD.

3.

ELECTRICAL TEST REQUIREMENTS:

1 AMP AND INDIVIDUAL CIRCUIT RESISTANCE SHALL BE

DC RESISTANCE TEST CURRENT SHALL BE LIMITED TO

A MAXIMUM OF .50 OHMS.

4.

MARK LABELS, ITEM 6, IN .12 HIGH CHARACTERS IN ACCORDANCE

WITH SAE-AS478 AS SHOWN IN TABLE 1. AFFIX LABELS AS

SHOWN ON SHEET 2. SERIAL NUMBER SHALL BE OBTAINED FROM

FOR WIRING INFORMATION SEE WIRELIST, WL8475641, AND WIRING

DIAGRAM. WIRING COLOR CODE INFORMATION ON WIRELIST IS GIVEN

6.

FOR THE WIRE TYPES LISTED. WHEN USING EQUIVALENT CABLE FROM

OTHER MANUFACTURERS, COLOR CODE MAY VARY. USE ACCEPTED

WIRING PRACTICES TO ASSIGN OTHER COLOR CODES.

VERIFY CONNECTOR COMPONENT ORIENTATION AS SHOWN IN

VIEWS A-A, B-B AND DETAIL C. THE SHADED AREA IN DETAIL C

REPRESENTS LOCATION OF EXTENDED PORTION OF POLARIZING PINS

IN PLUG. VERIFY CONNECTORS P2 AND P3 COMPONENT ORIENTATION

AS SHOWN IN VIEWS D-D AND E-E.

AFTER SOLDERING LEADS, COVER SOLDER JOINTS USING8

TERMINATE SHIELDS OF CABLE AS SHOWN IN DETAILS G, H, J AND K.

BOND SHIELD DRAIN WIRE USING A SOLDER SPLICE, ITEMS 28 OR 29,

OR SEPARATELY SOLDER THE DRAIN WIRE TO THE SHIELD AND COVER

THE SHIELD TERMINATION USING HEAT SHRINK TUBING, ITEM 27.

HEAT SHRINK TUBING SHALL BE USED TO COVER JOINTS AFTER

SOLDERING AND AS REQUIRED TO COVER THE CABLE ASSEMBLY

WIRING FROM INSULATING SLEEVING TO CONNECTOR SHELL.

MASTIC TAPE, ITEM 20, MAY BE USED ON CONNECTOR BACKSHELLS

TO PROVIDE BETTER STRAIN RELIEF, ON DAMAGED CABLE JACKETING,

11.

AND TO PROTECT EXPOSED WIRES.

PIN EXTRACTION TOOL, ITT CANNON P/N 274-7029-007, OR

EQUIVALENT, IS USED TO EXTRACT PINS FROM DL2-96P. CRIMP

13.

CONNECTOR CONTACTS USING HAND CRIMP TOOL ITT CANNON

P/N 112108-0001, OR EQUIVALENT, IN ACCORDANCE WITH

MANUFACTURER'S GUIDELINES.

CRIMP TERMINAL. ITEM 25, ONTO END OF CABLE ASSEMBLY,

ITEM 24. INSTALL TERMINAL ON THE OUTER MOST SCREW OF

THE STRAIN RELIEF OF P1 CONNECTOR'S JUNCTION SHELL,

ITEM 22, THEN INSTALL UN-CRIMPED END OF CABLE

ASSEMBLY, ITEM 24, TO THE MOUNTING HOLE ON THE

PROTECTIVE COVER, ITEM 1, USING THE FERRULE SUPPLIED

WITH CABLE ASSEMBLY, ITEM 24. CRIMP THE END OF THE

CABLE CLOSED.

QUALITY ASSURANCE PROVISIONS:

ALL CHARACTERISTICS ARE SUBJECT TO INSPECTION UNDER

18.

THE CONTRACTOR'S INSPECTION OR QUALITY SYSTEM.

8475641.DWG

ARJ 11-08-05

8475641 B

1 OF 2NONE

53711REVISION

STATUS

OF

SHEETSSHEET2 1

B B REVISION

A

B

C

D

E

F

G

H

D

E

F

G

H

A

C

12345678

12345678

DWG NO.SIZE

SHEETSCALE

APPROVED

APPROVED

CHECKED

DRAWN

E

APPROVEDDATE

REVISIONS

DESCRIPTIONREV

D W

G N

O

S H

NEXT ASSY

APPLICATION

USED ON

TOLERANCES

FRACTIONS ANGLES 2 PLACE 3 PLACE

MATERIALS

ENGINEER

FILE NAME:

CAGE CODE

NAVAL UNDERSEA WARFARE

CENTER DIVISION, NEWPORT

NEWPORT, RHODE ISLAND

DEPARTMENT OF THE NAVY

WASHINGTON, D.C. 20376

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

DO NOT SCALE THIS DRAWING

INTERPRET DWG IAW STDS

PRESCRIBED BY ASME Y14.100

MATERIAL:

APPROVED FOR NSSC

NAVAL SEA SYSTEMS COMMAND

REV:

170802841-

CABLE ASSEMBLY,

2W6

1P787 NEMA HP-3WIRE, TYPE E, WHT, 20 AWG AR HP3-EXBGE9

HP3-EXBGE0AR WIRE, TYPE E, BLK, 20 AWG NEMA HP-31P787

20 AWG, WHT-WHT/BLU-WHT/ORG

CABLE, 3-COND, SHIELDED TWISTED TRIPLE,

1P787

SHRINK BOOT, Y TRANSITION1 06090 RAYCHEM382A023-4/42-0

M23053/4-106-0

M23053/5-103-0

AR (PRO-POWER)

MRAML20SJTCHW13 WINCHESTER81312

WINCHESTER81312

CABLE, 2-COND, SHIELDED TWISTED PAIR,

20 AWG, WHT-WHT/BLU

NEMA HP-3WIRE, TYPE E, BLK, 22 AWG HP3-EXBFE0

NEMA HP-3WIRE, TYPE E, WHT, 22 AWG HP3-EXBFE91P787AR

AR

CONNECTOR

M27500-20TE2T14 NEMA WC 275001P787

REQD

QTY

AR

CAGE CODE

53711

MRAML20PJTCWH13

8243385

8465-0231-BLK

DESCRIPTION

PARTS LIST

PART NO.

CONNECTOR

PROTECTIVE COVER

EXPANDABLE SLEEVING, 1/2", BLACK

SPEC NO.

ITEM

10SPC TECHNOLOGYEXPANDABLE SLEEVING, 1/4"8465-022963590AR

AR

U5449

K6037

1233/2

XSL-33-427

SHIELD BRAID, 1/2"

LABEL, PRINTABLE, SELF-LAMINATING

ALPHA WIRE

OR EQUIVALENT

SHRINK TUBING, BLACK, ADHESIVE LINED, .750"

SHRINK TUBING, BLACK, .093"AR

AR

SAE AMS-DTL

-23053/581343

81343 -23053/4

SAE AMS-DTL

M27500-20RC3S091P787AR NEMA WC 27500

AR

AR

AR

AR

81343

81343

81343

76381

M23053/5-108-0

M23053/5-109-0

M23053/4-302-0

SHRINK TUBING, BLACK, .500"

SHRINK TUBING, BLACK, .750"

SHRINK TUBING, BLACK, ADHESIVE LINED, .240"

MASTIC TAPE

-23053/5

SAE AMS-DTL

-23053/5

SAE AMS-DTL

-23053/4

SAE AMS-DTL

3M Scotch TM

ITT INDUSTRIES INC1 1EP16 POLARIZING POST KIT 21(CENTER MOUNTING)320-0021-005

ITT INDUSTRIES INC1 1EP16 CONNECTOR JUNCTION SHELL KIT 22.875 MAX CABLE ENTRY (INCLUDES 4 SCREWS)249-2238-001

ITT INDUSTRIES INC1 1EP16 23204-0016-000 ACTUATING HANDLE KIT

1 99862 24CL-13-SKA-7.0-L CABLE ASSY, TYPE 1, UNCRIMPED

LOOP END W/ FERRULE, CRES

CARR LANE

MANUFACTURING CO

1 76381 25L-11-6-W

ITT INDUSTRIES INC1 1EP16 26110777-000 CONNECTOR, DL2-96P, ZIF PLUG

M23053/5-106-0 27SHRINK TUBING, BLACK, .250"AR SAE AMS-DTL

-23053/581343

AB 11-09-01

SAE-AS83519/2AR 81343 28M83519/2-3 SOLDER SHIELD SPLICE

SAE-AS83519/2AR 81343 29M83519/2-4 SOLDER SHIELD SPLICE

BRADY CORP INCALT PN: XSL-116-427,

XSL-21-427

TERMINAL, RING, 22-18 AWG, #6,

NON-INSULATED 3M

COMMANDER, NAVAL UNDERSEA WARFARE CENTER DIVISION NEWPORT,

NEWPORT, RI 02841-1708. REQUESTS CAN BE MADE TO

AFTER SOLDERING LEADS, COVER SOLDER JOINTS USING

TIE SHIELD TO PIN AP AT P1 END, FLOAT AT P2 END.15

SPLICE 2 INTO 1 AT P2 END. SEE WIRELIST FOR LOCATIONS.16

SHRINK TUBING, ITEM 8.

SHRINK TUBING, ITEM 9.

NEMA WC 27500AR 1P787 30M27500-20RC4S09 CABLE, 4-COND, SHIELDED,TWISTED QUAD,

20 AWG, WHT-WHT/BLU-WHT/ORG-WHT/GRN

SHIELD BRAIDS, ITEM 4, SHALL EXTEND UNDER THE STRAIN17

RELIEFS AND INTO THE BACKSHELLS OF THE CONNECTORS.

NEMA WC 27500AR 1P787 31M27500-22RC2S09 CABLE, 2-COND, SHIELDED, TWISTED PAIR

22 AWG, WHT-WHT/BLU

NEMA WC 27500AR 1P787 32M27500-16RC2S09 CABLE, 2-COND, SHIELDED, TWISTED PAIR,

16 AWG, WHT-WHT/BLU

MOLEX1 1UX99 3303-06-1042

MOLEX4 1UX99 3402-06-5102

PANDUIT CORP2 06383 35PLT2M

CONNECTOR, RECEPT

SOCKET CONTACT

CABLE TIE

ITT INDUSTRIES INC4 1EP16 36030-2415-003

ITT INDUSTRIES INC26 1EP16 37030-2409-003

BUMP CONTACT, 18-20 AWG, ZIF PLUG

BUMP CONTACT, 20-22 AWG, ZIF PLUG

02929 NEWARK ELECTRONICS

INITIAL RELEASE BY ECP 54/NUE13049R1-

SEE ECP 54/NUE15052R1/NOR 54/NUE15052-001A

APPLICATION INFORMATION (NEXT ASSY AND USED ON) IS

FOUND ON THE DRAWING TREE, DWG NO. 8594896.

19.

ALPHA WIREAR U5449 382142 SHIELD BRAID 1/4"

16-04-29 JAC (MRC)

15-11-19

SEE ECP 54/NUE17057R1/NOR 54/NUE17057-006B

THIS INFORMATION IS FURNISHED UPON THE CONDITION THAT IT OR

KNOWLEDGE OF ITS POSSESSION WILL NOT BE RELEASED TO ANOTHER

NATION WITHOUT SPECIFIC AUTHORITY FROM THE DEPARTMENT OF

THE NAVY OF THE U.S.; THAT IT WILL NOT BE USED FOR OTHER THAN

MILITARY PURPOSES; THAT INDIVIDUAL OR CORPORATE RIGHTS

ORIGINATING IN THE INFORMATION, WHETHER PATENTED OR NOT, WILL

BE RESPECTED AND; THAT THE INFORMATION WILL BE PROVIDED THE

SAME DEGREE OF SECURITY AFFORDED IT BY THE DEPARTMENT OF

DEFENSE OF THE U.S. REGARDLESS OF ANY OTHER MARKINGS ON THIS

DOCUMENT, IT MAY NOT BE DECLASSIFIED OR DOWNGRADED WITHOUT

THE WRITTEN APPROVAL OF THE ORIGINATING U.S. AGENCY.

DISTRIBUTION STATEMENT D: DISTRIBUTION AUTHORIZED TO THE

DEPARTMENT OF DEFENSE AND U.S. DOD CONTRACTORS ONLY:

CRITICAL TECHNOLOGY 11-08-05. OTHER REQUESTS FOR THIS

DOCUMENT SHALL BE REFERRED TO PEO SUB (PMS404).

WARNING: THIS DOCUMENT CONTAINS TECHNICAL DATA WHOSE

EXPORT IS RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE 22,

USC SEC 2751, ET SEQ) OR THE EXPORT ADMINISTRATION ACT OF 1979

(TITLE 50, USC, APP 2401, ET SEQ) AS AMENDED. VIOLATIONS OF THESE

EXPORT LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES.

DISSEMINATE IN ACCORDANCE WITH THE PROVISIONS OF DOD

DIRECTIVE 5230.25.

DESTRUCTION NOTICE: FOR CLASSIFIED DOCUMENTS FOLLOW

APPLICABLE PROCEDURES IN DOD 5220.22M, INDUSTRIAL SECURITY

MANUAL, CHAPTER 5, SECTION 7 OR SECNAVINST 5510.36, CHAPTER10.

FOR UNCLASSIFIED, LIMITED DOCUMENTS, DESTROY BY ANY METHOD

THAT WILL PREVENT DISCLOSURE OF CONTENTS OR RECONSTRUCTION

OF THE DOCUMENT.

UNCLASSIFIED

NUWC_NPT_SERIALNUMBERS@NAVY.MIL.

18-01-25 JAC (MRC)

These markings were applied by JEDMICS on 29-JAN-2018 and supersede any other sensitivity markings on this document. Do not scale off this document; document not to any scale.

DISTRIBUTION STATEMENT D: Distribution authorized to DoD and DoD contractors only; Critical Technology. Other U.S. requests for this document shall be referred to Naval Undersea Warfare Center, Keyport Division.

WARNING - This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C. Sec. 2841 et seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App 2401, et seq. Violations of these export laws are subject to severe criminal penalties. Disseminate per the provisions of OPNAVINST 5510.161.

DESTRUCTION NOTICE: This document may be destroyed by any means that will prevent disclosure of contents or reconstruction of the document.

8475641, 53711, FN, B, 0001, 0001

B

847564153711

NONE

8475641.DWG

11-08-05

ARJ

SEE SHEET 1

02841- 1708

NEWPORT, RHODE ISLAND

CENTER DIVISION, NEWPORT

NAVAL UNDERSEA WARFARE

REV:

CAGE CODE

APPROVED

FILE NAME:

D W

G N

O

S H

DATEDESCRIPTIONREV

REVISIONS

E

8 7 6 5 4 3 2 1

8 7 6 5 4 3 2 1

C

A

H

G

F

E

D

H

G

F

E

D

C

B

ISSUED

DRAWN

SCALE SHEET

SIZE DWG NO.

A

VIEW B-B

P1 REAR VIEW

VIEW A-A

P1 FRONT VIEW

DETAIL C

REF

(POLARIZING POST POSITION)

A B C D E F G

1 2 3 4 5 6 7 8

H J K L M N P

P1

TOP

P1

TOP

SHIELD TERMINATION -- 3-CONDUCTOR

(20 AWG CABLE)

SHIELD TERMINATION -- 2-CONDUCTOR

DETAIL H

NOMINAL STRIP LENGTH

NOMINAL STRIP LENGTH

DETAIL G

(20 AWG CABLE)

1.5 IN.

1.5 IN.

PIN A

JACKSOCKET

PIN A

JACKSCREW

TOP

P3

TOP

P2

VIEW D-D

FRONT VIEW

VIEW E-E

FRONT VIEW

7 7

(1A2A10-J6)

CABLE ASSY

S/N 2W653711ASSY8475641P1

2.0

APPROX

AR

AR

AR

6 5

AR

AR

AR

13 AR

14 AR

15 AR

16 AR

6 65 5

25 14

4AR8

(1A2A10-J6) P1

TABLE 1

LABEL INFORMATION

CGA-J602

W6 P602

CABLE ASSY

2W6 S/N

53711ASSY8475641

P1

B A

B A

24 14

D

D

E

E

SEE DETAIL C

ROTATED 90° CCWROTATED 90° CW

K1

K2 A

K3 W

K4

G1

K5

K6

K7

L1 B

L2 E

L3 J

G2 H

L4 K

L5 F

L6 C

A1 L

M4 N

M1 M

M2 R

M3

P1 P2

WIRING DIAGRAM

G7

M5

M6

M7

A2

A3

G8

U

P

S

V

X

T

D

T

D

P3

-0

+2.024.0 IN.

MRAML20SJTWH13

MRAML20PJTWH13

CGA J602

W6 P602 P3

P2

CGA J602P2

W6 P602

17 AR

18 AR

19 AR

8 AR

8 15

AR

AR

AR9 12

30 AR

(20 AWG CABLE)

SHIELD TERMINATION -- 4-CONDUCTOR

DETAIL J

NOMINAL STRIP LENGTH

1.5 IN.9

P4

A6

A7

A8

3A4P1 5

31 AR

32 AR

35 2X

6 5

3A4P1

34 4X

100.0 +10.0

-0 IN.

64.0 +6.0

-0 IN.

24.0 +2.0

-0 IN.

12.0 +1.0

-0 IN.

10 AR

AR

3A4P1 P4

4X

26X

P

P

T

T

T

Q

P

P

T

T

T

Q

(16 AWG CABLE)

SHIELD TERMINATION -- 2-CONDUCTOR

DETAIL K

NOMINAL STRIP LENGTH

1.5 IN.9

P P

P4

P3

P2

P3

P4

2X 20.0 +2.0

-0 IN.

OR27

OR27

OR27

OR27

SEE DETAIL A

DETAIL A

REF

UNCLASSIFIED

These markings were applied by JEDMICS on 29-JAN-2018 and supersede any other sensitivity markings on this document. Do not scale off this document; document not to any scale.

DISTRIBUTION STATEMENT D: Distribution authorized to DoD and DoD contractors only; Critical Technology. Other U.S. requests for this document shall be referred to Naval Undersea Warfare Center, Keyport Division.

WARNING - This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C. Sec. 2841 et seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App 2401, et seq. Violations of these export laws are subject to severe criminal penalties. Disseminate per the provisions of OPNAVINST 5510.161.

DESTRUCTION NOTICE: This document may be destroyed by any means that will prevent disclosure of contents or reconstruction of the document.

8475641, 53711, FN, B, 0001, 0001

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These markings were applied by JEDMICS on 12-SEP-2018 and supersede any other sensitivity markings on this document. Do not scale off this document; document not to any scale.

DISTRIBUTION STATEMENT D: Distribution authorized to DoD and DoD contractors only; Critical Technology. Other U.S. requests for this document shall be referred to Naval Undersea Warfare Center, Keyport Division.

WARNING - This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C. Sec. 2841 et seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App 2401, et seq. Violations of these export laws are subject to severe criminal penalties. Disseminate per the provisions of OPNAVINST 5510.161.

DESTRUCTION NOTICE: This document may be destroyed by any means that will prevent disclosure of contents or reconstruction of the document.

8475641, 53711, WL, A, 0001, 0001

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These markings were applied by JEDMICS on 12-SEP-2018 and supersede any other sensitivity markings on this document. Do not scale off this document; document not to any scale.

DISTRIBUTION STATEMENT D: Distribution authorized to DoD and DoD contractors only; Critical Technology. Other U.S. requests for this document shall be referred to Naval Undersea Warfare Center, Keyport Division.

WARNING - This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C. Sec. 2841 et seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App 2401, et seq. Violations of these export laws are subject to severe criminal penalties. Disseminate per the provisions of OPNAVINST 5510.161.

DESTRUCTION NOTICE: This document may be destroyed by any means that will prevent disclosure of contents or reconstruction of the document.

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These markings were applied by JEDMICS on 12-SEP-2018 and supersede any other sensitivity markings on this document. Do not scale off this document; document not to any scale.

DISTRIBUTION STATEMENT D: Distribution authorized to DoD and DoD contractors only; Critical Technology. Other U.S. requests for this document shall be referred to Naval Undersea Warfare Center, Keyport Division.

WARNING - This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C. Sec. 2841 et seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App 2401, et seq. Violations of these export laws are subject to severe criminal penalties. Disseminate per the provisions of OPNAVINST 5510.161.

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DISTRIBUTION STATEMENT D: Distribution authorized to DoD and DoD contractors only; Critical Technology. Other U.S. requests for this document shall be referred to Naval Undersea Warfare Center, Keyport Division.

WARNING - This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C. Sec. 2841 et seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App 2401, et seq. Violations of these export laws are subject to severe criminal penalties. Disseminate per the provisions of OPNAVINST 5510.161.

DESTRUCTION NOTICE: This document may be destroyed by any means that will prevent disclosure of contents or reconstruction of the document.

8475641 53711 WL A 0001 0001