SPI AK15771841.pdf

n.1

Fomo_ -JLGIBTSPECIAL PACKAGING INSTRUCTION OMS No. 0704·0188 JS

3. ,PI NO.

V«771841. 19207

S.OATE ..

38.4

" .•NIT 53.75'X~~ 32.5

DESC~~ION

I GR 10 OR 30

: NAS 847

~: ASTM TV II, CL 2, ST A, "'"" I A

SIZE; 51-114 X 35-1/2 X 24 ID

I I : SEE NOTE H

: MIL-DT 130X60

,TV I, SIZE: 130 X60

I IY , SIZE; 110X40

I 1iii ,64 UNITS

1-577-18' •. "."'.0.'

1 EA NONE

MIL-5TD-2073-1D, METHOD 53 & NOTE A

MIL-STD-2073-1D & NOTE B

14. 1

MIL-STD-2073-1D & NOTE B

Hi. PACKING

• . LEVEL A

MIL-STD-2073-1D & NOTE C

b.lEVEl B

NOT APPLICABLE

16.' Mll-STD-129 AND NOTES N

1282" s;:ps 1-D 2-D

3-E

4-<3

5-H

6-1 7-K

8·l

R~QD

A. THE UNIT PACK METHOD OF PERSERVATION SHALL BE IN ACCORDANCE WITH MIL·$TO·2073-10 FOR METHOD 53. UNIT PACK SHALL PROVIDE PHYSICAL AND MECHANICAL PROTECTION TOGETHER WITH A SEAlED, flOATING, WATERVAPORPROOF ENVELOPE CONTAINING DESICCANT.

B. CLEAN AND DRY ITEM BY ANY SUITABLE PROCESS BEFORE APPLICATION OF PACKAGING MATERIALS.

C. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

ON INTERNAL SURFACES. REMOVE DRAIN PLUG AND DRAIN EXCESS PRESERVATIVE. REPLACE DRAIN PLUG

SECURELY.

(NOTE: IF TRANSMISSION HAS BEEN PREVIOUSLY RUN BY THE MANUFACTURER AND ALL INTERIOR SUFACES HAVE BEEN COATED WITH THEIR APPROVED LUBRICANT, NO ADDITIONAL INTERNAL PRESERVATION IS REQUIRED)

2. UPON COMPLETION OF PRESERVATION, ALL OPENINGS SHALL BE SEALED WITH CAPS OR PLUGS CONFORMING TO NAS 847, OR WITH TAPE CONFORMING TO SAE·AMS·T·22085. APPLY PRESERVATIVE TO ALL BARE METAL SURFACES.

E. APPLY PRESERVATIVE TO UNPAINTED EXTERIOR METALLIC SURFACES.

F. GASKETS, OR GASKET SHEET MATERIAL FOR USE WITH THE ENVELOPE SHALL BE CONSTRUCTED FROM ONE OF THE FOLLOWING lYPES OF MATERIALS: SYNTHETIC RUBBER, RECLAIMED RUBBER, NATURAL RUBBER, CORK AND RUBBER COMPOSITION, FIBER, AND OTHER MATERIALS APPROVED BY THE ACQUIRING ACTIVITY. THE GASKET MATERIAL SHALL HAVE A MINIMUM SHORE DUROMETER HARDNESS, TYPE A, OF 60. THE GASKET MATERIAL SHALL HAVE A NOMINAL THICKNESS OF 0.062 +1- 0.010 INCH. SHAPE AND size OF GASKETS SHALL BE AS SPECIFIED IN THE CONTRACT OR ON APPLICABLE DRAWINGS. GASKET MATERIAL SHALL BE IN ACCORDANCE WITH ASTM F104 OR ASTM 02000.

ADHERE GASKETS TO BOTH SIDES OF BARRIER ENVELOPE AT MOUNTING HOLE LOCATIONS USING WATER RESISTANT ADHESIVE. AFTER POSITIONING BARRIER OVER BOLTS. A SUFFICIENT QUANTIlY OF WATER-RESISTANT ADHESIVE SHALL BE APPLIED AROUND THE BOLT AND GASKET TO PROVIDE AIR TIGHT SEAL. CLOSE AND HEAT SEAL THE SIDES OF THE TOP OF THE BARRIER ENVELOPE. ELIMINATE EXCESS AIR TO COMPLETE WATERVAPORPROOF METHOD 53.

1 ,'2169, JUN ",'" \<"1 1 ARE OBSOlETE Page 1 of 7 Pages O"'igl&d u$ing PMoo'n Pro, WHS/OIOR

SPECIAL PACKAGING INSTRUCTION (Continuation Shaet) Form Approved OMB No, 0704-0188

The pob/>c r"9Q<1ing borden for II"H$ ooIIection 0( informabon Is BStimated to 8"""'9" 30 days per response, JncIuo:jjng !he tim. lor reviewing in$lruCIions, $01Ird1lng ~ng dMlI $0\11"<:0$, gathefing 80ld maim..ininQ ths data Meded, and complating and ravi""";ng tOO colledion 0( ioformatioo. Seod corrments ..agarding this bsdun estimat.. or any olh<lr ...pod 0( this coIlecIion 0( inforrMlion, Ir'ICiudlng se>gges~0n5lorreducing the b<JrOen, to D9p<a(\m8llt 01 O.ferlS$. W8$hington HNdquarte .. Services, Dirtclorate for k1Iorma~on ~and Repocts (0704-{)188), 1215Jelferson Qavis Hignwlly, Suit.

1204, Arlington, VA 22202:. RI$~: should be awere Ih3t notw1th$1an(f"'O a"l other prov\$ion 0( taw. r>O person ~ t>e $O.i)jeCl to '''1 penalty lor fai~ng to comply wilh a collodion of iI'lformitkln ~ ~ does ootd' la ,curre valid OMB oontroinumber. PLEASE 00 NOT RETURN YOUR FORM TO TIllS ADDREss.

1. PART OR D~WING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

1001097193 (1YHH8) TRANSMISSION

19207 AK15771841

S. DATE4. NATIONAL STOCK NO. 6. REVISION

2520-01-577-1841 9/3/09

G. CONTAINER SHELL IS CONSTRUCTED OF ALL 1-INCH THICK NOMINAL CLEATS AND 1/2-INCH THICK PLYWOOD.

H. INSTALL BLOCKING/BRACING AS SHOWN ON PAGES 3 AND 4. BLOCKING AND BRACING SHALL BE ACCOMPLISHED IN

ACCORDANCE WITH MIL-STD-1186.

BLOCKING/BRACKING SHALL BE CONSTRUCTED OF 3 X 4 HARDWOOD LUMBER. BLOCKING/BRACING LUMBER SHALL

CONFORM TO ASTM 06199, CLASS 2, GROUP III.

I. BEFORE SECURING THE TRANSMISSION TO THE SKID BASE, PLACE ONE (1) PIECE OF WRAP, SIZE: 130 X 60, BETWEEN

THE ENVELOPE AND THE TRANSMISSION ASSEMBLY.

J. THE TRANSMISSION ASSEMBLY SHALL BE SECURELY FASTENED TO THE SKID BASE WITH HARDWARE AS SHOWN. SEE PAGE 3 AND 4. BOLTS SHALL BE IN ACCORDANCE WITH ASMEJANSI B18.2.1 OR B18.8.1. FLAT WASHERS SHALL BE IN ACCORDANCE WITH ASMEJANSI B22.1. NUTS SHALL BE IN ACCORDANCE WITH ASMEIANSI B18.2.2. OPTIONAL METAL __ BANDING OR SIMIlAR RETAINERS MAY BE USED BENEATH THE SKID TO HOLD THE CARRIAGE BOLTS IN POSITION.

K. DRAPE TWO (2) PIECES OF CUSHIONING, 110X 40, OVER THE TOP OF THE MOUNTED TRANSMISSION. ENSURE THAT ALL CORNERS AND SHARP PROTRUSIONS ARE ADEQUATELY CUSHIONED. SECURE WRAP WITH TAPE.

L. DESICCANT SHALL BE PLACED WITHIN ENVELOPE, BUT OUTSIDE OF CUSHIONING.

M. CONTAINER SHELL SHALL BE SECURED TO SIDES AND ENDS OF BASE WITH LAG SCREWS. LAG SCREWS SHALL BE IN ACCORDANCE WITH ASMEJANSI 818.2.1 OR B18.8.1, FLAT WASHERS SHALL BE IN ACCORDANCE WITH ASMEIANSI 822.1.

MINIMUM 112-INCH HIGH BLACK LETTERS "REUSABLE CONTAINER AND CUSHIONING, DO NOT DESTROY". IN ADDITION, THE TOP AND ENDS SHALL BE MARKED "REMOVE LAG SCREWS TO OPEN CONTAINER" USING 1/2-INCH HIGH BLACK LETTERS. CONTAINER SIDES AND ENDS SHALL ALSO BE MARKED NEAR THE TOP WITH MINIMUM 1/2

INCH HIGH BLACK LETTERS "CAUTION: LIFT BY BASE ONLY".

DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 2 of 7 Pages

ONignl&d USi(l(j Perform Pro. WHMlIOR. .lun97

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved OMB No. 0704-0188

Th<I public , eporting blKden lor uu coUOIdk:01 of ioformatiorl i$ estimated to _~ 30 days per NSPOflH. ioc/ucjjflij the time for ' .... lewing Instruct;om. searct1lng e>:lsting 6ate $O<Xces. g,tI>eoir>g ' M maintaining the data f"I&&d&d, and completing aM , .....ewing the collection 0( ioformatioo. SeOO COfT"tOOr"IIS regardiog this blKdun Mtimat .. or any other aspect 0( thLs C()Ile(::tion 0( 1nf0000000tioo. Ioc.\.II:Ilng $~tioos for '&d<.o::ing th. I:N..o"6en. to ~ O(Oel. "". W~ HNdquart. rs Services. Oirtctortte for Io1foonation Operations ar"ld Report. (070H)188). 12i5Jalferson o..vIs H>gtrway. Su~e 1204. Arlington. VA 222024302 Respondenl$ shovId be llW\I'tl !he! notwith$Iao"IO"'O tlny other provisiorl 0( law. 1\0 per$OO shaU be S<.tJject (0 .ny penahy for lailinQ to compty with a cotlOld"", 0( ioformalion If~ doo$ not di tl <:u"fen ",,1«1 OMB oonltot no..mt>e,. PLEASE 00 NOT RETURN YOUR FORM TO TIllS ADDREss.

1. PART OR D~WING NO. (C....GE) NOMENCLATURE 2. CAGE 3. SPI NO.

(1001097193 (1YHH6 TRANSMISSION 19207 AK15771641

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2520-01-577-1841 913109

ALL DIMENSIONS IN INCHES

1--1----351/2------1-1

DD FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 3 of 7 Pages

De$lgn$d using Perform Pre. WHSIOIOfl. J<.<I gl

SPECIAL PACKAGING INSTRUCTION (Coolin••..,. S_,)

ALL DIMENSIONS IN INCHES

ENO MEMBER 0tI EDGE

USED />S 8LOCX J

Form Approved OMB No. 0704-0188

DETAIL B

SCALE 1:5

DO FORM PREVIOUS EDITIONS ARE OBSOLETE. Page 4 of 7 Pag8S OM.~~ p trfonn P<o. WHMltOR. J\xI 97

SPECIAL PACKAGING INSTRUCTION (ContilluBtion Sheet) Nxm Approved OMS No. 0704-0188

ALL DIMENSIONS IN INCHES

I -121-'

ITEM 11

• TOP BLOCKING 1 I

313/8 29 3/8

I 2 I-

153/4 13 3/4

ITEM 12

TOP BLOCKING 2

o

V i2S1/2 lllRU

Page 5 of 7 PagesDD PREVIOUS EDITIONS ARE OBSOLETE .

o.oigned..w.g Perlonn Pro. Wl'lSIOIClI\ J..., 111

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

ALL DIMENSIONS IN INCHES

x I

9/3/09 x 351/2 -1/'

Form Approved OMB No. 0704-0188

X~I -..Y r- IO

V~ Z..--/ -93/4~

- 1 -L T ..

X

0z "' '-V .. -125/8

X

I

X

, 351/4 4533/

- I-z'"

V- Z

31/4

I r Y Y"

I~2 1--21/8 .. ,. -L

I' \ / ,. Jr

- ~~X~X (J '+

X X 11 '4/

X ~ DENOTES HOLES FOR CARRIAGE SOlT5 ( 10 LOCATIONS)

Y ~ DENOTES HOLES FOR LAG BOLTS (4 LOCATIONS)

Z ~ DENOTES HOLES FOR lliREADED RODS (4 LOCATIONS)

I I ARE OBSOLETE. Page 6 of 7 Pages o....igned usin;l PerfOfm P,o. WHSIOIOR

Form Approved OMS No. 0704-0188

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

The p...tllic report.-.g bo¥Oen lor this coll&clioo of ~~ 8$Umal(!(! 10 a-;erege 30 d3)'$ per (&spon:se. inc/v::jiog the Urne for (""i$WlnO im\n.JCtions. _rd>irIg 'xistir"lg data SO\Jrce&. oath_ring and maintaininQ 1I1e data nelldlld.•rod completing and '8V1<>1f1'ing \he collodion cI information. Send conYI*"Its rogarding this b<xdel! estimate or errj 0Ihef Mpect of Ihls collection of Infonnation, ~v::ling suggestions lor reducif'l\llll6 bi.Kdon. to Oepa~ of Defense, Washington HN"<Ie>arle<s Setvices, Directorate fu.- Information Dpurations and Reports (07001-0188). t 21 5 JeflortOI'I 0",," Highway, Suite 1204. MioQIon. VA 22202-4~Respond":, should tie _. !hal ootwi\h$tanding any othet provision 01 law, no person shall be subject \0 any penalty for t..~if"Q 10 comply with a collodion of inIoonatloo ~ ~ <10M oot di, aCUIT valid OMB ~ number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE l. CAGE 3. SPI NO.

1001097193 (1YHHB) TRANSMISSION 19207 AK15771841

4. HATIONAl STOCK NO. 5. DATE 6. REVISION

2520-01-577-1B41 9/3/09

ALL DIMENSIONS IN INCHES -

7It. I j' "('4

31/4 331B

¢1/2 THRU

X14

31/8

31/4 3 3/8

I -2

1-6

F.

( h

1==

FI::::

¢1/2 THRU

L1¢11/2~ IX3

16 1/4,.

r-6- -6- 1--1

, I I'

• r3 ITI I t'-=- I

1 1/2 r- r-

~3

I I

31/4

-6-

DETAIL A

SCALE 1/5

00 FORM 2169C, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE. Page 7 of 7 Pages

DHI9""'I u..ng Per/om'l Pro. Vl/HS/OIOR. JoJr1 '37