SPI_AK15815058_10APR2015.pdf

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Attached to: Gearbox Assembly, Steering Federal contract opportunity
Solicitation number: SPRDL1-20-R-0098
Issued by: Defense Logistics Agency Land and Maritime

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SPECIAL PACKAGING INSTRUCTION Form Approved OMB No. 0704-0188

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The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

3873595 (45152) GEARBOX ASSEMBLY, STEERING 19207 AK15815058

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

3010-01-581-5058 04-10-2015 -

7. QUP 8. ICQ 9. UNIT PACK WT. (LB) 10. UNIT PACK CU (CU FT) 11. UNIT PACK SIZE (INCHES)

1 EA NONE 154.40 3.36 22.5 X 14.5 X 17.8

12. MILITARY PRESERVATION (METHOD) 18.

STEPS

19.

REQ’D

20.

DESCRIPTION

MIL-STD-2073-1E, METHOD 20 1-B A/R PRESERVATIVE: MIL-PRF-16173, GR 4

13. CLEANING 2-C A/R WRAP: MIL-PRF-121, TYPE I, SIZE: 44” X 24”

MIL-STD-2073-1E 3-D A/R BLOCKING AND BRACING: ASTM D6199, GROUP II

14. DRYING 4-E A/R CUSHION: A-A-59136, CL 1, GR A

MIL-STD-2073-1E 5-F 1 CONTAINER: ASTM D6251, CL 2, TYPE III, STYLE A

MODIFIED. SIZE: 20 ½” X 12 ½” X 12 ¾“ (I.D.)

15. PACKING

a. LEVEL A

MIL-STD-2073-1E AND NOTE G

b. LEVEL B

NOT APPLICABLE

16. MARKING

MIL-STD-129 AND NOTE H

17. NOTES / DRAWING

A. INSPECT PRESERVATION, UNIT PACK, AND PACKING IN ACCORDANCE WITH MIL-STD-2073-1E AND

APPLICABLE CONTAINER SPECIFICATION.

B. APPLY PRESERVATIVE TO ALL UNPAINTED/UNPLATED EXTERIOR METALLIC SURFACES.

C. WRAP ITEM AND SECURE WITH TAPE- ASTM D6123 OR ASTM D5486, TYPE V.

D. FOR FABRICATION AND PLACEMENT OF BLOCKING AND BRACING, SEE PAGES 2 – 6. LUMBER SIZES

ARE NOMINAL UNLESS SPECIFIED.

E. FOR FABRICATION AND PLACEMENT OF CUSHIONING, SEE PAGES 2 – 6. ALL CUSHIONING WILL BE LAMINATED TO BLOCKING USING GOOD WATERPROOF ADHESIVE AS ILLUSTRATED ON PAGES 3-6.

CUT, FIT AND GLUE CUSHIONING ONCE ALL WOOD FABRICATION IS COMPLETED. SEE FIGURE 4, PAGE 4 AND FIGURE 5 PAGE 5.

F. CONTAINER SHALL BE RE-CLOSABLE IN ACCORDANCE WITH ASTM D6251 USING STRAPPING IN

ACCORDANCE WITH ASTM D3953.

G. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

H. THE UNIT CONTAINER SHALL BE MARKED ON THE TOP AND ALL FOUR SIDES WITH MINIMUM ½ INCH

HIGH BLACK LETTERS "REUSABLE CONTAINER, DO NOT DESTROY”.

DD FORM 2169, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 6 Pages

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1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

3873595 (45152) GEARBOX ASSEMBLY, STEERING 19207 AK15815058

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

3010-01-581-5058 04-10-2015 -

17. NOTES / DRAWING

ALL DIMENSIONS ARE IN INCHES.

1. FABRICATE BLOCKING “A”, 1 REQUIRED, SIZE: SEE BLOCKING “A” AND “B” DETAILS. USE ADHESIVE “WOOD GLUE”, ASTM D4317, AND 2” WOOD SCREWS, RECESS FLAT HEAD, ASME-B18.6.1. PRE-DRILL

HOLES FOR WOOD SCREWS TO PREVENT SPLITTING.

2. MEASURE AND CUT CHANNEL (BLOCKING “A”, ITEM 1). SEE PAGE 3, FIGURE 1.

3. FABRICATE BLOCKING “B”, 1 REQUIRED, SIZE: SEE BLOCKING “A” AND “B” DETAILS. USE ADHESIVE “WOOD GLUE”, ASTM D4317, AND 2” AND 2 ½” WOOD SCREWS, RECESS FLAT HEAD, ASME-B18.6.1.

PRE-DRILL HOLES FOR WOOD SCREWS TO PREVENT SPLITTING.

4. FABRICATE BLOCKING “C”, 1 REQUIRED, SIZE: SEE PAGE 3, BLOCKING “C” DETAILS, AND PAGE 4, FIGURE 3. USE ADHESIVE “WOOD GLUE”, ASTM D4317, AND 2” AND 2 ½” WOOD SCREWS, RECESS

FLAT HEAD, ASME-B18.6.1. PRE-DRILL HOLES FOR WOOD SCREWS TO PREVENT SPLITTING.

5. FABRICATE BLOCKING “D”, 1 REQUIRED, SIZE: SEE PAGE 5, BLOCKING “D” DETAILS, AND FIGURE 5.

USE NUMBER 8D, ASTM F1667 CEMENT COATED, OR RING SHANK NAILS.

6. LAMINATE CUSHIONING, SEE PAGE 1, NOTE E, AND PAGES 2-6 FOR CUSHION DETAILS AND

ILLUSTRATIONS.

BLOCKING “A”AND “B” DETAILS:

BILL OF MATERIAL BLOCKING “A”AND “B” DETAILS

ITEM SIZE QTY DESCRIPTION REFERENCE

1/1B 1 ½ X 2 ¾ X 11

1 ASTM-D6199 SEE FIGURES 1 AND 2

2/2B ¾ X 2 ¾ X 11

1 ASTM-D6199 SEE FIGURES 1 AND 2

3 ¾ X 2 X 6 ¾

1 ASTM-D6199 SEE FIGURE 1

4 ¼ TH X 1 ¾ X 6 ¾

1 A-A-59136 SEE FIGURE 1

5 ½ TH X 1 ¼ X 4 1 A-A-59136 SEE FIGURE 1

6 ¼ TH X ¾ X 6 ¾ 1 A-A-59136 SEE FIGURE 1

7 ¼ TH X 2 ¼ X 6 ¾ 1 A-A-59136 SEE FIGURE 2

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 2 of 6 Pages

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1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

3873595 (45152) GEARBOX ASSEMBLY, STEERING 19207 AK15815058

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

3010-01-581-5058 04-10-2015 -

BLOCKING “A” AND “B” DETAILS CONTINUED:

FIGURE 1 (BLOCKING “A”) FIGURE 2 (BLOCKING “B”)

BLOCKING “C” DETAILS:

BILL OF MATERIAL BLOCKING “C” DETAILS

1 ¾ X 2 ¾ X 20 ½

2 ASTM-D6199 SEE BELOW

2 ¾ X 2 ¾ X 16

1 ASTM-D6199 SEE BELOW

3 2 ¾ X 4 ⅝

1 ½ CDX PLYWOOD, NIST PS 1-07 SEE BELOW

4 1 ½ X 2 ¾ X 4 ⅝

5 2 ¾ X 4

1 ½ CDX PLYWOOD, NIST PS 1-07 SEE BELOW

6 1 ½ X 2 ¾ X 4 2 ASTM-D6199 SEE BELOW

7 ¼ TH X 2 ¾ X 22 ⅜ 1 A-A-59136 SEE BELOW

8 ½ TH X 2 ¾ X 15 ½ 1 A-A-59136 SEE BELOW

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 3 of 6 Pages

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1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

3873595 (45152) GEARBOX ASSEMBLY, STEERING 19207 AK15815058

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

BLOCKING “C” DETAILS CONTINUED:

FIGURE 3

FIGURE 4

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 4 of 6 Pages

PECIAL PACKAGING INSTRUCTION Form Approved

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1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

3873595 (45152) GEARBOX ASSEMBLY, STEERING 19207 AK15815058

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

BLOCKING “D” DETAILS:

BILL OF MATERIAL BLOCKING “D” DETAILS

1 1 X 10 X 20 ½

2/2B 2 X 10 X 11

4 ASTM-D6199 SEE BELOW

3 ¼ TH X 1 ½ X 11

2 A-A-59136 SEE BELOW

FIGURE 5

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 5 of 6 Pages

- TL

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE IDENT 3. SPI NO.

3873595 (45152) GEARBOX ASSEMBLY, STEERING 19207 AK15815058

4. NATIONAL STOCK NUMBER 5. DATE OF DRAWING 6. REVISION

CONTAINER ASSEMBLY DETAILS:

ASTM D6251, WOOD-CLEATED BOX PANELBOARD SHIPPING BOX, MODIFIED. CONTAINER MODIFIED AS

FOLLOWS:

1. CLOSE UNNAILED LID TOP USING 4 EACH, ONE PER SIDE ASTM-F1667, 2 INCH LONG STAINLESS STEEL

SCREWS. SEE NOTE F, PAGE 1 FOR ADDITIONAL INFORMATION.

2. CONTAINER WILL HAVE 2 X 4 SKIDS WITH A MINIMUM OF 2 ½ CLEARANCE. ADD FILLER BETWEEN SKIDS

AND BASE BOTTOM FOR SUPPORTING LOAD.

FIGURE 6

DD FORM 2169C, JUN 1997 (EG) WCT 9-99 PREVIOUS EDITIONS ARE OBSOLETE Page 6 of 6 Pages

File details come from the government source that posted it. Updated Feb 5, 2020.