SPI_AK14079245.pdf

SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

-PL

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, Va 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project(0704-0188). Washington, DC 20503. Please do not return your form to either of these addresses.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

V86015444 (78500) DIFFERENTIAL ASSEMBLY 19207 AK14079245

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

2520-01-407-9245 1-11-2006 C

7. QUP 8. ICQ 9. UNIT PACK WT. (LB) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

1 EA NONE 537.0 15.079 35.3 X 22.3 X 33.1

18.

STEPS

19.

REQD

20.

DESCRIPTION

12. MILITARY PRESERVATION SEE BLOCK 17

MIL-STD-2073-1D METHOD 40

13. CLEANING

MIL-STD-2073-1D CODE 1

14. DRYING

MIL-STD-2073-1D

15. PACKING

a. LEVEL A

MIL-STD-2073-1D AND NOTE I

b. LEVEL B

NOT APPLICABLE

16. MARKING

MIL-STD-129 AND NOTE H

17. NOTES/DRAWING

A. THE KIT CONSISTS OF THE ITEMS SHOWN ON DRAWING P/N V86015444

B. ALL ITEMS SHALL BE CLEANED AND DRIED IAW MIL-STD-2073-1D PRIOR TO APPLICATION OF

PRESERVATIVES.

C. ITEMS SUSCEPTIBLE TO CORROSION (IRON, STEEL, MAGNESIUM, ETC.) SHALL BE COATED WITH CONTACT PRESERVATIVES CONSISTENT WITH ITEM USE AND SPEEDY DEPROCESSING. DO NOT APPLY A PRESERVATIVE OVER AN OPERATIONAL GREASE OR OIL. VCI MATERIALS ARE PROHIBITED. GREASEPROOF WRAPS SHALL BE USED IN CONJUNCTION WITH ALL CONTACT PRESERVATIVES. FLUSH OR SLUSH DIFFERENTIAL CARRIER INTERNALLY WITH MANUFACTURER’S RECOMMENDED PRESERVATIVE, DRAIN EXCESS THROUGHLY AND SEAL

ALL OPENINGS WITH CAPS/PLUGS OF APPROPRIATE SIZE.

D. WHEN ITEMS WITHIN THE KIT REQUIRE PHYSICAL PROTECTION, CUSHIONING, WRAPS AND CONTAINERS OF THE MINIMUM SIZE AND WEIGHT NECESSARY TO AFFORD SUCH PROTECTION SHALL BE APPLIED.

E. ITEMS WITHIN PACKS SHALL BE SEGREGATED TO ENSURE THAT ITEMS WHICH WOULD BE DIFFICULT TO IDENTIFY BY VISUAL OBSERVATION ARE KEPT SEGREGATED AND INDIVIDUALLY IDENTIFIED. ALSO, IT IS NECESSARY TO SEGREGATE COMPONENTS OF TWO RELATED REPAIRABLE ASSEMBLIES WITHIN THE KIT. FOR EXAMPLE, IN A KIT FOR AUTOMOTIVE EQUIPMENT, COMPONENTS FOR THE ENGINE SHALL NOT BE INTERMINGLED WITH COMPONENTS FOR THE ARMEMANT SUBSYSTEM. SEGREGATION OF ITEMS WITHIN A KIT SHALL BE ACCOMPLISHED BY WRAPS, BAGS, BOXES, CONTAINER SEPARATIONS, TUBES OR OTHER APPROVED

MEANS.

F. ENVELOP FABRICATION SHALL BE IAW MIL-E-6060. MATERIAL USED FOR FABRICATION OF GASKETS SHALL CONFORM TO ASTM F 104 No. P2255A. GASKETS SHALL BE CEMENTED TO EACH SIDE OF THE BARRIER AT THE MOUNTING LOCATION USING ADHESIVE CONFORMING TO MMM-A-260 OR COMMERICAL EQUIVALENT. AFTER POSITIONING BARRIER OVER BOLTS A SUFFICIENT QUANTITY OF ADHESIVE SHALL BE APPLIED AROUND THE

BOLT AND GASKET TO PROVIDE AIRTIGHT SEAL.

G. ALL ITEMS WITHIN THE KIT SHALL BE CONSOLIDATED INTO ONE APPLICABLE UNIT CONTAINER. THE UNIT

CONTAINER IS THE SHIPPING CONTAINER.

DD Form 2169, SEP 96 Previous editions are obsolete. Page 1 of 2 Pages

SPECIAL PACKAGING INSTRUCTION

Form Approved

OMB No. 0704-0188

-PL

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, Va 22202‑4302, and to the Office of Management and Budget, Paperwork Reduction Project(0704‑0188). Washington, DC 20503. Please do not return your form to either of these addresses.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE

2. CAGE

3. SPI NO.

V86015444 (78500) DIFFERENTIAL ASSEMBLY

(19207) BELL

(19207) PLATE

PAGE 0001 OF 0002 01248#134443-00003 CMD-DSG: K 13 -3135

SEP 05 2001

4320007247011

ITMNM=PUMP UNIT,CENTRIFUG UPRICE= 1734.94 ICP-RIC=AKZ ACQ-AD-CD=W RECOV-CD=H

BASE-AMD= 2.08

RI=4320004039337 1 AKZ 1734.94 PUMP UNIT,CENTRIFUG

RI=4320009376725 5 AKZ 1734.94 PUMP UNIT,CENTRIFUG

RI=4320011890597 6 AKZ 1734.94 PUMP UNIT,CENTRIFUG

RI=4320014118640 7 AKZ 1734.94 PUMP UNIT,CENTRIFUG

RI=4320014662475 8 AKZ 1378.00 PUMP,CENTRIFUGAL

RI=4320000211351 9 AKZ 2047.61 PUMP,CENTRIFUGAL

RELCD= 0 FSCM=81349 SHRT-MFGPN=MILP556 RNCC=4 RNVC=1 DAC=X

RELCD= 0 FSCM=81349 SHRT-MFGPN=MILP556CLASS1 RNCC=2 RNVC=2 DAC=X

RELCD= 0 FSCM=03990 SHRT-MFGPN=P237A1-EUG1 RNCC=3 RNVC=2 DAC=5

RELCD= 0 FSCM=97403 SHRT-MFGPN=TIP00154-07APR70 RNCC=5 RNVC=2 DAC=3

RELCD= 0 FSCM=88174 SHRT-MFGPN=226A1G1 RNCC=5 RNVC=9 DAC=5

RELCD= 0 FSCM=30760 SHRT-MFGPN=251 RNCC=3 RNVC=2 DAC=X

RELCD= 1 FSCM=13527 SHRT-MFGPN=A409A RNCC=3 RNVC=2 DAC=3

RELCD= 1 FSCM=52659 SHRT-MFGPN=510-2440 RNCC=3 RNVC=2 DAC=5

RELCD= 5 FSCM=13527 SHRT-MFGPN=B409 RNCC=3 RNVC=2 DAC=3

RELCD= 5 FSCM=81349 SHRT-MFGPN=MILP556 RNCC=4 RNVC=1 DAC=3

(19200)

19207

AK14079245

4. NATIONAL STOCK NO.

5. DATE OF DRAWING

6. REVISION

2520-01-407-9245

1-11-2006

C

7. QUP

8. ICQ

9. UNIT PACK WT. (LB)

10. UNIT PACK CU (CU. FT.)

11. UNIT PACK SIZE (INCHES)

1 EA

NONE

537.0

15.079

35.3 X 22.3 X 33.1

18.

STEPS

19.

REQD

20.

DESCRIPTION

12. MILITARY PRESERVATION

SEE BLOCK 17

MIL-STD-2073-1D METHOD 40

13. CLEANING

MIL-STD-2073-1D CODE 1

14. DRYING

MIL-STD-2073-1D

15. PACKING

a. LEVEL A

MIL-STD-2073-1D AND NOTE I

b. LEVEL B

NOT APPLICABLE

16. MARKING

MIL-STD-129 AND NOTE H

17. NOTES/DRAWING

A. THE KIT CONSISTS OF THE ITEMS SHOWN ON DRAWING P/N V86015444

B. ALL ITEMS SHALL BE CLEANED AND DRIED IAW MIL-STD-2073-1D PRIOR TO APPLICATION OF PRESERVATIVES.

C. ITEMS SUSCEPTIBLE TO CORROSION (IRON, STEEL, MAGNESIUM, ETC.) SHALL BE COATED WITH CONTACT PRESERVATIVES CONSISTENT WITH ITEM USE AND SPEEDY DEPROCESSING. DO NOT APPLY A PRESERVATIVE OVER AN OPERATIONAL GREASE OR OIL. VCI MATERIALS ARE PROHIBITED. GREASEPROOF WRAPS SHALL BE USED IN CONJUNCTION WITH ALL CONTACT PRESERVATIVES. FLUSH OR SLUSH DIFFERENTIAL CARRIER INTERNALLY WITH MANUFACTURER’S RECOMMENDED PRESERVATIVE, DRAIN EXCESS THROUGHLY AND SEAL ALL OPENINGS WITH CAPS/PLUGS OF APPROPRIATE SIZE.

D. WHEN ITEMS WITHIN THE KIT REQUIRE PHYSICAL PROTECTION, CUSHIONING, WRAPS AND CONTAINERS OF THE MINIMUM SIZE AND WEIGHT NECESSARY TO AFFORD SUCH PROTECTION SHALL BE APPLIED.

E. ITEMS WITHIN PACKS SHALL BE SEGREGATED TO ENSURE THAT ITEMS WHICH WOULD BE DIFFICULT TO IDENTIFY BY VISUAL OBSERVATION ARE KEPT SEGREGATED AND INDIVIDUALLY IDENTIFIED. ALSO, IT IS NECESSARY TO SEGREGATE COMPONENTS OF TWO RELATED REPAIRABLE ASSEMBLIES WITHIN THE KIT. FOR EXAMPLE, IN A KIT FOR AUTOMOTIVE EQUIPMENT, COMPONENTS FOR THE ENGINE SHALL NOT BE INTERMINGLED WITH COMPONENTS FOR THE ARMEMANT SUBSYSTEM. SEGREGATION OF ITEMS WITHIN A KIT SHALL BE ACCOMPLISHED BY WRAPS, BAGS, BOXES, CONTAINER SEPARATIONS, TUBES OR OTHER APPROVED MEANS.

F. ENVELOP FABRICATION SHALL BE IAW MIL-E-6060. MATERIAL USED FOR FABRICATION OF GASKETS SHALL CONFORM TO ASTM F 104 No. P2255A. GASKETS SHALL BE CEMENTED TO EACH SIDE OF THE BARRIER AT THE MOUNTING LOCATION USING ADHESIVE CONFORMING TO MMM-A-260 OR COMMERICAL EQUIVALENT. AFTER POSITIONING BARRIER OVER BOLTS A SUFFICIENT QUANTITY OF ADHESIVE SHALL BE APPLIED AROUND THE BOLT AND GASKET TO PROVIDE AIRTIGHT SEAL.

G. ALL ITEMS WITHIN THE KIT SHALL BE CONSOLIDATED INTO ONE APPLICABLE UNIT CONTAINER. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

DD Form 2169, SEP 96 Previous editions are obsolete.

Page 1 of 2 Pages

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

Form Approved

-PL

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, Va 22202‑4302, and to the Office of Management and Budget, Paperwork Reduction Project(0704‑0188). Washington, DC 20503. Please do not return your form to either of these addresses.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE

2. CAGE

3. SPI NO.

V86015444 (78500) DIFFERENTIAL ASSEMBLY

19207

AK14079245

4. NATIONAL STOCK NO.

5. DATE

6. REVISION

2520-01-407-9245

1-11-2006

C

17. NOTES/DRAWINGS CONTINUED

H. MARKING:

1. MARK EACH SEGREGATED PACKAGE WITH THE SEGREGATED PACKAGE NUMBER.

2. MARK UNIT CONTAINER IN ACCORDANCE WITH MIL‑STD‑129. IN ADDITION, ATTACH A PACKING LIST TO THE UNIT CONTAINER IN ACCORDANCE WITH MIL‑STD‑129. ON THE PACKING LIST, IDENTIFY THE ITEMS WITHIN EACH SEGREGATED PACKAGE TOGETHER WITH THEIR SEGREGATED PACKAGE NUMBER.

3. IN ADDITION TO MIL-STD-129 MARKINGS, THE UNIT CONTAINER SHALL BE MARKED ON TOP AND ONE SIDE WITH ½” HIGH BLACK LETTERS “REUSABLE CONTAINER AND CUSHIONING”. ALSO, ON TOP OF UNIT CONTAINER SHALL BE MARKED WITH ½” HIGH LETTERS “REMOVE SCREWS TO OPEN TOP OF CONTAINER”.

4. Each box/pallet shall be marked to show the conformance to the International Plant Protection Convention Standard. The quality mark shall be placed on both ends of the outer packaging, between the end cleats or end battens; on two sides of the pallet. Foreign manufacturers shall have the heat treatment of non-manufactured wood products verified in accordance with their National Plant Protection Organization’s compliance program. In addition, wood used as dunnage for blocking and bracing shall be ordered with ALSC certified marking for dunnage or the markings may be applied locally at two foot intervals.

I. USING A CLEATED PLYWOOD BOX, CONFORMING TO ASTM‑D 6251, TYPE III, CLASS 2, STYLE A OR I AS THE UNIT CONTAINER IS AN ACCEPTABLE LEVEL A SHIPPING CONTAINER. NO FURTHER PACKING IS REQUIRED FOR THAT LEVEL OF PACKING. TOP OF CONTAINER SHALL BE SECURED TO SIDES AND ENDS WITH WOOD SCREWS.

J. INSPECT THE PRESERVATION, THE UNIT PACK AND THE PACKING IN ACCORDANCE WITH MIL‑STD‑2073‑1D AND THE APPLICABLE CONTAINER SPECIFICATION.

K. Boxes/pallets and any wood used as inner packaging made of non-manufactured wood shall be heat-treated. All non-manufactured wood used in packaging shall be heat treated to a core temperature of 56 degrees Celsius for a minimum of 30 minutes. The box/pallet manufacturer and the manufacturer of wood used as inner packaging shall be affiliated with an inspection agency accredited by the board of review of the American Lumber Standard Committee. The box/pallet manufacturer and the manufacturer of wood used as inner packaging shall ensure traceability to the original source of heat treatment.

DD Form 2169C, SEP 96 Previous editions are obsolute Page 2 of 2 Pages

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GENERIC SPI FOR DIFFERENTIAL V86015444.DOC�

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved

-PL

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, Va 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project(0704-0188). Washington, DC 20503. Please do not return your form to either of these addresses.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

V86015444 (78500) DIFFERENTIAL ASSEMBLY 19207 AK14079245

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2520-01-407-9245 1-11-2006 C

17. NOTES/DRAWINGS CONTINUED

H. MARKING:

1. MARK EACH SEGREGATED PACKAGE WITH THE SEGREGATED PACKAGE NUMBER.

2. MARK UNIT CONTAINER IN ACCORDANCE WITH MIL-STD-129. IN ADDITION, ATTACH A PACKING LIST TO THE UNIT CONTAINER IN ACCORDANCE WITH MIL-STD-129. ON THE PACKING LIST, IDENTIFY THE ITEMS

WITHIN EACH SEGREGATED PACKAGE TOGETHER WITH THEIR SEGREGATED PACKAGE NUMBER.

3. IN ADDITION TO MIL-STD-129 MARKINGS, THE UNIT CONTAINER SHALL BE MARKED ON TOP AND ONE SIDE WITH ½” HIGH BLACK LETTERS “REUSABLE CONTAINER AND CUSHIONING”. ALSO, ON TOP OF UNIT CONTAINER SHALL BE MARKED WITH ½” HIGH LETTERS “REMOVE SCREWS TO OPEN TOP OF CONTAINER”.

4. Each box/pallet shall be marked to show the conformance to the International Plant Protection Convention Standard. The quality mark shall be placed on both ends of the outer packaging, between the end cleats or end battens; on two sides of the pallet. Foreign manufacturers shall have the heat treatment of non-manufactured wood products verified in accordance with their National Plant Protection Organization’s compliance program. In addition, wood used as dunnage for blocking and bracing shall be ordered with ALSC certified marking for dunnage or the markings may be applied locally at two foot intervals.

I. USING A CLEATED PLYWOOD BOX, CONFORMING TO ASTM-D 6251, TYPE III, CLASS 2, STYLE A OR I AS THE UNIT CONTAINER IS AN ACCEPTABLE LEVEL A SHIPPING CONTAINER. NO FURTHER PACKING IS REQUIRED FOR THAT LEVEL OF PACKING. TOP OF CONTAINER SHALL BE SECURED TO SIDES AND ENDS WITH WOOD SCREWS.

J. INSPECT THE PRESERVATION, THE UNIT PACK AND THE PACKING IN ACCORDANCE WITH MIL-STD-2073-1D

AND THE APPLICABLE CONTAINER SPECIFICATION.

K. Boxes/pallets and any wood used as inner packaging made of non-manufactured wood shall be heat-treated. All non-manufactured wood used in packaging shall be heat treated to a core temperature of 56 degrees Celsius for a minimum of 30 minutes. The box/pallet manufacturer and the manufacturer of wood used as inner packaging shall be affiliated with an inspection agency accredited by the board of review of the American Lumber Standard Committee. The box/pallet manufacturer and the manufacturer of wood used as inner packaging shall ensure traceability to the original source of heat treatment.

DD Form 2169C, SEP 96 Previous editions are obsolute Page 2 of 2 Pages