SPI_015040680.pdf

Page 1 of 9 Pages

DD Form 2169, SEP 96 (Replica) Previous editions are obsolete

Form Approved -SS OMB No. 0704-0188SPECIAL PACKAGING INSTRUCTION

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

12423625 (19207) ALTERNATOR, 100 AMP, DUAL VOLTAGE 19207 AK15040680

6115-01-504-0680 09-30-05 A

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directors for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please do not return your form to either of these addresses.

18. 19. 20.

STEPS REQD DESCRIPTION

17. NOTES/DRAWING

A. QUALITY ASSURANCE PROVISIONS:

INSPECT THE PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-1D. INSPECT PACKING IN ACCORDANCE WITH

MIL-STD-2073-1D AND THE APPLICABLE CONTAINER SPECIFICATION.

B. APPLY TO ALL UNPAINTED OR UNPLATED METALLIC SURFACES.

C. FORM FIT WRAP TO ITEM THEN SECURE WRAP USING ASTM D5486, TYPE V, CLASS 1 TAPE.

D. FABRICATE OR OBTAIN MATERIALS LISTED IN BLOCK 20 AND MATERIAL CHART ON PAGE 2. THE FOLLOWING NOTES CONTAIN INFORMA-

TION FOR FABRICATION AND APPLICATION OF PACKAGING MATERIALS.

FABRICATE PAD ASSEMBLY "1" (QTY. 1) BY SECURING PAD "A", PAD "B", PAD "C", PAD "D" AND PAD "E" (QTY. 1) TOGETHER, USING A

SUITABLE WATERPROOF GLUE, AS SHOWN ON PAGE 7.

FABRICATE PAD ASSEMBLY "2" (QTY. 1) BY SECURING PAD "E" (QTY. 1), PAD "F", PAD "G", PAD "H" AND PAD " I " TOGETHER, USING A

SUITABLE WATERPROOF GLUE, AS SHOWN ON PAGE 8.

PLACE PAD ASSEMBLY "1", THE WRAPPED ALTERNATOR AND PAD ASSEMBLY "2" INTO THE DOMESTIC CONTAINER AS SHOWN ON PAGE 9.

E. THE DOM CONTAINER SHALL BE CLOSED IN ACCORDANCE WITH ASTM D 1974 CLOSURE METHOD 2B6. A-A-883, TYPE II TAPE MAY BE

USED INSTEAD OF TAPE SPECIFIED IN REQUIRED METHOD.

THE WR CONTAINER SHALL BE CLOSED IN ACCORDANCE WITH ASTM D 1974, SEALING METHOD B OR METHOD C.

F. PACKING:

LEVEL "A" PACKING SHALL BE ACCOMPLISHED USING CLEATED-PLYWOOD BOXES, OVERSEAS TYPE, CONFORMING TO PPP-B-601

OR NAILED WOOD BOXES CONFORMING TO PPP-B-621, CLASS 2.

LEVEL "B" PACKING SHALL BE ACCOMPLISHED USING: FIBERBOARD BOXES, WEATHER RESISTANT CLASS, CONFORMING TO ASTM D 5118 OR; TRIPLEWALL, CORRUGATED FIBERBOARD BOXES, CLASS 2, CONFORMING TO ASTM D 5168 OR; PALLET BASE

CONTAINERS, TYPE III, CONFORMING TO MIL-B-43666. NOTE F CONTINUED ON PAGE 2)

1B PRESERVATIVE: MIL-PRF-32033.

2C 1 WRAP: A-A-3174 (REPLACES L-P-378), 6MIL THICKNESS,

SIZE 42 X 32.

3D CUSHIONING, BLOCKING AND BRACING: SEE NOTES.

4 1 CONTAINER: ASTM D 5118, STYLE RSC, TYPE CF, CLASS DOM,

VARIETY DW, GRADE 500, SIZE 14-3/8 X 11-5/8 X 11-5/8.

5E CONTAINER CLOSURE: SEE NOTES.

6 1 BAG: MIL-DTL-117, STYLE 1, TYPE II, CLASS E, SIZE 30 X 38.

7 1 CONTAINER: ASTM D 5118, STYLE RSC, TYPE CF, CLASS WR,

VARIETY SW, GRADE V3C, SIZE 15-1/2 X 12-3/4 X 13-3/4.

8E CONTAINER CLOSURE: SEE NOTES.

1 EACH NONE 56.0 1.724 15.8 X 14.5 X 13.0

7. QUP 8. ICQ 9. UNIT PACK WT. (LB) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

12. MILITARY PRESERVATION

METHOD 42

16. MARKING

MIL-STD-129

MIL-STD-2073-1D, PROCEDURE 1

13. CLEANING

15. PACKING

a. LEVEL A

MIL-STD-2073-1D AND NOTE F

b. LEVEL B

MIL-STD-2073-1D AND NOTE F

MIL-STD-2073-1D

14. DRYING

Page 2 of 9 Pages

Form Approved -SS OMB No. 0704-0188SPECIAL PACKAGING INSTRUCTION

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

12423625 (19207) ALTERNATOR, 100 AMP, DUAL VOLTAGE 19207 AK15040680

6115-01-504-0680 09-30-05 A

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directors for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please do not return your form to either of these addresses.

MATERIAL

QTY.

A 1 FOAM PAD: A-A-59136, CLASS 4, GRADE A, TYPE I (2 PCF), SEE SKETCH ON PAGE 2.

B 1 FOAM PAD: A-A-59136, CLASS 4, GRADE A, TYPE I (2 PCF), SEE SKETCH ON PAGE 3.

C 1 FOAM PAD: A-A-59136, CLASS 4, GRADE A, TYPE I (2 PCF), SEE SKETCH ON PAGE 3.

D 1 FOAM PAD: A-A-59136, CLASS 4, GRADE A, TYPE I (2 PCF), SEE SKETCH ON PAGE 4.

E 2 FOAM PAD: A-A-59136, CLASS 4, GRADE A, TYPE I (2 PCF), SEE SKETCH ON PAGE 4.

F 1 FOAM PAD: A-A-59136, CLASS 4, GRADE A, TYPE I (2 PCF), SEE SKETCH ON PAGE 5.

G 1 FOAM PAD: A-A-59136, CLASS 4, GRADE A, TYPE I (2 PCF), SEE SKETCH ON PAGE 5.

H 1 FOAM PAD: A-A-59136, CLASS 4, GRADE A, TYPE I (2 PCF), SEE SKETCH ON PAGE 6.

I 1 FOAM PAD: A-A-59136, CLASS 4, GRADE A, TYPE I (2 PCF), SEE SKETCH ON PAGE 6.

DESCRIPTIONITEM

ID.

(NOTE F CONTINUED)

WHEN THE WEIGHT OF THE TOTAL QUANTITY TO BE SHIPPED TO THE SAME DESTINATION EXCEEDS 125 POUNDS, EXTERIOR PACKS

WITHOUT SKIDS SHALL BE PALLETIZED IN ACCORDANCE WITH MIL-HDBK-774.

1-1/2 DIA.

11-1/2

5-3/4 2-3/4

5-3/4

ALL DIMENSIONS ARE IN INCHES.

ALL DIMENSIONS ARE ACTUAL.

ALL HOLES ARE DIMENSIONED TO CENTER

Page 3 of 9 Pages

Form Approved -SS OMB No. 0704-0188SPECIAL PACKAGING INSTRUCTION

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

12423625 (19207) ALTERNATOR, 100 AMP, DUAL VOLTAGE 19207 AK15040680

6115-01-504-0680 09-30-05 A

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directors for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please do not return your form to either of these addresses.

5-3/4

7 DIA.

11-1/2

5-3/4 4-1/2

ALL DIMENSIONS ARE IN INCHES.

ALL DIMENSIONS ARE ACTUAL.

ALL HOLES ARE DIMENSIONED TO CENTER

5-3/4

7 DIA.

11-1/2

4-5/8

6-7/8

1-3/8

5-3/8 5-3/4

6-1/8

7 DIA.

¾ 2-1/4

1-3/8

Page 4 of 9 Pages

Form Approved -SS OMB No. 0704-0188SPECIAL PACKAGING INSTRUCTION

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

12423625 (19207) ALTERNATOR, 100 AMP, DUAL VOLTAGE 19207 AK15040680

6115-01-504-0680 09-30-05 A

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directors for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please do not return your form to either of these addresses.

11-1/2

5-3/4

1-1/4

ALL DIMENSIONS ARE IN INCHES.

ALL DIMENSIONS ARE ACTUAL.

ALL HOLES ARE DIMENSIONED TO CENTER

5-3/4

7-1/2 DIA.

5-1/4

6-1/4

4-3/8

5-3/4

2-3/41

7-1/8

11-1/2

7-1/2 DIA.

2-3/4

2-3/4

Page 5 of 9 Pages

Form Approved -SS OMB No. 0704-0188SPECIAL PACKAGING INSTRUCTION

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

12423625 (19207) ALTERNATOR, 100 AMP, DUAL VOLTAGE 19207 AK15040680

6115-01-504-0680 09-30-05 A

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directors for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please do not return your form to either of these addresses.

1-1/2 DIA.

11-1/2

5-3/4

2-3/4

5-3/4

10-3/8

ALL DIMENSIONS ARE IN INCHES.

ALL DIMENSIONS ARE ACTUAL.

ALL HOLES ARE DIMENSIONED TO CENTER

7 DIA.

5-3/4

5-3/4

4-1/8

5-1/2

Page 6 of 9 Pages

Form Approved -SS OMB No. 0704-0188SPECIAL PACKAGING INSTRUCTION

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

12423625 (19207) ALTERNATOR, 100 AMP, DUAL VOLTAGE 19207 AK15040680

6115-01-504-0680 09-30-05 A

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directors for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please do not return your form to either of these addresses.

5-1/2

7 DIA.

5-3/4

5-3/4

3-1/8

ALL DIMENSIONS ARE IN INCHES.

ALL DIMENSIONS ARE ACTUAL.

ALL HOLES ARE DIMENSIONED TO CENTER

5-3/4

7-1/2 DIA.

11-1/2

5-3/4

2-1/2

4-1/8

5-7/8

¾

Page 7 of 9 Pages

Form Approved -SS OMB No. 0704-0188SPECIAL PACKAGING INSTRUCTION

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

12423625 (19207) ALTERNATOR, 100 AMP, DUAL VOLTAGE 19207 AK15040680

6115-01-504-0680 09-30-05 A

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directors for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please do not return your form to either of these addresses.

PAD ASSEMBLY “1”

SECURE PADS TOGETHER AS SHOWN

USING A SUITABLE WATERPROOF GLUE.

REF

7-1/2 DIA.

2-3/4

REF

REF

REF

7 DIA.

PAD “B” AND PAD “D” ARE VERY SIMILAR.

BE SURE TO ASSEMBLE PAD “B” AND

PAD “D” IN THE CORRECT ORDER.

Page 8 of 9 Pages

Form Approved -SS OMB No. 0704-0188SPECIAL PACKAGING INSTRUCTION

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

12423625 (19207) ALTERNATOR, 100 AMP, DUAL VOLTAGE 19207 AK15040680

6115-01-504-0680 09-30-05 A

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directors for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please do not return your form to either of these addresses.

SECURE PADS TOGETHER AS SHOWN

USING A SUITABLE WATERPROOF GLUE.

PAD ASSEMBLY “2”

REF

4-1/8

Page 9 of 9 Pages

Form Approved -SS OMB No. 0704-0188SPECIAL PACKAGING INSTRUCTION

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

12423625 (19207) ALTERNATOR, 100 AMP, DUAL VOLTAGE 19207 AK15040680

6115-01-504-0680 09-30-05 A

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directors for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503. Please do not return your form to either of these addresses.

PAD ASSEMBLY “2”

REF

PAD ASSEMBLY “1”

PLACING THE PAD ASSEMBLIES

WRAP NOT SHOWN FOR CLARITY

PAD ASSEMBLY “1”