AK16041223.PDF

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Attached to: VEHICULAR POWER TRANSMISSION COMPONENTS
Solicitation number: SPRDL117R0477
Issued by: Department of the Army Materiel Command TACOM Life Cycle Management Command

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SPECIAL PACKAGING INSTRUCTION (SPI) NUMBER: AK16041223

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SPECIAL PACKAGING INSTRUCTION

FORM APPROVED

OMB NO. 0704-0188

-BM

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6871 (19207) VEHICLE MODIFICATION KIT 19207 AK16041223

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2520-01-604-1223 July 31, 2012

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

1 EACH NONE 716.8 39.177 39.3 X 29.0 X 59.4

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION

MIL-STD-2073-1D, METHOD 10 AND NOTE A

13. CLEANING SEE NOTES FOR PACKAGING DETAILS

MIL-STD-2073-1D & NOTE B

14. DRYING

MIL-STD-2073-1D & NOTE B

15. PACKING

A. LEVEL A

MIL-STD-2073-1D & NOTE CE

B. LEVEL B

NOT APPLICABLE

16. MARKING

MIL-STD-129 AND NOTES CA, CB AND CD

17. NOTES/DRAWING

A. QUALITY ASSURANCE PROVISIONS:

1. INSPECT PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-1.

2. INSPECT THE PACKING IN ACCORDANCE WITH MIL-STD-1186 AND THE APPLICABLE CONTAINER

SPECIFICATION.

B. CLEAN AND DRY ITEM BY ANY SUITABLE PROCESS BEFORE APPLICATION OF PACKAGING MATERIALS.

C. KIT, P/N 57K6871, CONTAINS THE FOLLOWING ITEMS AS SHOWN BELOW:

SEGREGATED

QUANTITY DESCRIPTION PART NUMBER PACK NUMBER

1 ONAN TO HATZ AUXILIARY POWER UNIT 57K3011 BOX 1 OF 2

MODIFICATION KIT CONTAINING THE

FOLLOWING PART NUMBERS:

1 INSTALLATION INSTRUCTIONS, APU 12496973 1

1 INSTRUCTIONS, APU MOD KIT 57K3011 2

1 APU ASSEMBLY, SHEET 7 SCHEMATIC 12367093 3

1 M88A1 ONAN TO HATZ RETROFIT INSTR. 12500697 4

1 PERSONNEL HEATER INSTALLATION 11671105 5

1 CAP (EXHAUST) 53472-33400 6

1 CAP (INTAKE) 0JM37-QC-101 7

1 HOSE 12367180 8

1 EXHAUST PIPE 12367193 9

1 FAN ASSEMBLY 12367326 10

DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 19 Pages

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

Form Approved OMB No. 0704-0188

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6871 (19207) VEHICLE MODIFICATION KIT 19207 AK16041223

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2520-01-604-1223 July 31, 2012

4 MOUNTING BLOCK 12367328 11

1 PARTITION 12367329 12

1 RETAINER 12367331 13

1 WIRING HARNESS 12496975 14

1 MOUNTING PLATE 12478229 15

1 THERMAL BLANKET 12477605 16

4 STUD 12477657 17

1 ELBOW ASSY 12477663 18

12 WASHER 10941915-1 19

2 CLAMP ASSY 7962335 20

2 GASKET 8705544 21

1 HOSE 8724787 22

1 HOSE 8724789 23

4 SCREW B1821BH025F225N 24

4 SCREW B1821BH025F056N 25

4 SCREW B1821BH025C050N 26

2 SCREW B1821BH031F063N 27

3 SCREW B1821BH050F175N 28

20 FT WIRE MS20995C32 29

2 CLAMP MS21920-20 30

2 WASHER MS27183-12 31

8 WASHER MS27183-10 32

2 SCREW MS35191-306 33

2 WASHER MS35338-45 34

31 WASHER MS35338-48 35

4 WASHER MS35338-47 36

2 CLAMP AA52506F60 37

2 CLAMP AA5206F104 38

4 NUT MS51968-11 39

6 SCREW B1821BH038F100N 40

14 WASHER MS27183-19 41

35 WASHER MS35338-44 42

25 WASHER MS35338-46 43

1 CLAMP AA52506F06 44

1 PRESSURE SWITCH ASSY 12365820-1 45

1 PRESSURE INDICATOR MS24540-2 46

1 HOSE ASSEMBLY 10866665 47

4 SCREW B1821BH044F200N 48

5 LOCK WASHER MS35333-40 49

6 LOCK WASHER MS35335-33 50

2 LOCK WASHER MS35333-42 51

2 BELLEVILLE WASHER M12133/1-68P 52

1 COTTER PIN MS24665-283 53

1 HYD FITTING ADAPTER 01276-2242-12-12S 54

1 LATCH 12365746 55

DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 2 of 19 Pages

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6871 (19207) VEHICLE MODIFICATION KIT 19207 AK16041223

2 COTTER PIN MS24665-285 56

1 QUICK DISCONNECT 12365755-9 57

1 QUICK DISCONNECT 12365755-10 58

1 GASKET 10894496 59

2 GASKET 11672014 60

1 WASHER MS35335-35 61

1 CLAMP MS21333-107 62

1 SCREW MS51849-85 63

1 SCREW B1821BH038F050N 64

5 TIE WRAP MS3367-3-0 65

5 TIE WRAP MS3367-2-0 66

1 FILTER ELEMENT 11671852 67

1 AUXILIARY POWER UNIT ASSY 12367093 BOX 2 OF 2

D. PREPARE ONE SET OF INSTALLATION INSTRUCTIONS, APU, P/N 12496973, IN ACCORDANCE WITH THE

STEPS BELOW:

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 10 X 13. CLOSURE SHALL BE BY HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “1”.

3. INSPECTION: INSPECT THE PACK IN ACCORDANCE WITH THE CRITERIA FOR METHOD 31.

E. PREPARE ONE SET OF INSTRUCTIONS, APU MOD KIT, P/N 57K3011, IN ACCORDANCE WITH THE STEPS

BELOW:

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 10 X 13. CLOSURE SHALL BE BY HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “2”.

F. PREPARE ONE SET OF APU ASSEMBLY, SHEET 7 SCHEMATIC INSTRUCTIONS, P/N 12367093, IN

ACCORDANCE WITH THE STEPS BELOW:

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 10 X 13. CLOSURE SHALL BE BY HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “3”.

G. PREPARE ONE SET OF M88A1 ONAN TO HATZ RETROFIT INSTRUCTIONS, P/N 12500697, IN

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 10 X 13. CLOSURE SHALL BE BY HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “4”.

H. PREPARE ONE PERSONNEL HEATER INSTALLATION, P/N 11671105, IN ACCORDANCE WITH THE STEPS

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 10 X 13. CLOSURE SHALL BE BY HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “5”.

DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 3 of 19 Pages

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6871 (19207) VEHICLE MODIFICATION KIT 19207 AK16041223

J. PREPARE ONE CAP (EXHAUST), P/N 53472-33400, IN ACCORDANCE WITH THE STEPS BELOW:

1. WRAP: MIL-DTL-17667, TY II, SIZE: 12 X 7. APPLY A SINGLE WRAP TO THE EXHAUST CAP. SECURE

WITH TAPE ASTM D5486.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 6 X 8. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

3. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “6”.

4. INSPECTION: INSPECT THE PACK IN ACCORDANCE WITH THE CRITERIA FOR METHOD 10.

K. PREPARE ONE CAP (INTAKE), P/N 0JM37-QC-101, IN ACCORDANCE WITH THE STEPS BELOW:

1. WRAP: MIL-DTL-17667, TY II, SIZE: 12 X 7. APPLY A SINGLE WRAP TO THE INTAKE CAP. SECURE WITH

TAPE ASTM D5486.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 6 X 8. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

3. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “7”.

L. PREPARE ONE HOSE, P/N 12367180, IN ACCORDANCE WITH THE STEPS BELOW:

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 6 X 14. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “8”.

3. INSPECTION: INSPECT THE PACK IN ACCORDANCE WITH THE CRITERIA FOR METHOD 10.

M. PREPARE ONE EXHAUST PIPE, P/N 12367193, IN ACCORDANCE WITH THE STEPS BELOW:

1. BAG: MIL-DTL-117, TY II, CL C, ST 1, SIZE: 8 X 14. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “9”.

N. PREPARE ONE FAN ASSEMBLY, P/N 12367326, IN ACCORDANCE WITH THE STEPS BELOW:

1. FOLD FAN CABLE TO AN APPROXIMATE SIZE OF 6 X 2. SECURE WITH TAPE.

2. WRAP: MIL-DTL-17667, TY II, SIZE: 38 X 20. APPLY A SINGLE WRAP TO THE FAN. SECURE WITH TAPE.

3. CUSHIONING: USE ONE PIECE OF A-A-59135, CL 2, GR A, SIZE: 38 X 20 X 1/4. APPLY A SINGLE LAYER

OF CUSHIONING. SECURE WITH TAPE ASTM D5486.

4. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 19 X 20. CLOSURE SHALL BE BY HEAT SEALING.

5. CONTAINER: ASTM D5118, ST RSC, TY CF, CL WR, VAR SW, GR W5c, SIZE: 15 X 14-1/4 X 4-1/4.

CONTAINER CLOSURE SHALL BE IN ACCORDANCE WITH CLOSURE 2B6 OF ASTM D1974.

6. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “10”.

7. INSPECTION: INSPECT THE PACK IN ACCORDANCE WITH THE CRITERIA FOR METHOD 41.

P. PREPARE FOUR MOUNTING BLOCKS, P/N 12367328, TOGETHER, IN ACCORDANCE WITH THE STEPS

1. PRESERVATIVE: MIL-PRF-16173, GR 4. APPLY PRESERVATIVE TO ALL UNPAINTED TAPPED HOLES.

2. WRAP: MIL-PRF-121, TY II, SIZE: 6 X 6. APPLY A SINGLE WRAP TO THE MOUNTING BLOCKS. SECURE

WITH TAPE ASTM D5486.

3. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 3 X 6. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

4. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “11”.

5. INSPECTION: INSPECT THE PACK IN ACCORDANCE WITH THE CRITERIA FOR METHOD 20.

Q. PREPARE ONE PARTITION, P/N 12367329, IN ACCORDANCE WITH THE STEPS BELOW:

1. BAG: MIL-DTL-117, TY I, CL E, ST 1, SIZE: 11 X 19. CLOSURE SHALL BE BY HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “12”.

DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 4 of 19 Pages

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6871 (19207) VEHICLE MODIFICATION KIT 19207 AK16041223

R. PREPARE ONE RETAINER, P/N 12367331, IN ACCORDANCE WITH THE STEPS BELOW:

1. CUSHIONING: A-A-59135, CL 2, GR A, SIZE: 5 X 12 X 1/4. APPLY A SINGLE LAYER OF CUSHIONING.

SECURE WITH TAPE ASTM D5486.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 4 X 14. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

3. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “13”.

S. PREPARE ONE WIRING HARNESS, P/N 12496975, IN ACCORDANCE WITH THE STEPS BELOW:

1. CAPS/PLUGS: NAS 847. INSTALL CAP/PLUG ON ELECTRICAL CONNECTOR.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 5 X 16. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

3. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “14”.

T. PREPARE ONE MOUNTING PLATE, P/N 12478229, IN ACCORDANCE WITH THE STEPS BELOW:

1. PRESERVATIVE: MIL-PRF-16173, GR 4. APPLY PRESERVATIVE TO ALL UNPAINTED TAPPED HOLES.

2. WRAP: MIL-PRF-121, TY II, SIZE: 30 X 18. APPLY A SINGLE WRAP TO MOUNTING PLATE. SECURE WITH

TAPE ASTM D5486.

3. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 15 X 18. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

4. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “15”.

5. INSPECTION: INSPECT THE PACK IN ACCORDANCE WITH THE CRITERIA FOR METHOD 20.

U. PREPARE ONE THERMAL BLANKET, P/N 12477605, IN ACCORDANCE WITH THE STEPS BELOW:

1. CUSHIONING: A-A-59135, CL 2, GR A, SIZE: 41 X 23 X 1/4. APPLY A SINGLE LAYER OF CUSHIONING.

SECURE WITH TAPE ASTM D5486.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 22 X 25. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

3. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “16”.

V. PREPARE FOUR STUDS, P/N 12477657, TOGETHER, IN ACCORDANCE WITH THE STEPS BELOW:

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 3 X 5. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “17”.

W. PREPARE ONE ELBOW ASSY, P/N 12477663, IN ACCORDANCE WITH THE STEPS BELOW:

1. CUSHIONING: A-A-59135, CL 2, GR A, SIZE: 16 X 13 X 1/4. APPLY A SINGLE LAYER OF CUSHIONING.

SECURE WITH TAPE ASTM D5486.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 10 X 15. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

3. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “18”.

X. PREPARE TWELVE WASHERS, P/N 10941915-1, TOGETHER, IN ACCORDANCE WITH THE STEPS BELOW:

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 4 X 4. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “19”.

Y. PREPARE TWO CLAMP ASSEMBLIES, P/N 7962335, TOGETHER, IN ACCORDANCE WITH THE STEPS

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 4 X 8. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “20”.

DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 5 of 19 Pages

1. PART OR DRAWING NO. (CAGE CODE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6871 (19207) VEHICLE MODIFICATION KIT 19207 AK16041223

17.

Z. PREPARE TWO GASKETS, P/N 8705544, TOGETHER, IN ACCORDANCE WITH THE STEPS BELOW:

1. CUSHIONING: A-A-59135, CL 2, GR A, SIZE: 6 X 4 X 1/4. COMBINE BOTH PIECES AND APPLY A SINGLE

LAYER OF CUSHIONING. SECURE WITH TAPE ASTM D5486.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 6 X 7. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

3. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “21”.

AA. PREPARE ONE HOSE, P/N 8724787, IN ACCORDANCE WITH THE STEPS BELOW:

1. BAG: MIL-DTL-117, TY I, CL E, ST 1, SIZE: 10 X 19. CLOSURE SHALL BE BY HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “22”.

AB. PREPARE ONE HOSE, P/N 8724789, IN ACCORDANCE WITH THE STEPS BELOW:

1. BAG: MIL-DTL-117, TY I, CL E, ST 1, SIZE: 14 X 20. CLOSURE SHALL BE BY HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “23”.

AC. PREPARE FOUR SCREWS, P/N B1821BH025F225N, TOGETHER, IN ACCORDANCE WITH THE STEPS

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 3 X 5. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “24”.

AD. PREPARE FOUR SCREWS, P/N B1821BH025F056N, TOGETHER, IN ACCORDANCE WITH THE STEPS

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 3 X 4. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “25”.

AE. PREPARE FOUR SCREWS, P/N B1821BH025C050N, TOGETHER, IN ACCORDANCE WITH THE STEPS

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 3 X 4. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “26”.

AF. PREPARE TWO SCREWS, P/N B1821BH031F063N, TOGETHER, IN ACCORDANCE WITH THE STEPS

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 3 X 3. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “27”.

DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 6 of 19 Pages

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6871 (19207) VEHICLE MODIFICATION KIT 19207 AK16041223

AG. PREPARE THREE SCREWS, P/N B1821BH050F175N, TOGETHER, IN ACCORDANCE WITH THE STEPS

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 3 X 4. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “28”.

AH. PREPARE TWENTY FEET OF WIRE, P/N MS20995C32, IN ACCORDANCE WITH THE STEPS BELOW:

1. ITEM PREPARATION: COIL WIRE TO A 6 INCH DIAMETER.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 7 X 8. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

3. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “29”.

AJ. PREPARE TWO CLAMPS, P/N MS21920-20, TOGETHER, IN ACCORDANCE WITH THE STEPS BELOW:

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 5 X 9. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

2. IDENTIFICAITON: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “30”.

AK. PREPARE TWO WASHERS, P/N MS27183-12, TOGETHER, IN ACCORDANCE WITH THE STEPS BELOW:

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 3 X 4. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “31”.

AL. PREPARE EIGHT WASHERS, P/N MS27183-10, TOGETHER, IN ACCORDANCE WITH THE STEPS BELOW:

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “32”.

AM. PREPARE TWO SCREWS, P/N MS35191-306, TOGETHER, IN ACCORDANCE WITH THE STEPS BELOW:

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 3 X 3. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “33”.

AN. PREPARE TWO WASHERS, P/N MS35338-45, TOGETHER, IN ACCORDANCE WITH THE STEPS BELOW:

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “34”.

AP. PREPARE THIRTY-ONE WASHERS, P/N MS35338-48, TOGETHER, IN ACCORDANCE WITH THE STEPS

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 4 X 4. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “35”.

AQ. PREPARE FOUR WASHERS, P/N MS35338-47, TOGETHER, IN ACCORDANCE WITH THE STEPS BELOW:

2. IDENTIFICAITON: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “36”.

AR. PREPARE TWO CLAMPS, P/N AA52506F60, TOGETHER, IN ACCORDANCE WITH THE STEPS BELOW:

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 7 X 11. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “37”.

DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 7 of 19 Pages

1. PART OR DRAWING NO. (CAGE CODE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6871 (19207) VEHICLE MODIFICATION KIT 19207 AK16041223

18.

AS. PREPARE TWO CLAMPS, P/N AA5206F104, TOGETHER, IN ACCORDANCE WITH THE STEPS BELOW:

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 7 X 13. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “38”.

AT. PREPARE FOUR NUTS, P/N MS51968-11, TOGETHER, IN ACCORDANCE WITH THE STEPS BELOW:

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “39”.

AU. PREPARE SIX SCREWS, B1821BH038F100N, TOGETHER, IN ACCORDANCE WITH THE STEPS BELOW:

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “40”.

AV. PREPARE FOURTEEN WASHERS, MS27183-19, TOGETHER, IN ACCORDANCE WITH THE STEPS BELOW:

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 5 X 5. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “41”.

AW. PREPARE THIRTY-FIVE WASHERS, MS35338-44, TOGETHER, IN ACCORDANCE WITH THE STEPS BELOW:

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “42”.

AX. PREPARE TWENTY-FIVE WASHERS, MS35338-46, TOGETHER, IN ACCORDANCE WITH THE STEPS

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 4 X 4. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “43”.

AY. PREPARE ONE CLAMP, AA52506F06, IN ACCORDANCE WITH THE STEPS BELOW:

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “44”.

AZ. PREPARE ONE PRESSURE SWITCH ASSEMBLY, P/N 12365820-1, IN ACCORDANCE WITH THE STEPS

1. COIL PRESSURE SWITCH ASSEMBLY TO AN APPROXIMATE SIZE OF 8 X 8.

2. CUSHION: A-A-59135, CL 2, GR A, SIZE: 12 X 13 X 1/4. APPLY A SINGLE LAYER OF CUSIONING.

SECURE WITH TAPE ASTM D5486.

3. STIFFENER: ASTM D4727, TY CF, CL WR, VAR SW, GRADE 200, SIZE 8-1/4 X 8-1/4. SECURE PART TO

STIFFENER WITH TAPE.

4. CARTON: ASTM D5118, ST RSC, TY CF, CL WR, VAR SW, W5c, SIZE: 8-1/4 X 8-1/4 X 2-1/4. CONTAINER

CLOSURE SHALL BE IN ACCORDANCE WITH CLOSURE 2B6, OF ASTM D1974.

5. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 14 X 13. CLOSURE SHALL BE BY HEAT SEALING.

6. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “45”.

7. INSPECTION: INSPECT THE PACK IN ACCORDANCE WITH THE CRITERIA FOR METHOD 42.

DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 8 of 19 Pages

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6871 (19207) VEHICLE MODIFICATION KIT 19207 AK16041223

BA. PREPARE ONE PRESSURE INDICATOR, MS24540-2 IN ACCORDANCE WITH THE STEPS BELOW:

1. CUSHIONING: A-A-59135, CL 2, GR A, SIZE: 13 X 7 X 1/4. APPLY A SINGLE LAYER OF CUSHIONING.

SECURE WITH TAPE ASTM D5486.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE 7 X 6. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

3. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “46”.

BB. PREPARE ONE HOSE ASSEMBLY, P/N 10866665 IN ACCORDANCE WITH THE STEPS BELOW:

1. CAP/PLUGS: NAS 847. CAP EACH END OF THE HOSE.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE 4 X 23. CLOSURE SHALL BE BY HEAT SEALING.

3. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “47”.

4. INSPECTION: INSPECT THE PACK IN ACORDANCE WITH THE CRITERIA FOR METHOD 31.

BC. PREPARE FOUR SCREWS, P/N B1821BH044F200N, TOGETHER, IN ACCORDANCE WITH THE STEPS

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 3 X 5. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “48”.

BD. PREPARE FIVE LOCK WASHERS, P/N MS35333-40, TOGETHER, IN ACCORDANCE WITH THE STEPS

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 4 X 4. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “49”.

BE. PREPARE SIX LOCK WASHERS, P/N MS35335-33, TOGETHER, IN ACCORDANCE WITH THE STEPS

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 3 X 4. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “50”.

BF. PREPARE TWO LOCK WASHERS, P/N MS35333-42, TOGETHER, IN ACCORDANCE WITH THE STEPS

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 4 X 4. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “51”.

BG. PREPARE TWO BELLEVILLE WASHERS, P/N M12133/1-68P, TOGETHER, IN ACCORDANCE WITH THE

STEPS BELOW:

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 3 X 3. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

2. IDENTIFICAITON: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “52”.

BH. PREPARE ONE COTTER PIN, P/N MS24665-283 IN ACCORDANCE WITH THE STEPS BELOW:

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “53”.

DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 9 of 19 Pages

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6871 (19207) VEHICLE MODIFICATION KIT 19207 AK16041223

BJ. PREPARE ONE HYD FITTING ADAPTER, P/N 01276-2242-12-12S IN ACCORDANCE WITH THE STEPS

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 3 X 4. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “54”.

BK. PREPARE ONE LATCH, P/N 12365746 IN ACCORDANCE WITH THE STEPS BELOW:

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “55”.

BL. PREPARE TWO COTTER PINS, P/N MS24665-285, TOGETHER, IN ACCORDANCE WITH THE STEPS

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 4 X 4. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “56”.

BM. PREPARE ONE QUICK DISCONNECT, P/N 12365755-9 IN ACCORDANCE WITH THE STEPS BELOW:

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 3 X 6. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “57”.

BN. PREPARE ONE QUICK DISCONNECT, P/N 12365755-10 IN ACCORDANCE WITH THE STEPS BELOW:

1. CUSHIONING: A-A-59135, CL 2, GR A, SIZE: 10 X 8.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 7 X10. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

3. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “58”.

BP. PREPARE ONE GASKET, P/N 10894496, IN ACCORDANCE WITH THE STEPS BELOW:

1. CUSHIONING: ASTM D4727, TY CF, CL DOM, VAR SW, GRADE 200, SIZE: 4-1/2 X 4-1/2. SANDWICH THE

GASKET BETWEEN TWO STIFFENERS AND SECURE WITH TAPE.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 6 X 7. CLOSURE SHALL BE BY HEAT SEALING.

3. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “59”.

4. INSPECTION: INSPECT THE PACK IN ACCORDANCE WITH THE CRITERIA FOR METHOD 31.

BQ. PREPARE TWO GASKETS, P/N 11672014, TOGETHER, IN ACCORDANCE WITH THE STEPS BELOW:

1. CUSHIONING: ASTM D4727, TY CF, CL DOM, VAR SW, GRADE 200, SIZE: 5 X 3-1/2. SANDWICH THE

GASKET BETWEEN TWO STIFFENERS AND SECURE WITH TAPE.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 5 X 7. CLOSURE SHALL BE BY HEAT SEALING.

3. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “60”.

BR. PREPARE ONE WASHER, P/N MS35335-35, IN ACCORDANCE WITH THE STEPS BELOW:

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “61”.

BS. PREPARE ONE CLAMP, P/N MS21333-107, IN ACCORDANCE WITH THE STEPS BELOW:

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “62”.

DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 10 of 19 Pages

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6871 (19207) VEHICLE MODIFICATION KIT 19207 AK16041223

BT. PREPARE ONE SCREW, P/N MS51849-85, IN ACCORDANCE WITH THE STEPS BELOW:

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “63”.

BU. PREPARE ONE SCREW, P/N B1821BH038F050N, IN ACCORDANCE WITH THE STEPS BELOW:

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “64”.

BV. PREPARE FIVE TIE WRAPS, P/N MS3367-3-0, TOGETHER, IN ACCORDANCE WITH THE STEPS BELOW:

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 4 X 15. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “65”.

BW. PREPARE FIVE TIE WRAPS, P/N MS3367-2-0, TOGETHER, IN ACCORDANCE WITH THE STEPS BELOW:

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 3 X 15. CLOSURE SHALL BE BY TAPING OR HEAT SEALING.

2. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “66”.

BX. PREPARE ONE FILTER ELEMENT, P/N 11671852, IN ACCORDANCE WITH THE STEPS BELOW:

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 9 X 10. CLOSURE SHALL BE BY HEAT SEALING.

2. CONTAINER: PPP-B-566, VAR 1, ST II, TY D, SIZE: 4-3/4 X 4-1/4 X 4-1/4.

3. IDENTIFICATION: IDENTIFY THE PACK AS A SEGREGATED PACK NUMBER “67”.

BY. CONSOLIDATE THE ITEMS WITH SEGREGATED PACK NUMBERS 6-9, 11, 13-14, 17-21, 24-46, 48-58, AND

61-66, TOGETHER, IN ACCORDANCE WITH THE STEPS BELOW:

1. CONSOLIDATE AND NEATLY ARRANGE THE PARTS INTO A CARTON ENSURING ITEMS ARE NOT

SUBJECT TO DAMAGE OR DEFORMATION.

2. CONTAINER: ASTM D5118, ST RSC, TY CF, CL DOM, VAR SW, GR 275, SIZE: 15 X 12-1/4 X 7-1/4.

CONTAINER CLOSURE SHALL BE IN ACCORDANCE WITH CLOSURE 2B6 OF ASTM D1974.

3. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 22 X 26. CLOSURE SHALL BE BY HEAT SEALING.

4. IDENTIFICATION: IDENTIFY CONSOLIDATED PACK AS “CONSOLIDATED PACK #1. CONTAINS

SEGREGATED PACK NUMBERS 6-9, 11, 13-14, 17-21, 24-46, 48-58 AND 61-66”.

5. INSPECTION: INSPECT THE PACK IN ACCORDANCE WITH THE CRITERIA FOR METHOD 32.

BZ. CONSOLIDATE THE ITEMS WITH SEGREGATED PACK NUMBERS 12, 16, 22-23, 47 AND 67, TOGETHER, IN

1. CONSOLIDATE AND NEATLY ARRANGE THE PARTS INTO A CARTON ENSURING ITEMS ARE NOT

SUBJECT TO DAMAGE OR DEFORMATION.

2. CUSHIONING: ASTM D5118, ST RSC, TY CF, CL DOM, VAR SW, W5c, SIZE: 19-1/4 X 15-1/2 X 5-3/4.

CONTAINER CLOSURE SHALL BE IN ACCORDANCE WITH CLOSURE 2B6, OF ASTM D1974. PLACE

CARTON INSIDE THE CARTON TO PREVENT PART MOVEMENT.

3. CONTAINER: ASTM D5118, ST RSC, TY CF, CL DOM, VAR SW, GR W5c, SIZE: 26-1/2 X 19-3/4 X 7-1/4.

CONTAINER CLOSURE SHALL BE IN ACCORDANCE WITH CLOSURE 2B6 OF ASTM D1974.

4. IDENTIFICATION: IDENTIFY CONSOLIDATED PACK AS “CONSOLIDATED PACK #2. CONTAINS

SEGREGATED PACK NUMBERS 12, 16, 22-23, 47 AND 67”

5. INSPECTION: INSPECT THE PACK IN ACCORDANCE WITH THE CRITERIA FOR METHOD 10.

DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 11 of 19 Pages

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6871 (19207) VEHICLE MODIFICATION KIT 19207 AK16041223

CA. CONSOLIDATE ITEMS WITH THE SEGREGATED PACK NUMBERS 1-5, 10, 15, 59-60, CONSOLIDATED PACK

#1 AND CONSOLIDATED PACK #2, TOGETHER, IN ACCORDANCE WITH THE STEPS BELOW AND PAGE 14.

1. CONTAINER: ASTM D5118, ST RSC, TY CF, CL WR, VAR SW, W5c, SIZE: 35-3/4 X 27 X 8-1/2.

CONTAINER CLOSURE SHALL BE IN ACCORDANCE WITH CLOSURE 2B6, OF ASTM D1974.

2. CONTAINER: ASTM D6880, CL 2, ST 4, (MODIFIED), SIZE: 36-1/4 X 27-1/2 X 9-1/4. CONTAINER IS

CONSTRUCTED OF ALL 1-INCH THICK NOMINAL LUMBER. SIZE AND APPLICATION OF SKIDS ARE IN

ACCORDANCE WITH ASTM D6251. CONTAINER IS MODIFIED TO INCLUDE THE SKIDS.

3. IDENTIFICATION: IN ADDITION TO THE MARKING REQUIREMENTS OF MIL-STD-129, STENCIL “BOX 1

OF 2” ON THE LOWER FRONT RIGHT CORNER OF THE BOX.

4. INSPECTION: INSPECT THE PACK IN ACCORDANCE WITH CRITERIA FOR METHOD 10.

CB. PREPARE ONE AUXILIARY POWER UNIT, P/N 12367093, IN ACCORDANCE WITH THE STEPS BELOW. THE

FOLLOWING PACKAGING STEPS ARE ALSO CITED IN SPI AK15525345.

1. PRESERVATIVE: MIL-PRF-21260. THE APU ENGINE SHALL BE INTERNALLY PRESERVED AS

FOLLOWS:

a) PRIOR TO PROCESSING, ENGINE CRANKCASE SHALL BE FILLED TO OPERATING LEVEL WITH OIL

CONFORMING TO GRADE 10 OR 30, AS APPLICABLE, OF MIL-PRF-21260. FUEL SYSTEM SHALL BE

PURGED OF FUEL. FUEL SYSTEM/COMBUSTION CHAMBERS SHALL BE PROTECTED BY

PRESERVATIVE OIL CONFORMING TO GRADE 10 OF MIL-PRF-21260. AFTER PROCESSING,

ENGINE CRANKCASE SHALL BE DRAINED AND THE DRAINPLUG RE-INSTALLED. THOROUGHLY

DRAIN FUEL SYSTEM INCLUDING FUEL LINES, FILTERS, PUMPS, AND FUEL-WATER SEPARATOR.

b) 1 OUNCE OF PRESERVATIVE OIL CONFORMING TO MIL-PRF-21260 SHALL BE ATOMIZE-SPRAYED

INTO CRANKCASE THROUGH THE MOST ACCESSIBLE OPENING. ADDITIONALLY, PRESERVATIVE

OIL SHALL BE ATOMIZE-SPRAYED INTO THE INTAKE AND EXHAUST OPENING. MAXIMUM

SPRAYING PRESSURE SHALL NOT EXCEED 25 PSI.

2. IDENTIFICATION: PROCESSING RECORD DD FORM 1397 SHALL BE FURNISHED, COMPLETED AND

AFFIXED IN A CONSPICUOUS LOCATION ON THE ENGINE.

3. CAPS/PLUGS: NAS 847. SEAL ALL OPENINGS TO THE INTERIOR OF THE ENGINE, INCLUDING ALL

LINES, HOSES, TUBES, AND BREATHERS, WITH CAPS/PLUGS OF THE APPROPRIATE SIZE.

4. PRESERVATIVE: MIL-PRF-16173, GR 4. APPLY PRESERVATIVE TO ALL BARE METAL SURFACES.

5. CUSHIONING: A-A-1051, TY I.

a) APPLY ONE PIECE OF CUSHIONING TO THE SKID BASE. SIZE: 50 X 24.

b) APPLY ONE PIECE OF CUSHIONING OVER THE BARRIER, STEP 8. SIZE: 50 X 24.

c) WHEN APPLYING CUSHIONING, USE THE MOUNTING HOLES/BOLTS AS A TEMPLATE TO MAKE

HOLES THROUGH THE MATERIAL. BLOCKING ITEMS A AND B ARE PLACED ON TOP OF THIS

CUSHIONING (SEE PAGE 18).

d) DRAPE 2 PIECES OF CUSHIONING, SIZE: 80 X 24, OVER THE TOP OF THE MOUNTED APU

ASSEMBLY. ENSURE THAT ALL CORNERS AND SHARP PROTRUSIONS ARE ADEQUATELY

CUSHIONED.

6. BLOCKING/BRACING: MIL-STD-1186. THE APU ASSEMBLY SHALL BE SECURELY FASTENED TO THE

SKID BASE WITH HARDWARE AS SHOWN. METAL BANDING OR SIMILAR RETAINERS MAY BE USED

BENEATH THE SKID TO HOLD THE CARRIAGE BOLTS IN POSITION. ITEMS C AND D SHALL BE NAILED

TOGETHER USING NAILS, ASTM F1667. LUMBER BLOCKING SHALL COMPLY WITH ASTM D6199,

GROUP 1 OR II AND PLYWOOD BLOCKING SHALL COMPLY WITH A-A-55057, TYPE A. SEE PAGES 15

THROUGH 18.

7. DESICCANT: MIL-D-3464, 36 UNITS. DESICCANT BAGS SHALL BE PLACED WITHIN BAG, STEP 8, BUT

OUTSIDE OF CUSHIONING, (STEP CE.5).

DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 12 of 19 Pages

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6871 (19207) VEHICLE MODIFICATION KIT 19207 AK16041223

CB. (CONTINUED)

8. BAG: MIL-DTL-6060. CLOSURE SHALL BE BY HEAT SEALING. (SEE PAGES 15 AND 18).

9. CONTAINER: ASTM D6251, OVERSEAS TYPE, ST A (MODIFIED), SIZE: 37 X 26-3/4 X 39. SHELL IS

CONSTRUCTED OF ALL 1-INCH THICK NOMINAL CLEATS AND 3/8-INCH THICK PLYWOOD.

CONTAINER BASE IS MODIFIED TO BE CONSTRUCTED OF 2-INCH THICK NOMINAL LUMBER WITH

BEVELED SKIDS PLACED AS SHOWN ON PAGE 17. CONTAINER SHELL SHALL BE SECURED TO

SIDES AND ENDS OF BASE WITH LAG SCREWS PLACED AS SHOWN ON PAGE 17. LAG SCREWS

SHALL BE IN ACCORDANCE WITH ASME/ANSI B18.2.1 OR B18.18.1.

10. SPECIAL MARKING SHALL BE APPLIED AS FOLLOWS:

a) ENGINE ASSEMBLY SERIAL NUMBER SHALL BE STENCILED ON THE CONTAINER IN

ACCORDANCE WITH MIL-STD-129.

b) IN ADDITION TO MIL-STD-129 MARKINGS, THE UNIT CONTAINER SHALL BE MARKED ON THE TOP

AND SIDES WITH MINIMUM 1/2 INCH HIGH BLACK LETTERS “REUSABLE CONTAINER AND

CUSHIONING, DO NOT DESTROY”. IN ADDITION, THE TOP AND ENDS SHALL BE MARKED

“REMOVE LAG SCREWS TO OPEN CONTAINER” USING 1/2 INCH HIGH BLACK LETTERS.

CONTAINER SIDES AND ENDS SHALL ALSO BE MARKED NEAR THE TOP WITH MINIMUM 1/2 INCH

HIGH BLACK LETTERS “CAUTION: LIFT BY BASE ONLY”. FINALLY, THE WORDS “BOX 2 OF 2”

SHALL BE APPLIED TO THE LOWER FRONT RIGHT CORNER OF THE BOX.

c) SECURE WARNING TAG(S) IN A CONSPICUOUS LOCATION ON THE ENGINE TO STATE, “ENGINE

OIL SYSTEM PRESERVED. ENGINE FUEL SYSTEM AND CYLINDERS PRESERVED. BEFORE

CRANKING, REMOVE ALL CAP/PLUGS AND TAPE AND ADD PROPER OPERATIONAL LUBRICANT

TO CRANKCASE”.

CC. CONSOLIDATE ITEM CA, ONE AUXILIARY POWER UNIT MOD KIT, P/N 57K3011, ON TOP OF ITEM CB, ONE

AUXILIARY POWER UNIT, P/N 12367093. SECURE IN PLACE WITH TWO STEEL STRAPS CONFORMING TO

ASTM D3953 TY 1, FINISH A, SIZE: 3/4 WIDE. SEE PAGE 19.

CD. PROVIDE A PACKING LIST WITH THE UNIT PACK IN ACCORDANCE WITH MIL-STD-129. ON THE PACKING

LIST, IDENTIFY THE ITEMS WITHIN EACH SEGREGATED PACK TOGETHER WITH THEIR SEGREGATED

PACK NUMBER.

CE. THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 13 of 19 Pages

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6871 (19207) VEHICLE MODIFICATION KIT 19207 AK16041223

DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 14 of 19 Pages

BOX 1 OF 2

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6871 (19207) VEHICLE MODIFICATION KIT 19207 AK16041223

DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 15 of 19 Pages

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6871 (19207) VEHICLE MODIFICATION KIT 19207 AK16041223

DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 16 of 19 Page

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6871 (19207) VEHICLE MODIFICATION KIT 19207 AK16041223

DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 17 of 19 Pages

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6871 (19207) VEHICLE MODIFICATION KIT 19207 AK16041223

DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 18 of 19 Pages

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6871 (19207) VEHICLE MODIFICATION KIT 19207 AK16041223

DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 19 of 19 Pages

File details come from the government source that posted it.