SPI_-AK15001722.pdf

SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

3135849 (45152) BRAKE SHOE SET

2. CAGE

19207

3. SPI NO.

AK15001722

4. NATIONAL STOCK NO.

2530-01-500-1722

5. DATE

08-20-2015

6. REVISION

7. QUP

8. ICQ

NONE

9. UNIT PACK WT.

103.0

10. UNIT PACK CU

4.973

11. UNIT PACK SIZE (INCHES)

19.5 X 19.5 X 22.6

12. MILITARY PRESERVATION

MIL-STD-2073-1E, METHOD 42

18.

STEPS

19.

REQD

20.

DESCRIPTION

13. CLEANING

MIL-STD-2073-1E

1-B A/R WRAP: MIL-PRF-121, TYPE 1, SIZE: SEE DETAILS

2-B A/R CUSHION: A-A-59135, SIZE: SEE DETAILS

14. DRYING

MIL-STD-2073-1E

3-Q 1 LINER: ASTM-D4727, SIZE: 64” X 10 ½”

4-Q 1 INNER CONTAINER: ASTM-D5118, GR 275 LB

15. PACKING TY CF, ST RSC, SIZE: 16 ½” X 16 ½” X 15” I.D.

5-S 1 BARRIER BAG: MIL-DTL-117, TY IV, CL E, ST 1,

a. LEVEL A

MIL-STD-2073-1E AND NOTE X

SIZE: 63” X 48”

6-T A/R LINER: ASTM-D4727, TY CF, CL DOM, GR 275

b. LEVEL B

NOT APPLICABLE

7-T/U A/R PAD: ASTM-D4727, TY CF, CL DOM, GR 275

8-V/W 1 UNIT CONTAINER: ASTM-D6251, TY III, CL 2,

16. MARKING

MIL-STD-129 AND NOTE Y

LID, SIZE: 17 ½” X 17 ½” X 17 ¼”

17. NOTES/DRAWING

A. INSPECT PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-1E AND THE APPLICABLE

CONTAINER SPECIFICATIONS.

B. KIT CONTENTS: THIS KIT CONTAINS THE FOLLOWING SUB-COMPONENTS SEGREGATED AS SHOWN

BELOW:

SEGREGATED PACK NUMBER (SPN) NOMENCLATURE PACK PARA. QTY. U/I

1 BRAKE SHOE C 2 PR

2 CAMSHAFT D 2 EA

3 BRACKET E 2 EA

4 BRACKET F 2 EA

5 BUSHING, PLASTIC G 4 EA

6 SPRINGS H 4 EA

7 SPRINGS I 4 EA

8 BUSHINGS, STEPPED, METAL J 4 EA

9 SPRINGS K 4 EA

10 BUSHINGS, SMALL L 4 EA

11 WASHERS M 6 EA

12 WASHERS N 8 EA

13 CLIPS O 2 EA

C. PREPARE TWO PAIR, BRAKE SHOES, IN ACCORDANCE WITH THE STEPS BELOW:

1. WRAP EACH BRAKE SHOE WITH MIL-PRF-121, SIZE: 18” X 28”. SECURE WITH TAPE.

2. WRAP EACH BRAKE SHOE WITH A-A-59135, SIZE: 5” X 28” X ¼”.

3. INNER CONTAINER: ASTM-D5118, GR 275 LB DOM., TY CF, ST RSC, QTY: 2, SIZE: 16” X 16” X 5” I.D.

4. INSERT ASTM-D4727, GR 275 LB DOMESTIC, TY CF, QTY: 2 (1 PER INNER CONTAINER), SIZE: 64” X 5”, FIBERBOARD LINER IN CARTON.

5. PLACE ONE PAIR OF BRAKE SHOES IN EACH CONTAINER.

6. INSERT ASTM-4727, GR 275 LB DOM, TY CF, QTY: 2 (1 PER INNER CONTAINER), SIZE: 15 ¾” X 5”, FIBERBOARD DIVIDER BETWEEN SHOES.

DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 1 of 4 Pages

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SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

3135849 (45152) BRAKE SHOE SET

2. CAGE

19207

3. SPI NO.

AK15001722

4. NATIONAL STOCK NO.

2530-01-500-1722

5. DATE

08-20-2015

6. REVISION

PARAGRAPH C, CONTINUED:

7. INNER CONTAINER CLOSURE: SHALL BE IN ACCORDANCE WITH ASTM D1974, METHOD 2B3.

8. IDENTIFICATION: IDENTIFY EACH CONTAINER WITH SPN “1”.

9. INSPECTION: INSPECT SEGREGATED PACK IN ACCORDANCE WITH CRITERIA FOR METHOD 10.

D. PREPARE TWO EACH CAMSHAFTS, IN ACCORDANCE WITH THE STEPS BELOW:

1. WRAP EACH CAMSHAFT WITH MIL-PRF-121, SIZE: 18” X 18”. SECURE WITH TAPE.

2. WRAP EACH CAMSHAFT WITH A-A-59135, SIZE: 6” X 14” X ¼”.

3. INNER CONTAINER: ASTM-D5118, GR 275 LB DOM., TY CF, ST RSC, QTY: 2, SIZE: 11 ½” X 4 ¾” X 3” I.D.

4. PLACE ONE CAMSHAFT IN EACH CONTAINER.

5. INNER CONTAINER CLOSURE: SHALL BE IN ACCORDANCE WITH ASTM D1974, METHOD 2B3.

6. IDENTIFICATION: IDENTIFY EACH CONTAINER WITH SPN “2”.

7. INSPECTION: INSPECT SEGREGATED PACK IN ACCORDANCE WITH CRITERIA FOR METHOD 10.

E. PREPARE TWO EACH BRACKETS, IN ACCORDANCE WITH THE STEPS BELOW:

1. CONTAINER: MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 6” X 6”.

2. AFTER PLACING BOTH ITEMS IN BAG, CLOSE BAG BY FOLDING OVER TWICE AND STAPLING.

3. IDENTIFICATION: IDENTIFY CONTAINER WITH SPN “3”.

4. INSPECTION: INSPECT SEGREGATED PACK IN ACCORDANCE WITH CRITERIA FOR METHOD 10.

F. PREPARE TWO EACH BRACKETS, IN ACCORDANCE WITH THE STEPS BELOW:

1. CONTAINER: MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 8” X 6”.

2. AFTER PLACING BOTH ITEMS IN BAG, CLOSE BAG BY FOLDING OVER TWICE AND STAPLING.

3. IDENTIFICATION: IDENTIFY CONTAINER WITH SPN “4”.

G. PREPARE FOUR EACH BUSHINGS, PLASTIC, IN ACCORDANCE WITH THE STEPS BELOW:

1. CONTAINER: MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 4” X 4”.

2. AFTER PLACING BOTH ITEMS IN BAG, CLOSE BAG BY FOLDING OVER TWICE AND STAPLING.

3. IDENTIFICATION: IDENTIFY CONTAINER WITH SPN “5”.

H. PREPARE FOUR EACH SPRINGS, IN ACCORDANCE WITH THE STEPS BELOW:

1. CONTAINER: MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 6” X 4”.

2. AFTER PLACING BOTH ITEMS IN BAG, CLOSE BAG BY FOLDING OVER TWICE AND STAPLING.

3. IDENTIFICATION: IDENTIFY CONTAINER WITH SPN “6”.

I. PREPARE FOUR EACH SPRINGS, IN ACCORDANCE WITH THE STEPS BELOW:

1. CONTAINER: MIL-DTL-117, TYPE III, CLASS B, STYLE 2, SIZE: 6” X 4”.

2. AFTER PLACING BOTH ITEMS IN BAG, CLOSE BAG BY FOLDING OVER TWICE AND STAPLING.

3. IDENTIFICATION: IDENTIFY CONTAINER WITH SPN “7”.

J. PREPARE FOUR EACH BUSHINGS, STEPPED, METAL, IN ACCORDANCE WITH THE STEPS BELOW:

2. AFTER PLACING BOTH ITEMS IN BAG, CLOSE BAG BY FOLDING OVER TWICE AND STAPLING.

3. IDENTIFICATION: IDENTIFY CONTAINER WITH SPN “8”.

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 2 of 4 Pages

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The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

3135849 (45152) BRAKE SHOE SET

2. CAGE

19207

3. SPI NO.

AK15001722

4. NATIONAL STOCK NO.

2530-01-500-1722

5. DATE

08-20-2015

6. REVISION

K. PREPARE FOUR EACH SPRINGS, IN ACCORDANCE WITH THE STEPS BELOW:

2. AFTER PLACING BOTH ITEMS IN BAG, CLOSE BAG BY FOLDING OVER TWICE AND STAPLING.

3. IDENTIFICATION: IDENTIFY CONTAINER WITH SPN “9”.

L. PREPARE FOUR EACH BUSHINGS, SMALL, IN ACCORDANCE WITH THE STEPS BELOW:

2. AFTER PLACING BOTH ITEMS IN BAG, CLOSE BAG BY FOLDING OVER TWICE AND STAPLING.

3. IDENTIFICATION: IDENTIFY CONTAINER WITH SPN “10”.

M. PREPARE SIX EACH WASHERS, IN ACCORDANCE WITH THE STEPS BELOW:

2. AFTER PLACING BOTH ITEMS IN BAG, CLOSE BAG BY FOLDING OVER TWICE AND STAPLING.

3. IDENTIFICATION: IDENTIFY CONTAINER WITH SPN “11”.

N. PREPARE EIGHT EACH WASHERS, IN ACCORDANCE WITH THE STEPS BELOW:

2. AFTER PLACING BOTH ITEMS IN BAG, CLOSE BAG BY FOLDING OVER TWICE AND STAPLING.

3. IDENTIFICATION: IDENTIFY CONTAINER WITH SPN “12”.

O. PREPARE TWO EACH CLIPS, IN ACCORDANCE WITH THE STEPS BELOW:

2. AFTER PLACING BOTH ITEMS IN BAG, CLOSE BAG BY FOLDING OVER TWICE AND STAPLING.

3. IDENTIFICATION: IDENTIFY CONTAINER WITH SPN “13”.

P. ASSEMBLE SPNS “3” THROUGH “13” AS FOLLOWS:

1. INNER CONTAINER: ASTM-D5118, GR 275 LB DOMESTIC, TY CF, ST RSC, SIZE: 15 ¾” X 5 ¾” X 3” I.D.

2. LINE CONTAINER WITH 18” X 18” X ¼”, A-A-59135 CUSHIONING.

3. PLACE ALL ITEMS IN INNER CONTAINER.

4. INNER CONTAINER CLOSURE: SHALL BE IN ACCORDANCE WITH ASTM D1974, METHOD 2B3.

5. IDENTIFICATION: IDENTIFY CONTAINER WITH “COMBINED SPNS 3 THROUGH 13”.

Q. ASSEMBLE INNER PACKAGE AS FOLLOWS:

1. INNER CONTAINER: ASTM-D5118, GR 275 LB DOMESTIC, TY CF, ST RSC, SIZE: 16 ½” X 16 ½” X 15” I.D., SEE PAGE 4, FIGURE 1.

2. PLACE ONE “SPN 1” CARTON IN INNER CONTAINER.

3. PLACE SECOND “SPN 1” CARTON ON TOP OF FIRST “SPN 1” CARTON.

4. PLACE “COMBINED SPNS 3 THROUGH 13” CARTON IN MIDDLE ON TOP OF SECOND “SPN 1” CARTON.

5. PLACE BOTH “SPN 2” CARTONS ON EACH SIDE OF THE “COMBINED SPNS 3 THROUGH 13” CARTON.

6. INSERT 5” X 3” X 2”, A-A-59136 CUSHIONING AT ONE END OF “SPN 2” CARTONS.

7. INSERT 5” X 3” X 1”, A-A-59136 CUSHIONING AT THE OTHER END OF “SPN 2” CARTONS.

8. INNER CONTAINER CLOSURE: SHALL BE IN ACCORDANCE WITH ASTM D1974, METHOD 2B3.

9. BLUNT INNER CONTAINER CORNERS.

R. PRESERVE ITEM USING METHOD OF PRESERVATION 42. PACKAGE ASSEMBLY DETAIL SEE PAGE 4, FIGURE 1.

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 3 of 4 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

3135849 (45152) BRAKE SHOE SET

2. CAGE

19207

3. SPI NO.

AK15001722

4. NATIONAL STOCK NO.

2530-01-500-1722

5. DATE

08-20-2015

6. REVISION

18. NOTES/DRAWING

S. PLACE INTO MIL-DTL-117 BARRIER BAG. HEAT SEAL.

T. PLACE 16 ¾” X 16 ¾” FIBERBOARD PAD ON BOTTOM AND 67 ¾” X 15” FIBERBOARD LINER INSIDE UNIT

CONTAINER.

U. INSERT BAGGED INNER CONTAINER INTO UNIT CONTAINER AND INSERT 16 ¾” X 16 ¾” TOP

FIBERBOARD PAD.

V. CONTAINER MODIFIED WITH UNNAILED LID CLEATS AND 2 X 4 BUILT-UP RUBBING STRIPS. BOTTOM

2 X 4S ARE BEVELED 45 DEGREES.

W. CLOSE CONTAINER TOP USING 10 X 2 ½” STAINLESS STEEL SCREWS. STRAP ACCORDING TO ASTM

D3953.

X. PACKING: THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

Y. THE UNIT CONTAINER SHALL BE MARKED ON THE TOP AND ALL FOUR SIDES WITH MINIMUM ¼” HIGH

BLACK LETTERS "REUSABLE CONTAINER, DO NOT DESTROY" AND ON ALL FOUR SIDES WITH MINIMUM

¼” HIGH BLACK LETTERS “TWO PERSON LIFT”.

Z. PALLETIZE UNIT CONTAINER IN ACCORDANCE WITH MIL-STD-147.

NOTE: BARRIER MATERIAL DEPICTED UNSEALED FOR CLARITY.

FIGURE 1. PACKAGE ASSEMBLY

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 4 of 4 Pages

SPN 1

SPN 2 SPN 2

SPN 1

SPNS 3-13

5” X 3” X 2” CUSHIONING

5” X 3” X 2” CUSHIONING

FIBERBOARD PAD

5” X 3” X 1” CUSHIONING

FIBERBOARD PAD

FIBERBOARD LINER

BARRIER BAG