Attachment_0001_Packaging_Document_05-01-2018.pdf

SPECIAL PACKAGING INSTRUCTION Form Approved

OMB No. 0704-0188

1.PART OR DRAWING NO.

MAJOR COMPONENTS, SPARE/REPAIR PARTS

2. CODE IDENT

80063

3. SPI NO.

AG00000573

4. NATIONAL STOCK NO

MULTIPLE NSNs

5. DATE OF DRAWING

15118

6. REVISION

F

7. QUP

8. ICQ

NONE

9.UNIT PACK WEIGHT 10.UNIT PACK CUBE 11.UNIT PACK SIZE

12. PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION

MILITARY

NOTE 1

N/A N/A N/A

13. CLEANING

MIL-STD-2073-1

APPLICABLE DOCUMENTS

14. DRYING

MIL-STD-2073-1

MIL-STD-129

MIL-STD-2073-1

MIL-STD-3003

MIL-PRF-27

MIL-DTL-75

MIL-DTL-197

MIL-H-775

MIL-PRF-3098

MIL-DTL-12000

MIL-DTL-19491

MIL-DTL-28786

MIL-PRF-31032

MIL-DTL-39028

MIL-DTL-39032

MIL-DTL-55330

MIL-DTL-55507

PPP-B-140

PPP-T-495

PPP-B-566

PPP-B-676

SPI AG00000066

SPI AG00000071

SPI AG00000196

SPI AG00000601

SPI AG00000606

SPI AG00000607

ICAO Tech Instr.

IMDG Code

TITLE 49 CFR

TM 38-250

ASTM D 3951

ASME B40.100

NAS 3417

NAS 3426

ISPM 15

15. PACKING

a. LEVEL A

NOTE 2

b. LEVEL B

NOTE 2

16. MARKING

NOTE 3

17. NOTES/DRAWINGS

1. PRESERVATION.

1.1 Batteries (FSC 6135), except Lithium. Batteries (FSC 6135), except

Lithium shall be preserved in accordance with ASTM D3951.

1.2 Batteries (FSC 6140), except NI-CAD Batteries. Batteries (FSC 6140), except NI-CAD Batteries shall be preserved in accordance with PPP-B-140. In addition to the preservation requirements of PPP-B-140, all transportation regulated shipments of these batteries, both domestic and international, must also comply with the additional packaging requirements of the International

Civil Aviation Organization’s (ICAO) Technical Instructions, the Department of Transportation’s (DOT) CFR Title 49, or the Depatment of Defense’s (DOD)

TM 38-250, for the applicable mode of transportation.

1.3 Batteries, Lithium. Batteries, Lithium shall be preserved in accordance with CECOM Special Packaging Instruction AG0000066. In addition to the pres-ervation requirements specified in AG0000066, all transportation regulated shipments of these batteries, both domestic and international, must also comply with the additional packaging requirements of the International Mari-time Organization’s International Maritime Dangerous Good (IMDG) Code, the

International Civil Aviation Organization’s Technical Instructions, the

Department of Transportation CFR Title 49, or the DOD’s TM 38-250, for the applicable modes of transportation.

DA FORM 2169, JUN 86 Attachment 0001 Issue: 01 May 2018 SPRBL1-18-R-0018

DA FORM 2169C, JUN 86 Page 2 of 5

SPECIAL PACKAGING INSTRUCTION

(Continuation Sheet )

Form Approved

OMB No. 0704-0188

1.PART OR DRAWING NO.

MAJOR COMPONENTS, SPARE/REPAIR PARTS

2. CODE IDENT

80063

3. SPI NO.

AG00000573

4. NATIONAL STOCK NO

MULTIPLE NSNs

5. DATE OF DRAWING

15118

6. REVISION

F

1.4 Batteries, Sealed, NI-CAD. Batteries, Sealed, NI-CAD shall be preserved in accordance with CECOM Packaging Instruction AG00000196. In addition to the preservation requirements of AG00000196, all transportation regulated shipments of these batteries, both domestic and international, must also comply with the additional packaging requirements of the International

Maritime Organization’s IMDG Code, the ICAO Technical Instructions, CFR Title

49, or TM 38-250, for the applicable modes of transportation.

1.5 Batteries, Vented, NI-CAD. Batteries, Vented, NI-CAD shall be preserved in accordance with CECOM Special Packaging Instruction AG00000071. In addition to the preservation requirements of AG00000071, all transportation regulated shipments of these batteries, both domestic and international, must also comply with the additional packaging requirements of the

International Maritime Organization’s IMDG Code, the ICAO Technical

Instructions, CFR Title 49, or TM 38-250, for the applicable modes of transportation.

1.6 Bearings. Bearings shall be preserved in accordance with MIL-DTL-197.

1.7 Cable and Cord Assemblies. Cable and Cord Assemblies shall be preserved in accordance with NAS 3417 or NAS 3426, as appropriate.

1.8 Cable, Cord, and Wire, Electric. Electric Cable, Cord, and Wire shall be preserved in accordance with MIL-DTL-12000.

1.9 Capacitors. Capacitors shall be preserved in accordance with MIL-DTL-

39028.

1.10 Circuit Card Assemblies and Printed Circuit Cards. Circuit Card

Assemblies (CCAs) and Printed Circuit Boards (PCBs)) shall be preserved in accordance with CECOM Special Packaging Instruction AG00000601.

1.11 Connectors, Electrical and Fiber Optic. Electrical and Fiber Optic

Connectors shall be preserved in accordance with MIL-DTL-55330.

1.12 Crystal, Units Quartz. Crystal Units, Quartz shall be preserved in accordance with MIL-PRF-3098.

1.13 Data/Drawings/Technical Manuals (Drafts). Packaging shall be in accord-ance with ASTM D3951.

1.14 Electron tubes (excluding Klystron Tubes). Electron tubes (excluding

Klystron Tubes) shall be preserved in accordance with MIL-DTL-75, Packaging

Group 23 or 24, as appropriate.

1.15 Electronic Components other than CCAs.

Attachment 0001 Issue: 01 May 2018 SPRBL1-18-R-0018

DA FORM 2169C, JUN 86 Page 3 of 5

(Continuation Sheet )

Form Approved

OMB No. 0704-0188

1.PART OR DRAWING NO.

MAJOR COMPONENTS, SPARE/REPAIR PARTS

2. CODE IDENT

80063

3. SPI NO.

AG00000573

4. NATIONAL STOCK NO

MULTIPLE NSNs

5. DATE OF DRAWING

15118

6. REVISION

F

1.15.1 Electrostatic Discharge Sensitive (ESDS). Electronic components that are ESDS shall be preserved using MIL-STD-2073-1 specialized preservation code “GX”. Place the unit pack in a fiberboard box conforming to ASTM D5118 and close the box in accordance with ASTM D1974.

1.15.2 Non-ESDS. Electronic components that are non-ESDS shall be preserved using MIL-STD-2073-1, Method 41. Place the heat-sealed bag into a fiberboard box conforming to ASTM D5118. Close the box in accordance with ASTM D1974. If the weight of the component exceeds 10 pounds or any dimension exceeds 12 inches, preserve the component in accordance with MIL-STD-2073-1, Method 42.

1.16 Equipment, Subassemblies, and Components (not covered by specifications in 1.1 through 1.12, 1.14, 1.15, and 1.17 through 1.36). Equipment, Sub-assemblies, and Components (not covered by specifications in 1.1 through

1.12, 1.14, 1.15, and 1.17 through 1.37) shall be individually unit packed in accordance with methods 10, 30, 40, or 50, as defined and specified in

MIL-STD-2073-1.

1.17 Filters, Hi-Pass, Lo-Pass, Band-Pass, and Band-Suppression. Filters, Hi-Pass, Lo-Pass, Band-Pass, and Band-Suppression shall be preserved in accordance with MIL-STD-2073-1.

1.18 Gauges, Pressure and Vacuum. Gauges, Pressure and Vacuum shall be preserved in accordance with ASME B40.100.

1.19 Generators. Generators shall be preserved in accordance with CECOM

Special Packaging Instructions AG00000606 or AG00000607, as applicable.

1.20 Hardware. Hardware shall be preserved in accordance with MIL-STD-2073-1.

1.21 Hoses. Hoses shall be preserved in accordance with MIL-H-775.

1.22 Microcircuits (excluding CCA/PCBs). Microcircuits (excluding CCA/PCBs) shall be preserved in accordance with MIL-STD-2073-1.

1.23 Modules (excluding CCA/PCBs and Microcircuits). Modules (excluding CCA/

PCBs and Microcircuits) shall be preserved in accordance with MIL-STD-2073-1.

1.24 Printed Wiring Boards (excluding CCA/PCBs). Printed Wiring Boards

(excluding CCA/PCBs) shall be preserved in accordance with MIL-PRF-31032.

1.25 Resistors. Resistors shall be preserved in accordance with MIL-DTL-

39032.

DA FORM 2169C, JUN 86 Page 4 of 5

(Continuation Sheet )

Form Approved

OMB No. 0704-0188

1.PART OR DRAWING NO.

MAJOR COMPONENTS, SPARE/REPAIR PARTS

2. CODE IDENT

80063

3. SPI NO.

AG00000573

4. NATIONAL STOCK NO

MULTIPLE NSNs

5. DATE OF DRAWING

15118

6. REVISION

F

1.26 Semiconductor Devices. Semiconductor Devises shall be preserved in accordance with MIL-DTL-19491.

1.27 Shelters, With or Without Equipment. Shelters, With or Without Equip-ment shall be preserved in accordance with MIL-DTL-55507.

1.28 Switches. Switches shall be preserved in accordance with MIL-DTL-28786.

1.29 Switches, Waveguide. Switches, Waveguide shall be preserved in accord-ance with MIL-DTL-28786.

1.30 Synchros, Resolvers, and Servo Motors. Synchros, Resolvers, and Servo

Motors shall be preserved in accordance with MIL-STD-2073-1.

1.31 Tools. Tools shall be preserved in accordance with MIL-STD-2073-1.

1.32 Tool Sets, Shop Sets, and Kits. Tool Sets, Shop Sets, and Kits shall be preserved in accordance with MIL-STD-2073-1.

1.33 Transformers and Inductors. Transformers and Inductors shall be pres-erved in accordance with MIL-PRF-27.

1.34 Vehicles, Wheeled. Vehicles, Wheeled shall be preserved in accordance with MIL-STD-3003.

1.35 Waveguide Assemblies, Flexible or Waveguides, Rigid.

1.35.1 Waveguides 36 inches or less in length shall be individually unit packed in accordance with MIL-STD-2073-1, Method 41. Each unit pack shall be placed in a supplementary container conforming to PPP-B-566, PPP-B-676, PPP-

T-495 or ASTM D5118. However, assemblies over 12 inches in length shall be restricted to a supplementary container conforming to ASTM D5118.

1.35.2 Waveguides over 36 inches in length shall be individually unit packed in accordance with MIL-STD-2073-1, Method 41, as follows: The open ends of each assembly shall be a barrier conforming to MIL-PRF-131, Class 1. This barrier shall extend at least 6 inches from each and and secured with tape conforming to PPP-T-66, Type 1. Alternately, the openings shall be sealed with cover plates or caps and plugs secured with tape conforming to PPP-T-66, Type 1.

1.36 Waveguide Assemblies, Rigid. Waveguide Assemblies, Rigid shall be unit packed in accordance with MIL-STD-2073-1, Method 52. The inner container shall conform to PPP-B-566 or PPP-B-676. The outer container shall conform to ASTM D5118 and closed in accordance with ASTM D1974.

DA FORM 2169C, JUN 86 Page 5 of 5

(Continuation Sheet )

Form Approved

OMB No. 0704-0188

1.PART OR DRAWING NO.

MAJOR COMPONENTS, SPARE/REPAIR PARTS

2. CODE IDENT

80063

3. SPI NO.

AG00000573

4. NATIONAL STOCK NO

MULTIPLE NSNs

5. DATE OF DRAWING

15118

6. REVISION

F

2. PACKING. Packing shall be in accordance with MIL-STD-2073-1 based on the general guidelines for the selection of levels of packing provided in Table

1, except shelters which shall be packed in accordance with MIL-DTL-55507.

Table 1 - General Guidelines for Selection of Levels of Packing

Distribution Pattern Military

Level of Pack

Security Assistance/Foreign Military Sales/Grant Aid (unless otherwise directed by country)

B

War Readiness/Reserve A

War Readiness/Reserve (<25 lbs and <= 1 cubic ft) B

Deliver of Serviceable DLRS to Wholesale Depot Storage B

Overseas (surface transportation and/or outdoor storage) A

Overseas (air transportation and covered storage) B

3. MARKING. In addition to any special marking required by the contract or order (project codes, etc.), all unit packs, intermediate packs, and exterior shipping containers shall be legibly and durably marked in accordance with

MIL-STD-129.

4. REQUIREMENTS FOR WOOD PACKAGING MATERIAL. All CONUS and OCONUS shipments utilizing wood packaging material, such as pallets, dunnage, crating, packing blocks, drums, cases, load boards, pallet collars, and skids, shall meet the

International Standards for Phytosanitary Measures, ISPM 15, entitled

“Regulation of Wood Packaging Material in International Trade”.

Packaging Document - NAS 3426.txt STD*AIA/NAS NAS 342b-ENGL 1971 0338743 0501r3L5 032

NAS 3426

ADOPTION NOTICE

NAS 3426, “Electrical Harness-Cable Assemblies, Packaging Of ’,was adopted on 30 August

1996, for use by the Department of Defense (DoD). Proposed changes by DoD activities must be submitted to the DoD Adopting Activity: US Army Communications-Electronics Command, ATTN: AMSEL-LC-LEO-E-ET-3, Fort Monmouth, NJ 07703-5000. DoD activities may obtain copies of this standard fi-om the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 191 1 1-5094. The private sector and other Government agencies may purchase copies from the Aerospace Industries Association, 1250 Eye Street NW, Washington, DC 20005.

Custodians: Adopting Activity:

Army -CR Army -CR Navy -EC Air Force -99 (Project PACK-1 048)

Copyright Aerospace Industries Association of America Inc. Provided by IHS under license with AIA/NASSold to:US ARMY CECOM, 01522663Not for Resale,2005/7/28 13:28:10 GMTNo reproduction or networking permitted without license from IHS

FSC PACK

DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited.

AIA/NAS NAS*3Li2b 71 = 03187Li3 0002bîî 2

NATIONAL AEROSPACE STANDARD

AEROSPACE INDUSTRIES ASSOCIATION OF AMERICA. INC.. 1725 DE SALES STREET. N. W..

WASHINGTON. D. C 20036

1.0

SCOPE

This standard provides a method for the packaging of electrical harness and cable assemblies.

2.0

REFERENCES

2.1 General Packaging Standard NAS 850.

3.0

REQUIIEMENTS

3.1

GENERAL

3.1.1 Requirements of General Packaging Standard NAS 850 are part of this standard except as noted herein.

3.1.2 Packaging and packing of electrical harness and cable assemblies in straight lengths is preferred. Harness and cable assemblies may be coiled when necessary for reduction of cube, case of handling and distribution of packed weight.

3.1.3 Minimum coil diameter and uniform configuration shall be observed whenever it is necessary to coil harness or cable assemblies. Kinking shall not be permitted under any circumstances.

3.1.4 Preformed items shall be packaged to ensure that the design configuration is retained when specified on the Engineering drawing.

3.1.5 No coil shall have an inside diameter of less than 10 times the item's largest cross-section diameter. Minimum inside coil diameter for solid metal jacketed coaxial (e.g. aljak, heliax, spir-o-line) shall be 36 inches re-gardless of item diameter.

CAUTION: ENSURE THAT WIRES ARE NOT STRAINED AT SPLICED AREAS OR PROCESSED

TERMINATION POINTS WHEN COILING.

3.1.6 Processed terminations, couplings, fittings, etc., shall conform to the configurationand not be forced into the coil void space.

3.2

UNPTPACKAGING

3.2.1 The quantity per unit package shall be as follows, unless otherwise specified by the procurement document:

One (1)each (length, type or size) 3.2,2 When coiling is employed, items shall be coiled in successive turns or layers in uniform, compact configura-tions on spools or reels, or coiled and securedwithin suitablecontainers.

3.2.3 Coiled assemblies shall be adequately secured by blocking, bracing, cushioning, a€fking to core spools, and/or by placing tape or strapping equaiiyspaced around the circumference of the coil to ensure that the configuration of the coiled layers is maintained. Spools and reels (wood, steel or fiber) are acceptable if their drum diameters meet the minimum coil diameter @end radius) requirements and if they will accommodate the bu& and weight of the item. Steel strapping shall not be used. When used, the flanges of any spool or reel shall extend beyond the coiled unit.

3.2.4 Heliax cable shallbe coiled on a €ked reel within a container. Bloclcing and bracing shall not be used for heliax cable.

NOTE:

Steel spools shall not be used with solid metal-jacketed coaxial cables.

3.2.5 All unit openings shall be closed with protective plugs or caps. ARernate methods which provide the intended protection are acceptable.

3.2.6 Ali cable harness terminations shall be wrapped or bagged with plastic material taped or tied inplace, then overwrapped with cushioning material.

3.3

INTERMEDIATE PACKAGING

3.3,l Intermediate packaging shall be in accordance with applicable requirements of

NAS 850

3.4

PACKING

3.4.1 Exterior packing shall be in accordance with applicable requirements of NAS 850.

3.5 MARaG

LIST OF CW-

@ COMPLETELY REVISED

REV. NO.

PROCUREMENT TITLE

SPECIFICATION

ELECTRICAL HARNESS -CABLE ASSEMBLIES,

NONE PACKAGING OF

Sheet 1 of 2

CLASSIFICATION

PACKAGING STANDARD

NAS 3426

Copyright Aerospace Industries Association of America Inc. Provided by IHS under license with AIA/NASSold to:US ARMY CECOM, 01522663Not for Resale,2005/7/28 13:28:10 GMTNo reproduction or networking permitted without license from IHSPublished and distributed by: National Standards Association, Inc.

Copyright, 1'371, Aerospace Industries Association of America, Inc.

1321 Fourteenth Street, N. W.

Washington, D. C. 20005

NATIONAL AEROSPACE STANDARD

AEROSPACE INDUSTRIES ASSOCIATION OF AMERICA, INC., 1725 DE SALES STREET. N. W..

WASHINGTON. D. C. 20036

4. O QUALITY ASSURANCE

4.1 Packages which do not conform to these requirements are subject to rejection and return to supplier at his expense.

@ COMPLETELY REVISED

I NAS 3426

Sheet

I

Copyright Aerospace Industries Association of America Inc. Provided by IHS under license with AIA/NASSold to:US ARMY CECOM, 01522663Not for Resale,2005/7/28 13:28:10

GMTNo reproduction or networking permitted without license from IHSPublished and distributed by: Notional Standards Association. Inc. Copyright, 1971, Aerospace Industries Association of America, Inc.

1321 Fourteenth Street, N. W.

Woshinglon, D. C. 20005