SPI_EH2L0014EH.pdf

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SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

-BM

JS

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K8220 (19207) GROUND HOP KIT 19207 AK16590185

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

6110-01-659-0185 March 12, 2019 A

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

1 EACH NONE SEE NOTES K & AL SEE NOTES K & AL SEE NOTES K & AL

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION

MIL-STD-2073-1, METHOD 10

13. CLEANING 1 WRAP: SEE NOTES

MIL-STD-2073-1

14. DRYING 2 CUSHIONING AND BLOCKING: SEE NOTES

MIL-STD-2073-1

15. PACKING

CONTAINER CLOSURE: 2B6 OF ASTM D1974.

a. LEVEL A

MIL-STD-2073-1

b. LEVEL B

MIL-STD-2073-1

16. MARKING

MIL-STD-129 & NOTES: G, J, AH & AK

17. NOTES/DRAWING

A. QUALITY ASSURANCE PROVISIONS:

1. INSPECT PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-1.

2. INSPECT THE PACKING IN ACCORDANCE WITH MIL-STD-1186 AND THE APPLICABLE CONTAINER

SPECIFICATION.

B. KIT, P/N 57K8220 CONTAINS THE FOLLOWING ITEMS, SEGREGATED AS SHOWN BELOW AND

ON PAGE 2.

SPN QTY CAGE PART NUMBER DESCRIPTION

1 1 19207 12580647 STAND, ENGINE AND TRANSMISSION

2 2 19207 12581951 COOLANT HOSE ASSEMBLY

3 1 19207 12580851 CLOSED LOOP HOSE, ASSEMBLY

4 1 19207 12580849 HOSE ASSEMBLY, GHK FUEL SUPPLY

5 1 19207 12580850 RETURN HOSE ASSEMBLY, GHK FUEL

6 1 19207 12580753 CABLE ASSEMBLY, GHK, POWERPACK

TRANDUCERS (5WI)

7 1 19207 12580754 CABLE ASSEMBLY, GHK, CAN BUS (5W2)

8 1 19207 12581928 CABLE ASSEMBLY, GHK, STARTER POWER (5W3)

9 1 19207 12581929 CABLE ASSEMBLY, GHK, ECM 1/0 (5W3)

10 1 19207 12580757 CABLE ASSEMBLY, GHK, TRANSMISSION

INTERFACE (5W5)

11 1 19207 12580665-4 LEAD ASSEMBLY (5W6)

12 1 19207 12581930 CABLE ASSEMBLY, GENERATOR

NOTE “B” CONTINUED ON PAGE 2.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 29 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K8220 (19207) GROUND HOP KIT 19207 AK16590185

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

6110-01-659-0185 March 12, 2019 A

NOTE B CONTINUED:

SPN QTY CAGE PART NUMBER DESCRIPTION

13 1 19207 12581087 GHK SURGE TANK HOSE ASSY

14 1 19207 12581086 GHK VENT LINE COOLANT COLLECTOR

15A 1 19207 12581085 HYDRAULIC FLUSHING CIRCUIT CLOSED LOOP

ASSEMBLY

15B 1 19207 12308310 GUARD, TURBOCHARGER INLET

15C 1 81349 D38999 / 33W19R PROTECTIVE COVER RECEPTACLE, ALL CLASSES

15D 2 80205 MS35333-74 WASHER, LOCK INT TOOTH

15E 2 80205 NAS1149C0432R WASHER, FLAT

15F 1 80204 B1821BH025C100N SCREW, CAP, HEX HEAD

15G 1 80205 MS35649-2254 NUT, PLAIN, HEX MACHINE SCREW

15H 1 77820 10-580902-36Y RECEPTACLE PROTECTION CAP

16 1 19207 12581931 CABLE ASSY, FAN SPEED

17 1 19207 12581959 ADAPTER PLATE ASSY

C. THIS KIT HAS A REQUIRED PURCHASED ITEM. SEE CHART ON PAGE 20 FOR DETAILS.

QTY 1 EACH, PART NUMBER: MODEL H-4034, DESCRIPTION: 4 DRUM CONTAINMENT PALLET.

D. ITEMS REMOVED FROM 12580647 FOR SHIPMENT. THESE ITEMS ARE CONSIDERED “DISASSEMBLED

ITEMS”.

DISASSEMBLED ITEMS PACKING LIST:

NOTE: DISSASSEMBLY PACK NUMBER (DPN)

E. PREPARE TWO DRAW LATCH ASSEMBLIES PART NUMBER 37-20-131-20 IN ACCORDANCE WITH

THE STEPS BELOW.

1. REMOVE THE DRAW LATCH ASSEMBLIES (2 EACH) FROM THE ENGINE AND TRANSMISSION STAND

IN ACCORDANCE WITH THE REMOVE AND REPLACE PROCEDURE ON PAGE 4.

2. CUSHIONING: A-A-59135, CL 2, GR A, SIZE: 14 x 11 QTY 2 EACH. APPLY A SINGLE LAYER OF

CUSHIIONING TO EACH DRAW LATCH. SECURE WITH TAPE.

3. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 8 X 10, QTY 2 EACH.

4. CARTON: ASTM D5118, ST RSC, TY CF, CL WR, VAR SW, GR W5c, SIZE: 4 X 4 X 11-3/8, QTY 1 EACH.

5. IDENTIFICATION: IDENTIFY THE PACK AS DISASSEMBLED PACK NUMBER (DPN) “1”.

6. INSPECTION: INSPECT THE DISASSEMBLED PACK IN ACCORDANCE WITH THE CRITERIA FOR

METHOD 31.

F. PREPARE REMOVE AND REPLACE INSTRUCTIONS FOR THE DRAW LATCH ASSEMBLIES

FOUND ON PAGE 4 OF THIS SPECIAL PACKAGING INSTRUCTION IN ACCORDANCE WITH THE STEPS BELOW.

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 9 X 12, QTY 1 EACH. PLACE REMOVE AND REPLACE

INSTRUCTIONS INTO BAG. HEAT SEAL CLOSED.

2. IDENTIFICATION: IDENTIFY THE PACK AS DISASSEMBLED PARTS REMOVE AND REPLACE

INSTRUCTIONS.

3. INSPECTION: INSPECT THE PACK IN ACCORDANCE WITH THE CRITERIA FOR METHOD 31.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 2 of 29 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K8220 (19207) GROUND HOP KIT 19207 AK16590185

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

G. CONSOLIDATION OF ITEMS FROM NOTES “E” AND “F” IN ACCORDANCE WITH THE FOLLOWING STEPS.

1. CARTON: ASTM D5118, ST RSC, TY CF, CL WR, VAR SW, GR W5c, SIZE: 16-3/4 X 14 X 5-1/2, QTY 1 EACH.

2. PLACE ITEMS FROM NOTES “E” AND “F” INTO CARTON.

3. CUSHIONING: A-A-59135, CL 2, GR A, SIZE: 24 x 24 QTY 1 EACH.

USE CUSHIONING AS A FILLER TO PREVENT MOVEMENT OF ITEMS IN THE CARTON.

4. IDENTIFICATION: IDENTIFY THE PACK “DISASSEMBLED ITEMS”.

5. INSPECTION: INSPECT THE PACK IN ACCORDANCE WITH THE CRITERIA FOR METHOD 31.

6. PROVIDE A PACKING LIST FOR DISSASSEMBLED ITEMS IN CONSOLIDATION PACK IN ACCORDANCE

WITH MIL-STD-129.

7. DISASSEMBLED ITEMS CONTAINER SHALL BE PLACED IN “BOX 2 OF 2” AS SHOWN IN SKETCH ON

PAGE 28.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 3 of 29 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K8220 (19207) GROUND HOP KIT 19207 AK16590185

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

1. MS16995-36S316 - SCREW, CAP, SOCKET HEAD

2. 37-20-131-20 - DRAW LATCH

3. WELDMENT, HUMP HOSE SUPPORT STAND REFERENCE ONLY

LATCH REMOVAL PROCEDURE:

1. REMOVE SOCKET HEAD CAP SCREW “1” (2 EACH)

2. REMOVE LATCH “2” (1 EACH)

3. REPLACE SOCKET HEAD CAP SCREW “1” (2 EACH) INTO THEIR ORIGINAL

LOCATIONS ON THE SUPPORT STAND WELDMENT.

4. ATTACH A TAG TO THE SUPPORT STAND INDICATING THE LOCATION TO

REATTACH THE DRAW LATCH.

5. DRAW LATCH IS TO BE PACKAGED IN ACCORDANCE WITH THE INSTRUCTIONS

PROVIDED IN NOTE E OF THIS SPECIAL PACKAGING INSTRUCTION.

6. REPEAT THIS PROCEDURE FOR THE REMOVAL OF THE SECOND LATCH ASSEMBLY.

LATCH REASSEMBLY PROCESS:

1. FIND THE LOCATION TO ATTACH THE LATCH ASSEMBLY MARKED WITH A TAG

ON THE HUMP HOSE SUPPORT STAND.

2. REMOVE THE TWO SOCKET HEAD CAP SCREWS FROM THE SUPPORT STAND.

3. SECURE THE LATCH ASSEMBLY TO THE SUPPORT STAND USING THE TWO

SOCKET HEAD CAP SCREWS PREVIOUSLY REMOVED IN STEP 2.

4. TORQUE THE SOCKET HEAD CAP SCREWS TO 79 INCH POUNDS.

5. REPEAT THIS PROCEDURE FOR THE SECOND LATCH ASSEMBLY.

DPN PART NUMBER DESCRIPTION QTY

1 37-20-131-20 DRAW LATCH 2

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 4 of 29 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K8220 (19207) GROUND HOP KIT 19207 AK16590185

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

H. PREPARE ONE STAND, ENGINE AND TRANSMISSION, P/N 12580647 IN ACCORDANCE WITH THE STEPS

BELOW.

1. IDENTIFICATION: ATTACH A TAG ON THE ENGINE AND TRANSMISSION STAND IDENTIFYING IT AS

PART NUMBER 12580647, SPN 1.

2. INSPECTION: INSPECT THE ENGINE AND TRANSMISSION STAND IN ACCORDANCE WITH THE

CRITERIA FOR METHOD 10.

I. FABRICATION OF BLOCKING AND CONTAINER FOR THE ENGINE STAND AND TRANSMISSION P/N 12580647.

NOTE: ALL NAILS ARE TO BE IN ACCORDANCE WITH ASTM F1667.

1. FABRICATE BLOCKS “A” THROUGH “AD” IN ACCORDANCE WITH THE CHART ON PAGE 7.

2. FABRICATE BLOCKS “P” (2 EACH), “E” (4 EACH), “H” (8 EACH), BLOCK “F” (4 EACH), AND BLOCK “J” (8

EACH) IN ACCORDANCE WITH THE CHART

PAGE 7 AND AS SHOWN IN SKETCHES ON PAGE 9.

3. CONTAINER: ASTM D6256 (MODIFIED), TYPE II, CL 2, ST A, SIZE: 97-3/4 X 60 X 43-1/2.

4. FABRICATE THE CONTAINER BASE, ASSEMBLY “1” (1 EACH), IN ACCORDANCE WITH THE CHART ON

PAGE 7 AND AS SHOWN IN SKETCH ON PAGES 10, 11 AND 12.

NOTE: CARRIAGE BOLTS “4” (4 EACH) ARE TO BE INSTALLED IN THE BASE BEFORE SECURING RUBBING STRIPS “AB” (8 EACH) AND “J” (8 EACH) AS SHOWN IN SKETCH ON PAGES 11 AND 12.

5. SECURE RUBBING STRIPS “AB” (8 EACH), “J” (8 EACH) RUBBING STRIPS “AC” (4 EACH) AND

BLOCK “AD” (4 EACH) USING NAILS AS SHOWN IN SKETCHES ON PAGE 12.

6. FABRICATE THE SIDES, ENDS AND TOP OF THE CONTAINER IN ACCORDANCE WITH ASTM D6256

USING 1/2 INCH THICK PLYWOOD AND 1 INCH THICK NOMINAL LUMBER.

7. APPLY BLOCKS “S” (1 EACH), “T” (1 EACH), “U” (3 EACH), “V” (1 EACH), “W” (1 EACH), “Q” (2 EACH) AND “R” (6 EACH) TO THE INTERIOR SIDE OF THE RIGHT SIDE OF THE CONTAINER USING NAILS AS

SHOWN IN THE SKETCH ON PAGE 13.

6. APPLY BLOCKS “S” (1 EACH), “T” (1 EACH), “U” (3 EACH), “V” (1 EACH), “W” (1 EACH), “Q” (2 EACH) AND “R” (6 EACH) TO THE INTERIOR SIDE OF THE LEFT SIDE OF THE CONTAINER USING NAILS AS

SHOWN IN THE SKETCH ON PAGE 14.

7. APPLY BLOCKS “Z” (1 EACH) AND “Y” (2 EACH) TO THE INTERIOR SIDE OF EACH END (2 EACH) OF THE

CONTAINER USING NAILS AS SHOWN IN THE SKETCH ON PAGE 15.

8. APPLY BLOCKS “X” (6 EACH) TO THE INTERIOR SIDE OF THE TOP AND SECURE WITH NAILS AS

SHOWN IN SKETCH ON PAGE 16.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 5 of 29 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K8220 (19207) GROUND HOP KIT 19207 AK16590185

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

J. ASSEMBLY OF PACKAGING FOR SPN “1” FROM NOTE “F”.

1. APPLY WRAP “AF” (2 EACH) TO THE FLOOR OF THE BASE AS SHOWN IN SKETCH ON PAGE 12.

2. APPLY WRAP “AE” TO BLOCKS “P” (2 EACH) AND SECURE WITH TAPE ASTM D5486 AS SHOWN IN

SKETCH ON PAGE 17.

3. APPLY WRAP “AG” (4 EACH) TO BLOCK “F” (4 EACH) AND SECURE WITH TAPE ASTM D5486 AS SHOWN

IN SKETCH ON PAGE 17.

4. PLACE “SPN 1” ON THE SKID AS SHOWN IN SKETCH ON PAGE 17.

5. SECURE ”SPN 1” TO THE SKID USING BLOCKS “P” (2 EACH), BLOCK “F” (4 EACH),

FLAT WASHERS “7” (12 EACH), LOCK WASHERS “6” (12 EACH) AND NUTS “5” (12 EACH) AS

SHOWN IN SKETCH ON PAGE 17.

6. SECURE THE SIDES, ENDS AND TOP OF THE CONTAINER TOGETHER WITH WOOD SCREWS AS

SHOWN IN SKETCH ON PAGE 18 AND 19.

7. SECURE THE SIDES AND ENDS TO THE BASE USING LAGBOLTS “9” (32 EACH) AND

FLAT WASHERS “8” (32 EACH) AS SHOWN IN SKETCH ON PAGE 19.

8. IDENTIFICATION: IDENTIFY THE PACK AS PART NUMBER 57K8220 BOX 1 OF 2.

9. INSPECTION: INSPECT UNIT PACK IN ACCORDANCE WITH CRITERIA FOR METHOD 10.

10. PROVIDE A PACKING LIST WITH THE UNIT PACK IN ACCORDANCE WITH MIL-STD-129. ON THE PACKING LIST, IDENTIFY THE ITEMS WITHIN EACH SEGREGATED PACK TOGETHER WITH THEIR SEGREGATED

PACK NUMBER.

K. PART NUMBER 57K8220 GROUND HOP KIT BOX 1 OF 2 SHIPPING INFORMATION IS FOLLOWS:

1. BOX 1 OF 2

SIZE: 107.3 X 62.5 X 52.4

CUBE: 203.361 CU. FT.

WEIGHT: 1889.4 LBS.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 6 of 29 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K8220 (19207) GROUND HOP KIT 19207 AK16590185

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

MATERIALS CHART

NOTE: ALL LUMBER SHALL BE ASTM D6199, GROUP I OR II

BLOCK

NO.

DESCRIPTION SIZE CUT SIZE QTY. COMMENTS

A LUMBER 2 X 6 60 2

B LUMBER 2 X 10 60 10

C LUMBER 3-3/4 X 1-1/2

(ACTUAL)

60 1

D LUMBER 4 X 4 107-1/4 4

E LUMBER 4 X 4 3-1/8 4

F LUMBER 2 X 4 10-1/4 4 FABRICATE IN ACCORDANCE

WITH SKETCH ON PAGE 9

G LUMBER 4 X 4 60 2

H LUMBER 4 X 4 2-3/4 8

I “I” IS NOT USED.

J LUMBER 2 X 4 29-5/8 8 FABRICATE IN ACCORDANCE

WITH SKETCH ON PAGE 9

K-O “K” THROUGH “O”

IS NOT USED.

P LUMBER 2 X 4 48-1/4 2

Q LUMBER 2 X 4 35 4

R LUMBER 2 X 4 39-5/8 12

S LUMBER 2 X 4 8-1/4 2

T LUMBER 2 X 4 11-1/4 2

U LUMBER 2 X 4 13-1/8 6

V LUMBER 2 X 4 15 2

W LUMBER 2 X 4 9-7/8 2

X LUMBER 2 X 4 60 6

Y LUMBER 2 X 4 36-1/8 4

Z LUMBER 2 X 4 57 2

AA LUMBER 2 X 4 49 2

AB LUMBER 2 X 4 29-5/8 8

AC LUMBER 2 X 4 16 4

AD LUMBER 2 X 4 16 4 FABRICATE IN ACCORDANCE

WITH SKETCH ON ON PAGE 9

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 7 of 29 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K8220 (19207) GROUND HOP KIT 19207 AK16590185

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

HARDWARE CHART

WRAP

DESCRIPTION SIZE QTY COMMENTS

AE WRAP: MIL-PRF-121, TY I 46 X 12 2 APPLY WRAP TO BLOCK “P” AND

SECURE WITH TAPE.

AF WRAP: MIL-PRF-121, TY I 104 X 12 2 WRAP FOR SLED RUNNERS.

PLACE WRAP ON THE FLOOR OF

THE BASE OF THE CRATE

BETWEEN THE BLOCKS “H” AND “E”

AG WRAP: MIL-PRF-121, TY I 12 X 6 4 APPLY WRAP TO BLOCK “F”

BETWEEN THE 5/8” HOLES AND

SECURE WITH TAPE.

NO DESCRIPTION SIZE QTY

1 WASHER, SQ-NECK BOLT LOCK 1/2” X 1-3/4 OD 20

2 BOLT, CARRIAGE 1/2-13 X 10 8

3 BOLT, CARRIAGE 1/2-13 X 5 8

4 BOLT, CARRIAGE 1/2-13 X 9 12

5 NUT 1/2-13 28

6 WASHER, LOCK 1/2-13 28

7 WASHER, FLAT, GR 8 1/2-13 28

8 WASHER, FLAT, GR 8 3/8 ID 32

9 BOLT, LAG 3/8 X 3 32

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 8 of 29 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K8220 (19207) GROUND HOP KIT 19207 AK16590185

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 9 of 29 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K8220 (19207) GROUND HOP KIT 19207 AK16590185

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 10 of 29 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K8220 (19207) GROUND HOP KIT 19207 AK16590185

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 11 of 29 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K8220 (19207) GROUND HOP KIT 19207 AK16590185

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 12 of 29 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K8220 (19207) GROUND HOP KIT 19207 AK16590185

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 13 of 29 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K8220 (19207) GROUND HOP KIT 19207 AK16590185

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 14 of 29 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K8220 (19207) GROUND HOP KIT 19207 AK16590185

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 15 of 29 Pages

INSIDE END VIEW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K8220 (19207) GROUND HOP KIT 19207 AK16590185

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 16 of 29 Pages

UNDERSIDE OF LID

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K8220 (19207) GROUND HOP KIT 19207 AK16590185

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 17 of 29 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K8220 (19207) GROUND HOP KIT 19207 AK16590185

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 18 of 29 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K8220 (19207) GROUND HOP KIT 19207 AK16590185

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 19 of 29 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K8220 (19207) GROUND HOP KIT 19207 AK16590185

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

MIL-DTL-117, TY III, CL B, ST 2

BAG CHART

BAG SIZE QTY BAG SIZE QTY BAG SIZE QTY

8 X 10 2 13 X 14 1 8 X 15 1

56 X 57 2 34 X 35 1 9 X 12 2

31 X 32 1 19 X 20 2 4 X 6 5

24 X 25 2 11 X 12 1 5 X 7 1

22 X 23 1 26 X 27 1 11 X 12 2

23 X 24 1 16 X 17 1 19 X 25 1

REQUIRED PURCHASED ITEM SUGGESTED VENDOR U-LINE

PART NO. DESCRIPTION SIZE QTY COMMENTS

MODEL

H-4034

4 DRUM SPILL CONTAINMENT PALLET 49 X 49 X 11 1 LOAD CAP: 6000 LB.

SUMP CAP: 73 GAL

CUSHIONING

DESCRIPTION SIZE QTY COMMENTS

AH CUSHIONING: A-A-59136,

CL 1, GR A, TY I

25-1/2 X 25-1/2 X 1-1/2 1 USE IN BOX 2 OF 2

AI CUSHIONING: A-A-59136, CL 1,

GR A, TY I

11 X 11 X 1-1/2 1 USE IN BOX 2 OF 2

AJ CUSHIONING: A-A-59136, CL 1,

GR A, TY I

12 X 12 X 1 1 USE IN BOX 2 OF 2

AK A-A-59135, CL 2, GR A 14 X 11 X 1/4 2

AL A-A-59135, CL 2, GR A 24 X 24 X 1/4 1

AM A-A-59135, CL 2, GR A 24 X 12 X 1/4 2

AN A-A-59135, CL 2, GR A 19 X 13 X 1/4 1

AO A-A-59135, CL 2, GR A 19 X 33 X 1/4 1

AP A-A-59135, CL 2, GR A 24 INCH X 60 FT X 1/4 1

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 20 of 29 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K8220 (19207) GROUND HOP KIT 19207 AK16590185

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

CARTONS

10 CARTON:ASTM D5118, ST RSC, TY CF,

CL DOM, VAR SW, GR 275

44 X 44 X 9 2

11 CARTON: ASTM D5118, ST RSC, TY

CF, CL WR, VAR SW, GR W5c

44-1/2 X 44-1/2 X 9-3/4 2

12 CARTON: ASTM D5118, ST RSC, TY

CF, CL WR, VAR SW, GR W5c

25 X 25 X 5 1

13 CARTON: ASTM D5118, ST RSC, TY

CF, CL WR, VAR SW, GR W5c

18 X 18 X 4-1/2 1

14 CARTON: ASTM D5118, ST RSC, TY

CF, CL WR, VAR SW, GR W5c

16 X 16 X 4-1/2 1

15 CARTON: ASTM D5118, ST RSC, TY

CF, CL WR, VAR SW, GR W5c

18 X 18 X 3-1/2 1

16 CARTON: ASTM D5118, ST RSC, TY

CF, CL WR, VAR SW, GR W5c

10 X 2 X 10 1

17 CARTON: ASTM D5118, ST RSC, TY

CF, CL WR, VAR SW, GR W5c

27 X 27 X 6 1

18 CARTON: ASTM D5118, ST RSC, TY

CF, CL WR, VAR SW, GR W5c

15 X 2-1/2 X 15 1

19 CARTON: ASTM D5118, ST RSC, TY

CF, CL WR, VAR SW, GR W5c

19 X 19 X 3-1/2 1

20 CARTON: ASTM D5118, ST RSC, TY

CF, CL WR, VAR SW, GR W5c

8 X 2 X 8 1

21 CARTON: ASTM D5118, ST RSC, TY

CF, CL WR, VAR SW, GR W5c

19 X 19 X 5-1/2 1

22 CARTON: ASTM D5118, ST RSC, TY

CF, CL WR, VAR SW, GR W5c

12 X 12 X 3 1

23 STIFFENER: ASTM D4727, CL DOM,

VAR SW, GR 275

12 X 1 2

24 CARTON: ASTM D5118, ST RSC, TY

CF, CL WR, VAR SW, GR W5c

16-3/4 X 14 X 5-1/2 1

25 CARTON: ASTM D5118, ST RSC, TY

CF, CL WR, VAR SW, GR W5c

10-1/2 X 10-1/2 X 6-3/4 1

26 CARTON: ASTM D5118, ST RSC, TY

CF, CL WR, VAR SW, GR W5c

4 X 4 X 11-3/8 1

27 CARTON: ASTM D5118, ST RSC, TY

CF, CL WR, VAR SW, GR W5c

15-1/2 X 2-1/2 X 15-1/2 1

29 CARTON: ASTM D5118, ST RSC, TY

CF, CL WR, VAR SW, GR W5c

11-5/8 X 5 X 13 1

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 21 of 29 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K8220 (19207) GROUND HOP KIT 19207 AK16590185

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

L. PREPARE TWO COOLANT HOSE ASSY, P/N 12581951, IN ACCORDANCE WITH THE STEPS BELOW.

1. COIL EACH HOSE TO SIZE 44 X 44 X 9.

2. CARTON: ASTM D5118, ST RSC, TY CF, CL DOM, VAR SW, GR 275, SIZE: 44 X 44 X 9, QTY 2.

3. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 56 X 57, QTY 2 EACH.

4. CARTON: ASTM D5118, ST RSC, TY CF, CL WR, VAR SW, GR W5c, SIZE: 44-1/2 X 44-1/2 X 9-3/4, QTY 2 EACH.

5. IDENTIFICATION: IDENTIFY EACH PACK AS SEGREGATED PACK NUMBER “2”.

6. INSPECTION: INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR METHOD 32.

M. PREPARE ONE CLOSED LOOP HOSE ASSEMBLY, P/N 12580851, IN ACCORDANCE WITH THE STEPS

1. COIL HOSE ASSEMBLY TO SIZE 25 X 25 X 5.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 31 X 32, QTY 1 EACH.

3. CARTON: ASTM D5118, ST RSC, TY CF, CL WR, VAR SW, GR W5c, SIZE: 25 X 25 X 5, QTY 1 EACH.

4. IDENTIFICATION: IDENTIFY THE PACK AS SEGREGATED PACK NUMBER “3”.

5. INSPECTION: INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR METHOD 31.

N. PREPARE ONE HOSE ASSEMBLY, GHK FUEL SUPPLY, P/N 12580849, IN ACCORDANCE WITH THE STEPS

1. COIL HOSE ASSEMBLY TO SIZE 18 X 18 X 4-1/2.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 24 X 25, QTY 1 EACH.

3. CARTON: ASTM D5118, ST RSC, TY CF, CL WR, VAR SW, GR W5c, SIZE: 18 X 18 X 4-1/2, QTY 1 EACH.

4. IDENTIFICATION: IDENTIFY THE PACK AS SEGREGATED PACK NUMBER “4”.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 22 of 29 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K8220 (19207) GROUND HOP KIT 19207 AK16590185

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

O. PREPARE ONE RETURN HOSE ASSEMBLY, GHK FUEL 12580850, IN ACCORDANCE WITH THE STEPS

1. COIL HOSE ASSEMBLY TO SIZE 16 X 16 X 4-1/2.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 22 X 23, QTY 1 EACH.

3. CARTON: ASTM D5118, ST RSC, TY CF, CL WR, VAR SW, GR W5c, SIZE: 16 X 16 X 4-1/2, QTY 1 EACH.

4. IDENTIFICATION: IDENTIFY THE PACK AS SEGREGATED PACK NUMBER “5”.

P. PREPARE ONE CABLE ASSEMBLY, GHK, POWERPACK TRANDUCERS (5WI), P/N 12580753 IN ACCORDANCE

WITH THE STEPS BELOW.

1. COIL CABLE ASSEMBLY TO SIZE 18 X 18 X 3-1/2.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 23 X 24, QTY 1 EACH.

3. CARTON: ASTM D5118, ST RSC, TY CF, CL WR, VAR SW, GR W5c, SIZE: 18 X 18 X 3-1/2, QTY 1 EACH.

4. IDENTIFICATION: IDENTIFY THE PACK AS SEGREGATED PACK NUMBER “6”.

Q. PREPARE ONE CABLE ASSEMBLY, GHK, CAN BUS (5W2), P/N 12580754 IN ACCORDANCE WITH THE STEPS

1. COIL CABLE ASSEMBLY TO SIZE 10 X 10 X 2.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 13 X 14, QTY 1 EACH.

3. CARTON: ASTM D5118, ST RSC, TY CF, CL WR, VAR SW, GR W5c, SIZE: 10 X 2 X 10, QTY 1 EACH.

4. IDENTIFICATION: IDENTIFY THE PACK AS SEGREGATED PACK NUMBER “7”.

R. PREPARE ONE CABLE ASSEMBLY, GHK, STARTER POWER (5W3), P/N 12581928 IN ACCORDANCE WITH THE

STEPS BELOW.

1. COIL CABLE ASSEMBLY TO SIZE 27 X 27 X 6.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 34 X 35, QTY 1 EACH.

3. CARTON: ASTM D5118, ST RSC, TY CF, CL WR, VAR SW, GR W5c, SIZE: 27 X 27 X 6, QTY 1 EACH.

5. IDENTIFICATION: IDENTIFY THE PACK AS SEGREGATED PACK NUMBER “8”.

6. INSPECTION: INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR METHOD 31.

S. PREPARE ONE CABLE ASSEMBLY, GHK, ECM 1/0 (5W3), P/N 12581929 IN ACCORDANCE WITH THE STEPS

1. COIL CABLE ASSEMBLY TO SIZE: 15 X 2-1/2 X 15.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 19 X 20, QTY 1 EACH.

3. CARTON: ASTM D5118, ST RSC, TY CF, CL WR, VAR SW, GR W5c, SIZE: 15 X 2-1/2 X 15, QTY 1 EACH.

4. IDENTIFICATION: IDENTIFY THE PACK AS SEGREGATED PACK NUMBER “9”.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 23 of 29 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K8220 (19207) GROUND HOP KIT 19207 AK16590185

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

T. PREPARE ONE CABLE ASSEMBLY, GHK, TRANSMISSION INTERFACE (5W5), P/N 12580757 IN ACCORDANCE

1. COIL CABLE ASSEMBLY TO SIZE 19 X 19 X 3-1/2.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 24 X 25, QTY 1 EACH.

3. CARTON: ASTM D5118, ST RSC, TY CF, CL WR, VAR SW, GR W5c, SIZE: 19 X 19 X 3-1/2, QTY 1 EACH.

4. IDENTIFICATION: IDENTIFY THE PACK AS SEGREGATED PACK NUMBER “10”.

U. PREPARE ONE LEAD ASSEMBLY, GHK, (5W6), P/N 12580665-4 IN ACCORDANCE WITH THE STEPS BELOW.

1. COIL LEAD ASSEMBLY TO SIZE 15-1/2 X 15-1/2 X 2-1/2.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 19 X 20, QTY 1 EACH.

3. CARTON: ASTM D5118, ST RSC, TY CF, CL WR, VAR SW, GR W5c, SIZE: 15-1/2 X 2.5 X 15.5, QTY 1 EACH.

4. IDENTIFICATION: IDENTIFY THE PACK AS SEGREGATED PACK NUMBER “11”.

V. PREPARE ONE CABLE ASSEMBLY, GENERATOR), P/N 12581930 IN ACCORDANCE WITH THE STEPS BELOW.

1. COIL CABLE ASSEMBLY TO SIZE: 8 X 8 X 2.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 11 X 12, QTY 1 EACH.

3. CARTON: ASTM D5118, ST RSC, TY CF, CL WR, VAR SW, GR W5c, SIZE: 8 X 2 X 8, QTY 1 EACH.

4. IDENTIFICATION: IDENTIFY THE PACK AS SEGREGATED PACK NUMBER “12”.

W. PREPARE ONE GHK SURGE TANK HOSE ASSEMBLY, P/N 12581087 IN ACCORDANCE WITH THE STEPS

1. COIL HOSE ASSEMBLY TO SIZE 19 X 19 X 5-1/2.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 26 X 27, QTY 1 EACH.

3. CARTON: ASTM D5118, ST RSC, TY CF, CL WR, VAR SW, GR W5c, SIZE: 19 X 19 X 5-1/2, QTY 1 EACH.

4. IDENTIFICATION: IDENTIFY THE PACK AS SEGREGATED PACK NUMBER “13”.

X. PREPARE ONE GHK VENT LINE COOLANT COLLECTOR, P/N 12581086 IN ACCORDANCE WITH THE STEPS

1. COIL VENT LINE TO SIZE: 12 X 12 X 3.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 16 X 17, QTY 1 EACH.

3. CARTON: ASTM D5118, ST RSC, TY CF, CL WR, VAR SW, GR W5c, SIZE: 12 X 12 X 3, QTY 1 EACH.

4. IDENTIFICATION: IDENTIFY THE PACK AS SEGREGATED PACK NUMBER “14”.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 24 of 29 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K8220 (19207) GROUND HOP KIT 19207 AK16590185

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

Y. PREPARE ONE HYDRAULIC FLUSHING CIRCUIT CLOSED LOOP ASSEMBLY, P/N 12581085 IN ACCORDANCE

1. CUSHIONING: A-A-59135, CL 2, GR A, SIZE: 12 X 10 X 1/4. APPLY A SINGLE LAYER OF CUSHIIONING.

SECURE WITH TAPE.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 8 X 15, QTY 1 EACH.

3. IDENTIFICATION: IDENTIFY THE PACK AS SEGREGATED PACK NUMBER “15A”.

4. INSPECTION: INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR METHOD 31.

Z. NOTE “Z” IS NOT USED.

AA. PREPARE ONE GUARD, TURBOCHARGER INLET, P/N 12308310 IN ACCORDANCE WITH THE STEPS BELOW.

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 9 X 12, QTY 1 EACH.

3. IDENTIFICATION: IDENTIFY THE PACK AS SEGREGATED PACK NUMBER “15B”.

4. INSPECTION: INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR METHOD 31.

AB. PREPARE ONE PROTECTIVE COVER RECEPTACLE, P/N D38999 / 33W19R IN ACCORDANCE WITH THE

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 4 X 6, QTY 1 EACH.

2. IDENTIFICATION: IDENTIFY THE PACK AS SEGREGATED PACK NUMBER “15C”.

3. INSPECTION: INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR METHOD 31.

AC. PREPARE TWO WASHER, LOCK INT TOOTH, P/N MS35333-74 WITH THE STEPS BELOW.

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 4 X 6, QTY 1 EACH.

2. IDENTIFICATION: IDENTIFY THE PACK AS SEGREGATED PACK NUMBER “15D”.

AD. PREPARE TWO WASHER, FLAT, P/N NAS1149C0432R WITH THE STEPS BELOW.

2. IDENTIFICATION: IDENTIFY THE PACK AS SEGREGATED PACK NUMBER “15E”.

AE. PREPARE ONE SCREW, CAP, HEX HEAD, P/N B1821BH025C100N WITH THE STEPS BELOW.

2. IDENTIFICATION: IDENTIFY THE PACK AS SEGREGATED PACK NUMBER “15F”.

AF. PREPARE ONE NUT, PLAIN, HEX MACHINE SCREW, P/N MS35649-2254 WITH THE STEPS BELOW.

2. IDENTIFICATION: IDENTIFY THE PACK AS SEGREGATED PACK NUMBER “15G”.

AG. PREPARE ONE RECEPTACLE PROTECTION CAP, P/N 10-580902-36Y WITH THE STEPS BELOW.

1. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 5 X 7, QTY 1 EACH.

2. IDENTIFICATION: IDENTIFY THE PACK AS SEGREGATED PACK NUMBER “15H”.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 25 of 29 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K8220 (19207) GROUND HOP KIT 19207 AK16590185

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

AH. CONSOLIDATE THE ITEMS FROM NOTES “Y” THROUGH “AG”, TOGETHER, IN ACCORDANCE WITH THE

1. CUSHIONING: A-A-59135, CL 2, GR A, SIZE: 24 X 12 X 1/4. APPLY A SINGLE WRAP INTO CARTON TO

CUSHION AND STOP MOVEMENT OF SPN “15A” THROUGH “15H”.

2. CONTAINER: ASTM D5118, ST RSC, TY CF, CL WR, VAR SW, GR W5C, SIZE: 10-1/2 X 10-1/2 X 6-3/4.

3. IDENTIFICATION: IDENTIFY THE PACK AS SEGREGATED PACK NUMBER “15”.

4. INSPECTION: INSPECT THE CONSOLIDATED PACK IN ACCORDANCE WITH CRITERIA FOR METHOD 31.

5. PROVIDE A PACKING LIST WITH THE CONSOLIDATION PACK IN ACCORDANCE WITH MIL-STD-129. ON

THE PACKING LIST, IDENTIFY THE ITEMS WITHIN EACH SEGREGATED PACK TOGETHER WITH THEIR

SEGREGATEDPACK NUMBER.

AI. PREPARE ONE CABLE ASSEMBLY, FAN SPEED, P/N 12581931 IN ACCORDANCE WITH THE STEPS BELOW.

1. COIL CABLE ASSEMBLY TO SIZE: 8 X 8 X 2.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 11 X 12, QTY 1 EACH.

3. CARTON: ASTM D5118, ST RSC, TY CF, CL WR, VAR SW, GR W5c, SIZE: 8 X 2 X 8, QTY 1 EACH.

4. IDENTIFICATION: IDENTIFY THE PACK AS SEGREGATED PACK NUMBER “16”.

AJ. PREPARE ONE ADAPTER PLATE ASSEMBLY, PART NUMBER 12581959, IN ACCORDANCE WITH

THE STEPS BELOW.

1. CUSHIONING: A-A-59135, CL 2, GR A, SIZE: 19 X 33 X 1/4, QTY 1 EACH. APPLY A SINGLE LAYER OF

CUSHIIONING. SECURE WITH TAPE.

2. BAG: MIL-DTL-117, TY III, CL B, ST 2, SIZE: 19 X 25, QTY 1 EACH.

3. CARTON: ASTM D5118, ST RSC, TY CF, CL WR, VAR SW, GR W5c, SIZE: 11-5/8 X 5 X 13, QTY 1 EACH.

4. IDENTIFICATION: IDENTIFY THE PACK AS SEGREGATED PACK NUMBER “17”.

5. INSPECTION: INSPECT THE SEGREGATED PACK IN ACCORDANCE WITH THE CRITERIA FOR

METHOD 31.

AK. CONSOLIDATE THE MODEL H SPILL CONTAINMENT FROM NOTE “C” AND CHART ON PAGE 20, ITEMS FROM NOTES “G”, “L” THROUGH “X, “AH”, “AI” AND “AJ” TOGETHER, IN ACCORDANCE WITH THE

STEPS BELOW.

1. CONTAINER: ASTM D6251, TYPE III, CL 2, ST A, SIZE: 49-1/2 X 49-1/2 X 46-3/4

NOTE: CONTAINER IS CONSTRUCTED OF ALL 1/2-INCH THICK PLYWOOD AND 1 X 4 NOMINAL LUMBER.

2. PLACE THE SPILL CONTAINMENT INTO THE CONTAINER AS SHOWN IN SKETCH ON PAGE 27.

3. PLACE BLOCKS “AA” (2 EACH) ON THE SPILL CONTAINER AND SECURE TO THE ENDS OF THE WOOD

CONTAINER WITH NAILS AS SHOWN IN SKETCH ON PAGE 27.

4. PLACE SPN “2” (2 EACH) THROUGH SPN “17” AND THE DISASSEMBLED ITEMS CONTAINER FROM NOTE

“G”, PADS “AH”, “AI” AND “AJ” INTO THE CONTAINER AS SHOWN IN SKETCH ON PAGE 28.

5. CUSHIONING / DUNNAGE: USE CUSHIONING “AP” AS REQUIRED TO PREVENT MOVEMENT OF THE

CARTONS AS SHOWN IN SKETCH ON PAGE 29.

4. IDENTIFICATION: IDENTIFY THE PACK AS 57K8220, BOX 2 OF 2.

6. INSPECTION: INSPECT UNIT PACK IN ACCORDANCE WITH CRITERIA FOR METHOD 10.

7. PROVIDE A PACKING LIST WITH THE UNIT PACK IN ACCORDANCE WITH MIL-STD-129. ON THE PACKING

LIST, IDENTIFY THE ITEMS WITHIN EACH…

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