Special Packaging Instruction - AK15019589.pdf

PDF 769 KB Posted Jan 14, 2025

Attached to: Transfer Transmission
Solicitation number: SPRDL1-24-R-0109
Issued by: Defense Logistics Agency Land and Maritime

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Written by GovTribe AI · Jan 14, 2025

This is a Special Packaging Instruction (SPI) document detailing the specific requirements for packaging a Transfer Transmission Assembly (NSN: 2520-01-501-9589, P/N: 29536869). The document provides comprehensive instructions for military preservation Level A packaging, including detailed specifications for cleaning, drying, and packing the transmission using MIL-STD-2073-1E Method 53.

The packaging requirements include internal preservation using operational fluid, sealing openings with appropriate caps/plugs (NAS-847), applying preservative to unpainted surfaces (MIL-PRF-16173), and using a barrier bag (MIL-DTL-6060). The unit pack specifications call for a modified wood-cleated box with skidded load-bearing base (ASTM-D6256), with dimensions of 47.9 x 38.8 x 29.5 inches and a weight of 736 pounds. The document includes detailed drawings and specifications for three types of blocking (A, B, and C) used to secure the transmission within the container, along with specific hardware requirements for assembly. The container must be marked as "REUSABLE CONTAINER, DO NOT DESTROY" on all sides in minimum 1-inch high black letters.

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SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number.

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

29536869 (73342) TRANSFER TRANSMISSION ASSEMBLY

2. CAGE

19207

3. SPI NO.

AK15019589

4. NATIONAL STOCK NO.

2520-01-501-9589

5. DATE

02-27-2015

6. REVISION

7. QUP

8. ICQ

NONE

9. UNIT PACK WT.

10. UNIT PACK CU

31.728

11. UNIT PACK SIZE (INCHES)

47.9 x 38.8 x 29.5

12. MILITARY PRESERVATION

MIL-STD-2073-1E, METHOD 53

18.

STEPS

19.

REQD

20.

DESCRIPTION

13. CLEANING

MIL-STD-2073-1E

1-B 1 QT INTERNAL PRESERVATIVE: OPERATIONAL FLUID

2-C A/R CAPS/PLUGS: NAS-847

14. DRYING

MIL-STD-2073-1E

3-D A/R PRESERVATIVE: MIL-PRF-16173, GR 4

4-E 1 BARRIER BAG: MIL-DTL-6060, SIZE 40” X 36” X 23”

15. PACKING 5-F A/R BLOCKING AND BRACING: ASTM-D6199

6-G 3 MIL-PRF-121, TYPE I, SIZE: 24” X 80”

a. LEVEL A

MIL-STD-2073-1E AND NOTE J

7-G 3 A-A-59135, CL 1, GR A, ¼” TH, SIZE: 24” X 80”

8-H 1 CONTAINER: ASTM-D6256, TY II, CL 2, Style A, MODIFIED

b. LEVEL B

NOT APPLICABLE

SIZE: 44 3/8” X 36 ¼” X 24” I.D.

9-H 22 DESICCANT: MIL-D-3464, TY I, 16 UNIT BAGS

16. MARKING

MIL-STD-129 AND NOTE K

17. NOTES/DRAWING

A. INSPECT PRESERVATION, UNIT PACK, AND PACKING IN ACCORDANCE WITH MIL-STD-2073-1E AND THE APPLICABLE

CONTAINER SPECIFICATION.

B. INTERNALLY PRESERVE ITEM USING OPERATIONAL FLUID BY FLUSHING. PARTIALLY FILL ITEM THEN ROTATE PART

TO COAT INTERIOR SURFACES AND DRAIN.

• CAUTION: HAND TIGHTEN PLUG AFTER DRAINING, DO NOT OVER TORQUE.

C. SEAL OPENINGS WITH CAPS/PLUGS OF THE APPROPRIATE SIZE.

D. APPLY PRESERVATIVE TO ALL UNPAINTED/UNPLATED EXTERIOR SURFACES AS REQUIRED.

E. SEE PAGE 2 (NOTE 1), AND PAGE 8 FOR BARRIER DETAILS AND ORIENTATION.

F. LUMBER SIZES ARE NOMINAL UNLESS SPECIFIED, SEE PAGEs 2-8 FOR SIZES AND ORIENTATION.

G. PLACE SHEET OF MIL-PRF-121 WHEREVER ITEM CONTACTS BLOCKING AND BRACING, AND CUSHION WITH 2 WRAPS

OF A-A-59135, PRIOR TO INSERTING ITEM INTO CRADLES.

H. SEE PAGE 8 FOR CONTAINER MODIFICATIONS AND ASSEMBLY.

I. CLOSE CONTAINER ACCORDING TO ASTM D3953.

J. PACKING: THE UNIT CONTAINER IS THE SHIPPING CONTAINER.

K. THE UNIT CONTAINER SHALL BE MARKED ON THE TOP AND ALL FOUR SIDES WITH MINIMUM 1 INCH HIGH BLACK

LETTERS "REUSABLE CONTAINER, DO NOT DESTROY."

DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 1 of 8 Pages Adobe Professional 7.0

Reset

-TL

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

29536869 (73342) TRANSFER TRANSMISSION ASSEMBLY

2. CAGE

19207

3. SPI NO.

AK15019589

4. NATIONAL STOCK NO.

2520-01-501-9589

5. DATE

02-27-2015

6. REVISION

17. NOTES/DRAWING

ALL DIMENSIONS ARE IN INCHES.

1. PROVIDE WATERVAPORPROOF PROTECTION TO ITEM IN ACCORDANCE WITH MIL-STD-2073-1E AND MIL-DTL-6060.

BARRIER GASKET MATERIAL WILL COVER ALL BLOCKING CONTACT POINTS WITH BASE, AND EXTEND AN ADDITIONAL ½ INCH TO EACH SIDE. THE INTENT IS TO ENSURE THE BARRIER BAG IS NOT PINCHED OR RUBBED

BY THE BLOCKING MEMBERS.

2. FABRICATE BLOCKING “A” AS SHOWN ON PAGE 3, ITEMS 1-1 and ITEMS 1-2 USING NAILS, ASTM F1667, NUMBER 8D, CEMENT COATED, OR RING SHANK AS REQUIRED. SECURE BLOCKING “A” INTO CONTAINER USING CARRIAGE

BOLTS (ITEM 3), AS ILLUSTRATED ON PAGE 7.

3. FABRICATE BLOCKING “B” AS SHOWN ON PAGE 4, 1 REQUIRED, SIZES: SEE ITEMS 1,2,3,4 AND 5. USE NAILS, ASTM

F1667, NUMBER 8D, CEMENT COATED, OR RING SHANK AS REQUIRED. PLACE BLOCKING AS ILLUSTRATED ON PAGES 4 & 6 AND SECURE BLOCKING “B” TO BLOCKING ”A” USING LAG BOLTS MEETING ASTM D 6256/ASME

STANDARDS. SIZE: 3/8” X 3”.

4. FABRICATE BLOCKING “C” AS SHOWN ON PAGES 5 AND 6, 1 REQUIRED, SIZES: SEE ITEMS 1-11. USE NAILS, ASTM

F1667, NUMBER 8D, CEMENT COATED, OR RING SHANK AS REQUIRED. PLACE BLOCKING AS ILLUSTRATED ON PAGES 5 - 7. SECURE BLOCKING “C” INTO CONTAINER USING CARRIAGE BOLTS (ITEMS 12 AND 13), AS

ILLUSTRATED ON PAGE 7.

5. FABRICATE BLOCKING“D” TO “C” AND USING CARRIAGE BOLT (ITEM 12 SEE BLOCKING C DETAILS PAGE 5) PLACE BLOCKING AS ILLUSTRATED ON PAGES 7. FABRICATE BLOCKING“D” TO “A” USING LAG BOLT SIZE: 3/8” X 3” AND REINFORCE USING NAILS, ASTM F1667. FASTEN INTO SIDE OF BOARD USING NUMBER 8D, CEMENT COATED, OR

RING SHANK.

6. DESICCANT SHALL BE CAREFULLY PLACED IN BOTTOM OF BARRIER BAG PRIOR TO FINAL TOP SEAL ENSURE

BARRIER BAG IS PROTECTED FROM SHARP EDGES AND PUNCTURES PRIOR TO ADDING DESICCANT.

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 2 of 8 Pages

- TL

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

29536869 (73342) TRANSFER TRANSMISSION ASSEMBLY

2. CAGE

19207

3. SPI NO.

AK15019589

4. NATIONAL STOCK NO.

2520-01-501-9589

5. DATE

02-27-2015

BLOCKING “A” DETAIL:

BILL OF MATERIAL BLOCKING “A”

1 QT

INTERNAL PRESERVATIVE: OPERATIONAL FLUID

ITEM SIZE QTY DESCRIPTION REFERENCE

1 2 X 6 X 23 ¾ 5 ASTM-D6199 SEE BELOW

2 2 X 6 X 8 ½ 2 ASTM-D6199 SEE BELOW

3 ½ DIA X 14 ½”

HARDWARE SET

2 HARDWARE SET CONSISTS OF:

1PC ½ X 14 ½ CARRAGE BOLT,

1PC ½ FLAT WASHER, 1PC ½ LOCK

WASHER, AND 1PC ½ NUT

SEE BELOW

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 3 of 8 Pages

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

29536869 (73342) TRANSFER TRANSMISSION ASSEMBLY

2. CAGE

19207

3. SPI NO.

AK15019589

4. NATIONAL STOCK NO.

2520-01-501-9589

5. DATE

02-27-2015

BLOCKING “B” DETAIL:

BILL OF MATERIAL BLOCKING “B”

1 QT

INTERNAL PRESERVATIVE: OPERATIONAL FLUID

ITEM SIZE QTY DESCRIPTION REFERENCE

1 2 X 6 X 22 ½ 2 ASTM-D6199 SEE BELOW

2 2 X 6 X 26 ¾ 2 ASTM-D6199 SEE BELOW

3 2 X 4 X 16 ½ 2 ASTM-D6199 SEE BELOW

4 2 X 4 X 6 3 ASTM-D6199 SEE BELOW

5 1 X 6 X 26 ¾ 1 ASTM-D6199 SEE BELOW

6 ½ DIA X 14 ½”

HARDWARE SET

2 HARDWARE SET CONSISTS OF:

1PC ½ X 14 ½ CARRAGE BOLT, 1PC

½ FLAT WASHER, 1PC ½ LOCK

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 4 of 8 Pages

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

29536869 (73342) TRANSFER TRANSMISSION ASSEMBLY

2. CAGE

19207

3. SPI NO.

AK15019589

4. NATIONAL STOCK NO.

2520-01-501-9589

5. DATE

02-27-2015

BLOCKING “C” DETAIL:

BILL OF MATERIAL BLOCKING “C”

1 QT

INTERNAL PRESERVATIVE: OPERATIONAL FLUID

ITEM SIZE QTY DESCRIPTION REFERENCE

1 2 X 8 X 28 ¼ 2 ASTM-D6199 SEE BELOW

2 2 X 8 X 19 2 ASTM-D6199 SEE BELOW

3 2 X 8 X 6 4 ASTM-D6199 W/45O BEVEL SEE BELOW

4 2 X 8 X 4 ½ 4 ASTM-D6199 W/45O BEVEL SEE BELOW

5 2 X 8 X 3 6 ASTM-D6199 SEE BELOW

6 ¼ X 3 X 7 ¼ 2 ASTM-D6199 SEE BELOW

7 2 X 8 X 8 4 ASTM-D6199 W/45O BEVEL SEE BELOW

8 2 X 8 X 6 ½ 4 ASTM-D6199 W/45O BEVEL SEE BELOW

9 ¼ X 5 X 7 ¼ 2 ASTM-D6199 SEE BELOW

10 2 X 8 X 5 6 ASTM-D6199 SEE BELOW

11 2 X 6 X 24 ¼ 1 ASTM-D6199 W/CHAMFERED

EDGE

SEE BELOW

12 ½ DIA X 19 ½”

HARDWARE SET

3 HARDWARE SET CONSISTS OF:

1PC ½ X 19 ½ CARRAGE BOLT, 1PC

½ FLAT WASHER, 1PC ½ LOCK

WASHER, AND 1PC ½ NUT

SEE BELOW

13 ½ DIA X 18”

HARDWARE SET

1 HARDWARE SET CONSISTS OF:

1PC ½ X 18 CARRAGE BOLT, 1PC ½

FLAT WASHER, 1PC ½ LOCK

WASHER, AND 1PC ½ NUT

BLOCKING C

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 5 of 8 Pages

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

29536869 (73342) TRANSFER TRANSMISSION ASSEMBLY

2. CAGE

19207

3. SPI NO.

AK15019589

4. NATIONAL STOCK NO.

2520-01-501-9589

5. DATE

02-27-2015

BLOCKING “C” DETAIL CONTINUED:

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 6 of 8 Pages

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

29536869 (73342) TRANSFER TRANSMISSION ASSEMBLY

2. CAGE

19207

3. SPI NO.

AK15019589

4. NATIONAL STOCK NO.

2520-01-501-9589

5. DATE

02-27-2015

6. REVISION

BLOCKING “D” DETAIL:

BILL OF MATERIAL BLOCKING “D”

1 QT

INTERNAL PRESERVATIVE: OPERATIONAL FLUID

ITEM SIZE QTY DESCRIPTION REFERENCE

1 2 X 4 X 28 ¼

1 ASTM-D6199 SEE BELOW

2 ½ DIA X 4”

HARDWARE SET

1 HARDWARE SET CONSISTS OF:

1PC ½ X 4 CARRAGE BOLT, 1PC ½

FLAT WASHER, 1PC ½ LOCK

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 7 of 8 Pages

PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO.

29536869 (73342) TRANSFER TRANSMISSION ASSEMBLY

2. CAGE

19207

3. SPI NO.

AK15019589

4. NATIONAL STOCK NO.

2520-01-501-9589

5. DATE

02-27-2015

ASTM D6256, WOOD-CLEATED BOX WITH SKIDDED, LOAD-BEARING BASE, MODIFIED.

CONTAINER MODIFIED AS FOLLOWS:

1) 2X8 DECKING.

2) 4X4 ON TOP OF 2X4 AS HEADERS.

CONTAINER ASSEMBLY

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 8 of 8 Pages

File details come from the government source that posted it. Updated Jan 14, 2025.