SPEC SHEET.pdf

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FLANGER FACER
Solicitation number
70Z04023Q60911Y00
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This document provides product specifications and options for an internally mounted flange facing machine. The Mirage Machines MM1000i is capable of producing six different continuous groove finishes to ASME standards. It has a minimum facing diameter of 153mm and maximum of 1000mm. Standard features include six continuous groove facing feeds, hardened slide ways, and a swivel tool post. Options include a hydraulic conversion kit, orbital milling kit, and measuring kits for heat exchanger applications. Recommended spares include machine bolts, ram bolts, and a spare parts kit for maintenance over two years of use. Shipping dimensions and weights are provided.

The related federal contract opportunity is solicitation number 70Z04023Q60911Y00 from the Department of Homeland Security Coast Guard seeking flange facers. No further details are given on requirements, response date, or award date.

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MM1000i_UK_1.1_DS_013_0218 E&OE. www.miragemachines.com

MM1000i Internal Mount Flange Facing Machine

SPECIFICATION

Min Facing Diameter 153mm (6”)

Max Facing Diameter 1000mm (40”)

Min Clamping Diameter 142mm (5.6”)

Max Clamping Diameter 813mm (32”)

Min Swing Diameter 830mm (32.7”)

Tool Post Travel 100mm (4”)

Rpm (max) 24

Standard drive type Air

Hydraulic option Yes (optional kit)

Number of feed settings 6

Output 1.6kw (2.1 hp)

Air supply needed @ 90psi 1.9m3/min 67cfm

6 – 40” (153- 1000mm)

KEY FEATURES

• Precision construction

• 6 continuous groove facing feeds for a gramophone finish (ASME Standard).

• 3 different sized quick set independent bases for improved on-site operation

• Hardened slide ways to maintain long term accuracy

• Swivel tool post for groove details; reduces need for separate accessories

DESCRIPTION

An internally mounted and robust flange facing machine capable of producing 6 different continuous groove gramophone finishes to ASME Standard.

APPLICATIONS

For all types of flange facing, seal grooving, weld preparation and counter boring.

FACING FEED RATES & GROOVES PER INCH

Direction Gear mm/rev Inches/rev Grooves/inch

Out

1 0.139 0.005 183

2 0.217 0.009 117

3 0.528 0.021 48

In

1 0.165 0.006 154

2 0.258 0.010 98

3 0.628 0.025 40

MM1000i_UK_1.1_DS_013_0218 E&OE. www.miragemachines.com

INCLUDED AS STANDARD WITH MACHINE

The machine is supplied complete with the following items;

3 quick set bases All required mounting feet and extensions Toolkit including tools and inserts Air filter lubricator Hose connection Storage / shipping box CE certificate, Packing list and manual

SET UP AND OPERATION

The operator must be:

• Trained and conversant with the product

• Able to identify the correct and incorrect use of static or portable machines.

• Comply with all local and internationally recognised safe use of powered machines.

COMPONENT WEIGHTS

Weight (excl base) 63kg 139lbs

Max Base Assy Weight 46kg 102lbs

SHIPPING DIMENSIONS

Length Width Height

Box 1 86cm (33.9”) 57cm (22.4”) 72cm (28.3”)

IMPORTANT

PLEASE REVIEW OPTIONS, ACCESSORIES

AND SPARE PARTS ON NEXT PAGES

SHIPPING WEIGHTS

Box 1 Weight 208kg 459lbs

MM1000i Internal Mount Flange Facing Machine

Above: Exploded view of 3 base assemblies provided.

MM1000i_UK_1.1_DS_013_0218 E&OE. www.miragemachines.com E&OE.

HEAT EXCHANGER

BACK FACING KIT

Module to enable the machining of flange back faces on tube sheets.

HEAT EXCHANGER

MOUNTING PLATE KIT

Part number: MM1000i-7

Kit to enable the machine to be attached to the tube sheet.

COMPACT FLANGE

MACHINE

Part number: MM1000i-CFM

SPARES KIT

Part number: MM1000i-SK

Recommended for 2 year use. Kit varies by machine, but typically comprises machine bolts, ram bolts, feed nut screw, feed nut bolt, tool holder, spares kit for Modec motor).

MM1000i FLANGE FACING MACHINE OPTIONS & ACCESSORIES

MM1000i Internal Mount Flange Facing Machine

HYDRAULIC ORBITAL MILLING KIT

Part number: MM1000i-10

Add-on components used to convert to an orbital milling machine

HYDRAULIC CONVERSION KIT

Part number: MM1000i-14

Description needed

RTJ MEASURING KIT

Part number: RTJM1000

SURFACE COMPARATOR

Part number: RBC0120

Surface finish comparisons for machine produced surface finishes, suitable for all single point machining applications.

File details come from the government source that posted it. Updated .