SOW_Q60598Y00.docx

1.0 SCOPE

1.1. General – This Scope of Work (SOW) sets forth the requirements for the fabrication, and inspection of reusable shipping and storage containers for the MTU 4000 Series M92L diesel engine. These containers will protect and restrain the engines in transit and in storage.

1.2. Background – The maintenance philosophy for the main diesel engines (MDE) on the 154 ft SENTINAL class WPB entails periodically removing the engines from the ships and replacing them with new or overhauled engines from a rotating pool. The removed engines then travel to a repair depot for overhaul. After overhaul the engines go into storage, until required for installation in another ship, completing the cycle. The containers acquired under this SOW will protect and restrain the engines in transit and storage.

2.0 APPLICABLE DOCUMENTS

2.1. Government Documents – The following specifications and standards form a part of this SOW to the extent specified herein. Unless otherwise specified, the documents listed here by number and date shall be those in the current Department of Defense Single Stock Point (DODSSP) for military specifications, standards, and related publications.

2.1.1. MIL-STD-2073-1E, 07 January 2011, Standard For Military Packaging

2.1.2. MIL-STD-1366E, 31 Oct 2006, Interface Standard for Transportability Criteria

2.1.3. UCGG drawing 154-WPC-084-001, Rev A, 154 FT WPC MDE STORAGE AND SHIPPING CONTAINER.

2.1.4. SFLC-STD-SPEC-6310, Requirements for Preservation of Ship Structures

2.1.5. FED-STD-595C, Colors Used in Government Procurement, 16 Jan 2008

2.2. Commercial Documents – The Following documents form a part of this SOW to the extent specified here. The documents shall be the version listed by number and date from the referenced industry organization. Commercial documents may be listed in the Department of Defense Single Stock Point (DODSSP)

2.2.1. American National Standards Institute (ANSI)/ National Conference of Standards Laboratories (NCSL)

2.2.1.1 ANSI/AWS D1.1, Structural Welding Code – Steel

2.2.2. SAE International

2.2.2.1 SAE ARP 1967A, Dec 1999, Aerospace Recommended Practice, Containers, Shipping and Storage, Reusable

2.3. Specification Order of Precedence – In the event of a conflict between the text of this SOW and the references cited herein, this SOW shall take precedence.

USCG-APO

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2.4. Departure from Specification – Departure from this SOW shall not be allowed unless approved by the Coast Guard Contracting Officer.

2.4.1. If the Vendor finds it necessary to implement a change or depart from applicable specifications, they shall request permission.

2.4.2. Request for change by Vendors shall clearly describe the changes proposed, the reasons for and advantages of the changes proposed, and the contract’s price increase or decrease (if any) that would result.

3.0 REQUIREMENTS

3.1. General – The Vendor shall provide all labor, equipment, special tools, parts and materials required to accomplish the following:

3.1.1. Acquire twelve (12) new 20-ft ISO Hi-Cube shipping containers with removable tops and detachable door headers. The removable tops shall be rigid and incorporate a spray-tight seal with six locking rods, three on each side to secure roof in place. The containers shall have steel floors that will accommodate the welding of structure to the floor: diamond plate is not acceptable. The removable top modifications shall not preclude stacking the containers using standard handling practices and equipment.

3.1.2. Modify each container in accordance with drawing 154-WPC-084-001, Rev A, to support and restrain one MTU 4000 Series M92L diesel engine described in section 6.2 of this SOW.

3.1.3. Paint the interior and exterior of modified shipping container IAW SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262/ (1.5-2.5) or SSPC-SP WJ-2(M) Contractor may use other standard commercial coating system upon request and if approved by customer. Color shall be Federal Standard color number 36463 (Gray) per FED-STD-595, or similar.

Coating System:

Process

Paint Name

DFT

(μ)

Waterborne Epoxy zinc rich primer

Total:

Interior Surface

Solvent based Epoxy zinc rich primer

Waterborne Epoxy topcoat (White)

Waterborne Epoxy zinc rich primer

3.2. Schedule – Due to time needed to clarify and respond to vendor inquiries, the first article shall be available for acceptance by July 2020, with the remaining articles to be delivered within 6 months after acceptance of the first article.

3.3. Technical Representative Services – Waived

3.4. Warranty – Waived

3.5. Notifications & Inspections – The Vendor shall be responsible for notifying the APO at least seven (7) calendar days prior to inspections or monitored testing required herein.

3.6. Failure Analysis – In the event of a failure, the Technical Representative shall determine the root cause and corrective action and shall submit a report of the findings to the Contracting Officer.

4.0 QUALITY ASSURANCE

4.1. General – All products acquired under this SOW shall be acquired or fabricated in conformance with Coast Guard Industrial Activity Quality standards and practices.

4.2. Records – The Vendor shall maintain records of all inspections and tests. The records at a minimum shall indicate the nature and number of observations made, the number and type of deficiencies found, and the corrective action taken.

4.3. Tests and Inspections – All items procured or fabricated under this SOW shall be subject to inspection in conformance with Coast Guard Industrial Activity standards and practices.

5.0 PRESERVATION, PACKAGING, PACKING, & MARKING

5.1. Preservation – Preservation shall be IAW SFLC-STD-SPEC-6310.

5.2. Marking – Each container shall be marked IAW SAE ARP 1967A, section 3.9 as applicable. In addition each container shall be identified with painted labels on the door and each side. The labels on each side shall be painted on a flat sheet of steel welded to the side of the container, to facilitate re-stenciling the stock number as necessary. The labels shall contain the following:

5.2.1. Container, Shipping & Storage, WPC

5.2.2. Container Contract Number [provided by the COR]

5.2.3. Container Federal Stock Number [provided by the COR]

5.2.4. U. S. Govt. Property

6.0 NOTES

6.1. Government & Commercial Document Sources

6.1.1. Government Documents

6.1.1.1 Department of Defense Single Stock Point for Military Specifications, Standards, and Related Publications (DODSSP Documents) H ttp://dodssp.daps.dla.mil/

6.1.1.2 DOD & Navy Publications and Forms (Other Than DODSSP) Naval Publication and Forms Center 5801 Tabor Ave.

Philadelphia, PA 19120 215-697-2000

6.1.1.3 USCG Asset Project Office (APO) 711 Ordnance Road

Baltimore, MD 21226-5000 410-590-7009 ATTN: Contracting Officer APO

6.1.2. Commercial Documents

6.1.2.1 Society of Automotive Engineers INC. (SAE) 400 Commonwealth Drive Warrendale, PA 15096 412-776-4841

FAX 412-776-5760

6.1.2.2 American Society for Testing & Materials (ASTM) 1916 Race Street Philadelphia, PA 19103-1187 215-299-5585

FAX 215-977-9679

6.1.2.3 American National Standards Institute (ANSI) 1430 Broadway New York, NY 10018 212-642-4900

6.1.2.4 American Society for Quality Control (ASQC) 611 East Wisconsin Avenue Milwaukee, Wisconsin 53202

6.2. Engine Dimensions

6.2.1. Engine Weight: 12,550 kg (27,600 lb)

6.2.2. Engine dimensions per drawing 154-WPC-084-001.