SOW (draft).pdf

Measurement Science and Engineering Department VLS Uptakes and Plenum

1. INTRODUCTION

The Naval Surface Warfare Center Corona (NSWCCO) Division, Measurement Science & Engineering Department, Interface Engineering & Assessment Division, Code MS22 builds and maintains Navy Special Interface Gages for ship-launched missiles, surface and underwater munitions; air-launched missiles and strategic weapons including Fleet Ballistic missile systems and subsystems.

2. BACKGROUND

Naval Sea Systems (NAVSEA) Command Integrated Weapons System (IWS) Code 3L requires the procurement of Upper, Upper Intermediate, Lower Intermediate, and Lower Uptakes; Uptake Extension; and Base Structure Assembly (Also known as Plenum). When assembled, the Uptakes and Plenum provide a path for the exhaust gases generated by a missile launch to escape from the launching platform.

3. SCOPE

The scope of this effort is to procure four (4) of each Upper, Upper Intermediate, Lower Intermediate, and Lower Uptakes, and five (5) of each Uptake Extension and Plenum in support of IWS Code 3L for the VLS Program.

4. APPLICABLE DOCUMENTS

Please refer to attached documents, which include the technical data package for the uptakes, including assemblies, parts list, and specifications. Also included are Notice of Revisions (NOR) and Specification Change Notices (SCN) which must be reviewed to identify the latest configuration.

The six major assemblies are:

Attachment Drawing No. (Item Number) Assembly Attachment 1 5598643D (5598643-39) Uptake Section Assembly, Upper Attachment 60 5598642D (5598642-39) Uptake Section Assembly, Upper-

Intermediate Attachment 88 5598640C (5598640-39) Uptake Section Assembly, Lower

Intermediate Attachment 104 5599481D (5599481-39) Uptake Section Assembly, Lower Attachment 116 5598641D (5598641-49) Uptake Section Assembly Extension Attachment 140 5599314D (5599314-79) Base Structure Assembly

The complete drawing lists for the six assemblies are as follows:

Uptake Section Assembly, Upper (5598643-39) Attachment 1 5598643 Rev D Attachment 2 5598643D NOR 16

Attachment 3 5598643D NOR 17 Attachment 4 5598643D NOR 18 Attachment 5 5598643D NOR 19 Attachment 6 5598643D (PL) Attachment 7 5599785 Rev F Attachment 8 5599785F NOR 37 Attachment 9 5599785F NOR 38 Attachment 10 5599785F NOR 39 Attachment 11 5599785F NOR 40 Attachment 12 5599785F NOR 41 Attachment 13 5599785F(PL) Attachment 14 5497485 Rev A Attachment 15 5597896 Rev- Attachment 16 5597896 NOR 1 Attachment 17 5597896 NOR 2 Attachment 18 5597896rev- NOR 3 Attachment 19 5597893 Rev- Attachment 20 5597893 NOR 1 Attachment 21 5597893 NOR 2 Attachment 22 5597893 NOR 3 Attachment 23 5599834 Rev - Attachment 24 5599834 Rev - NOR 1 Attachment 25 5497042 Rev A Attachment 26 5496695 Rev A Attachment 27 5496695 NOR 2 Attachment 28 5496695 NOR 3 Attachment 29 5496695 NOR 4 Attachment 30 5496695 NOR 5 Attachment 31 WS20173 Rev - Attachment 32 WS20173 NOR 1 Attachment 33 WS20173 NOR 2 Attachment 34 WS20173 NOR 3 Attachment 35 WS20173 NOR 4 Attachment 36 WS20173 NOR 5 (SCN 1) Attachment 37 WS20175 Rev - Attachment 38 WS20175 NOR 1 Attachment 39 WS20175 NOR 2 Attachment 40 WS20175 NOR 3(SCN 1) Attachment 41 WS20175 NOR 4(SCN 2) Attachment 42 WS20175 SCN 3

Attachment 43 WS20175 SCN 4 Attachment 44 WS19165 Rev D Attachment 45 WS19165D NOR 7 (SCN 1) Attachment 46 WS19165D SCN 2 Attachment 47 WS20174 Rev A Attachment 48 WS20174A SCN 1 Attachment 49 WS20174A SCN 2 Attachment 50 5599621 Rev A Attachment 51 5599621 NOR 5 Attachment 52 5599621 NOR 6 Attachment 53 5599621 NOR 7 Attachment 54 5599621 NOR 8 Attachment 55 5599621 NOR 9 Attachment 56 5599621 NOR 10 Attachment 57 5223421 Rev A Attachment 58 5223421 NOR 2 Attachment 59 5223421 NOR 3

Uptake Section Assembly, Upper-Intermediate (5598642-39) Attachment 60 5598642 Rev D Attachment 61 5598642 Rev D (PL) Attachment 62 5598642 NOR 16 Attachment 63 5599784 Rev F Attachment 64 5599784F (PL) Attachment 65 5599784 NOR 35 Attachment 66 5599784 NOR 36 Attachment 67 5599784 NOR 37 Attachment 68 5599784 NOR 38 Attachment 15 5597896 Rev- Attachment 16 5597896 NOR 1 Attachment 17 5597896 NOR 2 Attachment 18 5597896 NOR 3 Attachment 19 5597893 Rev- Attachment 20 5597893 NOR 1 Attachment 21 5597893 NOR 2 Attachment 22 5597893 NOR 3 Attachment 23 5599834 Rev - Attachment 24 5599834 NOR 1 Attachment 25 5497042 Rev A Attachment 26 5496695 Rev A

Attachment 27 5496695 NOR 2 Attachment 28 5496695 NOR 3 Attachment 29 5496695 NOR 4 Attachment 30 5496695 NOR 5 Attachment 57 5223421 Rev A Attachment 58 5223421 NOR 2 Attachment 59 5223421 NOR 3 Attachment 50 5599621 Rev A Attachment 51 5599621 NOR 5 Attachment 52 5599621 NOR 6 Attachment 53 5599621 NOR 7 Attachment 54 5599621 NOR 8 Attachment 55 5599621 NOR 9 Attachment 56 5599621 NOR 10 Attachment 69 WS19143 Rev B Attachment 70 WS19143B SCN 1 Attachment 71 WS19143B SCN 2 Attachment 72 WS19143B SCN 3 Attachment 73 WS19143B SCN 4 Attachment 74 WS19143B SCN 5 Attachment 75 WS19143B SCN 6 Attachment 76 WS19143B SCN 7 Attachment 77 WS19143B SCN 8 Attachment 78 WS19143B SCN 9 Attachment 31 WS20173 Rev - Attachment 32 WS20173 NOR 1 Attachment 33 WS20173 NOR 2 Attachment 34 WS20173 NOR 3 Attachment 35 WS20173 NOR 4 Attachment 36 WS20173 SCN 1 (NOR 5) Attachment 37 WS20175 Rev - Attachment 38 WS20175 NOR 1 Attachment 39 WS20175 NOR 2 Attachment 40 WS20175 SCN 1 (NOR 003) Attachment 41 WS20175 SCN2 (NOR 004) Attachment 42 WS20175 SCN 3 Attachment 43 WS20175 SCN 4 Attachment 44 WS19165 Rev D Attachment 45 WS19165D NOR 007 (SCN 1) Attachment 46 WS19165D SCN 2

Attachment 79 WS19166 Rev B Attachment 80 WS19166B SCN 1 Attachment 47 WS20174 Rev A Attachment 48 WS20174A SCN 1 Attachment 49 WS20174A SCN 2 Attachment 81 WS19201 Rev D Attachment 82 WS19201D SCN 1 Attachment 83 WS20271 Rev C Attachment 84 WS20271C SCN 1 Attachment 85 WS20271C SCN 2 Attachment 86 WS20271C SCN 3 Attachment 87 WS20271C SCN 4

Uptake Section Assembly, Lower-Intermediate (5598640-39) Attachment 88 5598640 Rev C Attachment 89 5598640 Rev C (PL) Attachment 90 5598640 NOR 10 Attachment 91 5598640 NOR 11 Attachment 92 5598640 NOR 12 Attachment 93 5598640 NOR 13 Attachment 94 5598640 NOR 14 Attachment 95 5598640 NOR 15 Attachment 96 5598640 NOR 16 Attachment 97 5599359 Rev G Attachment 98 5599359G (PL) Attachment 99 5599359 NOR 36 Attachment 100 5599359 NOR 37 Attachment 101 5599359 NOR 38 Attachment 102 5599359 NOR 39 Attachment 15 5597896 Rev - Attachment 16 5597896 NOR 1 Attachment 17 5597896 NOR 2 Attachment 18 5597896 NOR 3 Attachment 19 5597893 Rev- Attachment 20 5597893 NOR 1 Attachment 21 5597893 NOR 2 Attachment 22 5597893 NOR 3 Attachment 23 5599834 Rev - Attachment 24 5599834 NOR 1 Attachment 25 5497042 Rev A

Attachment 26 5496695 Rev A Attachment 27 5496695 NOR 2 Attachment 28 5496695 NOR 3 Attachment 29 5496695 NOR 4 Attachment 30 5496695 NOR 5 Attachment 57 5223421 Rev A Attachment 58 5223421 NOR 2 Attachment 59 5223421 NOR 3 Attachment 31 WS20173 Rev - Attachment 32 WS20173 NOR 1 Attachment 33 WS20173 NOR 2 Attachment 34 WS20173 NOR 3 Attachment 35 WS20173 NOR 4 Attachment 36 WS20173 SCN 1 (NOR 5) Attachment 37 WS20175 Rev - Attachment 38 WS20175 NOR 1 Attachment 39 WS20175 NOR 2 Attachment 40 WS20175 SCN 1 (NOR 3) Attachment 41 WS20175 SCN2 (NOR 4) Attachment 42 WS20175 SCN 3 Attachment 43 WS20175 SCN 4 Attachment 50 5599621 Rev A Attachment 51 5599621 NOR 5 Attachment 52 5599621 NOR 6 Attachment 53 5599621 NOR 7 Attachment 54 5599621 NOR 8 Attachment 55 5599621 NOR 9 Attachment 56 5599621 NOR 10 Attachment 44 WS19165 Rev D Attachment 45 WS19165D NOR 7 (SCN 1) Attachment 46 WS19165D SCN 2 Attachment 79 WS19166 Rev B Attachment 80 WS19166B SCN 1 Attachment 47 WS20174 Rev A Attachment 48 WS20174 SCN 1 Attachment 49 WS20174A SCN 2 Attachment 103 WS19186 Rev-

Uptake Section Assembly, Lower (5599481-39) Attachment 104 5599481 Rev D

Attachment 105 5599481D (PL) Attachment 106 5599481 NOR 15 Attachment 107 5599481 NOR 16 Attachment 108 5599481 NOR 17 Attachment 109 5599481 NOR 18 Attachment 110 5599782L Attachment 111 5599782L (PL) Attachment 112 5599782 NOR 57 Attachment 113 5599782 NOR 58 Attachment 114 5599782 NOR 59 Attachment 115 5599782 NOR 60 Attachment 15 5597896 Rev- Attachment 16 5597896 NOR 1 Attachment 17 5597896 NOR 2 Attachment 18 5597896 NOR 3 Attachment 19 5597893 Rev- Attachment 20 5597893 NOR 1 Attachment 21 5597893 NOR 2 Attachment 22 5597893 NOR 3 Attachment 23 5599834 Rev - Attachment 24 5599834 NOR 1 Attachment 25 5497042 Rev A Attachment 26 5496695 Rev A Attachment 27 5496695 NOR 2 Attachment 28 5496695 NOR 3 Attachment 29 5496695 NOR 4 Attachment 30 5496695 NOR 5 Attachment 57 5223421 Rev A Attachment 58 5223421 NOR 2 Attachment 59 5223421 NOR 3 Attachment 31 WS20173 Rev - Attachment 32 WS20173 NOR 1 Attachment 33 WS20173 NOR 2 Attachment 34 WS20173 NOR 3 Attachment 35 WS20173 NOR 4 Attachment 36 WS20173 SCN 1 (NOR 5) Attachment 37 WS20175 Rev- Attachment 38 WS20175 NOR 1 Attachment 39 WS20175 NOR 2 Attachment 40 WS20175 SCN 1 (NOR 3) Attachment 41 WS20175 SCN2 (NOR 4) Attachment 42 WS20175 SCN 3 Attachment 43 WS20175 SCN 4

Attachment 50 5599621 Rev A Attachment 51 5599621 NOR 5 Attachment 52 5599621 NOR 6 Attachment 53 5599621 NOR 7 Attachment 54 5599621 NOR 8 Attachment 55 5599621 NOR 9 Attachment 56 5599621 NOR 10 Attachment 44 WS19165 Rev D Attachment 45 WS19165D NOR 7 (SCN 1) Attachment 46 WS19165D SCN 2 Attachment 79 WS19166 Rev B Attachment 80 WS19166B SCN 1 Attachment 47 WS20174 Rev A Attachment 48 WS20174A SCN 1 Attachment 49 WS20174A SCN 2 Attachment 81 WS19201 Rev D Attachment 82 WS19201D SCN 1 Attachment 83 WS20271 Rev C Attachment 84 WS20271C SCN 1 Attachment 85 WS20271C SCN 2 Attachment 86 WS20271C SCN 3 Attachment 87 WS20271C SCN 4

Uptake Section Assembly, Extension (5598641-49) Attachment 116 5598641 Rev D

Attachment 117 5598641 Rev D (PL)

Attachment 118 5598641 NOR 15

Attachment 119 5598641 NOR 16

Attachment 120 5598641 NOR 17

Attachment 121 5598641 NOR 18

Attachment 122 5598641 NOR 19

Attachment 123 5598641 NOR 20

Attachment 124 5599358 Rev G

Attachment 125 5599358G (PL)

Attachment 126 5599358 NOR 42

Attachment 127 5599358 NOR 43

Attachment 128 5599358 NOR 44

Attachment 129 5599358 NOR 45

Attachment 130 5599358 NOR 46

Attachment 131 5599358 NOR 47

Attachment 132 5599358 NOR 48

Attachment 133 5599358 NOR 49

Attachment 134 5599358 NOR 50

Attachment 135 5224392 Rev A

Attachment 136 5224392 NOR 2

Attachment 137 5224392 NOR 3

Attachment 138 5224374 Rev A

Attachment 139 5224374 NOR 2

Attachment 23 5599834 Rev -

Attachment 24 5599834 NOR 1

Attachment 25 5497042 Rev A

Attachment 26 5496695 Rev A

Attachment 27 5496695 NOR 2

Attachment 28 5496695 NOR 3

Attachment 29 5496695 NOR 4

Attachment 30 5496695 NOR 5

Attachment 57 5223421 Rev A

Attachment 58 5223421 NOR 2

Attachment 59 5223421 NOR 3

Attachment 31 WS20173 Rev -

Attachment 32 WS20173 NOR 1

Attachment 33 WS20173 NOR 2

Attachment 34 WS20173 NOR 3

Attachment 35 WS20173 NOR 4

Attachment 36 WS20173 SCN 1 (NOR 5)

Attachment 37 WS20175 Rev -

Attachment 38 WS20175 NOR 1

Attachment 39 WS20175 NOR 2

Attachment 40 WS20175 SCN 1 (NOR 003)

Attachment 41 WS20175 SCN2 (NOR 004) Attachment 42 WS20175 SCN 3 Attachment 43 WS20175 SCN 4 Attachment 50 5599621 Rev A Attachment 51 5599621 NOR 5 Attachment 52 5599621 NOR 6 Attachment 53 5599621 NOR 7 Attachment 54 5599621 NOR 8

Attachment 55 5599621 NOR 9

Attachment 56 5599621 NOR 10

Attachment 44 WS19165 Rev D

Attachment 45 WS19165D NOR 007 (SCN 1)

Attachment 46 WS19165D SCN 2

Attachment 79 WS19166 Rev B

Attachment 80 WS19166B SCN 1 Attachment 47 WS20174 Rev A Attachment 48 WS20174A SCN 1

Attachment 103 WS19186 Rev -

Base Structure Assembly (Plenum) (5599314-79) Attachment 140 5599314 Rev D Attachment 141 5599314D PL Attachment 142 5599314 NOR 25 Attachment 143 5599314 NOR 26 Attachment 144 5599314 NOR 27 Attachment 145 5599314 NOR 28 Attachment 146 5599314 NOR 29 Attachment 147 5599314 NOR 30 Attachment 148 5599314 NOR 31 Attachment 149 5599314 NOR 32 Attachment 150 5599314 NOR 33 Attachment 151 5599313 Rev J Attachment 152 5599313J PL Attachment 153 5599313 NOR 53 Attachment 154 5599313 NOR 54 Attachment 155 5599313 NOR 55 Attachment 156 5599313 NOR 56 Attachment 157 5599313 NOR 57 Attachment 158 5599313 NOR 58 Attachment 159 5599313 NOR 59 Attachment 160 5599313 NOR 60 Attachment 161 5597874 Rev B Attachment 162 5597874 NOR 5 Attachment 163 5597875 Rev B Attachment 164 5597875 NOR 5 Attachment 165 5599830 Rev A Attachment 166 5597877 Rev A Attachment 167 5599796 Rev - Attachment 168 5599796 NOR 1 Attachment 169 5599796 NOR 2 Attachment 170 5597879 Rev- Attachment 171 5597879 NOR 1 Attachment 172 5597879 NOR 2 Attachment 173 5597879 NOR 3

Attachment 31 WS20173 Rev - Attachment 32 WS20173 NOR 1 Attachment 33 WS20173 NOR 2 Attachment 34 WS20173 NOR 3 Attachment 35 WS20173 NOR 4 Attachment 36 WS20173 SCN 1 (NOR 5) Attachment 174 5599156 Rev A Attachment 175 5599156 NOR 2 Attachment 176 5599156 NOR 3 Attachment 177 5599156 NOR 4 Attachment 178 5224437 Rev A Attachment 179 5224437 NOR 1 Attachment 180 5224437 NOR 2 Attachment 37 WS20175 Rev - Attachment 38 WS20175 NOR 1 Attachment 39 WS20175 NOR 2 Attachment 40 WS20175 SCN 1 (NOR 3) Attachment 41 WS20175 SCN2 (NOR 4) Attachment 42 WS20175 SCN 3 Attachment 43 WS20175 SCN 4 Attachment 181 5599161 Rev B Attachment 182 5599161 NOR 5 Attachment 183 5599795 Rev - Attachment 184 5599795 NOR 1 Attachment 185 5599795 NOR 2 Attachment 186 5599829 Rev A Attachment 187 5599829 NOR 5 Attachment 188 5599829 NOR 6 Attachment 189 5599829 NOR 7 Attachment 190 5599829 NOR 8 Attachment 191 5599855 Rev - Attachment 192 5599855 NOR 1 Attachment 193 5599855 NOR 2 Attachment 50 5599621 Rev A Attachment 51 5599621 NOR 5 Attachment 52 5599621 NOR 6 Attachment 53 5599621 NOR 7 Attachment 54 5599621 NOR 8 Attachment55 5599621 NOR 9 Attachment 56 5599621 NOR 10 Attachment 194 5223680 Rev A Attachment 195 5223692 Rev A Attachment 196 5223692 NOR 4

Attachment 197 6655753 Rev- Attachment 198 6655753 NOR 1 Attachment 199 6655753 NOR 2 Attachment 200 6655736 Rev- Attachment 201 6655736 NOR 1 Attachment 202 6655736 NOR 2 Attachment 203 6655741 Rev - Attachment 204 6655741 NOR 1 Attachment 205 6655742 Rev - Attachment 206 6655742 NOR 1 Attachment 207 6655750 Rev- Attachment 208 6655750 NOR 1 Attachment 209 6655750 NOR 2 Attachment 210 6655745 Rev - Attachment 211 6655745 NOR 1 Attachment 212 6655745 NOR 2 Attachment 213 6655745 NOR 3 Attachment 214 6655751 Rev- Attachment 215 6655751 NOR 1 Attachment 216 6655748 Rev- Attachment 217 6655748 NOR 1 Attachment 218 6655749 Rev - Attachment 219 6655749 NOR 1 Attachment 220 6655747 Rev - Attachment 221 6655747 NOR 1 Attachment 222 6655747 NOR 2 Attachment 223 6655752 Rev- Attachment 224 6655752 NOR 1 Attachment 225 6655746 Rev - Attachment 226 6655746 NOR 1 Attachment 227 6655746 NOR 2 Attachment 228 6655744 Rev - Attachment 229 6655744 NOR 1 Attachment 230 6612967 Rev - Attachment 231 6612967 NOR 1 Attachment 232 6612967 NOR 2 Attachment 233 6692899 RevA Attachment 234 7115908 Rev- Attachment 235 7115908 NOR 1 Attachment 236 7115909 Rev- Attachment 237 7115909 NOR 1 Attachment 238 7115910 Rev- Attachment 239 7115948 Rev-

Attachment 240 7115948 NOR 1 Attachment 241 7115949 Rev - Attachment 242 7115949 NOR 1 Attachment 243 8407087 Rev - Attachment 244 8407087 Rev- PL Attachment 245 8407087 NOR 1 Attachment 246 6655735 Rev- Attachment 247 6655735 NOR 1 Attachment 83 WS20271 Rev C Attachment 84 WS20271C SCN 1 Attachment 85 WS20271C SCN 2 Attachment 86 WS20271C SCN 3 Attachment 87 WS20271C SCN 4 Attachment 81 WS19201 Rev D Attachment 82 WS19201D SCN 1 Attachment 79 WS19166 Rev B Attachment 80 WS19166B SCN 1 Attachment 47 WS20174 Rev A Attachment 48 WS20174A SCN 1

5. REQUIREMENTS

The Offeror shall manufacture and deliver the following assemblies in the quantities shown below in accordance with the applicable documents in Section 4:

Drawing No. Assembly Quantity 5598643D (5598643-39) Uptake Section Assembly, Upper 4 5598642D (5598642-39) Uptake Section Assembly, Upper-Intermediate 4 5598640C (5598640-39) Uptake Section Assembly, Lower Intermediate 4 5599481D (5599481-39) Uptake Section Assembly, Lower 4 5598641D (5598641-49) Uptake Section Assembly Extension 5 5599314D (5599314-79) Base Structure Assembly 5

The Government requests the option to purchase the following assemblies, in the quantities shown below in accordance with the applicable documents in Section 4:

Drawing No. Assembly FY23 FY24 FY25 FY26 5598643D (5598643-39) Uptake Section Assembly, Upper 4 4 4 4

5598642D (5598642-39) Uptake Section Assembly, Upper-Intermediate

4 4 4 4

5598640C (5598640-39) Uptake Section Assembly, Lower Intermediate

4 4 4 4

5599481D (5599481-39) Uptake Section Assembly, Lower

4 4 4 4

5598641D (5598641-49) Uptake Section Assembly Extension

4 4 4 4

5599314D (5599314-79) Base Structure Assembly 4 4 4 4

FIRST ARTICLE INSPECTION (Option Item, If Exercised)

The Offeror shall perform a First Article Inspection (FAI) of all assemblies, subassemblies, components and detail parts including castings and forgings in accordance with SAE AS9102.

The purpose of a FAI is to provide objective evidence that all technical data package and specification requirements are understood, accounted for, verified, and recorded. A FAI shall not be required for Commercial off the Shelf items, raw materials, or items procured in accordance with the source control drawings listed in Section 4.

The Government reserves the right to witness all FAI activities. The Offeror shall provide a comprehensive schedule of FAI events to include date, time, expected duration, and location to the Government at least 20 days prior to the first event (CDRL A001).

The Offeror shall produce FAI reports in accordance with AS9102 (CDRL A002). The Offeror shall retain the FAI reports for at least seven (7) years. The Government retains the right to examine all FAI reports. The Offeror shall provide a report within five (5) working days from date of the Governments request. All deficiencies discovered during the FAI that affect form, fit, function, and/or performance must be corrected at the Offeror’s expense prior to the delivery of the First Article unit.

PHYSICAL CONFIGURATION AUDIT (Option Item, If Exercised)

The Government will perform a Physical Configuration Audit (PCA) of the first assembly built of the following items:

1. Uptake Section Assembly, Lower-Intermediate, Drawing Number 5598640 Rev C, Attachment 88

2. Base Structure Assembly, Drawing Number 5599314 Rev D, Attachment 140

The PCA will take place at the Offeror’s Facility.

The PCA purpose is to verify the as-built configuration matches its technical documentation and validate supporting processes. The PCAs shall be conducted in accordance with Section 7 of Attachment 82, TL130-AD-PLN-010-VLS, Configuration Management Program Plan for the MK 41 Vertical Launching System, Volume 1, and Equipment (Hardware) Configuration Management.

The Offeror shall provide qualified engineering, technical, manufacturing, administrative, management and other support as necessary for these Government audits. Technical personnel shall be required to have necessary tools, measuring devices and other equipment necessary for equipment disassembly, dimensional & tolerance verification and performance verification. The contractor shall provide an area for audit conduct that is well-illuminated, temperate and low noise level. The audit work area shall contain worktables, print copies of all pertinent drawings, telephone and easy access to a copy machine.

Following the conduct of the PCA, the Offeror shall generate the necessary documentation to resolve all audit findings and provide these to the Navy audit team within the period specified by the Navy PCA lead. This documentation shall be evaluated by the PCA team to assess the corrective action taken to close the audit finding. This necessary documentation may include but not be limited to, revised manufacturing processes, engineering change proposals, Notice of Revisions, Specification Change Notice and revised TDP drawings.

FIRST ARTICLE TESTING (Option Item, If Exercised)

The Offeror shall perform a First Article Test (FAT) of the Uptake Section Assembly – Lower, drawing 5599481 and Base Structure Assembly, drawing 5599314 to demonstrate if the as-built units under test will pass the applicable specified performance requirement.

The Offeror shall be responsible for all aspects of test planning; conduct and reporting, to include, as a minimum a test plan, a test report, fixtures, support equipment and apparatus, instrumentation, test site, test equipment, personnel, safety and posttest asset disposition.

The Offeror shall convene a Test Readiness Review (TRR) at least 5 working days prior to each FAT event. Multiple FAT events may be reviewed during a single TRR. The TRR shall be chaired by the Offeror and co-chaired by the Government. Additional Government Subject Matter Experts (SME) will attend each TRR.

The Government reserves the right to witness all FAT activities. The Offeror shall provide a comprehensive schedule of FAT events that includes date, time, expected duration and location to the Government at least 21 working days prior to the first event. (CDRL A003)

The Offeror shall provide a comprehensive test plan to the Government for each FAT at least 45 working days prior to each FAT. (CDRL A004)

The Offeror shall provide a quick look test report to the Government within 5 working days after a FAT event. The quick look report shall provide initial assessment of the unit under test performance and describe all apparent anomalies. (CDRL A005)

The Offeror shall provide a final report to the Government within 45 working days after a FAT event. The report shall include the Offeror’s detailed plan to resolve all performance discrepancies revealed during the FAT. (CDRL A006)

All deficiencies discovered during the FATs that affect form, fit, function or performance should be corrected at Offeror expense prior to any production unit delivery to the Government.

The test, test item and test objective are identified in the tables below.

FIRST ARTICLE TESTS (OPTION ITEM, IF EXERCISED)

Test

WS Paragraph or Test Requirement

Test Item

Test Objective

Plenum Structure Internal Pressure Test

62 +/- 2 PSIG

Test Pressure

Base Structure Assembly, 5599314. Unit Chosen From First Production Lot

Demonstrate exhaust gas containment capability

Uptake Structure Internal Pressure Test

33 +/-2 PSIG

Test Pressure

Uptake Section Assembly – Lower, Drawing Number 5599481. Unit Chosen From First Production

Demonstrate exhaust gas containment capability

Requirements

No evidence of leakage, permanent deformation, weld cracks, delaminating or de-bonding.

Structure deflections shall be measured at location of expected maximum deflection on all structure sides before, during and after pressurization with precision, calibrated instruments.

Test pressure shall be maintained at or above minimum pressure requirement for a minimum of 10 minutes.

Welds shall be inspected by a Certified Weld Inspector.

Test may be performed prior to painting.

The structures undergoing FAT shall be returned to like-new condition after test completion and prior to delivery.

BONDED ABLATIVE FIRST ARTICLE TESTS (OPTION ITEM, IF EXERCISED)

Test

WS Paragraph Requirement

Test Item

Test Objective

Plenum Ablative Bonding Inspection

WS 20174A para.

3.2.2

Base Structure Assembly, 5599314.

1st Unit From First Production Lot

Verify Adhesive Bondlines Between Ablative Blocks And Metal Structure Interfaces Are Free Of Unbonded Areas, Voids Or Cracking

Uptake Sections Bonding Inspection

WS20174A para.

3.2.2

Uptake Section Assembly – Lower, Drawing Number 5599481.

Unit Chosen From First Production Lot

Verify Adhesive Bond lines Between Ablative Blocks And Metal Structure Interfaces Are Free Of Unbonded Areas, Voids Or Cracking

Test Requirements:

The Offeror shall demonstrate via a non-destructive test method that the ablative to steel adhesive bondlines are free of unbonded areas, voids or cracking.

Uptake ablative bondline integrity shall be verified by pull and tap (acoustic) tests.

The bondline integrity shall be verified by pull and tap tests on subsequent units built until all ablative bonding process defects have been corrected.

The shape and size of all defects shall be recorded.

The assemblies undergoing FAT shall be returned to like-new condition after test completion and prior to delivery.

6. DELIVERABLES

CDRL NAME DID

A001 First Article Inspection Schedule DI-MGMT-81791

A002 First Article Inspection Report DI-NDTI-80809B

A003 First Article Test Schedule DI-MGMT-81791 Contractor format acceptable

A004 First Article Test Plan DI-NDTI-80603A

A005 First Article Test Quick-Look Report

DI-NDTI-80809B

Contractor format acceptable

A006 First Article Testing Final Report DI-NDTI-80809B

7. COUNTERFEIT MATERIALS

The Offeror shall establish processes to minimize the risk of procuring and using counterfeit parts and materials, and these processes shall be flowed down to subcontractors. The Offeror shall document these processes and provide those documented processes to Government representatives upon request. The Offeror shall require a certificate of conformance and supply chain traceability for all mechanical parts and material purchases.

The Offeror shall notify NSWC Corona Division of the occurrence of a confirmed counterfeit part or material, and the actions taken to identify, contain, and impound all product from the lot, within 7 working days of confirmation of the counterfeit status.