SALIENT CHARACTERISTICS.pdf
PDF 85 KB Posted
- Attached to
- INTENSIFIER PUMP
- Solicitation number
- SPMYM225Q0600
About this file
This document contains the salient characteristics specifications for a HyperJet 94i-S Intensifier Pump being procured by the Defense Logistics Agency Land and Maritime. The pump is designed for waterjet and abrasive waterjet cutting applications, with a maximum generated pressure of 6500 bar (94,000 psi) and operating pressure of 6000 bar (87,000 psi).
The specifications detail that the integrated pump features a 50 hp TEFC electric motor, ceramic plungers, full intelligent controls with monitoring capabilities, and a two-stage filtration system that filters water to 0.5 micron. Key features include dual pressure control for switching between low-pressure pierce and high-pressure cutting operations, automatic high-pressure bleed-down valve, and a thermostatically controlled cooling water system. The pump includes a maintenance tool kit, medical alert cards for operators, and comes with a one-year warranty (or 2000 hours) covering parts, ground freight, scheduled labor, and travel expenses.
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| File | Type | Posted |
|---|---|---|
| SOLE SOURCE_Redacted.pdf | ||
| SPMYM2-25-Q-0600.pdf |
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SALIENT CHARACTERISTICS
1 HyperJet® 94i-S Intensifier Pump Flow intensifier pumps set the industry standard for waterjet and abrasive Waterjet cutting applications. Pressure = Productivity. Highlights include:
6500 bar [94,000 psi] maximum generated pressure and 6000 bar [87,000 psi] operating pressure
The integrated pump is located within the machine frame with easy access for maintenance.
Durable pump design with full intelligent controls, monitoring, and communication ability
Additional control panel at pump for easy maintenance and diagnostics Innovative seal carrier design for maximum performance and easy maintenance Motor starter and electrical panel integrated on heavy duty pump frame Electrically-shifted 6500 bar [94,000 psi] rated Hyper Pressure. Intensifier with ceramic plungers to minimize component wear.
50 hp TEFC electric motor
Solid-state soft starter motor control
1.1 L [67.1 in.³] maintenance-free attenuator to maintain constant output pressure Water booster and filtration system to ensure quality and constant water pressure; a two-stage filter bank filters water of particulate matter to 0.5 micron.
Flow designed the HyperJet 6500 bar [94,000 psi] rated integrated pump to be easy to operate and maintain.
All pump controls are found at the operator station. The pressure settings and pump on/off are conveniently displayed at the operator station.
The integrated diagnostic screen displays the status of shutdown sensors for low hydraulic oil level, high hydraulic oil temperature, and low inlet water pressure. Also displayed are warning sensors for high hydraulic oil temperature, low inlet water pressure, high bleed-down, and check valve temperature.
Additional features include:
Full electronic pressure control means the pressure setting and control is integrated into the Flow controller which greatly enhances operator convenience.
Dual pressure control - provides the user with a simple way to switch between two output water pressures.
It is designed for applications where a low-pressure pierce is necessary before a higher pressure cutting operation.
Digital pressure transducer and display make it easy for operators to see their operating pressure reducing the possibility of damaged work materials due to incorrect pressure.
SALIENT CHARACTERISTICS
Cooling water flow control uses a thermostatically controlled valve to regulate cooling water flow while minimizing water usage.
Automatic high-pressure bleed-down valve to relieve system water pressure to 0 bar [0 psi] within 1 second of shutting down the pump.
When the pump is powered down or the emergency stop is activated, solenoid valves automatically shut off both the filtered water and pump cooling water. This option overrides automatic cooling water flow control and maximizes water savings.
Industry Standards In addition to exceptional performance and high reliability, safety is designed into all Flow products. This pump is designed for safe, reliable, continuous operation at 6000 bar [87,000 psi] in tough industrial cutting applications.
Pump Enclosure The ultrahigh-pressure pump rests within an attractive enclosure that is visually and functionally integrated into the machine tool system.
Features include:
Air assisted lifting top Removable side panels for full maintenance accessibility
HyperJet Pressure Loading Tool A hydraulic pressure loading tool allows for quick, accurate, and easy seal changes.
HyperJet Tool Kit As with any high-performance machine, the HyperJet pump requires periodic maintenance and service. Flow created exclusive tools to ensure easy, consistent and reliable maintenance for all HyperJet components. The customized tool kit facilitates maintenance and consists of items such as girth and spanner wrenches and seal installation tools. In addition, you will receive medical alert cards for the system operators.
One (1) Year Warranty This warranty term is one (1) year from the date of system shipment or 2000 hours, whichever comes first. It covers the following: equivalent parts and outbound ground freight, scheduled labor, and travel expenses. All other elements of the Limited Warranty apply.
File details come from the government source that posted it. Updated .