Statement_of_Work.doc

Statement of Work CNC Turning Center 02/13/2017

1.0 Scope/Background

In order to meet emerging requirements of Naval Air Warfare Center Weapons Division – China Lake (NAWCWD) customers for the assembly of Navy Systems and Sub-Systems, the Applied Manufacturing Technology Division (AMTD) intends to procure a Computer Numeric Controlled (CNC) Turning Center. The CNC Turning Center will enhance existing capabilities and will have a direct impact on the mission by providing a more efficient means for AMTD to provide heavy turning capabilities.

2.0 Applicable Documents

None.

3.0 Requirements

All specifications are the minimum requirements unless otherwise stated. The CNC Turning Center specifications are as follows:

The specified machine will be a CNC 45-degree Slant Bed Turning Center with box ways capable of turning, milling, drilling, and tapping various materials. The bed must be a one piece casting utilizing box ways (X & Z axis). The machine must be equipped with a programmable sub spindle that can be synchronized with the main spindle for performing two-sided turning and milling operations.

3.1 The contractor shall provide quantity one CNC 45-degree Slant Bed Turning Center that meets the following specifications:

A. Machine Travel

Maximum Turning Length: 17.5 inch

Maximum Turning Diameter: 13.5 inch Y axis stroke: 2.3 B. Chuck/Spindle (Main) Chuck: 8 inch

Maximum Speed: 4500 RPM

Horsepower (30min. / cont.): 20/14 Bar Diameter: 2.5 inch C. Turret Stations: 12 Turning Tool Size: 1 x 1 inch

Boring Bar Size: 2 inch D. Drilling/Milling

Stations: 12

Maximum Speed: 5000 RPM

C axis minimum index angle: .001

E. Sub Spindle Chuck: 6 inch

Maximum Speed: 5000 RPM

Horsepower (30min. / cont.): 5/3

Bar Diameter: 1.7 inch F. Feed Drives

Rapid traverse (X, Z): 700 inch per minute

Position accuracy: X, Z: .0005

Repeatability: .00015

X Axis Drive: 5 HP

Z Axis Drive: 5 HP

Y Axis Drive: 4 HP

G. Power Requirements:

V/480, 60Hz

H. Control Type: Fanuc

Memory: 2 MB

Cycles: roughing, threading, turning, boring

Data transfer: USB Pulse Generator increments: .01, .001, .0001 inch I. Floor Space Requirements

The CNC 45-degree Slant Bed Turning Center machine footprint shall not exceed 120 inches wide by 240 inches long.

3.2 The CNC 45-degree Slant Bed Turning Center shall include the following:

A. Chip Conveyor

B. Complete coolant system

C. Chip and coolant splash guards

D. Hydraulic system including foot switch hydraulic chuck

E. Work light F. Barfeed Interface

G. Parts Catcher

H. Tool Presetter

3.3 The CNC 45-degree Slant Bed Turning Center shall include the following Live Tooling:

A. Radial Toolholders, Quantity 2 B. Axial Toolholders, Quantity 2 3.4 Delivery and Installation The CNC 45-degree Slant Bed Turning Center shall be delivered, unloaded, and installed in a designated location within the AMTD Machine Shop, within 90 days of award. Delivery shall be FOB Destination to the AMTD Machine Shop.

3.5 Training

The contractor shall provide operation and programming training of two Government employees for a minimum of two (2) days and a maximum of four (4) days at the destination Government facility, concurrent with the time of installation.

4.0 Miscellaneous

4.1 Warranty: One year standard commercial warranty.

4.2 Manuals: The Contractor shall supply the Government with the maintenance and operation manuals for the CNC 45-degree Slant Bed Turning Center.