SpecsAsOne1_Part2.pdf

Building 87 and 85 FEAD FAMD FSSO Relocation 6876326

SECTION 09 65 00

RESILIENT FLOORING

08/10

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

ASTM INTERNATIONAL (ASTM)

ASTM E648 (2014c) Standard Test Method for Critical Radiant Flux of Floor-Covering Systems Using a Radiant Heat Energy Source

ASTM F1482 (2015) Installation and Preparation of Panel Type Underlayments to Receive Resilient Flooring

ASTM F1700 (2013a) Solid Vinyl Floor Tile

ASTM F1861 (2008; E 2012; R 2012) Resilient Wall Base

ASTM F1869 (2016) Standard Test Method for Measuring Moisture Vapor Emission Rate of Concrete Subfloor Using Anhydrous Calcium Chloride

ASTM F2170 (2011) Determining Relative Humidity in Concrete Floor Slabs in situ Probes

ASTM F710 (2011) Standard Practice for Preparing Concrete Floors to Receive Resilient Flooring

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

NFPA 253 (2011) Standard Method of Test for Critical Radiant Flux of Floor Covering Systems Using a Radiant Heat Energy Source

1.2 SYSTEM DESCRIPTION

1.2.1 Fire Resistance Requirements

Provide a critical radiant flux of not less than 0.45 watts per square centimeter (Class 1) for flooring in corridors and exits when tested in accordance with ASTM E648 or NFPA 253.

1.3 SUBMITTALS

Submit the following in accordance with Section 01 33 00 SUBMITTAL

PROCEDURES:

SECTION 09 65 00 Page 1

SD-02 Shop Drawings

Resilient Flooring and Accessories

SD-03 Product Data

Resilient Flooring and Accessories Adhesives;Vinyl Composition Tile Solid Vinyl Tile Wall Base

SD-04 Samples

Resilient Flooring and Accessories

SD-06 Test Reports

Moisture, Alkalinity and Bond Tests

SD-08 Manufacturer's Instructions

Surface Preparation Installation

SD-10 Operation and Maintenance Data

Resilient Flooring and Accessories

1.4 DELIVERY, STORAGE, AND HANDLING

Deliver materials to the building site in original unopened containers bearing the manufacturer's name, style name, pattern color name and number, production run, project identification, and handling instructions. Store materials in a clean, dry, secure, and well-ventilated area free from strong contaminant sources and residues with ambient air temperature maintained above 68 degrees F and below 85 degrees F, stacked according to manufacturer's recommendations. Remove resilient flooring products from packaging to allow ventilation prior to installation. Protect materials from the direct flow of heat from hot-air registers, radiators and other heating fixtures and appliances. Observe ventilation and safety procedures specified in the MSDS. Do not store rubber surface products with materials that have a high capacity to adsorb volatile organic compound (VOC) emissions. Do not store exposed rubber surface materials in occupied spaces.

1.5 ENVIRONMENTAL REQUIREMENTS

Maintain areas to receive resilient flooring at a temperature above 68 degrees F and below 85 degrees F for 3 days before application, during application and 2 days after application, unless otherwise directed by the flooring manufacturer for the flooring being installed. Maintain a minimum temperature of 55 degrees F thereafter. Provide adequate ventilation to remove moisture from area and to comply with regulations limiting concentrations of hazardous vapors.

1.6 SCHEDULING

Schedule resilient flooring application after the completion of other work which would damage the finished surface of the flooring.

SECTION 09 65 00 Page 2

1.7 WARRANTY

Provide manufacturer's standard performance guarantees or warranties that extend beyond a one year period.

1.8 EXTRA MATERIALS

Provide extra flooring material of each color and pattern at the rate of 5 tiles for each 1000 tiles installed. Provide extra wall base material composed of 20 linear feet of each type, color and pattern. Package all extra materials in original properly marked containers bearing the manufacturer's name, brand name, pattern color name and number, production run, and handling instructions. Provide extra materials from the same lot as those installed. Leave extra stock at the site in location assigned by Contracting Officer.

PART 2 PRODUCTS

2.1 VINYL COMPOSITION TILE VCT-1

Class 2, (through pattern tile), 12 by 24 inch rectangular tile and 1/8 inch thick. Provide color and pattern uniformly distributed throughout the thickness of the tile.

2.2 SOLID VINYL TILE LVT-1

Conform to ASTM F1700 Class III printed film minimum wear layer thickness

0.5 mm (20 mil) and minimum overall thickness 0.118 inch, Type B (embossed).

Provide 6 by 48 inch rectangular tile.

2.3 WALL BASE RB-1

Conform to ASTM F1861, Type TP (thermoplastic rubber), Style A (straight -installed with carpet) , and Style B (coved - installed with resilient flooring) . Provide 4 inch high and a minimum 1/8 inch thick wall base.

Provide preformed corners in matching height, shape, and color. Section base is not acceptable. Base must be a rolled goods.

2.4 MOULDING

Provide tapered mouldings of aluminum and types as recommended by flooring manufacturer for both edges and transitions of flooring materials specified. Provide vertical lip on moulding of maximum 1/4 inch. Provide bevel change in level between 1/4 and 1/2 inch with a slope no greater than 1:2.

2.5 ADHESIVES

Provide adhesives for flooring, base and accessories as recommended by the manufacturer and comply with local indoor air quality standards. Submit manufacturer's descriptive data, documentation stating physical characteristics, and mildew and germicidal characteristics.

2.6 SURFACE PREPARATION MATERIALS

Provide surface preparation materials as recommended by the flooring manufacturer for the subfloor conditions.

SECTION 09 65 00 Page 3

2.7 CAULKING AND SEALANTS

Provide caulking and sealants in accordance with Section 07 92 00 JOINT

SEALANTS.

2.8 MANUFACTURER'S COLOR, PATTERN AND TEXTURE

Provide color, pattern and texture for resilient flooring and accessories as indicated on the drawings Color listed is not intended to limit the selection of equal colors from other manufacturers. Provide floor patterns as specified on the drawings. Provide flooring in any one continuous area or replacement of damaged flooring in continuous area from same production run with same shade and pattern. Submit scaled drawings indicating patterns (including location of patterns and colors) and dimensions.

Submit manufacturer's descriptive data and three samples of each indicated color and type of flooring, base, mouldings, and accessories sized a minimum 4 by 4 inch. Submit Data Package 1 in accordance with Section 01 78 23

OPERATION AND MAINTENANCE DATA.

PART 3 EXECUTION

3.1 EXAMINATION

Examine and verify that site conditions are in agreement with the design package. Report all conditions that will prevent a proper installation.

Do not take any corrective action without written permission from the Government. Work will proceed only when conditions have been corrected and accepted by the installer. Submit manufacturer's printed installation instructions for all flooring materials and accessories, including preparation of substrate, seaming techniques, and recommended adhesives.

3.2 SURFACE PREPARATION

Provide a smooth, true, level plane for surface preparation of the flooring, except where indicated as sloped. Floor to be flat to within 3/16 inch in 10 feet. Prepare subfloor in accordance with flooring manufacturer's recommended instructions. Prepare the surfaces of lightweight concrete slabs (as defined by the flooring manufacturer) as recommended by the flooring manufacturer. Comply with ASTM F710 for concrete subfloor preparation. Floor fills or toppings may be required as recommended by the flooring manufacturer. Install underlayments, when required by the flooring manufacturer, in accordance with manufacturer's recommended printed installation instructions. Comply with ASTM F1482 for panel type underlayments. Before any work under this section is begun, correct all defects such as rough or scaling concrete, chalk and dust, cracks, low spots, high spots, and uneven surfaces. Repair all damaged portions of concrete slabs as recommended by the flooring manufacturer.

Remove concrete curing and sealer compounds from the slabs, other than the type that does not adversely affect adhesion. Remove paint, varnish, oils, release agents, sealers, waxes, and adhesives, as required by the flooring product in accordance with manufacturer's printed installation instructions.

3.3 MOISTURE, ALKALINITY AND BOND TESTS

Determine the suitability of the concrete subfloor for receiving the resilient flooring with regard to moisture content and pH level by moisture and alkalinity tests. Conduct moisture testing in accordance with ASTM F1869 or ASTM F2170, unless otherwise recommended by the flooring manufacturer. Conduct alkalinity testing as recommended by the flooring

SECTION 09 65 00 Page 4 manufacturer. Determine the compatibility of the resilient flooring adhesives to the concrete floors by a bond test in accordance with the flooring manufacturer's recommendations. Submit copy of test reports for moisture and alkalinity content of concrete slab, and bond test stating date of test, person conducting the test, and the area tested.

3.4 PLACING VINYL COMPOSITION AND SOLID VINYL TILES

Install tile flooring and accessories in accordance with manufacturer's printed installation instructions. Prepare and apply adhesives in accordance with manufacturer's directions. Keep tile lines and joints square, symmetrical, tight, and even. Keep each floor in true, level plane, except where slope is indicated. Vary edge width as necessary to maintain full-size tiles in the field, no edge tile to be less than one-half the field tile size, except where irregular shaped rooms make it impossible. Cut flooring to fit around all permanent fixtures, built-in furniture and cabinets, pipes, and outlets. Cut, fit, and scribe edge tile to walls and partitions after field flooring has been applied.

3.5 PLACING FEATURE STRIPS

Install feature strips in accordance with manufacturer's printed installation instructions. Prepare and apply adhesives in accordance with manufacturer's printed directions.

3.6 PLACING MOULDING

Provide moulding where flooring termination is higher than the adjacent finished flooring and at transitions between different flooring materials.

When required, locate moulding under door centerline. Moulding is not required at doorways where thresholds are provided. Secure moulding with adhesive as recommended by the manufacturer. Prepare and apply adhesives in accordance with manufacturer's printed directions. Anchor aluminum moulding to floor surfaces as recommended by the manufacturer.

3.7 PLACING WALL BASE

Install wall base in accordance with manufacturer's printed installation instructions. Prepare and apply adhesives in accordance with manufacturer's printed directions. Tighten base joints and make even with adjacent resilient flooring. Fill voids along the top edge of base at masonry walls with caulk. Roll entire vertical surface of base with hand roller, and press toe of base with a straight piece of wood to ensure proper alignment. Avoid excess adhesive in corners.

3.8 CLEANING

Immediately upon completion of installation of flooring in a room or an area, dry/clean the flooring and adjacent surfaces to remove all surplus adhesive. Clean flooring as recommended in accordance with manufacturer's printed maintenance instructions and within the recommended time frame. As required by the manufacturer, apply the recommended number of coats and type of polish and/or finish in accordance with manufacturer's written instructions.

3.9 PROTECTION

From the time of installation until acceptance, protect flooring from damage as recommended by the flooring manufacturer. Remove and replace

SECTION 09 65 00 Page 5 flooring which becomes damaged, loose, broken, or curled and wall base which is not tight to wall or securely adhered.

-- End of Section --

SECTION 09 65 00 Page 6

SECTION 09 68 00

CARPETING

11/13

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

AMERICAN ASSOCIATION OF TEXTILE CHEMISTS AND COLORISTS (AATCC)

AATCC 107 (2013) Colorfastness to Water

AATCC 134 (2011; E 2013) Electrostatic Propensity of Carpets

AATCC 16 (2004; E 2008; E 2010) Colorfastness to Light

AATCC 165 (2013) Colorfastness to Crocking: Textile Floor Coverings - Crockmeter Method

ASTM INTERNATIONAL (ASTM)

ASTM D1335 (2012) Standard Test Method for Tuft Bind of Pile Yarn Floor Coverings

ASTM D2859 (2016) Standard Test Method for Ignition Characteristics of Finished Textile Floor Covering Materials

ASTM D3278 (1996; R 2011) Flash Point of Liquids by Small Scale Closed-Cup Apparatus

ASTM D5793 (2013) Binding Sites Per Unit Length or Width of Pile Yarn Floor Coverings

ASTM D5848 (2010; E 2010) Mass Per Unit Area of Pile Yarn Floor Coverings

ASTM D6859 (2011) Standard Test Method for Pile Thickness of Finished Level Pile Yarn Floor Coverings

ASTM E648 (2014c) Standard Test Method for Critical Radiant Flux of Floor-Covering Systems Using a Radiant Heat Energy Source

CARPET AND RUG INSTITUTE (CRI)

CRI CIS (2011) Carpet Installation Standard

SECTION 09 68 00 Page 1

INTERNATIONAL ORGANIZATION FOR STANDARDIZATION (ISO)

ISO 2551 (1981) Machine-made Textile Floor Coverings - Determination of Dimensional Changes Due to the Effects of Varied Water and Heat Conditions

U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)

16 CFR 1630 Standard for the Surface Flammability of Carpets and Rugs (FF 1-70)

40 CFR 247 Comprehensive Procurement Guideline for Products Containing Recovered Materials

1.2 SYSTEM DESCRIPTION

1.2.1 Scheduling

Install carpet systems after the installation and ventilation period of materials or finishes which have high short-term emissions of VOCs, formaldehyde, particulates, or other air-borne compounds which may be adsorbed by or settle on the carpet tiles.

1.3 SUBMITTALS

Submit the following in accordance with Section 01 33 00 SUBMITTAL

PROCEDURES:

SD-02 Shop Drawings

Installation Drawings Moldings

SD-03 Product Data

Carpet Moldings Physical Characteristics

SD-04 Samples

Carpet Moldings

SD-06 Test Reports

Moisture and Alkalinity Tests

SD-07 Certificates

Carpet Regulatory Requirements

SD-08 Manufacturer's Instructions

Surface Preparation Installation

SECTION 09 68 00 Page 2

SD-10 Operation and Maintenance Data

Carpet Cleaning and Protection Maintenance Service

1.4 QUALITY ASSURANCE

Provide the Carpet and Rug Institute (CRI) Indoor Air Quality (IAQ) label for carpet, carpet cushion, and adhesives or demonstrate compliance with testing criteria and frequencies through independent laboratory test results. Carpet, carpet cushion, and adhesives bearing the label indicate that the carpet has been tested and meets the Regulatory Requirements and criteria of the CRI IAQ Carpet Testing Program, and minimizes the impact on indoor air quality. Procure carpet in accordance with 40 CFR 247, and where possible, purchased locally to reduce emissions of fossil fuels from transporting.

1.5 DELIVERY, STORAGE, AND HANDLING

Deliver materials to the site in the manufacturer's original wrappings and packages clearly labeled with the manufacturer's name, brand name, size, dye lot number, and related information. Remove materials from packaging and store them in a clean, dry, well ventilated area (100 percent outside air supply, minimum of 1.5 air changes per hour, and no recirculation), protected from damage, soiling, and moisture, and strong contaminant sources and residues, and maintain at a temperature above 60 degrees F for 2 days prior to installation. Do not store carpet or carpet tiles with materials which have high emissions of volatile organic compounds (VOCs) or other contaminants. Do not store carpet near materials that may off gas or emit harmful fumes, such as kerosene heaters, fresh paint, or adhesives.

1.6 AMBIENT CONDITIONS

Maintain areas in which carpeting is to be installed at a temperature above 60 degrees F and below 90 degrees F for 2 days before installation, during installation, and for 2 days after installation. Provide temporary ventilation during work of this section. Maintain a minimum temperature of 55 degrees F thereafter for the duration of the contract.

1.7 WARRANTY

Provide manufacturer's standard performance guarantees or warranties including minimum ten year wear warranty, two year material and workmanship and ten year tuft bind and delamination.

PART 2 PRODUCTS

2.1 CARPET

Furnish first quality carpet; free of visual blemishes, streaks, poorly dyed areas, fuzzing of pile yarn, spots or stains, and other physical and manufacturing defects. Provide carpet materials and treatments as reasonably nonallergenic and free of other recognized health hazards.

Provide a static control construction on all grade carpets which gives adequate durability and performance. Submit manufacturer's catalog data and printed documentation stating physical characteristics, durability, resistance to fading, and flame resistance characteristics for each type of

SECTION 09 68 00 Page 3 carpet material and installation accessory. Submit manufacturer's catalog data for 1) Carpet. Also, submit samples of the following:

a. Carpet: Two "Production Quality" samples 24 by 24 inches of each carpet proposed for use, showing quality, pattern, and color specified

b. Special Treatment Materials: Two samples showing system and installation method

2.1.1 Physical Characteristics for Modular Tile CPT-1

2.1.1.1 Carpet Construction

Level Loop

2.1.1.2 Type

Modular tile 24 by 24 inch square with 0.15 percent growth/shrink rate in accordance with ISO 2551.

2.1.1.3 Pile Type

Level-loop2.1.1.4 Pile Fiber

Commercial 100 percent branded (federally registered trademark) Type 6 nylon.

2.1.1.5 Gauge or Pitch

Minimum 1/13 inch in accordance with ASTM D5793

2.1.1.6 Stitches or Rows/Wires

Minimum 8.3 per square inch

2.1.1.7 Surface Pile Weight

Minimum 18 ounces per square yard. This does not include weight of backings. Determine weight in accordance with ASTM D5848.

2.1.1.8 Pile Height

Minimum 0.117 inch in accordance with ASTM D6859

2.1.1.9 Pile Density

Minimum 9,0000 oz/yd3

2.1.1.10 Dye Method

Solution dyed

2.1.1.11 Backing Materials

Provide primary backing materials like non woven synthetic fiber. Provide secondary backing to suit project requirements of those customarily used

SECTION 09 68 00 Page 4 and accepted by the trade for each type of carpet.

2.1.1.12 Surface Flamability

Carpet tile shall pass CPSC FF 1-70 in accordance with ASTM D2859

2.1.2 Physical Characteristics for Entrance Carpet EM-1

2.1.2.1 Carpet Construction

Tufted Patterned Loop

2.1.2.2 Type

Modular tile 24 by 24 inch square with 0.15 percent growth/ shrink rate in accordance with ISO 2551.

2.1.2.3 Pile Fiber

Commercial 100 percent branded (federally registered trademark) Type 6.6 nylon.

2.1.2.4 Gauge or Pitch

Minimum 1/2 inch in accordance with ASTM D5793.

2.1.2.5 Stitches or Rows/Wires

Minimum 8 per square inch.

2.1.2.6 Surface Pile Height

Minimum 24 ounces per square yard. This does not include weight of backings. Determine weight in accordance with ASTM D5848.

2.1.2.7 Pile Height

Shall fall in the range from 0.182 inches to 0.058 inches.

2.1.2.8 Pile Density

Minimum 7,513 oz/yd3

2.1.2.9 Dye Method

Solution dyed

2.1.2.10 Backing Materials

Provide primary backing materials like those customarily used and accepted by the trade for each type of carpet. Provide secondary backing to suit project requirements of those customarily used and accepted by the trade for each type of carpet.

SECTION 09 68 00 Page 5

2.2 PERFORMANCE REQUIREMENTS

2.2.1 Static Control

Provide static control to permanently regulate static buildup to less than

3.5 kV when tested at 20 percent relative humidity and 70 degrees F in accordance with AATCC 134.

2.2.2 Flammability and Critical Radiant Flux Requirements

Comply with 16 CFR 1630. Provide carpet in corridors and exits with a minimum average critical radiant flux of 0.45 watts per square centimeter when tested in accordance with ASTM E648.

2.2.3 Tuft Bind

comply with ASTM D1335 for tuft bind force required to pull a tuft or loop free from carpet backing with a minimum 8 pound average force for modular carpet tile.

2.2.4 Colorfastness to Crocking

Comply dry and wet crocking with AATCC 165 and with a Class 4 minimum rating on the AATCC Color Transference Chart for all colors.

2.2.5 Colorfastness to Light

Comply colorfastness to light with AATCC 16, Test Option E "Water-Cooled Xenon-Arc Lamp, Continuous Light" and with a minimum 4 grey scale rating after 40 hours.

2.2.6 Colorfastness to Water

Comply colorfastness to water with AATCC 107 and with a minimum 4.0 gray scale rating and a minimum 4.0 transfer scale rating.

2.2.7 Delamination Strength

Provide delamination strength for tufted carpet with a secondary back of minimum 2.5 lbs/inch.

2.3 ADHESIVES AND CONCRETE PRIMER

Comply with applicable regulations regarding toxic and hazardous materials. Provide water resistant, mildew resistant, nonflammable, and nonstaining adhesives and concrete primers for carpet installation as required by the carpet manufacturer. Provide release adhesive for modular tile carpet as recommended by the carpet manufacturer. Provide adhesives flashpoint of minimum 140 degrees F in accordance with ASTM D3278.

2.4 MOLDINGS

Install carpet moldings where floor covering material changes or carpet edge does not abut a vertical surface. Provide an aluminum molding, pinless clamp-down type, designed for the type of carpet being installed.

See drawings for finish.

SECTION 09 68 00 Page 6

2.5 TAPE

Provide tape for seams as recommended by the carpet manufacturer for the type of seam used in installation. Any seam sealant must have a maximum VOC content of 50 grams/liter. Do not use sealants that contain 1,1,1-trichloroethane or toluene.

2.6 COLOR, TEXTURE, AND PATTERN

Provide color, texture, and pattern in accordance with the drawings.

PART 3 EXECUTION

3.1 SURFACE PREPARATION

Do not install carpet on surfaces that are unsuitable and will prevent a proper installation. Prepare subfloor in accordance with flooring manufacturer's recommended instructions. Repair holes, cracks, depressions, or rough areas using material recommended by the carpet or adhesive manufacturer. Free floor of any foreign materials and sweep clean. Before beginning work, test subfloor with glue and carpet to determine "open time" and bond. Submit three copies of the manufacturer's printed installation instructions for the carpet, including preparation of substrate, seaming techniques, and recommended adhesives and tapes.

3.2 MOISTURE AND ALKALINITY TESTS

Test concrete slab for moisture content and excessive alkalinity in accordance with CRI CIS. Submit three copies of test reports of moisture and alkalinity content of concrete slab stating date of test, person conducting the test, and the area tested.

3.3 PREPARATION OF CONCRETE SUBFLOOR

Do not commence installation of the carpeting until concrete substrate is at least 90 days old. Prepare the concrete surfaces in accordance with the carpet manufacturer's instructions. Match carpet, when required, and adhesives to prevent off-gassing to a type of curing compounds, leveling agents, and concrete sealer.

3.4 INSTALLATION

Isolate area of installation from rest of building. Perform all work by manufacturer's approved installers. Conduct installation in accordance with the manufacturer's printed instructions and CRI CIS. Protect edges of carpet meeting hard surface flooring with molding and install in accordance with the molding manufacturer's printed instructions. Use autofoam mothproofing system for wool carpets. Follow ventilation, personal protection, and other safety precautions recommended by the adhesive manufacturer. Continue ventilation during installation and for at least 72 hours following installation. Do not permit traffic or movement of furniture or equipment in carpeted area for 24 hours after installation.

Complete other work which would damage the carpet prior to installation of carpet. Submit three copies of installation drawings for 1) Carpet and 3) Moldings indicating areas receiving carpet, carpet types, patterns, direction of pile, location of seams, and locations of edge molding.

SECTION 09 68 00 Page 7

3.4.1 Modular Tile Installation

Install modular tiles with release adhesive and snug joints. See drawings for pattern. Provide accessibility to the subfloor where required.

3.4.2 Entrance Carpet Installation

Install tiles with release adhesive and snug joints. See drawings for installation method.

3.5 CLEANING AND PROTECTION

Submit three copies of carpet manufacturer's maintenance instructions describing recommended type of cleaning equipment and material, spotting and cleaning methods, and cleaning cycles.

3.5.1 Cleaning

As specified in Section 01 78 00 CLOSEOUT SUBMITTALS. After installation of the carpet, remove debris, scraps, and other foreign matter. Remove soiled spots and adhesive from the face of the carpet with appropriate spot remover. Cut off and remove protruding face yarn. Vacuum carpet clean with a high-efficiency particulate air (HEPA) filtration vacuum.

3.5.2 Protection

Protect the installed carpet from soiling and damage with heavy, reinforced, nonstaining kraft paper, plywood, or hardboard sheets. Lap and secure edges of kraft paper protection to provide a continuous cover.

Restrict traffic for at least 48 hours. Remove protective covering when directed by the Contracting Officer.

3.6 MAINTENANCE

3.6.1 Extra Materials

Provide extra material from same dye lot consisting of uncut carpet tiles for future maintenance. Provide a minimum of 5 percent of total square yards of each carpet type, pattern, and color.

3.6.2 Maintenance Service

Collect information from the manufacturer about maintenance agreement options, and submit to Contracting Officer. Service will reclaim materials for recycling and/or reuse. Service will not landfill or burn reclaimed materials. When such a service is not available, seek local recyclers to reclaim the materials. Submit documentation of manufacturer's maintenance agreement and take-back program for carpet. Include contact information, summary of procedures, and the limitations and conditions applicable to the project. Indicate manufacturer's commitment to reclaim materials for recycling and/or reuse.

SECTION 09 68 00 Page 8

SECTION 09 90 00

PAINTS AND COATINGS

05/11

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

AMERICAN CONFERENCE OF GOVERNMENTAL INDUSTRIAL HYGIENISTS (ACGIH)

ACGIH 0100Doc (2005) Documentation of the Threshold Limit Values and Biological Exposure Indices

ASTM INTERNATIONAL (ASTM)

ASTM D 235 (2002; R 2007) Mineral Spirits (Petroleum Spirits) (Hydrocarbon Dry Cleaning Solvent)

ASTM D 4214 (2007) Standard Test Method for Evaluating the Degree of Chalking of Exterior Paint Films

ASTM D4258 (2005; R 2012) Standard Practice for Surface Cleaning Concrete for Coating

ASTM D4260 (2005; R 2012) Standard Practice for Liquid and Gelled Acid Etching of Concrete

ASTM D 4263 (1983; R 2005) Indicating Moisture in Concrete by the Plastic Sheet Method

ASTM D 4444 (2008) Use and Calibration of Hand-Held Moisture Meters

ASTM D 523 (2008) Standard Test Method for Specular Gloss

ASTM D 6386 (2010) Standard Practice for Preparation of Zinc (Hot-Dip Galvanized) Coated Iron and Steel Product and Hardware Surfaces for Painting

ASTM D4259 (1988; R 2012) Standard Practice for Abrading Concrete

ASTM F1869 (2016) Standard Test Method for Measuring Moisture Vapor Emission Rate of Concrete Subfloor Using Anhydrous Calcium Chloride

INTERNATIONAL CONCRETE REPAIR INSTITUTE (ICRI)

ICRI No. 310.2R Selecting and Specifying Concrete

SECTION 09 90 00 Page 1

Surface Preparation for Sealers, Coatings, Polymer Overlays, and Concrete Repair

MASTER PAINTERS INSTITUTE (MPI)

MPI 1 (Oct 2009) Aluminum Paint

MPI 101 (Oct 2009) Epoxy Anti-Corrosive Metal Primer

MPI 107 (Oct 2009) Rust Inhibitive Primer (Water-Based)

MPI 108 (Oct 2009) High Build Epoxy Coating, Low Gloss

MPI 11 (Oct 2009) Exterior Latex, Semi-Gloss, MPI Gloss Level 5

MPI 116 (Oct 2009) Epoxy Block Filler

MPI 134 (Oct 2009) Galvanized Primer (Waterbased)

MPI 147 (Oct 2009) Institutional Low Odor / VOC Interior Latex, Semi-Gloss, MPI Gloss Level 5

MPI 163 (Oct 2009) Exterior W.B. Light Industrial Coating, Semi-Gloss, MPI Gloss Level 5

MPI 164 (Oct 2009) Exterior W.B. Light Industrial Coating, Gloss, MPI Gloss Level 6

MPI 21 (Oct 2009) Heat Resistant Enamel, Gloss (up to 205 degrees C and 400 degrees F), MPI Gloss Level 6

MPI 23 (Oct 2009) Surface Tolerant Metal Primer

MPI 39 (Oct 2009) Interior Latex-Based Wood Primer

MPI 4 (Oct 2009) Interior/Exterior Latex Block Filler

MPI 42 (Oct 2009) Latex Stucco and Masonry Textured Coating

MPI 47 (Oct 2009) Interior Alkyd, Semi-Gloss, MPI Gloss Level 5

MPI 50 (Oct 2009) Interior Latex Primer Sealer

MPI 57 (Oct 2009) Interior Oil Modified Urethane Clear Satin

MPI 60 (Oct 2009) Interior/Exterior Latex Floor Paint, Low Gloss

SECTION 09 90 00 Page 2

MPI 77 (Oct 2009) Epoxy Gloss

MPI 79 (Oct 2009) Alkyd Anti-Corrosive Metal Primer

MPI 94 (Oct 2009) Exterior Alkyd, Semi-Gloss, MPI Gloss Level 5

MPI 95 (Oct 2009) Quick Drying Primer for Aluminum

SCIENTIFIC CERTIFICATION SYSTEMS (SCS)

SCS SP-01 (2000) Environmentally Preferable Product Specification for Architectural and Anti-Corrosive Paints

SOCIETY FOR PROTECTIVE COATINGS (SSPC)

SSPC Guide 6 (2004) Guide for Containing Surface Preparation Debris Generated During Paint Removal Operations

SSPC Guide 7 (2004; E 2004) Guide to the Disposal of Lead-Contaminated Surface Preparation Debris

SSPC PA 1 (2000; E 2004) Shop, Field, and Maintenance Painting of Steel

SSPC PA Guide 3 (1982; E 1995) A Guide to Safety in Paint Application

SSPC SP 1 (1982; E 2004) Solvent Cleaning

SSPC SP 10/NACE No. 2 (2007) Near-White Blast Cleaning

SSPC SP 12/NACE No.5 (2002) Surface Preparation and Cleaning of Metals by Waterjetting Prior to Recoating

SSPC SP 2 (1982; E 2004) Hand Tool Cleaning

SSPC SP 3 (1982; E 2004) Power Tool Cleaning

SSPC SP 6/NACE No.3 (2007) Commercial Blast Cleaning

SSPC SP 7/NACE No.4 (2007) Brush-Off Blast Cleaning

SSPC-SP13/NACE 6 Surface Preparation of Concrete

SSPC VIS 1 (2002; e 2004) Guide and Reference Photographs for Steel Surfaces Prepared by Dry Abrasive Blast Cleaning

SSPC VIS 3 (2004) Guide and Reference Photographs for Steel Surfaces Prepared by Hand and Power Tool Cleaning

SECTION 09 90 00 Page 3

U.S. ARMY CORPS OF ENGINEERS (USACE)

EM 385-1-1 (2014) Safety and Health Requirements Manual

U.S. DEPARTMENT OF DEFENSE (DOD)

MIL-STD-101 (2014; Rev C) Color Code for Pipelines and for Compressed Gas Cylinders

U.S. ENVIRONMENTAL PROTECTION AGENCY (EPA)

EPA Method 24 (2000) Determination of Volatile Matter Content, Water Content, Density, Volume Solids, and Weight Solids of Surface Coatings

U.S. GENERAL SERVICES ADMINISTRATION (GSA)

FED-STD-313 (Rev D; Am 1) Material Safety Data, Transportation Data and Disposal Data for Hazardous Materials Furnished to Government Activities

U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)

29 CFR 1910.1000 Air Contaminants

29 CFR 1910.1001 Asbestos

29 CFR 1910.1025 Lead

29 CFR 1926.62 Lead

1.2 SUBMITTALS

The following shall be submitted in accordance with Section 01 33 00

SUBMITTAL PROCEDURES:

The current MPI, "Approved Product List" which lists paint by brand, label, product name and product code as of the date of contract award, will be used to determine compliance with the submittal requirements of this specification. The Contractor may choose to use a subsequent MPI "Approved Product List", however, only one list may be used for the entire contract and each coating system is to be from a single manufacturer. All coats on a particular substrate must be from a single manufacturer. No variation from the MPI Approved Products List is acceptable.

Samples of specified materials may be taken and tested for compliance with specification requirements.

In keeping with the intent of Executive Order 13101, "Greening the Government through Waste Prevention, Recycling, and Federal Acquisition", products certified by SCS as meeting SCS SP-01 shall be given preferential consideration over registered products. Products that are registered shall be given preferential consideration over products not carrying any EPP designation.

SD-03 Product Data

SECTION 09 90 00 Page 4

Coating

Manufacturer's Technical Data Sheets

Indicate VOC content.

SD-04 Samples

Color

Submit manufacturer's samples of paint colors. Cross reference color samples to color scheme as indicated.

SD-06 Test Reports

Moisture Testing Of Slab

SD-07 Certificates

Applicator's qualifications

SD-08 Manufacturer's Instructions

Application instructions

Mixing

Detailed mixing instructions, minimum and maximum application temperature and humidity, potlife, and curing and drying times between coats.

Manufacturer's Material Safety Data Sheets

Submit manufacturer's Material Safety Data Sheets for coatings, solvents, and other potentially hazardous materials, as defined in

FED-STD-313.

SD-10 Operation and Maintenance Data

Coatings:

Preprinted cleaning and maintenance instructions for all coating systems shall be provided.

SD-11 Closeout Submittals

Materials;

1.3 APPLICATOR'S QUALIFICATIONS

1.3.1 Contractor Qualification

Submit the name, address, telephone number, FAX number, and e-mail address of the contractor that will be performing all surface preparation and coating application. Submit evidence that key personnel have successfully performed surface preparation and application of coatings on a minimum of three similar projects within the past three years. List information by individual and include the following:

SECTION 09 90 00 Page 5

a. Name of individual and proposed position for this work.

b. Information about each previous assignment including:

Position or responsibility

Employer (if other than the Contractor)

Name of facility owner

Mailing address, telephone number, and telex number (if non-US) of facility owner

Name of individual in facility owner's organization who can be contacted as a reference

Location, size and description of structure

Dates work was carried out

Description of work carried out on structure

1.4 QUALITY ASSURANCE

1.4.1 Field Samples and Tests

The Contracting Officer may choose up to two coatings that have been delivered to the site to be tested at no cost to the Government. Take samples of each chosen product as specified in the paragraph "Sampling Procedures." Test each chosen product as specified in the paragraph "Testing Procedure." Products which do not conform, shall be removed from the job site and replaced with new products that conform to the referenced specification. Testing of replacement products that failed initial testing shall be at no cost to the Government.

1.4.1.1 Sampling Procedure

The Contracting Officer will select paint at random from the products that have been delivered to the job site for sample testing. The Contractor shall provide one quart samples of the selected paint materials. The samples shall be taken in the presence of the Contracting Officer, and labeled, identifying each sample. Provide labels in accordance with the paragraph "Packaging, Labeling, and Storage" of this specification.

1.5 REGULATORY REQUIREMENTS

1.5.1 Environmental Protection

In addition to requirements specified elsewhere for environmental protection, provide coating materials that conform to the restrictions of the local Air Pollution Control District and regional jurisdiction.

Notify Contracting Officer of any paint specified herein which fails to conform.

1.5.2 Lead Content

Do not use coatings having a lead content over 0.06 percent by weight of nonvolatile content.

SECTION 09 90 00 Page 6

1.5.3 Chromate Content

Do not use coatings containing zinc-chromate or strontium-chromate.

1.5.4 Asbestos Content

Materials shall not contain asbestos.

1.5.5 Mercury Content

Materials shall not contain mercury or mercury compounds.

1.5.6 Silica

Abrasive blast media shall not contain free crystalline silica.

1.5.7 Human Carcinogens

Materials shall not contain ACGIH 0100Doc and ACGIH 0100Doc confirmed human carcinogens (A1) or suspected human carcinogens (A2).

1.6 PACKAGING, LABELING, AND STORAGE

Paints shall be in sealed containers that legibly show the contract specification number, designation name, formula or specification number, batch number, color, quantity, date of manufacture, manufacturer's formulation number, manufacturer's directions including any warnings and special precautions, and name and address of manufacturer. Pigmented paints shall be furnished in containers not larger than 5 gallons. Paints and thinners shall be stored in accordance with the manufacturer's written directions, and as a minimum, stored off the ground, under cover, with sufficient ventilation to prevent the buildup of flammable vapors, and at temperatures between 40 to 95 degrees F. Do not store paint, polyurethane, varnish, or wood stain products with materials that have a high capacity to adsorb VOC emissions. Do not store paint, polyurethane, varnish, or wood stain products in occupied spaces.

1.7 SAFETY AND HEALTH

Apply coating materials using safety methods and equipment in accordance with the following:

Work shall comply with applicable Federal, State, and local laws and regulations, and with the ACCIDENT PREVENTION PLAN, including the Activity Hazard Analysis as specified in Section 01 35 26 GOVERNMENT SAFETY REQUIREMENTS and in Appendix A of EM 385-1-1. The Activity Hazard Analysis shall include analyses of the potential impact of painting operations on painting personnel and on others involved in and adjacent to the work zone.

1.7.1 Safety Methods Used During Coating Application

Comply with the requirements of SSPC PA Guide 3.

1.7.2 Toxic Materials

To protect personnel from overexposure to toxic materials, conform to the most stringent guidance of:

SECTION 09 90 00 Page 7

a. The applicable manufacturer's Material Safety Data Sheets (MSDS) or local regulation.

b. 29 CFR 1910.1000.

c. ACGIH 0100Doc, threshold limit values.

d. The appropriate OSHA standard in 29 CFR 1910.1025 and 29 CFR 1926.62 for surface preparation on painted surfaces containing lead. Removal and disposal of coatings which contain lead is specified in Section 02 83 13.00 20 LEAD IN CONSTRUCTION . Additional guidance is given in SSPC Guide 6 and SSPC Guide 7. Refer to drawings for list of hazardous materials located on this project. Contractor to coordinate paint preparation activities with this specification section.

e. The appropriate OSHA standards in 29 CFR 1910.1001 for surface preparation of painted surfaces containing asbestos. Removal and disposal of coatings which contain asbestos materials is specified in Section 02 82 13.00 10 ASBESTOS ABATEMENT. Refer to drawings for list of hazardous materials located on this project. Contractor to coordinate paint preparation activities with this specification section.

1.8 ENVIRONMENTAL CONDITIONS

Comply, at minimum, with manufacturer recommendations for space ventilation during and after installation. Isolate area of application from rest of building when applying high-emission paints or coatings.

1.8.1 Coatings

Do not apply coating when air or substrate conditions are:

a. Less than 5 degrees F above dew point;

b. Below 50 degrees F or over 95 degrees F, unless specifically pre-approved by the Contracting Officer and the product manufacturer.

Under no circumstances shall application conditions exceed manufacturer recommendations.

1.8.2 Post-Application

Vacate space for as long as possible after application. Wait a minimum of 48 hours before occupying freshly painted rooms. Maintain one of the following ventilation conditions during the curing period, or for 72 hours after application:

a. Supply 100 percent outside air 24 hours a day.

b. Supply airflow at a rate of 6 air changes per hour, when outside temperatures are between 55 degrees F and 85 degrees F and humidity is between 30 percent and 60 percent.

c. Supply airflow at a rate of 1.5 air changes per hour, when outside air conditions are not within the range stipulated above.

1.9 SCHEDULING

Allow paint, polyurethane, varnish, and wood stain installations to cure prior to the installation of materials that adsorb VOCs.

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1.10 LOCATION AND SURFACE TYPE TO BE PAINTED

1.10.1 Painting Included

Where a space or surface is indicated to be painted, include the following unless indicated otherwise.

a. Surfaces behind portable objects and surface mounted articles readily detachable by removal of fasteners, such as screws and bolts.

b. New factory finished surfaces that require identification or color coding and factory finished surfaces that are damaged during performance of the work.

c. Existing coated surfaces that are damaged during performance of the work.

1.10.1.1 Exterior Painting

Includes new surfaces, existing coated surfaces, of the building and appurtenances. Also included are existing coated surfaces made bare by cleaning operations.

1.10.1.2 Interior Painting

Includes new surfaces, existing uncoated surfaces,andexisting coated surfaces of the building and appurtenances as indicated and existing coated surfaces made bare by cleaning operations. Where a space or surface is indicated to be painted, include the following items, unless indicated otherwise.

a. Exposed columns, girders, beams, joists, and metal deck; and

b. Other contiguous surfaces.

1.10.2 Painting Excluded

Do not paint the following unless indicated otherwise.

a. Surfaces concealed and made inaccessible by panelboards, fixed ductwork, machinery, and equipment fixed in place.

b. Surfaces in concealed spaces. Concealed spaces are defined as enclosed spaces above suspended ceilings, furred spaces, attic spaces, crawl spaces, elevator shafts and chases.

c. Steel to be embedded in concrete.

d. Copper, stainless steel, aluminum, brass, and lead except existing coated surfaces.

e. Hardware, fittings, and other factory finished items.

1.10.3 Mechanical and Electrical Painting

Includes field coating of interior and exterior new surfaces.

a. Where a space or surface is indicated to be painted, include the

SECTION 09 90 00 Page 9 following items unless indicated otherwise.

(1) Exposed piping, conduit, and ductwork;

(2) Supports, hangers, air grilles, and registers;

(3) Miscellaneous metalwork and insulation coverings.

b. Do not paint the following, unless indicated otherwise:

(1) New zinc-coated, aluminum, and copper surfaces under insulation

(2) New aluminum jacket on piping

(3) New interior ferrous piping under insulation.

1.10.3.1 Fire Extinguishing Sprinkler Systems

Clean, pretreat, prime, and paint new fire extinguishing sprinkler systems including valves, piping, conduit, hangers, supports, miscellaneous metalwork, and accessories. Apply coatings to clean, dry surfaces, using clean brushes. Clean the surfaces to remove dust, dirt, rust, and loose mill scale. Immediately after cleaning, provide the metal surfaces with one coat primer per schedules. Shield sprinkler heads with protective covering while painting is in progress. Upon completion of painting, remove protective covering from sprinkler heads. Remove sprinkler heads which have been painted and replace with new sprinkler heads. Provide primed surfaces with the following:

a. Piping in Unfinished Areas: Provide primed surfaces with one coat of red alkyd gloss enamel applied to a minimum dry film thickness of 1.0 mil in attic spaces, spaces above suspended ceilings, crawl spaces, pipe chases, mechanical equipment room, and spaces where walls or ceiling are not painted or not constructed of a prefinished material.

b. Piping in Finished Areas: Provide primed surfaces with two coats of paint to match adjacent surfaces, except provide valves and operating accessories with one coat of red alkyd gloss enamel applied to a minimum dry film thickness of 1.0 mil.

1.10.4 Definitions and Abbreviations

1.10.4.1 Qualification Testing

Qualification testing is the performance of all test requirements listed in the product specification. This testing is accomplished by MPI to qualify each product for the MPI Approved Product List, and may also be accomplished by Contractor's third party testing lab if an alternative to Batch Quality Conformance Testing by MPI is desired.

1.10.4.2 Batch Quality Conformance Testing

Batch quality conformance testing determines that the product provided is the same as the product qualified to the appropriate product specification. This testing shall only be accomplished by MPI testing lab.

1.10.4.3 Coating

A film or thin layer applied to a base material called a substrate. A

SECTION 09 90 00 Page 10 coating may be a metal, alloy, paint, or solid/liquid suspensions on various substrates (metals, plastics, wood, paper, leather, cloth, etc.).

They may be applied by electrolysis, vapor deposition, vacuum, or mechanical means such as brushing, spraying, calendaring, and roller coating. A coating may be applied for aesthetic or protective purposes or both. The term "coating" as used herein includes emulsions, enamels, stains, varnishes, sealers, epoxies, and other coatings, whether used as primer, intermediate, or finish coat. The terms paint and coating are used interchangeably.

1.10.4.4 DFT or dft

Dry film thickness, the film thickness of the fully cured, dry paint or coating.

1.10.4.5 DSD

Degree of Surface Degradation, the MPI system of defining degree of surface degradation. Five (5) levels are generically defined under the Assessment sections in the MPI Maintenance Repainting Manual.

1.10.4.6 EPP

Environmentally Preferred Products, a standard for determining environmental preferability in support of Executive Order 13101.

1.10.4.7 EXT

MPI short term designation for an exterior coating system.

1.10.4.8 INT

MPI short term designation for an interior coating system.

1.10.4.9 micron / microns

The metric measurement for 0.001 mm or one/one-thousandth of a millimeter.

1.10.4.10 mil / mils

The English measurement for 0.001 in or one/one-thousandth of an inch, equal to 25.4 microns or 0.0254 mm.

1.10.4.11 mm

The metric measurement for millimeter, 0.001 meter or one/one-thousandth of a meter.

1.10.4.12 MPI Gloss Levels

MPI system of defining gloss. Seven (7) gloss levels (G1 to G7) are generically defined under the Evaluation sections of the MPI Manuals.

Traditionally, Flat refers to G1/G2, Eggshell refers to G3, Semigloss refers to G5, and Gloss refers to G6.

Gloss levels are defined by MPI as follows:

Gloss Description Units Units Level at 60 degrees at 85 degrees

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G1 Matte or Flat 0 to 5 10 max G2 Velvet 0 to 10 10 to 35 G3 Eggshell 10 to 25 10 to 35 G4 Satin 20 to 35 35 min G5 Semi-Gloss 35 to 70 G6 Gloss 70 to 85 G7 High Gloss

Gloss is tested in accordance with ASTM D 523. Historically, the Government has used Flat (G1 / G2), Eggshell (G3), Semi-Gloss (G5), and Gloss (G6).

1.10.4.13 MPI System Number

The MPI coating system number in each Division found in either the MPI Architectural Painting Specification Manual or the Maintenance Repainting Manual and defined as an exterior (EXT/REX) or interior system (INT/RIN).

The Division number follows the CSI Master Format.

1.10.4.14 Paint

See Coating definition.

1.10.4.15 REX

MPI short term designation for an exterior coating system used in repainting projects or over existing coating systems.

1.10.4.16 RIN

MPI short term designation for an interior coating system used in repainting projects or over existing coating systems.

PART 2 PRODUCTS

2.1 MATERIALS

Conform to the coating specifications and standards referenced in PART 3.

Submit manufacturer's technical data sheets for specified coatings and solvents. Submit color samples for approval. Comply with applicable regulations regarding toxic and hazardous materials.

PART 3 EXECUTION

3.1 PROTECTION OF AREAS AND SPACES NOT TO BE PAINTED

Prior to surface preparation and coating applications, remove, mask, or otherwise protect, hardware, hardware accessories, machined surfaces, radiator covers, plates, lighting fixtures, public and private property, and other such items not to be coated that are in contact with surfaces to be coated. Following completion of painting, workmen skilled in the trades involved shall reinstall removed items. Restore surfaces contaminated by coating materials, to original condition and repair damaged items.

3.2 SURFACE PREPARATION

Remove dirt, splinters, loose particles, grease, oil, disintegrated coatings, and other foreign matter and substances deleterious to coating

SECTION 09 90 00 Page 12 performance as specified for each substrate before application of paint or surface treatments. Oil and grease shall be removed prior to mechanical cleaning. Cleaning shall be programmed so that dust and other contaminants will not fall on wet, newly painted surfaces. Exposed ferrous metals such as nail heads on or in contact with surfaces to be painted with water-thinned paints, shall be spot-primed with a suitable corrosion-inhibitive primer capable of preventing flash rusting and compatible with the coating specified for the adjacent areas.

3.2.1 Additional Requirements for Preparation of Surfaces With Existing Coatings

Before application of coatings, perform the following on surfaces covered by soundly-adhered coatings, defined as those which cannot be removed with a putty knife:

a. Test existing finishes for lead before sanding, scraping, or removing.

If lead is present, refer to paragraph Toxic Materials.

b. Wipe previously painted surfaces to receive solvent-based coatings, except stucco and similarly rough surfaces clean with a clean, dry cloth saturated with mineral spirits, ASTM D 235. Allow surface to dry. Wiping shall immediately precede the application of the first coat of any coating, unless specified otherwise.

c. Sand existing glossy surfaces to be painted to reduce gloss. Brush, and wipe clean with a damp cloth to remove dust.

d. The requirements specified are minimum. Comply also with the application instructions of the paint manufacturer.

e.