HRMC-005-21_WI 321-11-001 03242021.pdf

SHIP:

COAR:

NAVAL SPECIAL WARFARE GROUP

THREE LOGISTICS AND SUPPORT

UNIT (RMC 55457)

ITEM NO:

PCN:

CMP:

PLANNER:

321-11-001

SERV-L041

SERV-L047

NONE

LUCERO, CHRIS

KISHINAMI, ISAAC

1. SCOPE:

1.1 Title: RHIB'S Silver Ships Electrical System; replace

1.2 Location of Work:

1.2.1 Throughout Vessel

1.3 Identification:

1.3.1 Quantity (One EA), 11 Meter RHIB, (CABIN), Hull Identification Number: 11MSC1411

1.3.2 Quantity (One EA), 11 Meter RHIB, (CABIN), Hull Identification Number: 11MSC1412

1.3.3 Quantity (One EA), 11 Meter RHIB Trailer, Trailer Serial Number: 42XBK363XFB115030

1.3.4 Quantity (One EA), 11 Meter RHIB Trailer, Trailer Serial Number: 42XBK3633EB114672

2 . REFERENCES:

2.1 Standard Items, (FY-22)

2.2 300-5107858 Rev A, Standard Electrical Installation Requirements and Nomenclature

2.3 MIL-STD-2003, Electric Plant Installation Standard Methods for Surface Ships and Submarines

2.4 TO300-AU-SPN-010 A, Fabrication, Welding and Inspection of Small Boats and Craft, Aluminum Hulls

2.5 11X42-DI-01 Rev A, llX AM Series Drawing Index

2.6 11X42-OB-01 Rev A, Outboard Plan and Profile

2.7 11X42-IB-01 Rev A, Inboard Plan and Profile

2.8 11X42-HS-01 Rev A, Structure Arrangement

2.9 11X42-CA-01 Rev A, Console & Electronics Arrangement

2.10 11X42-CO-CC-01, Collar System Plan View

2 .11 11X42-E-01 Rev A, Electrical

2.12 11X42-AS-01 Rev A, Auxiliary Systems

2.13 11X42-F-01 Rev A, Fuel System

2.14 11X42-H-01 Rev A, Hoisting Arrangement

2.15 11X42-T-01 Rev A, Towing Arrangement

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SHIP: NAVAL SPECIAL WARFARE GROUP THREE LOGISTICS AND SUPPORT UNIT (RMC

55457)

2.16 11X42-TR-1 Rev A, Transport Drawings

2.17 11X42-D-01, Misc. Parts

2.18 SHOXS 6800, Operation & Service Manual

2.19 Ignition Switch, Wiring

2.20 Fuel Tank, Cap

2.21 Underwater Lights, Mounting Plates

2.22 Suzuki Outboard Motor, Owner's Manual DF250AP & DF300AP

2.23 BOATMASTER, Operations Manual Trailer: SSllM-180

2.24 Suzuki, Console Face Layout

2.25 Bow Door, Bow Section Updates llM NSW

2.26 Systems and Specifications, SSPC Painting Manual, Volume 2

2.27 DOL, OSHA STD 29 CFR 1915, Occupational Safety & Health Standards for Shipyard Employment

3. REQUIREMENTS:

(I) "PRELIMINARY ELECTRICAL INSPECTION AND OPERATIONAL TEST"

3.1 Accomplish a complete inspection, and an operational test of all installed mechanical and electrical equipment, including electrical components, lighting, navigational equipment, wiring/cabling, pumps, piping, hoses and label plates, using 2.2 through 2.25 as guidance, for each vessel listed in 1.3, and the locations identified in 1.2. Record results.

3.1.1 Submit one legible copy, in approved transferable media, of a report listing the results of the inspection and testing requirements of 3.1 to the SUPERVISOR, within 5 days of testing.

3.1.1.1 The report shall include electrical/mechanical component item number, as identified on its associated reference, reference number, component location, condition, and the testing results of each component tested.

3.2 Prior to component removal, record each component name, as identified on its associated reference, reference number, location, and electrical connection (Disconnect Log) for the vessel listed in 1.3.1.

3.2.1 Retain all removed items, the SUPERVISOR shall determine disposition. At the discretion of SUPERVISOR, box all removed items for turnover upon vessel/trailer turnover to the GOVERNMENT.

3.2.1.1 Submit one legible copy, in approved transferable media, of a report listing the results of the requirements of 3.2 to the

SUPERVISOR.

3.3 All new electrical installations shall meet the electrical installation requirements of 2.2, 2.3, 2.11, 2.12, 2.13, 2.22, 2.23, 2.24 and 2.25 for each vessel listed in 1.3.

3.3.1 No electrical connections shall take place in the bilge

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3.3.2 All new electrical connections shall have heat shrink style connections or shall have heat-shrink tubing installed on terminal ends to weatherize.

3.3.3 All new battery and main power connections shall have

protective boots installed.

3.3.4 All new equipment, electrical components, label plates, cable markers, and wire markers, shall be installed, and wire ways and cableways shall be strapped and installed in accordance with 2.2, 2.3, 2.11, 2.12, 2.13, 2.22, 2.23, 2.24 and 2.25 prior to operational testing.

3.3.4.1 All new cabling shall be labeled to include circuit

identification at each end.

3.3.4.2 All new wiring shall be labeled to include component

identification on each wire connection/termination point.

3.3.5 Remove corrosion on existing and coat all new and existing electrical terminals and connections, including, battery switch terminals, engine positive and negative terminals, battery connection terminals, gauge terminals, positive and negative terminal blocks, negative bus terminals, circuit breaker connections, switch connections, reset push buttons, receptacles, connectors using No-Ox (NSN 8030-00-598-5915), using 2.2, 2.3, 2.11, 2.12, 2.13, 2.22, 2.23,

2.24 and 2.25 for guidance.

3.3.6 Groom, dress and secure all cabling and wiring to ensure wire/cable runs do not interfere with access to components that are removable.

3.3.7 Install chafe protection to existing and new wires/cables entering cableways and/or where chaffing may occur.

3.3.8 Split Conduit shall be installed for all cableways, where previously installed.

3.3.9 Ensure all new cable penetrations are packed properly

throughout the boat in accordance with manufacturer's instructions.

3.3.10 Ensure all exterior electrical connections are properly weatherproofed on each vessel listed in 1.3 in accordance with 2.2 and 2.3.

3.4 All new equipment mounted to aluminum shall have corrosion protection tape (3M Scotchrap #51) installed between the mating surfaces unless otherwise noted for each vessel listed in 1.3.

3.5 All new threaded fasteners shall be corrosion resistant steel (CRES), ASTM A276, Type 316, unless otherwise specified. All nuts shall be self-locking, unless otherwise specified. One CRES washer shall be used under each bolt head and under each nut. Bolt/stud thread protrusion shall not extend less than 1-1/2 threads or more than 5 threads beyond the nut with full thread engagement, for each vessel listed in 1.3.

3.5.1 Apply anti-seize compound, Loctite 34026 marine grade anti seize or equal to all new stainless-steel threaded fasteners.

3.6 Remove existing and install new batteries for the vessel listed in

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International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, 1.3.1, in accordance with 2.11. Install new battery connection hardware using standard nuts and lock washers.

3.7 3.7 Procure and install new full enclosure type battery boxes for all new batteries for each vessel listed in 1.3.

3.8 Accomplish the requirements of 009-90 of 2.1, for replacement of the Furuno Navigation System, for the vessels listed in 1.3, in accordance with the manufacturer's instructions.

3.8.1 Provide materials and services to remove the existing Furuno navigation system, all associated equipment/cabling and procure and install a new Furuno navigation system to include NavNet TZTouch display (Furuno part number TZTL12F), remote control (Furuno part number MCU002), 24" radome (Furuno part number DRS4D), radome power supply (Furuno part number PSU017), two (2) NMEA 2000 micro cables (Furuno part number 001-105-800-10), GPS receiver (Furuno part number GP-330B), GPS flush mount kit (Furuno part number 001-037-630), heading sensor (Furuno part number PG700), transducer (Furuno part numberSS60-20-10F) and all associated equipment, cabling and hardware in accordance with manufacturer's instructions to convert boat to new navigation system. The new navigation system shall be connected to the new Suzuki system in accordance with manufacturer's instructions in order to display engine information. The new navigation system shall be connected to the existing NMEA terminal strip for the VHF marine band radio in accordance with Reference 2.9 and manufacturer's instructions in order to send position data to the radio. GPS receiver shall be mounted on the centerline of the hardtop, outboard of the radar scanner and connected directly to the NMEA 2000 backbone in the console. Contractor is responsible to install all components necessary to convert boat to new navigation system.

3.8.1.1 Install latest version of software and charts on Furuno navigation system in accordance with manufacturer's instructions.

3.8.1.2 Electrically connect new navigation system to the

existing VHF Marine Band Radio at the existing NMEA terminal strip in order to display position data at radio, installation shall be in accordance with 2.11 and manufacturer's instructions.

3.8.1.3 GPS receiver shall be mounted on the port side of the radar mast, outboard of the radar scanner and connected directly to the NMEA 2000 backbone in the console, in accordance with the manufacturer's instructions.

3.8.1.4 Install four (4) new spare label plates at the NMEA

terminal strip inside the console for removed heading output wiring using the same size and type of that removed.

(V) (G) "VISUAL INSPECTION"

3.8.1.5 An authorized Furuno technician shall verify

installation and calibration of all navigation related work.

3.8.2 Install new bus extender (Maretron Part Number NBEl00) in the console in order to separate the engine NMEA 2000 from the Furuno NMEA 2000, for each vessel listed in 1.3, in accordance with the

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evangeline.calaustro Highlight evangeline.calaustro Highlight manufacturer's instructions.

3.9 Remove existing and install new forward and aft bilge pump system, including, bilge pumps, float switches, NEMA boxes, label plates, associated cabling, hoses, hose clamps and overboard thru-hull fittings using the same size and type of that removed for each vessel listed in 1.3, and in accordance with 2.11 and 2.12.

3.9.1 Double CRES316 stainless steel hose clamps shall be installed at any hose to fitting connection.

3.9.2 Dress and secure all bilge system hoses throughout the boat, including chaffing protection at all penetrations.

3.9.3 All bilge hoses installed shall be template from existing, ensuring appropriate length for the vessel and continuous from fitting to fitting.

(V) (G) "VISUAL INSPECTION"

3.9.4 Perform manual/auto function bilge test to ensure the float switch operated properly.

3.10 Remove existing and install new fuel sending unit in the fuel tank using the same size and type of that removed for each vessel listed in 1.3, in accordance with 2.11 and manufacturer's instructions.

3.11 Remove existing and install new fuel gauge for vessels listed in 1.3, in accordance with 2.11.

3.12 Install two (2) new underwater lights (OceanLED part number 012305B), cable (LSDSGU-9) and splices for each vessel listed in 1.3, in accordance with 2.2 and manufacturer's instructions. Underwater lighting shall be connected to Distribution Panel DP-1, circuit Kl. Underwater lighting circuit shall be located on the port and starboard side of the engine bracket in accordance with 2.21.

3.13 Remove existing and install new label plates at the breakers listed below using the same size and type of that removed for the vessel listed in 1. 3.

3 .13 .1

3.13.2

3 .13 .3

(Line 1)

(Line 1)

(Line 1)

UWTR LT

SPARE

SPARE

(Line 2) Kl-5A

(Line 2) Ul-3A

(Line 2) Vl-lA

3.14 Install forty-five (45) new appropriately sized toggle switch boots on all switches located on the console at Distribution Panel DPl, Control Panel 1 and battery voltage selector switch for each vessel listed in 1.3.

3.15 Remove and relocate the wiper controller on the console for each vessel listed in 1.3, in accordance with 2.24. Provide materials and services to remove all associated cabling for the wiper controller and procure and install new wiper controller (Exalto Part Number 210604) and cabling using the same size and type of that removed and in accordance with 2.11, and manufacturer's instructions.

3.16 Remove and replace with new complete windshield wiper/washer system (motor Ongaro P/N 30991, wiper arms Ongaro P/N 33650, blades Ongaro P/N

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3.17 Install new spotlight receptacle with dust cap and lanyard on the forward console for vessel listed in 1.3.1, using the same size and type of that removed and in accordance with 2.11.

3.18 Remove existing and provide new handheld spotlight for vessel listed in 1.3.1 using the same size and type as that removed and in accordance with 2.11.

3.19 Install new spotlight receptacle with dust cap and lanyard located on the aft deck transom for vessel listed in 1.3.2, using the same size and type of that removed and in accordance with 2.11.

3.20 Remove existing and install new port and stbd console spotlight receptacles with dust caps and lanyards for vessel listed in 1.3.1, using the same size and type of that removed and in accordance with 2.11.

3.21 Remove existing and install new cabin dome light, for vessel listed in 1.3.1 using the same size and type as that removed and in accordance with 2.11.

3.22 Remove existing bottom inboard dive mast blue light and install new white light for vessel listed in 1.3.1 and in accordance with 2.11.

3.23 Remove existing and install new bottom inboard red dive light for vessel listed in 1.3.1 and in accordance with 2.11.

3.24 Remove existing and install new top red dive light that has condensation for vessel listed in 1.3.1 and in accordance with 2.11

3.25 Remove existing starboard blue light on dive mast and install new white light for vessel listed in 1.3.2 and in accordance with 2.11.

3.26 Remove existing bottom tow light that has condensation and install new light for vessel listed in 1.3.2 and in accordance with 2.11.

3.27 Remove top light on dive mast that has condensation and replace with new for vessel listed in 1.3.2 and in accordance with 2.11.

3.28 Remove existing and install new searchlight, controller, point pad and all cabling (ACR P/N RCL 100D) for vessel listed in 1.3.1 and in accordance with 2.11.

3.29 Remove existing and install new forward and aft bilge indicator lights on the console for each vessel listed in 1.3, in accordance with 2.11.

3.30 Remove existing and install new Whelen microphone and microphone clip (Whelen part number 01-026D286-06) for each vessel listed in 1.3, in accordance with manufacturer's instructions and in accordance with 2.11.

3.31 Remove existing and install new Whelen loud hailer speaker for each vessel listed in 1.3, using the same type and size as that removed and in accordance with 2.11.

3.32 Remove existing and install new navigation horn for each vessel listed in 1.3, using the same size and type as that removed and in accordance with 2.11.

3.33 Remove existing and install new heater control unit for vessel

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3.34 Provide and install new heater control knob for vessel listed in

1.3.1 (Espar part number 22.1000.01.0300) and in accordance with 2.12.

3.35 Provide and install all new heater ducting including exhaust for each vessel listed in 1.3 in accordance with 2.12.

3.36 Remove existing and install new Control Panel 1 Face Plate and all circuit breakers (16 EA) for Control Panel 1 (Silver Ships part Number DP2 AMll00 SSC) for each vessel listed in 1.3, in accordance with 2.11.

Ensure new breaker labels listed in Para 3.12 are incorporated into new control panel.

3.37 Remove existing and install new Distribution Panel 1 and all circuit breakers (26 EA) for DP-1 (Silver Ships part Number DPl AMll00 SSC), for each vessel listed in 1.3, in accordance with 2.11. Ensure new breaker labels listed in Para 3.12 are incorporated into new distribution panel.

3.38 Remove existing and install new of the following interior console label plates for the vessel listed in 1.3.1 12VDC OUTLET, SEARCH LIGHT

CONNECTOR 12VDC,HAILER CONTROL HEAD,HAILER MIC, VHF MIC, REMOTE SEARCH

LIGHT CONTROL UNIT, WINDSHIELD WASHER, MAIN FUEL TANK 250 GALLONS MAX

CAPACITY, BATTERY VOLTAGE PORT HOUSE STARBOARD, HEATER VENT CONTROL

WINDSHIELD FEET, using the same size and type as those removed. Using the same size and type as that removed.

3.39 Remove existing and install new fuel tank label plates for the vessel listed in 1.3.1

3.40 Remove existing and install new exterior search light connector label plate for the vessel listed in 1.3.2 using the same size and type as that removed.

3.41 Install new port Tiger Communications headset helmet jack dust cap for each vessel listed in 1.3, using the same size and type as that removed.

3.42 Install new port Tiger Communications pushbutton cover for each vessel listed in 1.3, using the same size and type as that removed.

3.43 Remove existing and install new seven-way flat pin, round cable harness for each trailer listed in 1.3, in accordance with 2.23. Cable harness shall be spliced in accordance with 2.2.

3.44 Remove existing and install new port and starboard taillights for each trailer listed in 1.3, using the same size and type of that removed and in accordance with manufacturer's instructions.

3.45 Remove existing and install new aft center light for each trailer listed in 1.3, using the same size and type of that removed and in accordance with manufacturer's instructions.

(V) (G) "TRAILER LIGHTS OPERATIONAL TEST"

3.46 Operationally test all trailer lights to ensure they are

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3.46.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing the operational testing results of 3.46, within 3 days of test completion.

(V) (G) "ELECTRICAL EQUIPMENT OPERATIONAL TEST"

3.47 Coordinate with ships force and accomplish an Operational Test of each piece of newly installed electrical equipment, each electrical device, and each newly installed component listed in the contractor's furnished report requirement of 3.2.1.1, Testing shall be in accordance with 2.2 through 2.25 and the manufacturer's instructions, for each vessel listed in 1.3.

3.47.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing the operational testing results of 3.43.

3.48 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces, for each vessel listed in 1.3.

4. NOTES:

4.1 Possible Cable Clam source: Blue Sea Systems (www.bluesea.com).

4.2 Work in conjunction with 11MSC1411 and 11MSC1412 work items 236-11- 001, 583-31-002 and 631-11-001.

5. GOVERNMENT FURNISHED MATERIAL (GFM)

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.

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