SOO_-_Circuit_Amplifier_Test_System.pdf

STATEMENT OF OBJECTIVES

(SOO)

For

Spectrum 9100 Automatic Test Systems

OP, N Project No: 2019 P001-27

PHNSY & IMF Spectrum Test Systems SOO Page 1

TABLE OF CONTENTS

1. SCOPE

2. APPLICABLE DOCUMENTS

3. GOVERNMENT POINT OF CONTACTS

4. ROLES & RESPONSIBILITIES

4.1. Government

4.2. Contactor

5. REQUIREMENTS

5.1. MPA COMBINED SPECTRUM TEST SYSTEM

5.2. L3XX REPLACEMENT CONFIGURATION SPECTRUM TEST SYSTEM

5.3. SYSTEM DEVELOPMENT PROCEDURE

5.4. SYSTEM TECHNICAL DATA PACKAGE (TDP)

5.5. SYSTEM ACCEPTANCE TEST PROCEDURE (ATP)

5.6. SYSTEM HARDWARE CALIBRATION REQUIREMENTS

5.7. SYSTEM INSTALLATION, FACILITIES PREPARATION, AND FINAL ACCEPTANCE

5.8. WARRANTY AND HOTLINE SUPORT FOR TEST SYSTEMS AND SOFTWARE

5.9. TEST PROGRAM SETS AND ACCETPANCE TEST PROCEDURES FOR TPSs

5.10. PERIOD OF PERFORMANCE AND DELIVERABLE SCHEDULE

5.11. PACKAGING, PACKING, & SHIPPING INSTRUCTIONS

5.12. SOFTWARE

5.13 GOVERNMENT FURNISHED EQUIPMENT AND GOVERNMENT FURNISHED

INFORMATION…………………………………………………………………………………………………..11

6. TRAVEL………………………………………………………………………………………………………12

APPENDIX A: MPA COMBINED SPECTRUM TEST SYSTEM DETAILS

APPENDIX B: L3XX REPLACEMENT CONFIGURATION SPECTRUM TEST SYSTEM DETAIL

APPENDIX C: ADDITIONAL HARDWARE TO SUPPORT MPA COMBINED AND L3XX REPLACEMENT

CONFIGURATION SPECTRUM TEST SYSTEMS

APPENDIX D: ADDITIONAL INTEGRATED TEST ADAPTERS

APPENDIX E: CONTRACT LINE ITEMS AND DATA DELIVERABLES

PHNSY & IMF Spectrum Test Systems SOO Page 2

1. SCOPE

This STATEMENT OF OBJECTIVES (SOO) is for the development, assembly, installation, checkout and logistic support of two Teradyne Spectrum 9100-Series Automatic Test Systems (ATSs) (to be referred to as “Teradyne

ATSs” for the remainder of this document) to replicate capabilities at Naval Submarine Base (NSB) New London, Groton, CT (to be referred to as “Groton” for the remainder of this document) and add capability to test four different variants of the modular power amplifier from an obsolete platform at Pearl Harbor Naval Shipyard and

Intermediate Maintenance Facility (PHNSY & IMF).

One of the Teradyne ATSs shall be compatible, as proven by acceptance tests, with the current Teradyne ATS in

Groton, including eleven (11) existing test programs, and have the capability and/or ability to complete the performance test of three (3) different submarine modular power amplifiers and the one (1) surface ship modular power amplifier that the existing Pearl Harbor Naval Ship Yard & Intermediate Maintenance Facility (PHNSY &

IMF) Module Screening & Repair Activity (MS&RA) currently tests utilizing the Amplifier Test System. This

Teradyne ATS will be known as the “L3XX Replacement Configuration SPECTRUM TEST SYSTEM” for the remainder of this document.

The second compatible Teradyne ATS of a subset configuration to the L3XX Replacement Configuration shall be made available to test only the four Modular Power Amplifiers. This Teradyne ATS will be known as the “MPA

COMBINED (Subsurface & Surface) SPECTRUM TEST SYSTEM” for the remainder of this document.

When referring to both systems concurrently, they will be referred to as “Teradyne ATSs”.

The contractor for the Teradyne ATSs shall configure and effectively implement four (4) automated Test Program

Sets (TPSs) for functional tests (i.e., screen tests) and performance verification tests, (i.e., fault detection, and fault isolation tests) of hardware, equipment and components described in section 5.1.

The contractor shall provide Interface Test Adapters (ITA) and demonstrate the successful execution of the fielded

Test Program Sets listed in section 5.2.

These Teradyne ATSs shall include all necessary hardware, software, ancillary devices, accessories, and logistics support identified to meet program requirements as defined in this SOO with hardware and software details described in the requirements listed in section 5.

2. APPLICABLE DOCUMENTS

No higher-level technical specifications or standards are referenced as part of this SOO. The requirements of the

SOO form the foundation for ATE design, development, assembly, checkout, and logistic support requirements.

3. GOVERNMENT POINT OF CONTACTS

Contracting Officer’s Representative (COR):

Michael Won, PHNS & IMF Code 430

Phone: (808) 473-8000 x 6649

Email: Michael.won@navy.mil

4. ROLES & RESPONSIBILITIES

This section will describe the roles and responsibilities of the Government and the Contractor.

4.1. Government

Delivery Addresses – The Government is to provide the exact shipping address or addresses for each test system if not already identified to the Contractor.

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Emergency Services – Should an emergency arise at the PHNSY & IMF site, the PHNSY & IMF shall provide only the basic lifesaving and life support measures necessary.

Work Site Services – The PHNSY & IMF shall provide the Contractor use of laydown space within the vicinity of the work area.

PHNSY & IMF Security - The COR identified in this SOO or their designated representative may assist with providing the Contractor the necessary security Point of Contacts (POCs) required to gain entrance to the PHNSY & IMF site.

Characterization and System/TPS Evaluation – The Government shall provide access to the Amplifier

Test System at NSWC Crane, Indiana with 30 days advanced notice, during the period of the project for TPS evaluation and characterization. A Crane POC will be identified after award.

The Government will provide assistance to the Contractor in understanding the design of the existing

Teradyne ATS capabilities, as applicable.

The Government will provide existing documentation/software as requested to the Contractor to assist with understanding the current Teradyne ATS capabilities, as applicable.

4.2. Contractor

Installation Site Access – Personnel: In accordance with current Department of Defense and

Homeland Security requirements, performance of all work under this contract is restricted to US citizens and US nationals only. Contractor personnel performing services shall be required to comply with all Pearl Harbor Naval Shipyard and IMF rules, regulations, and training that is applicable to conduct, safety, security, and procedures governing site entry and exit. All regulations, procedures and access/security requirements shall be obtained prior to the first day of contract performance. It is the responsibility of the Contractor to process and obtain all approvals and allow for sufficient processing time to secure access and entry to PHNSY & IMF.

Security Requirements: This contract does not require a security clearance level and clearance granted by the Defense Security Service (DSS). However, Contractor personnel shall recognize that

PHNSY & IMF deals with sensitive information and other proprietary information, which are valuable, special, and unique assets. Contractor personnel shall not divulge, disclose, or communicate in any manner, any information to any third party without prior written consent.

Contractor personnel shall protect information and treat it as strictly confidential and will abide by the security requirements of SECNAVINST 5510.36. A violation of this paragraph shall be a material violation of this agreement. Contractor shall provide the material, services, and personnel necessary to manufacture, transport, install, start-up and test the Teradyne Spectrum 9100-Series

Test Systems.

Contractor shall ensure that the Teradyne ATSs meet the performance, and capability requirements specified in this SOO.

Installation Site Regulations - Contractor and all of its personnel shall follow all pertinent PHNSY &

IMF regulations, OSHA requirements and other applicable safety, health, and environmental standards and regulations while on base. The PHNSY & IMF hosts will make contractor personnel aware of any such pertinent requirements to avoid a risk of violation.

The contractor and any of its personnel required shall attend a PHNSY & IMF safety, health, and environmental briefing.

Work of Contractor – The Contractor work performed on-site at the PHNSY & IMF shall be performed in a manner that the Government property is not damaged.

Contractor will be responsible for removing hazardous materials if applicable.

Normal Hours of Operation – All work functions at the PHNSY & IMF site shall be performed during 0630 to 1500 hours, Monday to Friday, excluding Federal holidays, emergency situations, special occasions, and shipyard curtailment.

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Federal Holidays – If the federal holiday falls on a Saturday, the holiday is observed on the preceding Friday. If the federal holiday falls on a Sunday, the holiday is observed on the following

Monday.

New Year’s Day 1st of January

Dr. Martin Luther King Jr. Day 3rd Monday in January

President’s Day 3rd Monday in February

Memorial Day Last Monday in May

Independence Day 4th of July

Labor Day 1st Monday in September

Columbus Day 2nd Monday in October

Veteran’s Day 11th of November

Thanksgiving Day 4th Thursday in November

Christmas Day 25th of December

PHNSY & IMF Shipyard Curtailment TBD (Duration 4 days, typically between Christmas Day and

New Year’s Day).

5. REQUIREMENTS

5.1. MPA COMBINED SPECTRUM TEST SYSTEM

a. The MPA COMBINED SPECTRUM TEST SYSTEM shall have the ability to perform all of the functional performance test of three different types of submarine power amplifiers and the one surface ship power amplifier as currently tested on the PHNSY & IMF MS&RA Amplifier Test System. The part numbers for these amplifiers are the following:

G203141-1,-2, AN/BSY-1 Wide Band MPA

7345989G1, AN/BSY-2 Switch-Mode-Power-Amplifier (SMPA)

G786071-4, Virginia Class Wide Band Modular Power Amplifier (WBMPA)

7345335G1, AN/SQS-53C Power Amplifier

b. The system shall be 100% compatible with the Groton Testers and TPS as well as backwards compatible with Pearl Harbor and Groton’s current legacy test systems. This system shall also provide the hardware and software necessary to perform an integrated confidence test and wire verification capability test. Confidence test shall provide quick verification that each instrument in the system is operational. For each instrument designed with its own internal self-test, that self-test will be run as part of confidence test. The Wire Verification Test (WVT) shall test, as a goal, 100% of the pins at the system interface (ICA). Exceptions will be noted in the WVT ITA wire run list. The testing shall be capable of fault isolation down to a single replaceable component for guided probe diagnostics at the instrument level as a goal, 90% of the time. When ambiguity groups exist, the probable components for guided probe diagnostics will be identified with the highest probability of failure listed first in the error message.

c. The test system shall come with an emergency test system shutdown button that will remove facility power from the test system.

Configuration detail for the MPA COMBINED SPECTRUM TEST SYSTEM is located in APPENDIX A.

5.2. L3XX REPLACEMENT CONFIGURATION SPECTRUM TEST SYSTEM

a. The MPA portion of this test system shall have the capabilities as described in paragraphs of 5.1 for the MPA COMBINED SPECTRUM TEST SYSTEM. The remaining portion of this test system shall have at a minimum the capability to test the following Fleet circuit card assemblies (CCA):

UCP Module, Part Numbers G330768/3 and G420022/3

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ION Module, Part Number G302765/1

ION Module, Part Number G330772/1

ION Module, Part Number G330772/2

DSC Module, Part Number G330626/2, 3, 4, 5

DSC Module, Part Number G330626/6

IO4 Module, Part Number G330773/1

TCA Module, Part Number G202135/1, G419408/1

CSC Module, Part Number G330623/2, 3

MPA Bridge Assembly & Driver Module, Part Number G328118

AFMX Module, Part Number 1679385-102, -103

The Contractor shall ensure that these eleven (11) circuit card assemblies can be tested with

Government provided Groton Testers and TPS and on both the existing Teradyne ATSs at

PHNSY & IMF and the new L3XX Replacement Configuration Spectrum Test System. Any modifications to the Government provided Test Program Sets which are necessary to accommodate the newer configuration will be described to the Government.

b. These eleven (11) TPSs currently execute with one of three (3) ITAs known as GEM 69030-501

AFMX Integrated test adapter, Bridge ITA, and L-Universal ITA. Minor modifications of these ITAs will be required to accommodate the L3XX Replacement Configuration Spectrum Test System. These modified ITAs will be backwards compatible with the existing Teradyne ATSs at PHNSY & IMF and

Groton facility. A sample golden (good/passing) CCA, referred to as a Unit under Test (UUT), will be provided as Government Furnished Equipment (GFE) to the contractor for TPS debug, regression testing and Acceptance Test. These UUTs will be made available at the contractor’s facility, at least three weeks prior to execution of the Factory Acceptance Test Procedure for the L3XX Replacement

Configuration Spectrum system (Reference Section 5.5). A minimum of (1) UUT for each ITA will be provided. The contractor will be permitted to use these UUTs for a minimum of thirty (30) days.

c. A single Acceptance Test Procedure (ATP) shall be delivered as Deliverable A007 to include acceptance results for each UUT which has been made available to the contractor. The government’s approval of this ATP will satisfy the requirements of regression testing on these existing (11) TPSs.

d. For UUTs which are not available prior to the L3XX Replacement Tester Factory Acceptance but become available prior to the MPA Combined Tester Factory Acceptance, the contractor shall provide

Applications Services for regression testing of the associated TPSs at a fixed cost to the government, however any regression test failures identified at this time will not invalidate the acceptance of the system which is achieved in paragraph 5.2 (c).

Configuration detail for the L3XX REPLACEMENT CONFIGURATION SPECTRUM TEST SYSTEM is located in APPENDIX B.

5.3 SYSTEM DEVELOPMENT PROCEDURE

a. Within this SOO, the contractor shall ensure the two delivered ATSs will be name brand Teradyne.

b. The configuration requirements for the system shall be defined in the early stages of the Period of

Performance. The Contractor shall perform characterization testing to identify and document the current performance behavior of the custom MPA assemblies which are resident in the current configuration of the

PHNSY & IMF MS&RA Amplifier Test System. These MPA assemblies have been identified as:

5102267-1 Display & Relay Driver

5102282-1 Resistor Dummy Load

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TR-343 Surface Ship Complex Load Box

5102316-1 Amplifier Interface

5102326-1 Power Source Interface

5102333-1 Preload & Power Distribution

c. Technical Interchange Meeting #1 (TIM#1)

i. The results of the characterization testing shall be presented in a Technical Interchange Meeting

(TIM #1). TIM #1 shall also include a review of the initial system configuration drawings, interconnect data, and additional schedule detail.

ii. The system configuration and characterization data shall be submitted as Deliverable A001

IAW paragraph 5.11. The Government’s approval of Deliverable A001 shall be provided within

15 days to allow development work to continue without delay.

iii. The meeting notes and actions from TIM #1 shall be documented as Deliverable A002 IAW paragraph 5.11. Approval will not be required for this Deliverable submittal.

d. Technical Interchange Meeting #2 (TIM#2)

i. A second development review shall be held in person at the contractor’s facility three months after the initial TIM #1. It will be referenced as Technical Interchange Meeting #2 (TIM #2).

Critical review of the system configuration, including any custom MPA assemblies, shall be performed at TIM#2.

ii. System design documentation from this event shall be submitted as Deliverable A003.

Government’s approval of Deliverable A003 IAW paragraph 5.11 shall be provided within 15 days to allow development work to continue without delay.

iii. The meeting notes and actions from TIM #2 shall be documented as Deliverable A004 IAW paragraph 5.11. Approval will not be required for this Deliverable submittal.

e. Performance Verification of all Assemblies

i. Operational testing shall be performed on the first unit built for each custom MPA assembly type listed in 5.3(b).

ii. Test results from Performance Verification for each assembly shall be provided as Deliverable

A005 IAW paragraph 5.11.

iii. The Government’s approval of Deliverable A005 IAW paragraph 5.11 shall be provided within 15 days to allow development work to continue without delay.

5.4 SYSTEM TECHNICAL DATA PACKAGE (TDP)

The TDP will include a commercially acceptable drawing package in support of long term maintenance of the Teradyne ATSs in Adobe Acrobat® format including:

System Configuration Drawing

Interface Connector Assembly (ICA) Pinmap

Interface Connector Assembly (ICA) Cable Drawings

Interface Test Adapter (ITA) Pinmap

Software load procedure

Self-Test operation document

MPA Assemblies (Load Box) Drawings

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The Technical Data Package shall be delivered as Deliverable A006.

5.5 ATP

a. The ATP provides both the Government and the Contractor with a document certifying that the

Teradyne ATSs have met the Contractor’s Acceptance Test requirements necessary for shipment. The

Contractor’s ATP shall consist of four major sections:

Documentation Checklist

Visual Checklist

Functional Verification (Confidence Test, Interactive Tests, and Wire Verification Tests)

ATP Error Logs and Sign-off Sheets

b. Any problems encountered during the Acceptance Test shall be recorded on the Acceptance Error Log and results provided to the Government for review. To demonstrate that a problem has been resolved, a Contractor representative will initial each error entry before the Acceptance Test can be considered complete.

c. Acceptance Test occurs in two phases and separately for each Teradyne ATS identified in this SOO.

The first phase of Acceptance Test will occur at the Contractor’s facility prior to shipment. A

Government representative is invited to participate and witness Acceptance Test performance at the

Contractor’s facility. The second phase of Acceptance Test will occur on-site at the Government’s facility after installation (Reference paragraph 5.7).

5.6 SYSTEM HARDWARE CALIBRATION REQUIREMENTS

All equipment (including spares) requiring calibration shall be delivered with traceable, valid calibration certificates IAW National Institute of Standards and Technology (NIST), documenting that all instruments have at least 50% of their calibration cycle remaining before calibration dates expire.

5.7 SYSTEM INSTALLATION, FACILITIES PREPARATION AND FINAL ACCEPTANCE

a. The contractor shall provide a System Installation Guide to describe the facility requirements for system installation. The Government shall be solely responsible for ensuring all facility requirements are aligned with the Installation Guide. (i.e. power, tester footprint, cooling, environmental, safety, hazards, etc.)

b. A Contractor Field Service Engineer shall perform system installation and execute the second phase of

Acceptance Testing at the Government facility.

c. Final ATP documentation shall be submitted as Deliverable A007 IAW paragraph 5.11.

5.8 WARRANTY AND HOTLINE FOR TEST SYSTEMS AND SOFTWARE

Contractor shall provide a minimum of one (1) year standard warranty from date of acceptance.

Contractor shall provide contact for service information and warranty forms.

Support shall be provided for the following:

Software updates

Self-test software for instruments in this catalog unless otherwise noted

Test Studio software

Diagnostic software

Documentation updates

System Performance Reporting (SPR) service

Access to the Software Support Center

Customer Bulletins

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5.9 MPA TEST PROGRAM SETS AND ACCEPTANCE TESTING OF TPSs

a. The contractor shall provide four (4) Test Program Sets (TPSs) to test the power amplifier modules identified in paragraph 5.1.

b. The TPS shall include self-test and signal normalization routines required to confirm test fixture test readiness and to correct for stimulus and measurement path losses.

c. Two (2) distinct ITAs shall be provided to connect the Units Under Test (UUTs) to the test station.

d. The procurement, and assembly of this ITA material shall be required as part of the TPS development.

e. The ITAs for the UUTs shall have the capability to properly heat sink each power amplifier part to prevent overheating of the UUT during performance testing.

f. ITAs shall have the ability to protect the operator from any debris that may be generated in case of a power amplifier catastrophic failure.

g. Protection Shields shall be made to be removable for UUT troubleshooting if technician choses to do so.

h. Test data results shall be displayed on the monitor screen and be printed out in the format per the existing PHNSY & IMF MS&RA Amplifier Test System.

i. Actual frequency data shall not be displayed in the test data results during submarine power amplifier testing as this test data is considered classified.

j. During these tests, a frequency offset value shall be shown in the test data results as is accomplished with the PHNSY & IMF MS&RA Amplifier Test System software.

k. The Contractor shall use mock frequencies during MPA program development.

l. The test system shall have the automated ability to perform a complete self-test to verify all signal paths to each UUT interface connector.

m. The self-test shall verify each resistive load, each UUT input power current shunt tolerances and any

UUT output voltage divider tolerances if used, signal gains, signal input to output phases, etc. similar to the self-test that is currently performed using PHNSY & IMF MS&RA Amplifier Test System and its software.

n. The contractor will be provided access to the Amplifier Test System at Navy Crane Indiana for development, debug and Acceptance Test for the four Test Program Sets identified in this paragraph.

o. Acceptance of the four (4) Test Program Sets listed in section 5.1 will be achieved through the following exercises:

Successful detection of an “empty” test fixture

Three consecutive successful “Pass/Green Light” for each TPS on the test system

Successful fault detection of induced failures, up to three faults per TPS

Each TPS will be delivered with a documented Test Procedure. These shall be delivered as

Deliverable A008 IAW paragraph 5.11 and 5.12.1.

5.10 PERIOD OF PERFORMANCE AND DELIVERABLE SCHEDULE

The Period of Performance shall be no more than 28 months. The start date shall be coordinated with

Contractor and PHNSY & IMF.

5.11 PACKAGING, PACKING, & SHIPPING INSTRUCTIONS

The Contractor shall make use of commercial best practices in the packing and shipment of packages, unless otherwise stated in this SOO.

The contractor shall be responsible for the storage and transport of the two Teradyne ATSs from the test system manufacture’s site to the PHNSY & IMF MS&RA installation site.

Delivery Address:

The two Teradyne ATSs shall be delivered to:

DLA DISTRIBUTION RECEIVING DEPT., CODE Z0S

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ATTN: MIKE WATTERS 808-306-1932 667 SAFEGUARD STREET, BLDG 167

JBPHH HI 96860-5033

808-473-8000 X5570

Please also include documentation that final delivery from DLA will be to:

Philip Lewis - Shop 67M Building 394 (808) 473-8000 X 2182

Method of Document Delivery:

Electronic copies shall be delivered using Microsoft Office suite of tools (for example, MS WORD, MS

EXCEL, MS POWER‐POINT, MS PROJECT, or MS ACCESS format), unless the data is not in that format, in which case the copies shall be submitted in Adobe Acrobat PDF Format or as otherwise specified by the COR.

Electronic submission shall be made via email, unless otherwise agreed to by the COR.

5.12 SOFTWARE

5.12.1 All software delivered shall include OEM installation disks with active license, OEM documentation and installation instructions. Unless otherwise specified all software shall be submitted as follows: Media: 1 Copy Computer compatible CD or DVD; 1 Copy loaded into the

System Controller.

Operating System o Windows 10 Industrial or latest version of Windows

Application Software Brand Name: Teradyne Test Studio® (latest versions) o Diagnostic Software for Guided Probe, Fault Dictionary, Boundary Scan Intelligent Diagnostics

Instrument Drivers o VXI plug & play or IVI drivers for instruments o IEEE 488 compatible drivers o Individual/Custom drivers for Instruments

Lab Widows/CVI®, o LABWINDOWS/CVI® full development system 8.6 or later (www.ni.com)

C++ o Visual Studio® Professional Version 2015 or later (www.microsoft.com)

Self-test software (shall be written for Teradyne Test Studio®) o The Self‐test provides quick verification that each instrument in the system is operational and passing its internal self‐test o The wire verification checks continuity from the instrument to the receiver interface

5.12.2 Software licenses

The Contractor shall provide/transfer to the Government all software licenses as governed by the

Contractor’s Software License Agreement.

5.13 ACCESS TO GOVERNMENT FURNISHED EQUIPMENT AND INFORMATION

The contractor will be provided access to the Amplifier Test System and PMFL breakout boxes at Navy

Crane Indiana with 30 days advanced notice to the Government for system review, characterization testing, for development and debug of the four amplifier Test Program Sets and for the (11) modules required to function on the L3XX Replacement Configuration Spectrum Test system. The contractor will be provided access to the PHNSY & IMF site for installation of the two new Teradyne ATSs, ATP for the test systems and ATP for the amplifier TPSs.

The following items will be supplied as Government Furnished Equipment/Information:

Amplifier Test System and associated ITA/ICA, and Cables located at Navy Crane, Indiana

PMFL Breakout boxes

G203141-1,-2, AN/BSY-1 Wide Band Modular Power Amplifier (MPA)

7345989G1, AN/BSY-2 Switch-Mode-Power-Amplifier (SMPA)

G786071-4, Virginia Class Wide Band Modular Power Amplifier (WBMPA)

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7345335G1, AN/SQS-53C Power Amplifier

TPS and golden UUT for UCP Module, Part Numbers G330768/3 and G420022/3

TPS and golden UUT for ION Module, Part Number G302765/1

TPS and golden UUT for ION Module, Part Number G330772/1

TPS and golden UUT for ION Module, Part Number G330772/2

TPS and golden UUT for DSC Module, Part Number G330626/2, 3, 4, 5

TPS and golden UUT for DSC Module, Part Number G330626/6

TPS and golden UUT for IO4 Module, Part Number G330773/1

TPS and golden UUT for TCA Module, Part Number G202135/1, G419408/1

TPS and golden UUT for CSC Module, Part Number G330623/2, 3

TPS and golden UUT for MPA Bridge Assembly & Driver Module, Part Number G328118

TPS and golden UUT for AFMX Module, Part Number 1679385-102, -103

For AFMX ITA, Government shall furnish UUT mating connector P1 (MFR 05041 P/N 000900-0393) to be received within 8 weeks of order acceptance

For Bridge ITA, Government shall furnish Stanchion/Load Board Guides and Load Boards, Contractor to provide clarifying documentation as needed to be received within 8 weeks of order acceptance

For L-Universal ITA, Government shall furnish P1 (MFR 05041 P/N 00900-0394) and P1 Connector

Saver to be received within 8 weeks of order acceptance

6.0 TRAVEL

Travel will be in accordance with the Joint Travel Regulations and within the not-to-exceed (NTE) amount set forth in the contract. All travel must be coordinated with the COR and approved by the Contracting Officer in advance of travel.

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APPENDIX A: MPA COMBINED TESTER CONFIGURATION DETAILS

The proposed layout of the MPA Combined tester is represented in Figure 1. Note that exact layout is subject to change due to additional requirements definition, potential obsolescence, and minor changes discovered during the system development phase.

Figure 1: Proposed (Draft) Layout of MPA Combined Tester

The items listed in the table below represent the hardware which will be used in the system configuration based on information currently available. Specific items listed here are subject to change due to additional requirements definition, potential obsolescence, and minor changes discovered during the system development phase.

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APPENDIX B: L3XX REPLACEMENT CONFIGURATION TESTER DETAILS

The proposed layout of the L3XX Replacement Configuration tester is represented in Figure 2. Note that exact layout is subject to change due to additional requirements definition, potential obsolescence, and minor changes discovered during the system development phase.

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Figure 2: Proposed (Draft) Layout of L3XX Replacement Configuration Tester

Below is a listing of hardware and software required to implement the test capability for the four (4) Power

Amplifiers as identified in the MPA Combined Configuration tester along with module part numbers listed in

Paragraph 5.2. The items listed in the table below represent the hardware which will be used in the system configuration based on information currently available. Specific items listed here are subject to change due to additional requirements definition, potential obsolescence, and minor changes discovered during the system development phase.

QTY Part # DESCRIPTION

657-218-00 Spectrum 9100 - Modernized L3XX Replacement Configuration with Amp

Test Capability

1 618-401-00 9100 Foundation w/o Doors & Ai-762-20 8 channel MFA, DMM & DSO

2 M-998-01

SPECTRUM 9100 EXPANSION FRAME, W/OUT DOORS

Additional 19 inch bays for expansion of all SPECTRUM 9100

1 M-902-03

3 Bay Trim Kit for S9100

Required an only available with 1 S9-100-05 and two M-

998-01

1 M-208-05

20 KVA TEAL PDU, 208V

208V, 3-Phase input voltage

1 600-432-00

SPECTRUM 9100 HIGH PERFORMANCE 5.7 KW C SIZED

CHASSIS KIT

1 618-703-00

Spectrum-Series 2.6 KW 13 Slot C Sized Expansion

Chassis Kit

1 616-616-30

Spectrum System Controller Windows 10 Industrial

Rackmount, 4U

1 611-384-00 SWING ARM WITH FLAT PANEL DISPLAY FOR

1 608-936-02 Uninterruptible Power Source for Controller - 1920 Watt

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1 M-998-11 VP-90 VXI DOUBLE TIER RECEIVER

1 Di-025-12

DI-SERIES GENERATION 2 25 MHZ 64-CHANNEL 30V

CHANNEL CARD

1 Di-050-31 DI-SERIES GENERATION 2 UTILITY INSTRUMENT

7 S9-D01-FM

SPECTRUM 9100 76 PIN MINI-COAX FUNNEL

INTERFACE FOR 64 CHANNEL DI-SERIES

CHANNEL CARD

S9-U00-

FM

SPECTRUM 9100 76 PIN MINI-COAX FUNNEL INTERFACE FOR DI-

Series UTILITY INSTRUMENT

1 ZT4442LXI ZT4440 Oscilloscope 800 MS/s, 300 MHz, 14 Bits, 4 Ch, 512

1 654-155-xx Receiver Integration for ZT-Series LXI Instrument

1 M-903-05 SPECTRUM CROSSPOINT MATRIX CHASSIS

2 M-903-01 SCPM 12-PORT INSTRUMENT MODULE

7 M-903-37

SCPM 64-CHANNEL MATRIX MODULE W/CROSS

CHANNELING CAPABILITY

1 622-962-02

N6702C 1200 Watt user power mainframe integration (mtl & labor)

1 622-962-11

0-8V 10A Power Supply Module (N6742B) with Open/Close and Polarity

Reversal Relays

2 622-962-13

0-35V 8.5A Power Supply Module (N6774A) with Open/Close and

Polarity Reversal Relays

3 660-148-00

VPC Receiver Integration and Checkers for N67XX Power

Supply

2 Keithley 2400

1 Keithley 4288-5 Rackmount Kit (replaces 4288-9)

2 Keysight 6651A w/opts 120, 903 & 909

1 Ametek XG150-5.6MEBM16

1 Ametek SGI 500X10C-1C AB

1 Misc Integration Material ICA Kit & System Boxes ITA Kit

APPENDIX C: ADDITIONAL HARDWARE TO SUPPORT MPA COMBINED AND L3XX

REPLACEMENT CONFIGURATION SPECTRUM TEST SYSTEMS

QTY Part # DESCRIPTION

1 657-218-90 Spares for Pearl

1 429-756-00 KEITHLEY,2400 SOURCE MTR

1 602-934-13 ASSY S9 SPARE, DI-025-02

1 606-050-00 KIT SPARE 64 CH SCPM MODULE

2 Ai-762-20 Analog Test Instrument

1 Di-050-31 Di Utility Instrument

1 ZT4442LXI ZT4440 OSCILLOSCOPE 800 MS/S, 300 MHZ, 14 BITS, 4 CH, 512 MS

1 607-323-00

0-8V 10A Power Supply Module (N6742B) with Open/Close and Polarity

Reversal

Note: Supply limited to 10A by relay module

1 605-202-00

0-35V 8.5A Power Supply Module (N6774A) with Open/Close and Polarity

Reversal

1 TBD

Ametek XG150-5.6MEBM168 50 Watt 1 U 1/2 Rack System Supply 850 W, 0-150 V, 0-5.6

A MEB = LXI Class C

PHNSY & IMF Spectrum Test Systems SOO Page 15

1 TBD Ametek SGI 500X10C-1C ABO utput: 0-500 VDC, 0-10 Amps,I nput Voltage 187 / 242VAC, 3 Phase Options

Included: 1C = Ethernet + RS-S232C AB = Certificate of Calibration (includes Test Data) to

ANSI/ NCSL Z540-1"

1 660-564-00 5102267 DISPLAY & RELAY DRIVER BOX

1 660-565-00 5102282 RESISTOR BOX

1 660-566-00 SURFACE SHIP COMPLEX LOAD BOX

1 660-567-00 5102316 AMPLIFIER INTERFACE

1 660-568-00 5102326 POWER SOURCE INTERFACE

1 660-569-00 5102333 PRELOAD AND POWER DIST

1 361-511-00 PS SUPPLY ASSY, WIENER VXI FRU

1 601-088-01 ASSY FRU 6 FAN TRAY ASSY

APPENDIX D: ADDITIONAL INTEGRATED TEST ADAPTERS

Note: ITAs developed for this effort will be configured slightly differently than the current GEM 69030-501 series listed here and currently in use. Drawings will be provided to the Government from the contractor. Items in the table below are listed by quantity (column 1), part number (column 2) and description (column 3).

APPENDIX E: CONTRACT LINE ITEMS AND DATA DELIVERABLES

CLIN Invoice Schedule Description Contract Type

0001 Month 27 ARO Two (2) Teradyne Automatic Test Systems Firm Fixed Price

0002 Month 28 ARO Travel for Final Acceptance Test Cost w/ NTE

Deliverable Description Format

PHNSY & IMF Spectrum Test Systems SOO Page 16

A001 TIM #1 characterization test results and initial system configuration documents IAW para.5.11 & 5.12

A002 Notes and Actions from TIM #1 IAW para.5.11 & 5.12

A003 System Design documentation from TIM #2 IAW para.5.11 & 5.12

A004 Notes and Actions from TIM #2 IAW para.5.11 & 5.12

A005 Performance Verification test results for Load Boxes IAW para.5.11 & 5.12

A006 Technical Data Package IAW para.5.11 & 5.12

A007 Acceptance Test Procedure IAW para.5.11 & 5.12

A008 Test Program Set Test Procedures IAW para.5.11 & 5.12