1118-01 - Radome Sets - Drawing_93521-C.pdf

CLASSIFICATION OF CHARACTERISTICS (CCs)

REVINSPECTIONLOCATIONCCs

SUMMATION OF CCs

CRITICAL MAJOR MINOR

CLASSIFICATION OF CHARACTERISTICS (CCs)

DISTRIBUTION STATEMENT D. DISTRIBUTION AUTHORIZED TO DEPARTMENT OF DEFENSE

AND THEIR CONTRACTORS: ADMINISTRATIVE/OPERATIONAL USE: 06 AUGUST 2008

OTHER REQUESTS FOR THIS DOCUMENT SHALL BE REFERRED TO NSWCDD,

ANTENNA PRODUCTION AND TESTING FACILITY, BLDG 1530.

2X .12

(ETCHING DIMENSIONS SAME AS SIDE 2)

(END GAP)

FSS SIDE 1

(STAGGER)

.0308

.1222

.1190

.0035

.0296

.0035

.0041

(GAP).0041

(TRACE LENGTH)

.0035 .0041

FSS SIDE 2

STR

09-10-06 3/8

09-10-06

93521

INTERPRET DRAWING IAW ASME Y14.100

.01 .005 --

C BRUBECK 09-03-23

DWG NO.

93521

G64

SH REV

93902

6. INTERPRET DIMENSIONS AND TOLERANCING IAW Y14.5M-1994.

THE DESIGN ACTIVITY.

8 7 6 5 4 3 1

D

C

B

A

D

C

B

A

8 7 6 5 4 3 2 1

C-07609NEXT ASSY USED ON

APPLICATION

SHALL BE INCORPORATED BY

DO NOT SCALE THIS DRAWING

C

107(V)

ENGR

CAD MAINTAINED. CHANGES

INSIDE CORNERS R .03 MAX.

DIMENSIONS ARE IN INCHES

GENERAL TOLERANCES

ANGLESXXX DECIMALSXX DECIMALS

ENGR

CHECKED

DRAWN

APPROVED FOR DATE

SIZE CAGE CODE

D

GIN DWG NO. REV

SCALE: WEIGHT: SHEET

SURFACE ROUGHNESS 125

UNLESS OTHERWISE SPECIFIED DEPARTMENT OF THE NAVY

MATERIAL:

REMOVE BURRS AND BREAK SHARP

DAHLGREN, VA 22448-5000

Y:\UserData\Q51\AS-4127A\NSWC DWG'S\ 93521 Monday, May 24, 2010 1:50:58 PM stanley.rollins

EDGES .03 MAX COVER, BOTTOM

NAVAL SURFACE WARFARE CENTER

SLOTS, FSS RADOME

DAHLGREN DIVISION

CONJUCTION WITH DRAWING 07609-93520.

17320 DAHLGREN RD

NOTES:

1. MATERIALS USED IN THIS PART SHALL WITHSTAND A CURE TEMPERATURE OF

250 F AND A CONTINOUS SERVICE TEMPERATURE OF 200 F.

2. ORIENTATION OF FSS IN BOTTOM COVER IS NOT IMPORTANT. USE TAPE, FIND NO. 3,

TO SPLICE FSS LAMINATE.

3. PAINTING:

A. FIRST COAT: PAINT, EPOXY-POLYAMIDE, GREEN PRIMER, FORMULA 150, TYPE

III IN ACCORDANCE WITH MIL-DTL-24441 AND MIL-DTL-24441/20B

(0.003" TO 0.004" DRY FILM THICKNESS).

B. INSPECT PART/ASSEMBLY FOR VOIDS. IF PRESENT USE COMPATIBLE EPOXY RESIN

MIXED WITH 410 MICROLIGHT FAIRING FILLER IN ACCORDANCE WITH

MANUFACTURERS (WEST SYSTEM, CAGE CODE 7S147) INSTRUCTIONS

TO FILL THE VOIDS. ALLOW TO DRY IN ACCORDANCE WITH MANUFACTURERS

INSTRUCTIONS AND SAND TO A UNIFORM FINISH.

C. SECOND COAT: PAINT, EPOXY-POLYAMIDE, GREEN PRIMER, FORMULA 150, TYPE

III IN ACCORDANCE WITH MIL-DTL-24441 AND MIL-DTL-24441/20B (0.002" TO 0.003" DRY FILM THICKNESS).

D. INSPECT PART/ASSEMBLY FOR VOIDS. IF PRESENT USE COMPATIBLE EPOXY RESIN

MIXED WITH 410 MICROLIGHT FAIRING FILLER IN ACCORDANCE WITH

MANUFACTURERS (WEST SYSTEM, CAGE CODE 7S147) INSTRUCTIONS TO

FILL THE VOIDS. ALLOW TO DRY IN ACCORDANCE WITH MANUFACTURERS

INSTRUCTIONS AND SAND TO A UNIFORM FINISH. REPEAT STEPS C AND D

AS NECCESSARY TO FILL VOIDS.

E. THIRD AND FOURTH COAT: POLYURETHANE, AIRCRAFT AND SUPPORT EQUIPEMENT

IN ACCORDANCE WITH MIL-PRF-85285D, TYPE II, COLOR 26270 (HAZE GRAY) IN

ACCORDANCE WITH FED-STD-595 (0.001" TO 0.0015" DRY FILM THICKNESS).

THE TOTAL DRY FILM THICKNESS SHALL BE 0.007" TO .010".95.

DO NOT PAINT INSIDE OF RADOME.

4. MARK WITH PART NUMBER "07609-93521", APPLICABLE DASH NO. AND "FSS" LOCATED

APPROXIMATELY WHERE SHOWN IN .25 HIGH GOTHIC CHARACTERS USING EPOXY MARKING INK,

FIND NO. 5 IN ACCORDANCE WITH MIL-STD-130.

5. SCAN ALL FSS PANELS (FRONT AND BACK), INCLUDING EDGES, TO INSURE A HOMOGENOUS PATTERN

AS SHOWN IN DETAIL B. TRIM AS NECESSARY.

FOR EACH COMPLETE RADOME (2 HAVES) CHECK EACH FSS PANEL ON BOTH SIDES AS SHOWN IN

DETAIL B, AT PANEL CENTER AND 4 CORNERS APPROXIMATELY 1 INCH FROM EDGES. AT EACH

LOCATION MEASURE ALL DIMENSIONS AS SHOWN IN DETAIL B AT 4 ADJACENT TRACES. IF CENTER MEASURMENTS ARE NOT WITHIN THE GIVEN LIMITS, THE PANEL MUST BE REJECTED. IF ANY EDGE MEASUREMENTS ARE NOT WITHIN THE LIMITS, TRIM THE EDGES UNTIL THE MEASUREMENTS ARE WITHIN THE LIMITS. ALL MEASUREMENTS TO BE TAKEN AT TRACE BASE (INTERFACE OF TRACE AND FIBERGLASS SUBSTRATE) WITH AT LEAST 100X MAGIFICATION AND OBLIQUE OR BACK LIGHTING, END OF TRACES WILL HAVE RADII OF .001-.002. TABULATE MEASURED DATA IN CONTRACTORS FORMAT AND SUBMIT WITH EACH RADOME. SUBMIT ONE FSS SAMPLE CUT FROM EACH PANEL USED IN RADOME AND LABEL APPROXIMATE LOCATION WHERE PANEL WAS INSTALLED. SUBMIT EACH PACKET (ALL SAMPLE CUTS) WITH LOT NUMBER OF FSS MATERIAL AND RADOME SERIAL NUMBER. THIS NOTE IS USED IN

AS-

4127A/URC-

D. MASON

FIBERGLASS EPOXY PREPREG, RESIN

FIBERGLASS EPOXY PREPREG, CLOTH

MIL-R-9300/BT250E-11

SCALE:60/1

SAE AMS-C-9084/7781Fg

DARK AREAS ARE COPPER TRACES

02SW6AR

02SW6

DIMENSIONS ARE TAKEN AT BASE OF TRACE

DETAIL B

(TRACE WIDTH)

ALIGN END GAP AT CENTER OF VERTICAL PATTERN WITH END GAP AT CENTER OF HORIZONTAL PATTERN

BRYTE TECHNOLOGIES2 EPOXY FILM ADHESIVEAR

IPC-4101/21 COPPER CLAD GLASS LAMINATE NOTE 2

BT250E-IU

INSIDE/OUTSIDE ETCHING TRACE ALIGNMENT 90 5

FIND

NO.

QTY

REQD

CAGE

CODE PART NUMBER NOMENCLATURE OR DESCRIPTION MATERIAL

OR NOTE

PARTS LIST

5 AR A-A-56032-III INK, MARKING, EPOXY BASE, BLK NOTE 4

4 AR 52152 5413 TAPE, KAPTON

3 AR L210100HH/HHC88,

REVISIONS

REV DESCRIPTION DATE APPROVED

A REDRAWN WITH CHANGE. OLD DESIGN 55910-

0131538-B.

B SEE NOR 93521-B. 10/01/22 STR

C SEE NOR 93521-C. 10/05/24 T.ROLLINS

DETAIL A

SCALE 4 : 1

.001 FSS

.01 G-10

GLASS/EPOXY

.05

GLASS/EPOXY

.05

(SEE DETAIL B)

.001 FSS

.125

.110

4FAR SIDE

R 14.75

8X

.472X .47

R17.88

17.5°10X

18°

13.13

12.75

R

2X

R

R 17.50

24X .250 THRU

MATCH DRILL TO TEMPLATE

A.125 .110