Dual_Band_Power_Supply_ProcurementPackage11-02-15.pdf

PDF 772 KB Posted Nov 2, 2015

Attached to: Daul Band Transmitter Power Supply
Solicitation number: N00173-16-R-EB02
Issued by: Department of the Navy Secretary of the Navy Office of Naval Research

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Specification for Dual-Band Transmitter Power Supply 24 October 2014

Enclosure (2)

Specification for Dual-Band Transmitter Power Supply

1. SCOPE

1.1. Dual-Band Transmitter Power Supply. This specification gives the requirements for the

Dual-Band Transmitter power supply (henceforth, “the supply”.) The supply is a component of an experimental airborne transmitter whose development is sponsored by Code 5713 of the

Naval Research Laboratory.

1.1.1. Transmitter general arrangement and dimensions. Figure 1 shows dimensions of the airborne transmitter housing.

1.1.2. Transmitter components. The transmitter consists of these components:

a. forward antenna assembly

b. solid-state dual-band amplifier (SSDBA)

c. supply

d. control and telemetry board

e. rear antenna assembly

f. skin

1.1.3. Supply function. The supply shall accept high-voltage Direct Current (DC) from the input power line (nominally 2460 V at 0.5 A), and convert it into supply and bias voltages that power the SSDBA and the control and telemetry board. Total output power required is 960 W.

Supply output parameters in 1.1.3 are nominal. Final parameters are to be determined at or before the SSDBA Preliminary Design Review (PDR) (refer to 6.1).

The transmitter will transmit in either a high-frequency band or a low-frequency band, as selected by an external control signal. Refer to 6.3 for details of dual-band operation. The scheme for band selection will be determined at or before the SSDBA PDR.

If the switched-drain scheme (6.3.1) is chosen, the supply shall provide two switched drain supply outputs, selected by an externally-supplied BAND_SEL signal:

VDD_HI: Adjustable 26.0 VDC ± 2.5 VDC, at current sufficient to provide 930 W, switched OFF when BAND_SEL is TTL 0, ON when TTL 1; and

VDD_LO: same voltage as VDD_HI, at current sufficient to provide 930 W, switched

ON when BAND_SEL is TTL 0, OFF when TTL 1

If the switched gate pinch-off scheme (6.3.2) is chosen, the supply shall not require a

BAND_SEL signal, and shall provide a single drain supply output:

VDD: Adjustable 26.0 VDC ± 2.5 VDC, at current sufficient to provide 930 W

The other required outputs are:

VGG: -5 VDC, 1.5 A (7.5 W)

V_PRE: +12 VDC, 1.5 A (18 W)

V_GEN: +5.0 VDC, 1.5 A (7.5 W)

Connector Pin Signal Name Description

P1 1 HIGH VOLTAGE -4565 VDC wr

P1 2 HIGH VOLTAGE -4565 VDC wr P1 3 COLLECTOR 1 +2450 VDC wr

P2 1 COLLECTOR 1 +2450 VDC wr P2 2 COMMON 0 VDC Referen

P2 3 STANDBY +350 VDC wrt

V_OPTO: +3.0 V, 25 mA (75 mW).

2. APPLICABLE DOCUMENTS

Specification for Solid-State Dual-Band Amplifier

3. REQUIREMENTS

3.1. Input electrical power. Prime power may be derived from the HIGH VOLTAGE and

COLLECTOR 1 wires of the transmitter input power line. Other voltage/current combinations may be utilized if desired as shown in Figure 2.

3.1.1. Prime power available from input power line. The power line contains six fine-gauge wires, with resistance of each wire will be not greater than 110 Ω. Two wires in parallel will carry COLLECTOR 1, and two wires in parallel will carry HIGH VOLTAGE. The HIGH

VOLTAGE line will be 4565 ± 9 VDC negative with respect to COMMON. The COLLECTOR

1 line will be 2460 ± 24 VDC positive with respect to the HIGH VOLTAGE line at the driven end of the input power line. The COLLECTOR 1 wires will supply a total current not less than

500 mA. (Figure 2 shows the equivalent input power line circuit.)

3.1.2. Input-to-output isolation. The supply shall withstand any HIGH VOLTAGE DC potential from -6.0 kV to +3.0 kV with respect to COMMON, and with COLLECTOR 1 at

+2460 ± 24 V with respect to HIGH VOLTAGE, for 30 s without corona discharge, insulation breakdown, or other malfunction.

3.1.3. Input connector. The supply shall connect to the input power line by two three-pin high-voltage connectors, Tyco/AMP part 446899 or equal (Figure 3). The supply connectors shall mate with the input power line connectors, Tyco/AMP part 446900-1 or equal (Figure 4), at the front face of the supply. Connector placement shall be negotiated with the transmitter integrator to allow convenient assembly. Connector pin assignments shall be:

t COMMON t COMMON t HIGH VOLTAGE @ 500 mA t HIGH VOLTAGE @ 500 mA ce for supply outputs;, skin ground

COMMON @ 200 mA; modem signal superimposed

3.2. Output electrical power. The supply shall provide power to the SSDBA and the control and telemetry board.

3.2.1. Output common. The common 0 VDC reference for the supply outputs shall be connected to the transmitter skin, the transmitter structure, and the COMMON input terminal.

3.2.2. Band-Select Signal. The requirement for switched drain bias will be established at

SSDBA PDR (6.1). If required, the supply shall accept a TTL-level band-select signal

BAND_SEL from the control and telemetry board. BAND_SEL will be TTL 0 to cause the transmitter to transmit in the low frequency band, or TTL 1 to cause the transmitter to transmit in the high frequency band.

3.2.3. High-Band Drain Supply (VDD_HI). The requirement for switched drain bias will be established at SSDBA PDR (6.1). If switched drain bias is required, the supply shall output a

High-Band Drain Supply (VDD_HI) to provide drain bias to the high-band MMICs in the

SSDBA. The voltage of VDD_HI shall be adjustable over nominally 26.0 VDC (to be established at SSDBA PDR (6.1)) ± 2.5 VDC, at current sufficient to provide not less than 930

W. Ripple voltage shall be not greater than 170 mV peak-to-peak at load currents greater than

50% of maximum. Line and load regulation shall be not greater than 2%. The High-Band Drain

Supply shall be active when BAND_SEL is TTL 1, and shall turn off when BAND_SEL is TTL

3.2.4. Low-Band Drain Supply (VDD_LO). The requirement for switched drain bias will be established at SSDBA PDR (6.1). If switched drain bias is required, the supply shall output a

Low-Band Drain Supply (VDD_LO) to provide drain bias to the low-band MMICs in the

SSDBA. The voltage of VDD_LO shall be the same voltage as the VDD_HI, at current sufficient to provide not less than 930 W. Ripple voltage shall be not greater than 170 mV peak-to-peak at load currents greater than 50% of maximum. Line and load regulation shall be not greater than

2%. The Low-Band Drain Supply shall be active when BAND_SEL is TTL 0, and shall turn off when BAND_SEL is TTL 1.

3.2.5. Drain Supply (VDD). The requirement for switched gate pinch-off will be established at

SSDBA PDR (6.1). If switched gate pinch-off is required, the supply shall output a Drain

Supply (VDD) to provide drain bias to the high-band MMICs and low-band MMICs in the

SSDBA. The voltage of VDD shall be adjustable over nominally 26.0 VDC (to be established at

SSDBA PDR (6.1)) ± 2.5 VDC, at current sufficient to provide not less than 930 W. Ripple voltage shall be not greater than 170 mV peak-to-peak at load currents greater than 50% of maximum. Line and load regulation shall be not greater than 2%.

3.2.6. Gate Bias Supply (VGG). The Gate Bias Supply provides negative gate bias voltage to the SSDBA and the control and telemetry board. It shall provide a voltage of -5.0 V ± 0.10 V, providing not less than 1.5 A. Ripple voltage shall be not greater than 35 mV peak-to-peak.

3.2.7. Preamplifier Supply (V_PRE). The Preamplifier Supply provides power to SSDBA. It shall provide a voltage of nominally +12 VDC ± 0.50 V, providing not less than nominally 1.5

A, to be established at SSDBA PDR (6.1). Ripple voltage shall be not greater than 100 mV peak-to-peak.

3.2.8. General Supply (V_GEN). The General Supply provides power to the SSDBA and the control and telemetry board. It shall provide a voltage of +5 VDC ± 0.10 V, providing not less than 1.5 A. Ripple voltage shall be not greater than 100 mV peak-to-peak.

3.2.9. Optical Receiver Supply (V_OPTO). The Optical Receiver Supply provides power to the

SSDBA. It shall provide a voltage of nominally +3.0 VDC ± 0.10 V, providing not less than nominally 25 mA, to be established at SSDBA PDR (6.1). Ripple voltage shall be not greater than 35 mV peak-to-peak.

3.2.10. Short-circuit protection. The drain supply (VDD), when connected to COMMON, shall provide an output current no greater than 130% of the rated current. The connection of any output to COMMON for an indefinite duration shall not damage the supply. Current limiting, current foldback, or hiccup modes are acceptable.

3.2.11. Supply sequencing. The following turn-on and turn-off timing shall be achieved, provided the supply is connected to a load equivalent to the SSDBA, with a parallel drain load capacitance not greater than nominally 15 µF, to be established at SSDBA PDR (6.1).

3.2.11.1. Turn-on sequencing. On application of input power, the gate bias shall turn on before the drain bias turns on. On application of COLLECTOR 1 voltage, the gate bias supply

(VGG) shall fall below - 4.50 V, at least 20 ms before any drain supply (VDD_HI or VDD_LO, or VDD) rises above +0.5 V.

3.2.11.2. Turn-off sequencing. On removal of input power, the gate bias shall remain on after the drain bias turns off. On removal of COLLECTOR 1 voltage, the gate bias supply (VGG) shall remain below -4.50 V, for at least 20 ms after every drain supply (VDD_HI and VDD_LO, or VDD) falls below +0.5 V.

3.2.11.3. Gate bias failure sequencing. If the gate bias voltage is out of tolerance, the drain bias shall turn off. If the gate bias supply rises above -4.30 V (from removal of COLLECTOR 1 voltage, overload, or any other reason), every drain supply (VDD_HI and VDD_LO, or VDD) shall turn off, falling below +0.5 V within 100 µs.

3.2.12. Band select sequencing. The requirement for switched drain bias will be established at

SSDBA PDR (6.1) If the switched drain bias scheme is chosen, then: Following a change of state on BAND_SEL, both VDD_LO and VDD_HI shall turn off, falling below +0.5 V within 5 ms, and remain off no less than 15 ms after the state change. The selected output shall turn on, rising above 90% of its adjusted voltage, no later than 20 ms after the state change.

3.2.13. Output connections. Supply outputs shall be by connectors or by flying leads. Outputs supplying all components forward of the supply shall emanate from the supply’s front face.

Outputs supplying all components behind the supply shall emanate from the supply’s rear face.

3.3. Dimensions. The supply shall fit within a cylinder of length no greater than 3.25 in., and

2.40 in. in diameter.

3.4. Mechanical. The supply shall meet the following mechanical requirements:

3.4.1. Housing and attachment. The supply shall mount firmly to other sections of the transmitter, with all sections within the envelope shown in Figure 1, while maintaining an aerodynamically smooth external surface. The mechanical attachments shall not loosen when subjected to the specified shock (3.5.3) and vibration (3.5.4).

3.4.2. Coaxial cable passageways. The supply shall provide passageways to route eight coaxial cables, of 0.047 in. diameter, from the front to the rear of the transmitter, within the housing diameter of 2.40 in. The passageways shall prevent arcing from the supply’s high-voltage circuitry to the coaxial shield, which shall be at COMMON potential, at altitudes not greater than

20000 feet.

3.4.3. Access to voltage adjustments. The voltage adjustment and voltage test point for the drain supply shall be accessible by a removable cover when the transmitter is assembled. The test point shall have a 1.00 kΩ, 1%, 1 W series resistor.

3.5. Environmental requirements. The supply shall meet the following environmental requirements:

3.5.1. Working altitude. The supply shall provide specified performance at altitudes not greater than 20000 ft.

3.5.2. Operating temperature. The supply shall provide specified performance at all ambient temperatures not less than -20 C and not greater than +40 C.

3.5.3. Cooling. The supply shall provide specified performance when cooled by turbulent airflow over the transmitter skin at airspeeds not less than 103 m/s (200 kt), at all temperatures not less than -20 C and not greater than +40 C.

3.5.4. Shock. When assembled to the transmitter, the supply shall suffer no damage, and shall provide specified performance, after undergoing eighteen (18) impact shocks. Shocks are to be applied as three (3) shocks in each direction along three (3) mutually perpendicular axes. The shocks shall be 15 G peak, half-sine pulses, with duration of 11 ms ± 1 ms.

3.5.5. Vibration. The supply shall suffer no damage, and shall provide specified performance, while exposed to random vibration of the following spectral density along any axis: From 10 Hz to 1000 Hz, 0.04 G /Hz. From 1000 Hz to 2000 Hz, decreasing 6 dB/octave from 0.04 G

/Hz at

1000 Hz.

3.6. Government-furnished materials. None.

4. VERIFICATION

4.1. Tests Required. As required by the contract, the supply shall be subjected to Design

Verification, or (inclusively) Acceptance Test. Table 4-1 outlines the requirements for each test.

3.5.4 Shock. DV A

3.5.5 Vibration. DV A

3.6 Government-furnished materials. N/A

Table 4-1: Performance Requirements Verification Matrix

3.1.2 Input-to-output isolation. ATP T

3.1.3 Input connector. DV I

3.2 Output electrical power. N/A

3.2.1 Output common. ATP T

3.2.2 Band-Select Signal ATP T

3.2.3 High-Band Drain Supply (VDD_HI) ATP T

3.2.4 Low-Band Drain Supply (VDD_LO) ATP T

3.2.5 Drain Supply (VDD). ATP T

3.2.6 Gate Bias Supply (VGG). ATP T

3.2.7 Preamplifier Supply (V_PRE). ATP T

3.2.8 General Supply (V_GEN). ATP T

3.2.9 Optical Receiver Supply (V_OPTO). ATP T

3.2.10 Short-circuit protection. ATP T

3.2.11 Supply sequencing. N/A

3.2.11.1 Turn-on sequencing. ATP T

3.2.11.2 Turn-off sequencing. ATP T

3.2.11.3 Gate bias failure sequencing. ATP T

3.2.11.4 Band select sequencing ATP T

3.2.12 Output connections. DV I

3.3 Dimensions. DV I

3.4 Mechanical. N/A

3.4.1 Housing and attachment. DV I

3.4.2 Coaxial cable passageways. DV I

3.4.3 Access to voltage adjustments. DV I

3.5 Environmental requirements. N/A

3.5.1 Working altitude. DV A

3.5.2 Temperature. DV A

3.5.3 Cooling. DV A

Methods of Verification

N/A Not Applicable

A Analysis

D Demonstration

I Inspection

T Test

Class of Verification

ATP Acceptance Test Procedure

DV Design Verification

Paragraph Parameter To Be Determined at SSDBA PDR

3.2.2 Band-Select scheme: switched drain bias (requ

VDD_HI and VDD_LO outputs), or switched gat output)

3.2.3 VDD_HI midpoint voltage

3.2.5 VDD midpoint voltage

3.2.7 V_PRE voltage

3.2.7 V_PRE current

3.2.9 V_OPTO voltage

3.2.9 V_OPTO current

3.2.11 Parallel load capacitance on drain supply

3.2.11.4 Requirement for band-select sequencing

3.2.12 Output connection type

3.2.12 Assignment of outputs to front or rear face of

5. PACKAGING

5.1. Packaging. For acquisition purposes, the packaging requirement shall be as specified in the contract or order. When packaging of material is to be performed by DoD or in-house contractor personnel, these personnel need to contact the responsible packaging activity to ascertain packaging requirements. Packaging requirements are maintained by the Inventory

Control Point’s packaging activities within the Military Service or Defense Agency, or within the military service’s system commands. Packaging data retrieval is available from the managing

Military Department’s or Defense Agency’s automated packaging files, CD-ROM products, or by contacting the responsible packaging agency.

6. NOTES

(This section contains information of a general or explanatory nature.)

6.1. Parameters to be determined at the SSDBA PDR. Table 6-1 lists the parameters in this specification that are not known at this writing, but that will be established at the Preliminary

Design Review (PDR) for the Solid-State Dual-Band Amplifier (SSDBA).

The SSDBA uses power-combined arrays of monolithic microwave integrated circuits (MMIC) amplifiers. At this writing, the MMICs have not been selected, so their power supply parameters are yet to be determined. The MMICs will be specified by the date of the SSDBA’s Preliminary

Design Review (PDR), at which time the following parameters of the supply specifications will be determined:

Table 6-1: Parameters to be determined at or before Preliminary Design Review for Solid-

State Dual-Band Amplifier iring BAND_SEL input, and e pinch-off (requiring VDD supply

6.2. MMIC biasing and sequencing. The MMIC arrays in the SSDBA receive drain bias voltage from the supply VDD output (or VDD_HI and VDD_LO outputs), adjustable 23.5 V to

28.5 V, and individually-adjusted gate bias voltages from the bias modules. The bias modules derive the gate voltages from the supply VGG output, -5.0 V at 1.5 A.

The SSDBA MMICs are depletion-mode devices. At zero gate bias and active drain bias, they will draw self-destructive drain current. As the gate bias is made more negative, the drain current decreases, falling to a negligible leakage current when the gate is below pinch-off voltage. At some active gate bias between 0 V and pinch-off, the drain current is at its optimum value for RF amplification. The gate bias giving the desired drain current is different for each individual MMIC.

The supply provides a regulated gate voltage (VGG) of -5.0 V to the SSDBA’s gate-bias circuits.

This voltage is below the pinch-off of the type of MMICs used. The gate-bias circuit generates an individually calibrated gate voltage for each MMIC.

To prevent destruction of the MMICs, drain bias must never be applied without gate bias. The supply must turn gate bias on before drain bias, and leave gate bias on while drain bias turns off.

The 20 ms delay specified here is somewhat arbitrary. For the other supply outputs, timing of turn-on and turn-off is not critical.

6.3. Dual-Band Operation. The SSDBA contains arrays of two types of MMIC amplifier, with one array amplifying low-band signals and the other array amplifying high-band signals. At this writing, the MMIC types are not known. Available power from the towline is not sufficient for the transmitter to amplify low-band signals and high-band signals simultaneously. Under control of the BAND_SEL signal from the Telemetry board, the transmitter transmits high-band signals if BAND_SEL is TTL 1, or low-band signals if BAND_SEL is TTL 0.

Two possible schemes for band selection are switched drain bias, and switched gate pinch-off. A band selection scheme will be chosen at or before the SSDBA PDR.

6.3.1. Switched drain bias scheme. The supply shall have two switched drain-bias outputs, VDD_HI to the high-band MMICs and VDD_LO to the low-band MMICs. The supply shall respond to BAND_SEL by applying drain voltage to the active MMIC array, and removing drain voltage from the inactive MMIC array. When BAND_SEL changes state, the supply shall first remove drain bias from both arrays, and then apply drain bias to the selected array after a delay of ~20 ms. The SSDBA plays no part in band selection, and does not need a BAND_SEL input.

6.3.2. Switched gate pinch-off scheme. The supply plays no part in band selection, and does not need a BAND_SEL input.. The supply shall provide a single drain bias output VDD to both

MMIC arrays. The BAND_SEL signal will control the SSDBA’s gate-bias circuit. The gate-bias circuit shall apply active bias to the gates of the selected MMIC array, and pinch off the gates of the inactive MMICs, making their drain currents negligible. When BAND_SEL changes state, the gate-bias circuit shall first pinch off the gates of both arrays, and then activate the selected array after a delay of ~20 ms.

6.4. Low ripple required on Gate Bias Supply and Optical Receiver Supply. The optical receiver carries the RF signal at its lowest level in the transmitter. Ripple in the gate bias to the power amplifiers will distort the RF signal. In both places, low ripple voltage is required for signal fidelity. The other supplies are drain supplies, whose ripple has less effect on the RF signal.

Figure 1: Transmitter Housing Dimensions

Figure 3: High voltage power available to Dual Band Transmitter Power Supply.

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Statement of Work for Dual-Band Transmitter Power Supply 24 October 2014

Enclosure (3)

STATEMENT OF WORK FOR DUAL BAND TRANSMITTER POWER SUPPLY

1 SCOPE. This Statement of Work defines the effort required for the design, engineering development, fabrication, and test of three Dual Band Transmitter Power Supply Prototypes.

1.1 Background. The Airborne Transmitter program has been initiated to design, develop, and produce an airborne transmitter that can emit in two frequency bands. The Dual Band Transmitter Power

Supply (DBTPS) is a component of that system, accepting high-voltage power from an input power line and converting it to DC voltages powering the other components. The other principal components are the

Solid-State Dual-Band Amplifier (SSDBA), the forward and rear antenna assemblies, and the telemetry and control circuit board. The effort here described is intended to obtain for the US Naval Research

Laboratory:

a. a design of a power supply that meets the requirements of the Specification for Dual-Band

Transmitter Power Supply;

b. an Engineering Development Model (EDM);

c. three Prototypes; and

d. design documents and test data for the EDM and any Prototypes.

All tasks shall be completed no later than 24 months after contract award (ACA).

2 APPLICABLE DOCUMENTS

2.1 Specification for the Dual Band Transmitter Power Supply

3 REQUIREMENTS

3.1 General. The work required by this contract shall be performed in accordance with the

Specification for High-to-Low Voltage Power Supply (hereafter called “the Specification”), and this

Statement of Work (SOW).

The Contractor shall design, develop, fabricate, and test an EDM of the DBTPS as listed in Contract

Number [tbd] to meet the performance criteria specified in the Specification, and in accordance with the detailed requirements in 3.2.1 below. The contractor shall provide preliminary and critical design reviews, and provide engineering documentation and test data for the EDM.

After the Critical Design Review, if ordered by the customer, the contractor shall fabricate and test three

Prototypes of the DBTPS, and provide test data for the Prototypes.

3.2 Detail Tasks.

3.2.1 Design, Engineering, Fabrication, and Test.

3.2.1.1 Design and Engineering. The contractor shall design and develop an EDM of the DBTPS to meet the criteria of the Specification. The contractor shall provide outline drawings and electrical specifications of all electronic components designed especially for the DBTPS, such as high-voltage transistor modules and magnetic components.

Deliverables: Drawings and electrical specifications of all specially-designed electronic components (due

26 weeks ACA).

3.2.1.2 Brassboard Testing of Critical Circuits. The contractor shall construct and test two brassboards of the Supply’s circuits. The first brassboard shall be the Drain-Supply Brassboard and the second shall be the Full-Circuit Brassboard.

The Drain-Supply Brassboard shall demonstrate the circuits for converting the high-voltage input power to the regulated drain supply, in compliance with Specification 3.1.1, Prime power available from input power line, and 3.2.5, Drain Supply (VDD). The Drain-Supply Brassboard need not implement the other supply outputs or the sequencing circuits. The Drain-Supply Brassboard may use fluorocarbon liquids such as Fluorinert for high-voltage insulation.

The Full-Circuit Brassboard shall demonstrate the complete electrical circuit of the supply. The Full-

Circuit Brassboard’s electronic components shall be the same as used in the EDM, or as alike as practicable. Components of the Drain-Supply Brassboard may be used to construct the Full-Circuit

Brassboard.

Each brassboard shall be constructed as a single unit, with all components securely mounted, connectors clearly labeled, dangerous voltages safely insulated or made inaccessible, and able to withstand repeated laboratory use, storage, and shipment. While the brassboards need not fit the physical envelope of the final EDM, the contractor shall develop a scheme for packaging the Full-Circuit Brassboard’s circuit components in the EDM.

The contractor shall test each brassboard circuit, with the goal of demonstrating:

a. continuous operation at full load for four hours, and

b. continuous operation into a pulsed drain load, switched between 40% and 100% of full load at 100 Hz and 20% duty cycle, for four hours.

The contractor shall deliver a test report on each brassboard. The customer shall have the option to witness the brassboard tests. The contractor shall deliver the Full-Circuit Brassboard to the customer.

Deliverables: Test report on Drain-Supply Brassboard (due 26 weeks ACA)

Test report on Full-Circuit Brassboard (due 55 weeks ACA)

Full-Circuit Brassboard hardware (due 55 weeks ACA)

3.2.1.3 Design Analysis. The contractor shall analyze the EDM design, describing the rationale and tradeoffs of the chosen approach. The analysis shall show the design’s approach and capability to meet the requirements of Section 3 of the Specification, including electrical performance, thermal performance and cooling, high-voltage isolation, and performance under environmental requirements.

Deliverables: None (results are part of PDR presentation, 3.2.1.4.)

3.2.1.4 Preliminary Design Review. The contractor shall present a Preliminary Design Review (PDR) at the customer’s site or the contractor’s site, as chosen by the customer. The purpose of the PDR is to review the conceptual design to ensure that the planned technical approach will meet the requirements. In the PDR, the contractor shall present the analysis performed in 3.2.1.3. The contractor shall present test data for the Drain-Supply Brassboard demonstrating compliance with Specification paragraphs

3.1.1, Prime power available from input power line, and 3.2.5, Drain Supply (VDD). The PDR should demonstrate that the conceptual design:

a. satisfies the requirements of the Specification;

b. conforms to the electrical and mechanical external interfaces described in the Interface

Control Document;

c. is affordable, is producible , and carries an acceptable level of risk; and

d. is complete and ready for detailed design.

The contractor shall submit written minutes of the PDR within seven days after the PDR. If the PDR identifies deficiencies in the conceptual design, then within 7 days after the PDR, the contractor shall submit a written plan to remedy such deficiencies.

Deliverables: PDR (due 37 weeks ACA)

PDR presentation materials (due 1 week before PDR)

PDR minutes (due 1 week after PDR)

Remediation plan (if required) (due 1 week after PDR)

3.2.1.5 Critical Design Review. The contractor shall present a Critical Design Review (CDR) at the customer’s site or the contractor’s site, as chosen by the customer. The purpose of the CDR is to review the detailed design to ensure that the design implementation has met the requirements. The contractor shall present:

a. Detailed engineering drawings including mechanical drawings, electrical schematics, and parts lists;

b. Theory of operation;

c. Test procedure;

d. Thermal analysis;

e. High-voltage breakdown analysis;

f. Environmental analysis;

g. Test data from brassboard circuits;

h. Risk areas and mitigation plan;

i. Schedule for completion; and

j. Budget for completion

The contractor shall submit written minutes of the CDR within seven days after the CDR. If the CDR identifies deficiencies in the detailed design, then within 7 days after the CDR, the contractor shall submit a written plan to remedy such deficiencies.

Deliverables: CDR (due 68 weeks ACA)

CDR presentation materials (due 1 week before CDR)

CDR minutes (due 1 week after CDR)

Remediation plan (if required) (due 1 week after CDR)

3.2.1.6 Fabrication and Test of EDM. The contractor shall fabricate one EDM of the DBTPS conforming to the Specification, as amended at the PDR and CDR. The EDM shall meet the form, fit, and function requirements of the specification, and shall be suitable for laboratory testing. The EDM need not be suitable for flight testing.

The contractor shall develop a test plan to implement Section 4 of the Specification, submit the plan to the customer for approval, and revise the plan to customer requirements. The contractor shall test the EDM in accordance with the revised test plan, and remedy all deficiencies in performance of the EDM. The contractor shall deliver the EDM to the customer.

Deliverables: Test plan (due 58 weeks ACA)

EDM Hardware (due 68 weeks ACA) EDM Documentation including schematics, parts list, outline drawings, theory of operation, test procedure, and instructions for use (due 68 weeks ACA)

EDM test data (due 68 weeks ACA)

3.2.1.7 Fabrication and test of Prototype. After the CDR, if ordered by the customer, the contractor shall fabricate three Prototypes. The Prototypes shall conform to the Specification, as amended at the PDR and

CDR. The Prototype shall be capable of functioning as a component of a Dual-Band Transmitter in flight tests.

The contractor shall test the Prototypes in accordance with the revised test plan, and remedy all deficiencies in Prototype performance. The contractor shall deliver the Prototypes to the customer.

Deliverables: Prototype Hardware (due 82 weeks ACA)

Prototype Documentation revisions from EDM (due 82 weeks ACA)

Prototype test data (due 82 weeks ACA)

3.2.2 Program Planning.

3.2.2.1 Communication.

3.2.2.1.1 Parameters to be determined. Some specification parameters for the DBTPS are not known at this writing. Unknown parameters are to be determined and provided to the contractor at or before the Preliminary Design Review for the Solid-State Dual-Band Amplifier (SSDBA PDR). The

SSDBA PDR is planned to occur at least four weeks before the DBTPS PDR.

3.2.2.1.2 Biweekly progress review . The contractor and customer shall hold a progress review every two weeks by teleconference. The review shall cover technical progress, projected schedule and expenditure, and issues of technical problems, risk, and funding. The contractor shall submit associated presentation materials by e-mail no later than one hour before the scheduled teleconference. Presentation material need not be elaborate, and should absorb the least effort required for clear communication.

3.2.2.1.3 Monthly progress and expenditure report. The contractor shall submit a written report on technical progress made and itemized expenditures incurred for each month’s work, submitting each report no later than the seventh day of the following month.

3.2.3 Deliverable Items. The contractor shall deliver the required deliverable items no later than the due dates shown in Table 3-1, Deliverable Items. Reports and test data may be in contractor format, and may be delivered electronically.

Table 3-1: Deliverable Items

SOW

Para.

CDRL

Item

Deliverable Title Format Number Due (Weeks after contract award)

3.2.1.1 A001 Report on Special Components Contractor .pdf 1 26

3.2.1.2 A002 Report on Drain-Supply Brassboard Contractor .pdf 1 26

3.2.1.2 A003 Report on Full-Circuit Brassboard Contractor .pdf 1 55

3.2.1.2 -- Full-Circuit Brassboard Hardware 1 unit 55

3.2.1.4 A004 PDR Presentation Materials Contractor .pdf 1 PDR – 1

3.2.1.4 -- Preliminary Design Review (PDR) Presentation -- 37

3.2.1.4 A005 PDR Minutes Contractor .pdf 1 PDR + 1

3.2.1.4 A006 PDR Remediation Plan (if req’d) Contractor .pdf 1 PDR + 1

3.2.1.5 A007 CDR Presentation Materials Contractor .pdf 1 CDR - 1

3.2.1.5 -- Critical Design Review (CDR) Presentation -- 68

3.2.1.5 A008 CDR Minutes of CDR Contractor .pdf 1 CDR + 1

3.2.1.5 A009 CDR Remediation Plan (if req’d) Contractor .pdf 1 CDR + 1

3.2.1.6 A010 EDM Test Plan Contractor .pdf 1 58, revs 63

3.2.1.6 -- Engineering Development Model (EDM) Hardware 1 unit 68

3,2,1,6 A011 EDM Documentation Ctr. Electronic 1 68

3.2.1.6 A012 EDM Test Data Contractor .xlsx 1 68

3.2.1.7 -- Prototypes Hardware 3 units 82

3.2.1.7 A013 Prototype Documentation Revisions (if

req’d)

Ctr. Electronic 1 82

3.2.1.7 A014 Prototypes Test Data Contractor .xlsx 3 sets 82

3.2.2.1 A015 Biweekly progress review Teleconf, .ppt As req’d Every 2 weeks

3.2.2.1 A016 Monthly Progress & Expenditure Report e-mail, .xlsx As req’d 7th next month

3.3 Place of Performance. The contractor shall present the Preliminary Design Review and the

Critical Design Review at either the contractor’s site or the customer’s site, as chosen by the customer.

The contractor shall perform all other tasks at the contractor’s site or at subcontractor’s sites.

L---------1 Adobe Pro fessr onal 8.0

CONTRACT DATA REQUIREMENTS LIST

Form Approved OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 440 hours per response, including the time for reviewing instructions, searching existing da1a sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services Directorate

(0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. Please do not retum your form to the above organization. Send completed form to the Government Issuing Contracting Officer for the ContractJPR No. listed in Block E.

A. CONTRACT LINE ITEM NO. B. EXHIBIT C. CATEGORY:

A TOP TM OTHER

D. SYSTEM/ITEM IE. CONTRACT /PR NO. F. CONTRACTOR

Dual-Band Transmitter Power Supply

1. DATA ITEM NO. :l. TITLE OF DATA ITEM 3. SUBTITLE

A001 Report on SpecialComponents ·-

4. AUTHORITY (Data Acquisition Document No.) ,5. CONTRACT REFERENCE 6. REQUIRING OFFICE nla SOW Para. 3.2.1.1 NRL Code 5713

7. DO :l50 REO 9. DIST STATEMENT 10. FREQUENCY 1:l. DATE OF FIRST SUBMISSION

14. DISTRIBUTION

REQUIRED

17. PRICE GROUP

18. ESTIMATED

LT OTI:tvffi 26WAC b. COPIES

8. APP CODE F 11. AS OF DATE 13. DATE OF SUBSEQUENT a. ADDRESSEE Final

SUBMISSIO'i'va Draf1

16. REMARKS

nla Reg

Dr. Gary Roan 1

Repro

Contractor format, .pdf file preferred, e-mail submission acceptable. 4555 Overlook Ave SW

Washington, DC 20375

15. TOTAL 0 1 0

1. DATA ITEM NO. :l. TITLE OF DATA ITEM 3. SUBTITLE

A002 Report on Drain Supply Brassboard ·-

4. AUTHORITY (Data Acquisition Document No.) ,5. CONTRACT REFERENCE 6. REQUIRING OFFICE nla SOW Para. 3.2.1.2 NRL Code 5713

7. DO :l50 REO 9. DIST STATEMENT 10. FREQUENCY 1:l. DATE OF FIRST SUBMISSION

14. DISTRIBUTION

REQUIRED

LT OTI:tvffi 26WAC b. COPIES

SUBMISSION Draf1 nla n/a Reg

Dr. Gary Roan 1

Repro

Contractor format, .pdf file preferred,e-mailsubmission acceptable. 4555 Overlook Ave SW

Washington,DC 20375

15. TOTAL 0 1 0

1. DATA ITEM NO. :l. TITLE OF DATA ITEM 3. SUBTITLE

A003 Report on Full-Circuit Brassboard

4. AUTHORITY (Data Acquisition Document No.) ,5. CONTRACT REFERENCE 6. REQUIRING OFFICE nla SOW Para. 3.2.1.2 NRL Code 5713

7. DO :l50 REO 9. DIST STATEMENT 10. FREQUENCY 1:l. DATE OF FIRST SUBMISSION

14. DISTRIBUTION

TOTAL PRICE

LT OTI:tvffi 55 WAC b. COPIES

8. APP CODE F 11. AS OF DATE 13. DATE OF SUBSEQUENT a. ADDRESSEE Final

SUBMISSIO'i'va Draf1 A nla Reg Repro

16. REMARKS Dr. Gary Roan 1

Contractor format, .pdf file preferred, e-mailsubmission acceptable. 4555 Overlook Ave SW

Approval pending test of Full-Circuit Brassboard hardware by customer. Washington, DC 20375

15. TOTAL 0 1 0

1. DATA ITEM NO. :l. TITLE OF DATA ITEM 3. SUBTITLE

A004 Preliminary DesignReview PresentationMaterials ·-

4. AUTHORITY (Data Acquisition Document No.) ,5. CONTRACT REFERENCE 6. REQUIRING OFFICE nla SOW Para. 3.2.1.4 NRL Code 5713

7. DO :l50 REO 9. DIST STATEMENT 10. FREQUENCY 1:l. DATE OF FIRST SUBMISSION

14. DISTRIBUTION

REQUIRED

LT OTI:tvffi 36WAC b. COPIES nla nla Reg

16. REMARKS Dr. Gary Roan 1

Contractor format, .pdf file preferred, e-mail submission acceptable. 4555 Overlook Ave SW

If PDR identifies design deficiencies, customer may require remediationplan(Data Item Washington, DC 20375

Repro

A006).

G. PREPARED BY H. DATE I. APPROVED BY J. DATE

DD FORM 1423, AUG 96

10 Oct. 201

PREVIOUS EDITION MAY BE USED.

Reset

Page 1 of 4 Pages

A. CONTRACT LINE ITEM NO. B. EXHIBIT C. CATEGORY:

A TOP TM OTHER

D. SYSTEM/ITEM IE. CONTRACT /PR NO. F. CONTRACTOR

Dual-Band Transmitter Power Supply

1. DATA ITEM NO. :l. TITLE OF DATA ITEM 3. SUBTITLE

A005 Minutes of Preliminary DesignReview ·-

4. AUTHORITY (Data Acquisition Document No.) ,5. CONTRACT REFERENCE 6. REQUIRING OFFICE nla SOW Para. 3.2.1.4 NRL Code 5713

7. DO :l50 REO 9. DIST STATEMENT 10. FREQUENCY 1:l. DATE OF FIRST SUBMISSION

LT OTI:tvffi 38WAC b. COPIES

Dr. Gary Roan 1

Repro

Required one week after actual PDR date. Contractor format, .pdffile preferred, e-mail 4555 Overlook Ave SW submission acceptable. Washington, DC 20375

15. TOTAL 0 1 0

1. DATA ITEM NO. :l. TITLE OF DATA ITEM 3. SUBTITLE

A006 Preliminary DesignReview RemediationPlan (if req'd) ·-

4. AUTHORITY (Data Acquisition Document No.) ,5. CONTRACT REFERENCE 6. REQUIRING OFFICE nla SOW Para. 3.2.1.4 NRL Code 5713

7. DO :l50 REO 9. DIST STATEMENT 10. FREQUENCY 1:l. DATE OF FIRST SUBMISSION

14. DISTRIBUTION

REQUIRED

LT OTI:tvffi 38WAC b. COPIES

A nla n/a Reg Repro

16. REMARKS

Required only if design deficiencies are identified at PDR. Required one week after actual

PDRdate. Contractor format,.pdf file preferred, e-mail submission acceptable.

Dr. Gary Roan 1

4555 Overlook Ave SW

Washington, DC 20375

A007 CriticalDesignReview PresentationMaterials nla SOW Para. 3.2.1.5 NRL Code 5713

7. DO :l50 REO 9. DIST STATEMENT 10. FREQUENCY 1:l. DATE OF FIRST SUBMISSION

14. DISTRIBUTION

LT OTI:tvffi 67WAC b. COPIES

8. APP CODE F 11. AS OF DATE 13. DATE OF SUBSEQUENT a. ADDRESSEE Final

SUBMISSIO'i'va Draf1 nla Reg Repro

16. REMARKS Dr. Gary Roan 1 Contractor format, .pdf file preferred, e-mailsubmission acceptable. 4555 Overlook Ave SW

If CDR identifies design deficiencies,customer may require remediation plan (Data item Washington, DC 20375

A009).

15. TOTAL 0 1 0

1. DATA ITEM NO. :l. TITLE OF DATA ITEM 3. SUBTITLE

A008 Minutes of CriticalDesignReview ·-

4. AUTHORITY (Data Acquisition Document No.) ,5. CONTRACT REFERENCE 6. REQUIRING OFFICE nla SOW Para. 3.2.1.5 NRL Code 5713

7. DO :l50 REO 9. DIST STATEMENT 10. FREQUENCY 1:l. DATE OF FIRST SUBMISSION

14. DISTRIBUTION

REQUIRED

LT OTI:tvffi 69WAC b. COPIES

8. APP CODE F 11. AS OF DATE 13. DATE OF SUBSEQUENT a. ADDRESSEE Final nla nla Reg

16. REMARKS Dr. Gary Roan 1

Required one week after actual CDR date. Contractor format, .pdf file preferred, e-mail 4555 Overlook Ave SW submission acceptable.

Washington, DC 20375

Repro

Page 2 of 4 Pages

A009 CriticalDesign Review Remediation Plan (if req'd) ·-

A. CONTRACT LINE ITEM NO. B. EXHIBIT C. CATEGORY:

A TOP TM OTHER

D. SYSTEM/ITEM IE. CONTRACT /PR NO. F. CONTRACTOR

Dual-Band Transmitter Power Supply nla SOW Para. 3.2.1.5 NRL Code 5713

7. DO :l50 REO 9. DIST STATEMENT 10. FREQUENCY 1:l. DATE OF FIRST SUBMISSION

LT OTI:tvffi 69WAC b. COPIES

8. APP CODE F 11. AS OF DATE 13. DATE OF SUBSEQUENT a. ADDRESSEE Final

SUBMISSIO'i'va Draf1 A nla

16. REMARKS

Reg

Dr. Gary Roan 1

Repro

Required only if design deficiencies are identified at CDR. Required one week after actual 4555 Overlook Ave SW

CDR date. Contractor format, .pdf file preferred, e-mailsubmission acceptable. Washington, DC 20375

AOlO Test Plan for Engineering Development Model ·-

4. AUTHORITY (Data Acquisition Document No.) ,5. CONTRACT REFERENCE 6. REQUIRING OFFICE nla SOW Para. 3.2.1.6 NRL Code 5713

7. DO :l50 REO 9. DIST STATEMENT 10. FREQUENCY 1:l. DATE OF FIRST SUBMISSION

14. DISTRIBUTION

REQUIRED

LT ONEIR 58 WAC b. COPIES

SUBMIS610N Draf1

A nla 1 WAC Reg Repro

16. REMARKS

Contractor format, .pdf and .xls file preferred,e-mailsubmission acceptable.

Dr. Gary Roan 1 1

4555 Overlook Ave SW

Washington, DC 20375

15. TOTAL 1 1 0

1. DATA ITEM NO. :l. TITLE OF DATA ITEM 3. SUBTITLE

A011 Design Documents for Engineering Development Model ·-

4. AUTHORITY (Data Acquisition Document No.) ,5. CONTRACT REFERENCE 6. REQUIRING OFFICE nla SOW Para. 3.2.1.6 NRL Code 5713

7. DO :l50 REO 9. DIST STATEMENT 10. FREQUENCY 1:l. DATE OF FIRST SUBMISSION

14. DISTRIBUTION

LT OTI:tvffi 68WAC b. COPIES

8. APP CODE F 11. AS OF DATE 13. DATE OF SUBSEQUENT a. ADDRESSEE Final

SUBMISSIO'i'va Draf1 nla Reg Repro

16. REMARKS Dr. Gary Roan 1

Contractor format, .pdf and CAD-system file preferred, CD-ROM submission acceptabel . 4555 Overlook Ave SW

Washington, DC 20375

15. TOTAL 0 1 0

1. DATA ITEM NO. :l. TITLE OF DATA ITEM 3. SUBTITLE

A012 Test Data for Engineering Development Model ·-

4. AUTHORITY (Data Acquisition Document No.) ,5. CONTRACT REFERENCE 6. REQUIRING OFFICE nla SOW Para. 3.2.1.6 NRL Code 5713

7. DO :l50 REO 9. DIST STATEMENT 10. FREQUENCY 1:l. DATE OF FIRST SUBMISSION

14. DISTRIBUTION

REQUIRED

LT OTI:tvffi 68WAC b. COPIES

A nla nla Reg

16. REMARKS Dr. Gary Roan 1

Contractor format, .pdf and .xls file preferred, e-mail submission acceptable. 4555 Overlook Ave SW

Approval pending test ofEDM hardware by customer.

Washington, DC 20375

Repro

Page 3 of 4 Pages

A. CONTRACT LINE ITEM NO. B. EXHIBIT C. CATEGORY:

A TOP TM OTHER

D. SYSTEM/ITEM IE. CONTRACT /PR NO. F. CONTRACTOR

Dual-Band Transmitter Power Supply

1. DATA ITEM NO. :l. TITLE OF DATA ITEM 3. SUBTITLE

A013 Pre-Production Prototype DocumentationRevisions ·-

4. AUTHORITY (Data Acquisition Document No.) ,5. CONTRACT REFERENCE 6. REQUIRING OFFICE nla SOW Para. 3.2.1.7 NRL Code 5713

7. DO :l50 REO 9. DIST STATEMENT 10. FREQUENCY 1:l. DATE OF FIRST SUBMISSION

LT OTI:tvffi 82WAC b. COPIES

Dr. Gary Roan 1

Repro

Required only if designchanges from EDM are required. Contractor format,.pdf and 4555 Overlook Ave SW

CAD-system file preferred, CD-ROM submission acceptable. Washington, DC 20375

15. TOTAL 0 1 0

1. DATA ITEM NO. :l. TITLE OF DATA ITEM 3. SUBTITLE

A014 Test Data for Pre-ProductionPrototypes (1-3 sets) ·-

4. AUTHORITY (Data Acquisition Document No.) ,5. CONTRACT REFERENCE 6. REQUIRING OFFICE nla SOW Para. 3.2.1.7 NRL Code 5713

7. DO :l50 REO 9. DIST STATEMENT 10. FREQUENCY 1:l. DATE OF FIRST SUBMISSION

14. DISTRIBUTION

REQUIRED

LT OTI:tvffi 82WAC b. COPIES

A nla n/a Reg Repro

16. REMARKS

Test data for each of three Prototype 3 units. Contractor format,.pdf and .xls file preferred, e-mailsubmission acceptable. Approval pending customer test of Prototype hardware.

Dr. Gary Roan 3

4555 Overlook Ave SW

Washington,DC 20375

15. TOTAL 0 3 0

1. DATA ITEM NO. :l. TITLE OF DATA ITEM 3. SUBTITLE

A015 Biweekly Progress Review PresentationMaterials ·-

4. AUTHORITY (Data Acquisition Document No.) ,5. CONTRACT REFERENCE 6. REQUIRING OFFICE nla SOW Para. 3.2.2.1 NRL Code 5713

7. DO :l50 REO 9. DIST STATEMENT 10. FREQUENCY 1:l. DATE OF FIRST SUBMISSION

14. DISTRIBUTION

LT BPNE 3WAC b. COPIES

8. APP CODE F 11. AS OF DATE 13. DATE OF SUBSEQUENT a. ADDRESSEE Final nla

SUBMI5S

- WAC

Draf1

Reg

Repro

16. REMARKS Dr. Gary Roan 1 Contractor format, .pdf or .ppt file preferred,e-mailsubmission acceptable,no later than 4555 Overlook Ave SW one hour before scheduled start of teleconference. Washington, DC 20375

15. TOTAL 0 1 0

1. DATA ITEM NO. :l. TITLE OF DATA ITEM 3. SUBTITLE

A016 Monthly Progress and Expenditure Report ·-

4. AUTHORITY (Data Acquisition Document No.) ,5. CONTRACT REFERENCE 6. REQUIRING OFFICE nla SOW Para. 3.2.2.1 NRL Code 5713

7. DO :l50 REO 9. DIST STATEMENT 10. FREQUENCY 1:l. DATE OF FIRST SUBMISSION

14. DISTRIBUTION

REQUIRED

LT J\1THLY 5WAC b. COPIES

SUBMI§SION Draf1 nla -85WAC Reg

16. REMARKS Dr. Gary Roan 1

Contractor format,.pdf and .xls file preferred, e-mail submission acceptable,no later than 4555 Overlook Ave SW

7th of following month. Washington, DC 20375

Repro

Page 4 of 4 Pages

File details come from the government source that posted it. Updated Nov 14, 2017.