MSC Naval Arch MARAD TSGB Work Spec 02-2020.pdf

USDOT Maritime Administration

TRAINING SHIP GOLDEN BEAR

CRANE REPLACEMENT

CONTRACT #02-2020

WORK SPECIFICATION

February 28, 2020

PREPARED FOR:

California Maritime Academy 200 Academy Drive, Vallejo, CA USA 94590

USTS Golden Bear – Work Specifications Contract 02-2020

Table of Contents

1.0 ABBREVIATIONS:

2.0 DRAWING LIST:

3.0 DEFINITIONS:

4.0 WORK SPECIFICATION

5.0 GOVERNMENT FURNISHED EQUIPMENT/MATERIAL/SERVICES:

6.0 STATEMENT OF WORK:

7.0 PAINTING

8.0 TESTING

1.0 ABBREVIATIONS:

CONTR CONTRACTOR

DWG/DWGS DRAWING/DRAWINGS

HPU HYDRAULIC POWER UNIT

LCG LONGITUDINAL CENTER OF GRAVITY

MARAD MARITIME ADMINISTRATION

OCMI USCG OFFICER IN CHARGE OF MARINE INSPECTION

OREP OWNER’S REPRESENTATIVE

OWNER MARAD REP

TCG TRANSVERSE CENTER OF GRAVITY

USCG UNITED STATES COAST GUARD

USCG MSC USCG MARINE SAFETY CENTER

USTS UNITED STATES TRAINING SHIP

VCG VERTICAL CENTER OF GRAVITY

2.0 DRAWING LIST:

2.1 MARAD DWG 4008-A-009-01 HYDRAULIC PIPING MODIFICATIONS

INCIDENTAL STORE CRANE REPLACEMENT

2.2 MARAD DWG 4008-A-009-02 STRUCTURAL & FOUNDATION MODIFICATIONS

INCIDENTAL STORE CRANE REPLACEMENT

2.3 MARAD DWG 4008-A-009-02 ELECTRICAL MODIFICATIONS INCIDENTAL

STORE CRANE REPLACEMENT

2.4 MARAD DWG 631-6251362 PAINT SCHEDULE

3.0 DEFINITIONS:

CONTRACT/CONTRACT DOCUMENTS: The agreement between the MARAD and the CONTR, including this Invitation for Bids, the specifications and drawings contained and/or referred to herein, the required payment bond, and all supplemental written agreements legally entered into between MARAD and the CONTR which supplement the aforesaid agreement.

DRAWINGS/CONTRACT DRAWINGS: Those drawings furnished with the Specifications contained and/or referred to herein, and are deemed to form a part of such specifications.

SPECIFICATIONS: The directions, provisions and requirements contained and/or referred to in this Invitation, the incorporated Standard Specifications, and the Work Specifications pertaining to the manner of performing the work required.

TON: Ton shall be understood to mean 2240 pounds (a Long Ton).

DIRECTED, PERMITTED, REQUIRED: The direction, permission or requirement of the MARAD is intended; the words approved, acceptable, satisfactory, or words of like import shall mean approved by, acceptable to, or satisfactory to MARAD; and the words necessary, suitable, equal, or words of like import shall mean necessary, suitable or equal in the opinion of MARAD.

LAYDAYS: Those days beyond the agreed duration of the contract, not including Saturdays, Sundays and holidays, that the vessel is required due to extra work items or lack of Owner-furnished items. If the CONTR intends to charge the MARAD for Lay Days, the CONTR must advise the MARAD of such intention when an extra work item is negotiated.

WEIGHTS: The CONTR shall be responsible for generating an accurate record of all weights removed from and all weights added to the vessel in the course of this Contract. Each weight documented shall include the TCG, VCG and LCG location of the weight. Weights less than 100 pounds need not be documented.

This record shall be a written document and shall be provided to the OREP at mutually agreed intervals and at the end of the Contract to the OWNER.

4.0 WORK SPECIFICATION

4.1 Location/Quantity

4.1.1 Locations: 01 Level, Weather Deck

4.1.2 Quantity: 2 Total

4.1.1 Item Description/Manufacturer's Data

4.1.1.1 Material/Components, including specific quantities and manufacturer make and model numbers, necessary to accomplish work required by this work item are included in the Bill of Material Lists of reference 2.1 to 2.3 above.

4.1.1.2 Quantities specified in the Bill of Material Lists of References 2.1 to 2.3 are considered estimates. The contractor shall provide the exact quantities of additional material such as miscellaneous hangers, weld material, cable hangers, cable tags, etc., which are not included in the Bill of Material List of references 2.1 to 2.3, in order to install fully functional systems that meet the requirements of this specification.

5.0 GOVERNMENT FURNISHED EQUIPMENT/MATERIAL/SERVICES

5.1 Government Furnished Equipment (GFE):

Two (2) DMW Marine Group Crane, MODEL #MR330.45A3. This specification will be applicable if one or both cranes to be replaced at one time.

5.2 Government Furnished Material (GFM): None

5.3 Government Furnished Services (GFS): None

5.4 Government Furnished Information (GFI): None

6.0 STATEMENT OF WORK

6.1 Arrangements/Outfitting:

6.1.1 Removals

6.1.1.1 The CONTR shall remove store crane #1 and/or #2 (if have not been previously removed) as directed by OWNER.

6.1.1.2 Remove HPU, the HPU protective cover and the drip pan using reference

2.2 as guidance.

6.1.2 Installations

6.1.2.1 The CONTR shall install the HPU drip pan, the HPU and the protective cover using reference 2.2 as guidance.

6.1.2.2 The CONTR shall install crane in accordance to manufacturer’s instructions and reference 2.2 as guidance.

6.2 Structural:

6.2.2 Removals

6.2.2.1 Remove top portion of the crane barbette, using references 2.2 as guidance.

6.2.3 Installations

6.2.3.1 Install crane mounting adaptor ring on existing crane barbette using reference 2.2 as guidance.

6.3 Mechanical/Fluids/Ventilation

6.3.2 Removals

6.3.2.1 Disconnect and remove existing HPU and portions of HPU piping using reference 2.1 for guidance.

6.3.3 Installations

6.3.3.1 Connect new HPU piping and fittings to existing pipe connections including all associated piping, valves, and fittings using reference 2.1 for guidance. Run new drain piping from crane to HPU using reference 2.1 for guidance.

6.4 Electrical:

6.4.2 Removals

6.4.2.1 Remove electrical power cabling, equipment and controls for removed crane using reference 2.3 as guidance.

6.4.3 Installations

6.4.3.1 Install electrical power cabling, equipment and controls for new cranes using reference 2.3 as guidance.

7.0 PAINTING

7.1 PAINT MANUFACTURER

Coatings are to be CONTR furnished and shall be as specified in reference 2.4.

Coatings by other paint manufacturers will be considered only upon presentation of product specifications to the OREP who will make a subsequent determination as to whether the proposed products are equal to and compatible with the coatings specified.

7.2 CLEAN UP

After the paint is dry, remove all protective coverings and blanks. Upon the approval of the OREP. All coating applications shall be to the approval of the OREP and to the manufacturer’s specifications.

8.0 TESTING

The new crane(s) shall receive full trial tests in accordance with the Manufacturer’s recommendations. The commissioning and trials shall be performed under the supervision of a certified DMW Marine Group Technical Representative provided by DMW Marine Group, Chester Springs, PA. Test results shall be to the satisfaction of OWNER, OCMI, ABS Surveyor and/or USCG MSC, if required.

The new crane(s) shall receive full trial tests in accordance with the Manufacturer’s recommendations. The commissioning and trials shall be performed under the supervision of a certified DMW Marine Group Technical Representative provided by DMW Mari...