IBM10B0006_specs50.21-27.00_amend 5_attm6.pdf
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- RECOVERY - Fabens to Tornillo and Ft. Hancock Levee Construction Federal contract opportunity
- Solicitation number
- IBM10B0006
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Attachment 6 to Amendment No. A005 - IBM10B0006
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| File | Type | Posted |
|---|---|---|
| IBM10B0006-Abstract Spreadsheet.xls | XLS spreadsheet | |
| IBM10B0006_specsSlideGates_amend 5_attmt7.pdf | ||
| IBM10B0006_Fabensdrawings_amend 5_attmt2.pdf | ||
| IBM10B0006_specsTableofContents_amend 5_attmt3.pdf | ||
| IBM10B0006_sectB_amend 5_attmt8.pdf | ||
| IMB10B0006_Ft. Hancockdrawings_amend 5_attm1.pdf | ||
| IBM10B0006_amend 5.pdf | ||
| IBM10B0006_specsLevee_amend 5_attmt5.pdf | ||
| IBM10B0006_specsIntroToTechSpecs_amend 5_attmt4.pdf | ||
| IBM10B0006_amend 4_v2.pdf | ||
| IBM10B0006_amend 3.pdf | ||
| IBM10B0006_amend 2.pdf | ||
| IBM10B0006_Fabens_geotech_Final.pdf | ||
| IBM10B0006_Ft.Hancock_geotech.pdf | ||
| IBM10B0006_amend 1_v2.pdf | ||
| IBM10B0006_prebid_attendees.pdf | ||
| IBM10B0006_Fab-Ft.Hancock.pdf | ||
| J.4_IBWC 116.pdf | ||
| J.6_sf28.pdf | ||
| J.1_wagedecisions_Fabens Ft.Hancock.pdf | ||
| J.3_IBWC 110.pdf | ||
| J.2_IBWC 117.pdf | ||
| J.5_sf24_f.pdf |
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Upper Rio Grande Flood Control Project – Rectification Reaches Rehabilitation Improvements for Fort Hancock Reach and Fabens Reach Hudspeth County & El Paso County, Texas
PRIME COAT
USIBWC Contract No.: IBM10B0006 – Amendment 5 Page 50.21.00 - 1
SPECIFICATION 50 21 00
This specification includes requirements for the installation of prime coat within the Work area, and includes the following:
1.0 General
2.0 Materials & Equipment
3.0 Construction Methods
4.0 Measurement and Payment
PART 1 - GENERAL
1.1 RELATED DOCUMENTS, CONTRACT CLAUSES, & SPECIFICATIONS
The following may not include all related documents, contract clauses, & technical specifications, and does not relieve the Contractor of the responsibility of performing work associated with this specification in accordance with all terms of the Contract herein.
A. Related documents: As described in paragraph 1.2 of SPECIFICATION 01 01 00.
B. Contract: Section I, 52.236-21“Specifications and Drawings for Construction”
C. Technical Specifications:
SPECIFICATION 50 24 00, “Asphalts, Oils, and Emulsions”
D. References: (No Requirements Defined for this Specification)
1.2 GENERAL
In general, the Contractor shall prepare and treat existing or newly constructed surfaces with a bituminous material and apply blotter material as required.
PART 2 – MATERIALS & EQUIPMENT
2.1 MATERIALS
A. Bituminous. Use material of the type and grade shown on the plans in accordance with SPECIFICATION 50 24 00, “Asphalts, Oils, and Emulsions.”
B. Blotter. Unless otherwise shown on the plans or compliance-confirmed, use either base course sweepings obtained from cleaning the base or native sand as blotter materials.
2.2 EQUIPMENT (No Requirements Defined for this Specification)
PART 3 – CONSTRUCTION METHODS
The Contractor shall implement construction methods as follows:
USIBWC Contract No.: IBM10B0006 – Amendment 5 Page 50.21.00 - 2
3.1 GENERAL
The Contractor shall apply the mixture when the air temperature is sixty degrees Fahrenheit (60°F) and above, or above fifty degrees Fahrenheit (50°F) and rising. Measure the air temperature in the shade away from artificial heat. The COR will determine when weather conditions are suitable for application.
Do not permit traffic, hauling, or placement of subsequent courses over freshly constructed prime coats.
Maintain the primed surface until placement of subsequent courses or acceptance of the work.
3.2 SURFACE PREPARATION
The Contractor shall prepare the surface by sweeping or other compliance-confirmed methods. Before applying bituminous material, lightly sprinkle the surface with water to control dust and ensure absorption.
3.3 APPLICATION
A. Bituminous. The COR will select the application temperature within the limits recommended in
SPECIFICATION 50 24 00, “Asphalts, Oils, and Emulsions.” Apply material within fifteen degrees Fahrenheit (15°F) of the selected temperature. Distribute the material smoothly and evenly at the required rate. Roll the freshly applied prime coat with a pneumatic-tire roller to ensure penetration.
B. Blotter. Spread blotter material before allowing traffic to use a primed surface. When “Prime
Coat and Blotter” is shown on the plans as a bid item, apply blotter material to primed surface at the rate shown in the plans. When “Prime Oil” is shown on the plans as a bid item, apply blotter to spot locations to accommodate traffic movement through the work area. Remove blotter material before placing the surface. Dispose of blotter material according to applicable state and federal requirements
PART 4 – MEASUREMENT AND PAYMENT
4.1 MEASUREMENT
The quantity for the bid item under this Specification shall be measured by the gallon of bituminous material placed and accepted. This is a plans quantity measurement bid item; the quantity to be paid is the quantity shown in the plans.
4.2 PAYMENT
The work performed and materials furnished in accordance with this Specification and measured as provided under “Measurement” will be paid for at the unit price bid for “Prime Oil” of the type specified.
This price is full compensation for cleaning and sprinkling the area to be primed; materials, including blotter material; and rolling, equipment, labor, tools, and incidentals.
- END OF SPECIFICATION -
ASPHALT ANTISTRIPPING AGENTS
USIBWC Contract No.: IBM10B0006-Amendment 5 Page 50.22.00 - 1
SPECIFICATION 50 22 00
This specification includes requirements for the construction of asphaltic pavements within the Work area, and includes the following:
1.0 General
2.0 Materials & Equipment
The following may not include all related documents, contract clauses, & technical specifications, and does not relieve the Contractor of the responsibility of performing work associated with this specification
C. Technical Specifications: (No Requirements Defined for this Specification)
D. References:
Texas Department of Transportation Department Materials Specification (DMS)-
6350 Lime and Lime Slurry, February 2006
In general, the Contractor shall furnish and incorporate all required asphalt antistripping agents in asphalt concrete paving mixtures and asphalt-stabilized base mixtures to meet moisture resistance testing requirements.
A. Lime. The Contractor shall provide hydrated lime or commercial lime slurry in accordance with
DMS-6350.
B. Liquid Antistripping Agent. The Contractor shall provide a liquid antistripping agent that is uniform and shows no evidence of crystallization, settling, or separation; ensure that all liquid antistripping agents arrive in properly labeled and unopened containers, as shipped from the manufacturer, or sealed tank trucks with an invoice to show contents and quantities. The Contractor shall provide product information to the COR including:
USIBWC Contract No.: IBM10B0006-Amendment 5 Page 50.22.00 - 2 material safety data sheet, specific gravity of the agent at the manufacturer’s recommended addition temperature, manufacturer’s recommended dosage range, and handling and storage instructions.
2.2 EQUIPMENT
The Contractor shall provide all equipment to store, handle, dispense, meter, and mix asphalt antistripping agents.
3.1 LABORATORY DESIGN EVALUATION AND PRODUCTION MIXTURE
VERIFICATION
The Contractor shall provide a laboratory mixture design and production mixture that meets moisture resistance requirements. During design and production, evaluate proposed asphalt pavement or base mixtures according to the moisture resistance requirements in the asphalt mixture specification.
Governing specifications require the Contractor or the Government to design the mixture, and the party performing the design is responsible for the moisture susceptibility evaluation. If the Contractor designs the mixture, the Government verifies compliance. If an antistripping agent is required, determine the dosage needed to achieve the moisture resistance requirements during design. Use this addition rate in the production mixture. When using lime, add between five-tenths percent (0.5%) and two percent (2%) of hydrated lime or commercial lime slurry solids by weight of the individual aggregate treated. When using a liquid antistripping agent, add it to the binder in accordance with the manufacturer’s instructions and do not exceed the manufacturer’s maximum recommended dosage rate. If the production mixture does not meet moisture resistance requirements, stop production and correct the problem.
3.2 ADDITION OF ANTISTRIP AGENTS AT THE MIX PLANT
The Contractor shall connect the measuring device for the addition of the asphalt antistripping agent into the automatic plant controls to automatically adjust the supply to plant production and provide a consistent percentage in the mixture; set automatic plant controls so that an interruption of asphalt antistripping agent’s flow causes plant shutdown.
A. Lime. The Contractor shall incorporate lime in a manner that thoroughly and uniformly distributes lime onto the aggregate surface or into the mixture; use metering equipment, as compliance-confirmed, to ensure the required quantity of lime is used.
(1) Hydrated Lime. Add to the aggregate by one of the following methods, unless otherwise shown on the plans:
(a) Mix in a compliance-confirmed pug mill mixer with damp aggregate containing water at least two percent (2%) above saturated surface dry conditions.
(b) Add into the drum-mix plant immediately before asphalt binder addition or in the pug mill of the weigh-batch plant before asphalt binder addition. If a weigh-batch plant is used, dry mix aggregates and lime before adding asphalt binder.
USIBWC Contract No.: IBM10B0006-Amendment 5 Page 50.22.00 - 3
(2) Commercial Lime Slurry. Add to the aggregate by one of the following methods, unless otherwise shown on the plans:
(a) Mix in a suitable pug mill mixer with the aggregate.
(b) During mixture production, mix with aggregate between the plant cold feeds and the dryer or mixing drum.
B. Liquid Antistripping Agent. The Contractor shall incorporate into the binder as follows:
(1) Handle in accordance with the manufacturer’s recommendations.
(2) Add at the manufacturer’s recommended addition temperature.
(3) Add into the asphalt line by means of an in-line-metering device, and a blending device to disperse the agent.
(4) Place the metering and blending devices in a compliance-confirmed location.
The work performed by the Contractor under this specification shall not be paid for directly, but shall be considered subsidiary to the various Bid Items under this Contract
EQUIPMENT FOR ASPHALT CONCRETE PAVEMENT
USIBWC Contract No.: IBM10B0006-Amendment 5 Page 50.23.00 - 1
SPECIFICATION 50 23 00
This specification includes requirements for the construction of asphaltic pavements within the Work
1.0 General
2.0 Materials & Equipment
3.0 Construction Methods (No Requirements Defined for this Specification)
The following may not include all related documents, contract clauses, & technical specifications, and does not relieve the Contractor of the responsibility of performing work associated with this specification
Equipment hauling list maintained by Texas Department of Transportation
Texas Department of Transportation Testing Standard (Tex)-244-F Thermal Profile of Hot Mix Asphalt, November 2004
In general, the Contractor shall provide equipment to produce, haul, place, compact, and core asphalt concrete pavement.
2.1 MATERIALS (No Requirements Defined for this Specification)
2.2 EQUIPMENT
The Contractor shall ensure weighing and measuring equipment are calibrated and certified and synchronize equipment to produce a mixture meeting the required proportions.
2.3 PRODUCTION EQUIPMENT
The Contractor shall provide drum-mix type, weigh-batch, or modified weigh-batch mixing plants that ensure a uniform, continuous production; automatic proportioning and measuring devices with interlock
USIBWC Contract No.: IBM10B0006-Amendment 5 Page 50.23.00 - 2 cut-off circuits that stop operations if the control system malfunctions; visible readouts indicating the weight or volume of asphalt and aggregate proportions; safe and accurate means to take required samples by inspection forces; permanent means to check the output of metering devices and to perform calibration and weight checks; and additive-feed systems to ensure a uniform, continuous material flow in the desired proportion.
A. Drum-Mix Plants. The Contractor shall provide a mixing plant that complies with the requirements below.
(1) Aggregate Feed System. The Contractor shall provide:
(a) a minimum of one (1) cold aggregate bin for each stockpile of individual materials used to produce the mix;
(b) bins designed to prevent overflow of material;
(c) scalping screens or other compliance-confirmed methods to remove any oversized material, roots, or other objectionable materials;
(d) a feed system to ensure a uniform, continuous material flow in the desired proportion to the dryer;
(e) an integrated means for moisture compensation;
(f) belt scales, weigh box, or other compliance-confirmed devices to measure the weight of the combined aggregate; and
(g) cold aggregate bin flow indicators that automatically signal interrupted material flow.
(2) Reclaimed Asphalt Pavement (RAP) Feed System. The Contractor shall provide a separate system to weigh and feed RAP into the hot mix plant.
(3) Mineral Filler Feed System. The Contractor shall provide a closed system for mineral filler that maintains a constant supply with minimal loss of material through the exhaust system.
Interlock the measuring device into the automatic plant controls to automatically adjust the supply of mineral filler to plant production and provide a consistent percentage to the mixture.
(4) Heating, Drying, and Mixing Systems. The Contractor shall provide:
(a) a dryer or mixing system to agitate the aggregate during heating;
(b) a heating system that controls the temperature during production to prevent aggregate and asphalt binder damage;
(c) a heating system that completely burns fuel and leaves no residue; and
(d) a recording thermometer that continuously measures and records the mixture discharge temperature.
(5) Asphalt Binder Equipment. The Contractor shall supply equipment to heat binder to the required temperature; equip the heating apparatus with a continuously recording thermometer located at the highest temperature point; produce a twenty-four (24)-hour chart of the recorded temperature; place a device with automatic temperature compensation that accurately meters the binder in the line leading to the mixer; furnish a sampling port on the
USIBWC Contract No.: IBM10B0006-Amendment 5 Page 50.23.00 - 3 line between the storage tank and mixer; supply an additional sampling port between any additive blending device and mixer.
(6) Mixture Storage and Discharge. The Contractor shall provide a surge-storage system to minimize interruptions during operations unless otherwise compliance-confirmed; furnish a gob hopper or other device to minimize segregation in the bin; provide an automated system that weighs the mixture upon discharge and produces a ticket showing:
(a) date,
(b) project identification number,
(c) plant identification,
(d) mix identification,
(e) vehicle identification,
(f) total weight of the load,
(g) tare weight of the vehicle,
(h) weight of mixture in each load, and
(i) load number or sequential ticket number for the day.
(7) Truck Scales. The Contractor shall provide standard platform scales at a compliance-confirmed location.
B. Weigh-Batch Plants. The Contractor shall provide a mixing plant that complies with “Drum-Mix
Plants,” except as required below:
(1) Screening and Proportioning. Provide enough hot bins to separate the aggregate and to control proportioning of the mixture type specified. Supply bins that discard excessive and oversized material through overflow chutes. Provide safe access for inspectors to obtain samples from the hot bins.
(2) Aggregate Weigh Box and Batching Scales. Provide a weigh box and batching scales to hold and weigh a complete batch of aggregate. Provide an automatic proportioning system with low bin indicators that automatically stop when material level in any bin is not sufficient to complete the batch.
(3) Asphalt Binder Measuring System. Provide bucket and scales of sufficient capacity to hold and weigh binder for one (1) batch.
(4) Mixer. Equip mixers with an adjustable automatic timer that controls the dry and wet mixing period and locks the discharge doors for the required mixing period. Furnish a pug mill with a mixing chamber large enough to prevent spillage.
C. Modified Weigh-Batch Plants. The Contractor shall provide a mixing plant that complies with
“Weigh-Batch Plants,” except as specifically described below:
(1) Aggregate Feeds. Aggregate control is required at the cold feeds. Hot bin screens are not required.
USIBWC Contract No.: IBM10B0006-Amendment 5 Page 50.23.00 - 4
(2) Surge Bins. Provide one (1) or more bins large enough to produce one (1) complete batch of mixture.
2.4 HAULING EQUIPMENT
The Contractor shall provide trucks with enclosed sides to prevent asphalt mixture loss; cover each load of mixture with waterproof tarpaulins. Before use, clean all truck beds to ensure the mixture is not contaminated. When necessary, coat the inside truck beds with a compliance-confirmed release agent from the list maintained by the Texas Department of Transportation.
2.5 PLACEMENT AND COMPACTION EQUIPMENT
The Contractor shall provide equipment that does not damage underlying pavement; comply with laws and regulations concerning overweight vehicles. When permitted, other equipment that will consistently produce satisfactory results may be used.
A. Asphalt Paver. The Contractor shall furnish a paver that will produce a finished surface that meets longitudinal and transverse profile, typical section, and placement requirements; ensure the paver does not support the weight of any portion of hauling equipment other than the connection;
provide loading equipment that does not transmit vibrations or other motions to the paver that adversely affect the finished pavement quality; equip the paver with an automatic, dual, longitudinal-grade control system and an automatic, transverse-grade control system.
(1) Tractor Unit. Supply a tractor unit that can push or propel vehicles, dumping directly into the finishing machine to obtain the desired lines and grades to eliminate any hand finishing.
Equip the unit with a hitch sufficient to maintain contact between the hauling equipment’s rear wheels and the finishing machine’s pusher rollers while mixture is unloaded.
(2) Screed. Provide a heated compacting screed that will produce a finished surface that meets longitudinal and transverse profile, typical section, and placement requirements. Screed extensions must provide the same compacting action and heating as the main unit unless otherwise compliance-confirmed.
(3) Grade Reference. Provide a grade reference with enough support that the maximum deflection does not exceed one-sixteenth (1/16) inch between supports. Ensure that the longitudinal controls can operate from any longitudinal grade reference including a string line, ski, mobile string line, or matching shoes. Furnish paver skis or mobile string line at least forty (40) feet long unless otherwise compliance-confirmed.
B. Material Transfer Devices. The Contractor shall provide the specified type of device when shown on the plans; ensure the devices provide a continuous, uniform mixture flow to the asphalt paver.
When used, provide windrow pick-up equipment constructed to pick up substantially all roadway mixture placed in the windrow.
C. Remixing Equipment. When required, the Contractor shall provide equipment that includes a pug mill, variable pitch augers, or variable diameter augers operating under a storage unit with a minimum capacity of eight (8) tons.
USIBWC Contract No.: IBM10B0006-Amendment 5 Page 50.23.00 - 5
D. Motor Grader. When allowed, the Contractor shall provide a self-propelled grader with a blade length of at least twelve (12) feet and a wheelbase of at least sixteen (16) feet.
E. Handheld Infrared Thermometer. The Contractor shall provide a handheld infrared thermometer meeting the requirements of Tex-244-F.
F. Rollers. The Contractor shall provide rollers that will perform to meet the requirements for
“Compaction”.
G. Straightedges and Templates. The Contractor shall furnish ten-foot straightedges and other templates as required or compliance-confirmed.
2.6 FIELD LABORATORY
A field laboratory is not required under this Contract.
2.7 CORING EQUIPMENT
When coring is required, the Contractor shall provide equipment suitable to obtain a pavement specimen meeting the dimensions for testing.
PART 3 – CONSTRUCTION METHODS (No Requirements Defined for this Specification)
The work performed by the Contractor under this specification shall not be paid for directly, but shall
ASPHALT, OILS, AND EMULSIONS
USIBWC Contract No.: IBM10B0006-Amendment 5 Page 50.24.00 - 1
SPECIFICATION 50 24 00
This specification includes requirements for various asphalt materials that may be used within the Work
1.0 General
2.0 Materials & Equipment
The following may not include all related documents, contract clauses, & technical specifications, and does not relieve the Contractor of the responsibility of performing work associated with this specification
American Association of State Highway and Transportation Officials (AASHTO) R028- 06-UL Standard Practice for Accelerated Aging of Asphalt Binder Using a Pressurized Aging Vessel (PAV), Single User Digital Publication
AASTHO T044-03-UL Standard Method of Test for Solubility of Bituminous Materials, Single User Digital Publication
AASTO T049-07-UL Standard Method of Test for Penetration of Bituminous Materials
AASTHO T048-06-UL Standard Method of Test for Flash and Fire Points by Cleveland Open Cup
AASTHO T049-07-UL Standard Method of Test for Penetration of Bituminous Materials
AASTHO T050-99-UL Standard Method of Test for Float Test for Bituminous Materials
AASTHO T051-08-UL Standard Method of Test for Ductility of Bituminous Materials
AASTHO T053-08-UL Standard Method of Test for Softening Point of Bitumen (Ring-and-Ball Apparatus)
AASTHO T055-02-UL Standard Method of Test for Water in Petroleum Products and Bituminous Materials by Distillation
AASTHO T059-08-UL Standard Method of Test for Emulsified Asphalts
USIBWC Contract No.: IBM10B0006-Amendment 5 Page 50.24.00 - 2
AASTHO T072-97-UL Standard Method of Test for Saybolt Viscosity
AASTHO T078-05-UL Standard Method of Test for Distillation of Cutback Asphaltic (Bituminous) Products
AASTHO T079-96-UL Standard Method of Test for Flash Point with Tag Open-Cup Apparatus for Use with Material Having a Flash Less Than 93.3º Celsius (200º Fahrenheit), Single User Digital Publication
AASTHO T179-05-UL Standard Method of Test for Effect of Heat and Air on Asphalt Materials (Thin-Film Oven Test), Single User Digital Publication
AASTHO T201-03-UL Standard Method of Test for Kinematic Viscosity of Asphalts (Bitumens)
AASTHO T202-03-UL Standard Method of Test for Viscosity of Asphalts by Vacuum Capillary Viscometer
AASTHO T313-08-UL Standard Method of Test for Determining the Flexural Creep Stiffness of Asphalt Binder Using the Bending Beam Rheometer (BBR), Single User Digital Publication
AASTHO T315-08-UL Standard Method of Test for Determining the Rheological Properties of Asphalt Binder Using a Dynamic Shear Rheometer (DSR), Single User Digital Publication
American Society of Testing and Materials (ASTM) D2196 - 05 Standard Test Methods for Rheological Properties of Non-Newtonian Materials by Rotational (Brookfield type) Viscometer
ASTM D5329 - 07 Standard Test Methods for Sealants and Fillers, Hot-Applied, for Joints and Cracks in Asphaltic and Portland Cement Concrete Pavements
Texas Department of Transportation Test Standard (Tex)- 509- C Test Methods for Various Bituminous Materials, August 1999
Tex-533-C Determining Polymer Additive Percentages in Polymer Modified Asphalt Cements, August 1999
Tex-539-C Measurement of Elastic Recovery of Tensile Deformation Using a Ductilometer, August 1999
Tex-540-C Measurement of Polymer Separation on Heating in Modified Asphalt Systems, August 1999
Tex-541-C Rolling Thin Film Oven Test for Asphalt Binders, June 2000
Tex-542-C Determining Breaking Index for Asphalt Emulsions, August 2002
Tex-543-C Evaporative Recovery of Residue for Emulsified Crack Sealant, August 2002
Tex-544-C Rubber Content for Rubber-Asphalt Crack Sealant, August 2002
Tex-238-F Laser Diffraction Particle Size Distribution Analyzer, August 1999
USIBWC Contract No.: IBM10B0006-Amendment 5 Page 50.24.00 - 3
In general, the Contractor shall provide asphalt cements, cutback and emulsified asphalts, performance-graded asphalt binders, and other miscellaneous asphalt materials as specified on the plans.
The Contractor shall provide asphalt materials that meet the stated requirements when tested in accordance with the referenced Texas Department of Transportation (TxDOT), American Association of State Highway and Transportation Officials (AASHTO), and American Society of Testing and Materials (ASTM) test methods. Acronyms used in this Specification are defined in Table 1.
A. Asphalt Cement. Asphalt cement must be homogeneous, water-free, and non-foaming when heated to three hundred degrees Fahrenheit (347°F), and must meet Table 2 requirements.
B. Polymer-Modified Asphalt Cement. Polymer-modified asphalt cement must be smooth and homogeneous, and comply with the requirements of Table 3. If requested, the Contractor shall supply samples of the base asphalt cement and polymer additives.
C. Cutback Asphalt. Cutback asphalt must meet the requirements of Tables 4, 5, and 6 for the specified type and grade. If requested, the Contractor shall supply samples of the base asphalt cement and polymer additives.
D. Emulsified Asphalt. Emulsified asphalt must be homogeneous, not separate after thorough mixing, and meet the requirements for the specified type and grade in Tables 7, 8, 9, and 10.
E. Specialty Emulsions. Specialty emulsions may be either asphalt-based or resin-based and must meet the requirements of Table 11.
F. Recycling Agent. Recycling agent and emulsified recycling agent must meet the requirements in
Table 12. Additionally, recycling agent and residue from emulsified recycling agent, when added in the specified proportions to the recycled asphalt, must meet the properties specified on the plans.
G. Crumb Rubber Modifier. Crumb rubber modifier (CRM) consists of automobile and truck tires processed by ambient temperature grinding. CRM must be:
(1) free from contaminants including fabric, metal, and mineral and other non-rubber substances;
(2) free-flowing; and
(3) non-foaming when added to hot asphalt binder.
When tested in accordance with Tex-200-F, Part I, using a fifty (50)-gram sample, the rubber gradation must meet the requirements of the grades in Table 13.
USIBWC Contract No.: IBM10B0006-Amendment 5 Page 50.24.00 - 4
H. Crack Sealer. Polymer modified asphalt-emulsion crack sealer must meet the requirements of
Table 14. Rubber-asphalt crack sealer must meet the requirements of Table 15.
I. Asphalt-Rubber Binders. Asphalt-rubber (A-R) binders are mixtures of asphalt binder and CRM, which have been reacted at elevated temperatures. The A-R binders meet D 6114 and contain a minimum of fifteen percent (15%) CRM by weight. Types I or II, containing CRM Grade C, are used for hot mixed aggregate mixtures. Types II or III, containing CRM Grade B, are used for surface treatment binder. Table 16 describes required binder properties.
J. Performance-Graded Binders. PG binders must be smooth and homogeneous, show no separation when tested in accordance with Tex-540-C, and meet Table 17 requirements. Separation testing is not required if:
(1) a modifier is introduced separately at the mix plant either by injection in the asphalt line or mixer,
(2) the binder is blended on site in continuously agitated tanks, or
(3) binder acceptance is based on field samples taken from an in-line sampling port at the hot mix plant after the addition of modifiers.
USIBWC Contract No.: IBM10B0006-Amendment 5 Page 50.24.00 - 5
Table 1 Acronyms
Acronym Definition Test Procedure Description
TEX
T or R
D
TxDOT Test Standards
AASHTO
ASHTO
Polymer Modifier Designations
P SBR or L
SBS
CRM
TR
polymer- modified Styrene-butadiene rubber (latex)
Styrene-butadiene-styrene block co-polymer Crumb rubber modifier
Tire rubber (from ambient temperature grinding of truck and passenger tires) Asphalt Type
AC asphalt cement AE asphalt emulsion
AE-P asphalt emulsion prime A-R
C
EAP&T
H-suffix
HF
MC
MS
PCE
PG
RC
RS
S-suffix
SCM
SS
asphalt-rubber cationic emulsified asphalt prime and tack harder residue (lower penetration) high float medium-curing medium setting prime, cure, and erosion control performance grade rapid-curing rapid-setting stockpile usage special cutback material slow-setting
USIBWC Contract No.: IBM10B0006-Amendment 5 Page 50.24.00 - 6
Table 2 Asphalt Cement
Viscosity Grade AC-0.6 AC-1.5 AC-3 AC-5 AC-10 Property
Test Procedure
MinMaxMinMaxMinMaxMin Max Min Max Viscosity T 202
140°F, poise 40 80 100 200 250 350 400 600 800 1,200 275°F, poise 0.4 – 0.7 – 1.1 – 1.4 – 1.9 – Penetration, 77°F, 100g, 5 sec.
T 49 350 – 250 – 210 – 135 – 85 –
Flash point, C.O.C., °F
T 48 425 – 425 – 425 – 425 – 450 –
Solubility in trichloroethylene, T 44 99.0 – 99.0 – 99.0 – 99.0 – 99.0 –
Spot test Tex-509-C Neg. Neg. Neg. Neg. Neg.
Tests on residue from Thin-Film Oven Test: T 179
Viscosity, 140°F, poise
T 202 – 180 – 450 – 900 – 1,500 – 3,000
Ductility , 77°F
5 cm/min., cm
T 51 100 – 100 – 100 – 100 – 100 –
1 If AC-0.6 or AC-1.5 ductility at 77°F is less than 100 cm, material is acceptable if ductility at 60°F is more than 100 cm.
USIBWC Contract No.: IBM10B0006-Amendment 5 Page 50.24.00 - 7
Table 3 Polymer-Modified Asphalt Cement
Polymer-Modified Viscosity Grade
AC-5
w/2%
SBR
AC-10
w/2%
SBR
AC-15P
AC-20-5T
R Property
Test Procedure
Min Max Min Max Min Max Min Max Polymer SBR SBR SBS TR Polymer content, % (solids basis) Tex-533-C 2.0 – 2.0 – 3.0 – 5.0 – Dynamic shear, G*/sin , 64°C, 10 rad/s, kPa T 315 – – – – – – 1.0 – Viscosity 140°F, poise T 202 700 – 1,300 – 1,500 – 2,000 – 275°F, poise T 202 – 7.0 – 8.0 – 8.0 – 10.0 Penetration, 77°F, 100 g, 5 sec. T 49 120 – 80 – 100 150 75 115 Ductility, 5cm/min., 39.2°F, cm T 51 70 – 60 – – – – – Elastic recovery, 50°F, % Tex-539-C – – – – 55 – 55 – Softening point, °F T 53 – – – – – – 120 – Polymer separation, 48 hr. Tex-540-C None None None None Flash point, C.O.C., °F T 48 425 – 425 – 425 – 425 – Tests on residue from Thin-Film Oven Test: T 179 Retained penetration ratio, 77°F T 49 – – – – 0.60 1.00 0.60 1.00 Tests on residue from RTFOT aging and pressure aging:
Tex-541-C and R 28
Creep stiffness T 313 S, -18°C, MPa – – – – – – – 300 m-value, -18°C – – – – – – 0.300 –
USIBWC Contract No.: IBM10B0006-Amendment 5 Page 50.24.00 - 8
Table 4
Rapid-Curing Cutback Asphalt Property Type–Grade
RC-250 RC-800 RC-3000
Test Procedure
Min Max Min Max Min Max Kinematic viscosity, 140°F, cSt T 201 250 400 800 1,600 3,000 6,000 Water, % T 55 – 0.2 – 0.2 – 0.2 Flash point, T.O.C., °F T 79 80 – 80 – 80 – Distillation test: T 78 Distillate, percentage by volume of total distillate to 680°F to 437°F 40 75 35 70 20 55 to 500°F 65 90 55 85 45 75 to 600°F 85 – 80 – 70 – Residue from distillation, volume
70 – 75 – 82 –
Tests on distillation residue:
Penetration, 100 g, 5 sec., 77°F T 49 80 120 80 120 80 120 Ductility, 5 cm/min., 77°F, cm T 51 100 – 100 – 100 – Solubility in trichloroethylene, % T 44 99.0 – 99.0 – 99.0 – Spot test Tex-509-C Neg. Neg. Neg.
Table 5
Medium-Curing Cutback Asphalt
Property Type–Grade
MC-30 MC-250 MC-800 MC-3000
Test Proce dure Min Max Min Max Min Max Min Max
Kinematic viscosity, 140°F, cSt T 201 30 60 250 500 800 1,600 3,000 6,000 Water, % T 55 – 0.2 – 0.2 – 0.2 – 0.2 Flash point, T.O.C., °F T 79 100 – 150 – 150 – 150 – Distillation test: T 78
Distillate, percentage by volume of total distillate to 680°F to 437°F – 25 – 10 – – – – to 500°F 40 70 15 55 – 35 – 15 to 600°F 75 93 60 87 45 80 15 75
Residue from distillation, volume %
50 – 67 – 75 – 80 –
Tests on distillation residue:
Penetration, 100 g, 5 sec., 77°F T 49 120 250 120 250 120 250 120 250 Ductility, 5 cm/min., 77°F, cm1 T 51 100 – 100 – 100 – 100 –
Solubility in trichloroethylene, T 44 99.0 – 99.0 – 99.0 – 99.0 –
Spot test Tex-509
-C Neg. Neg. Neg. Neg.
1If the penetration of residue is more than 200 and the ductility at 77°F is less than 100 cm, the material is acceptable if its ductility at 60°F is more than 100 cm.
USIBWC Contract No.: IBM10B0006-Amendment 5 Page 50.24.00 - 9
Table 6 Special-Use Cutback Asphalt
Type–Grade MC-2400L SCM I SCM II Property
Test Procedure
Min Max Min Max Min Max Kinematic viscosity, 140°F, cSt T 201 2,400 4,800 500 1,000 1,000 2,000 Water, % T 55 – 0.2 – 0.2 – 0.2 Flash point, T.O.C., °F T 79 150 – 175 – 175 – Distillation test: T 78 Distillate, percentage by volume of total distillate to 680°F to 437°F – – – – – – to 500°F – 35 – 0.5 – 0.5 to 600°F 35 80 20 60 15 50 Residue from distillation, volume % 78 – 76 – 82 – Tests on distillation residue:
Polymer SBR – – Polymer content, % (solids basis) Tex-533-C 2.0 – – – – – Penetration, 100 g, 5 sec., 77°F T 49 150 300 180 – 180 – Ductility, 5 cm/min., 39.2°F, cm T 51 50 – – – – – Solubility in trichloroethylene, % T 44 99.0 – 99.0 – 99.0 –
USIBWC Contract No.: IBM10B0006-Amendment 5 Page 50.24.00 - 10
Table 7 Emulsified Asphalt
Type–Grade Rapid- Setting
Medium-Setting Slow-Setting
HFRS-2 MS-2
AES-30
SS-1 SS-1H
Property Test
Procedu re
Min Max Min Max Min Max Min Max Min Max Viscosity, Saybolt Furol T 72
77°F, sec. – – – – 75 400 20 100 20 100 122°F, sec. 150 400 100 300 – – – – – – Sieve test, % T 59 – 0.1 – 0.1 – 0.1 – 0.1 – 0.1 Miscibility T 59 – – – Pass Pass Cement mixing, % T 59 – – – – – – – 2.0 – 2.0 Coating ability and water resistance: T 59 dry aggregate/after spray – – Good/Fair – – wet aggregate/after spray – – Fair/Fair – – Demulsibility, 35 ml of 0.02 N CaCl2, % T 59 50 – – 30 – – – – – – Storage stability, 1 day, % T 59 – 1 – 1 – 1 – 1 – 1 Freezing test, 3 cycles1 T 59 – Pass – Pass Pass Distillation test: T 59
Residue by distillation, % by wt. 65 – 65 – 65 – 60 – 60 – Oil distillate, % by volume of emulsion – 0.5 – 0.5 – 5 – 0.5 – 0.5 Tests on residue from distillation:
Penetration, 77°F, 100 g, 5 sec. T 49 100 140 120 160 300 – 120 160 70 100 Solubility in trichloroethylene, % T 44 97.5 – 97.5 97.5 – 97.5 – 97.5 – Ductility, 77°F, 5 cm/min., cm T 51 100 – 100 – – 100 – 80 – Float test, 140°F, sec. T 50 1,200 – – 1,200 – – – – –
1. Applies only when the COR designates material for winter use.
USIBWC Contract No.: IBM10B0006-Amendment 5 Page 50.24.00 - 11
Table 8 Cationic Emulsified Asphalt
Type–Grade Rapid-Setting Medium-Setting Slow-Setting Property
CRS-2 CRS-2H CMS-2 CMS-2S CSS-1 CSS-1H
Test
Min Max Min Max Min Max Min Max Min Max Min Max Viscosity, Saybolt Furol T 72 77°F, sec. – – – – – – – – 20 100 20 100 122°F, sec. 150 400 150 400 100 300 100 300 – – – – Sieve test, % T 59 – 0.1 – 0.1 – 0.1 – 0.1 – 0.1 – 0.1 Cement mixing, % T 59 – – – – – – – – – 2.0 – 2.0 Coating ability and water resistance:
T 59 dry aggregate/after spray – – Good/Fair Good/Fair – – wet aggregate/after spray – – Fair/Fair Fair/Fair – – Demulsibility, 35 ml of 0.8% sodium dioctyl sulfosuccinate, T 59 70 – 70 – – – – – – – – –
Storage stability, 1 day, % T 59 – 1 – 1 – 1 – 1 – 1 – 1 Particle charge T 59 Positive Positive Positive Positive Positive Positive Distillation test: T 59 Residue by distillation, % by wt.
65 – 65 – 65 – 65 – 60 – 60 –
Oil distillate, % by volume of emulsion
– 0.5 – 0.5 – 7 – 5 – 0.5 – 0.5
Tests on residue from distillation:
Penetration, 77°F, 100 g, 5 sec.
T 49 120 160 70 110 120 200 300 – 120 160 70 110
Solubility in trichloroethylene, %
T 44 97.5 – 97.5 – 97.5 – 97.5 – 97.5 – 97.5 –
Ductility, 77°F, 5 cm/min., cm
T 51 100 – 80 – 100 – – – 100 – 80 –
USIBWC Contract No.: IBM10B0006-Amendment 5 Page 50.24.00 - 12
Table 9
Polymer-Modified Emulsified Asphalt Type–Grade
Rapid-Setting Medium-Setting Slow-Setting
RS-1P
HFRS-2
P
AES-150
P
AES-300
P
AES-300
S
SS-1P
Property Test
Procedure
Min Max Min Max Min Max Min Max Min Max Min Max Viscosity, Saybolt Furol T 72 77°F, sec. – – – – 75 400 75 400 75 400 30 100 122°F, sec. 50 200 150 400 – – – – – – – – Sieve test, % T 59 – 0.1 – 0.1 – 0.1 – 0.1 – 0.1 – 0.1 Miscibility T 59 – – – – – Pass Coating ability and water resistance:
T 59 dry aggregate/after spray – – Good/Fair Good/Fair Good/Fair – wet aggregate/after spray – – Fair/Fair Fair/Fair Fair/Fair – Demulsibility, 35 ml of 0.02 N CaCl2, %
T 59 60 – 50 – – – – – – – – –
Storage stability, 1 day, % T 59 – 1 – 1 – 1 – 1 – 1 – 1 Breaking index, g Tex-542-C – 80 – – – – – – – – – –
Distillation test:
1 T 59
Residue by distillation, % by wt.
65 – 65 – 65 – 65 – 65 – 60 –
Oil distillate, % by volume of emulsion
– 3 – 0.5 – 3 – 5 – 7 – 0.5
Polymer content, wt. % (solids basis)
Tex-533-C – – 3.0 – – – – – – – 3.0 –
Penetration, 77°F, 100 g, 5 sec.
T 49 225 300 90 140 150 300 300 – 300 – 100 140
Solubility in trichloroethylene, %
T 44 97.0 – 97.0 – 97.0 – 97.0 – 97.0 – 97.0 –
Viscosity, 140°F, poise T 202 – – 1,500 – – – – – – –
1,30
Float test, 140°F, sec.
T 50 – – 1,200 – 1,200 –
1,20
– 1,200 – – –
Ductility , 39.2°F, 5 cm/min., cm T 51 – – 50 – – – – – – – 50 –
Elastic recovery2, 50°F, % Tex-539-C 55 – 55 – – – – – – – – – Tests on RTFO curing of distillation residue
Tex-541-C
Elastic recovery, 50°F, % Tex-539-C – – – – 50 – 50 – 30 – – –
Exception to T 59: Bring the temperature on the lower thermometer slowly to 350°F ±10°F. Maintain at this temperature for 20 min. Complete total distillation in 60 ±5 min. from the first application of heat.
2 HFRS-2P must meet one of either the ductility or elastic recovery requirements.
USIBWC Contract No.: IBM10B0006-Amendment 5 Page 50.24.00 - 13
Table 10 Polymer-Modified Cationic Emulsified Asphalt
Type-Grade Rapid-Setting Slow-Setting
CRS-1P CRS-2P CSS-1P
Property
Test Procedure
Min Max Min Max Min Max Viscosity, Saybolt Furol T 72
77°F, sec. – – – – 20 100 122°F, sec. 50 150 150 400 – – Sieve test, % T 59 – 0.1 – 0.1 – 0.1 Demulsibility, 35 ml of 0.8% sodium dioctyl sulfosuccinate, T 59 60 – 70 – – –
Storage stability, 1 day, % T 59 – 1 – 1 – 1 Breaking index, g Tex-542-C – 80 – – – – Particle charge T 59 Positive Positive Positive
Distillation test:
1 T 59
Residue by distillation, % by weight
65 – 65 – 62 –
Oil distillate, % by volume of emulsion
– 3 – 0.5 – 0.5
Polymer content, wt. % (solids basis)
Tex-533-C – – 3.0 – 3.0 –
Penetration, 77°F, 100 g, 5 sec.
T 49 225 300 90 150 55 90
Viscosity, 140°F, poise T 202 – – 1,300 – – – Solubility in trichloroethylene, % T 44 97.0 – 97.0 – 97.0 –
Softening point, °F T 53 – – – – 135 – Ductility, 77°F, 5 cm/min., cm T 51 – – – – 70 –
Ductility , 39.2°F, 5 cm/min., cm T 51 – – 50 – – –
Elastic recovery2, 50°F, % Tex-539-C 45 – 55 – – –
Exception to T 59: Bring the temperature on the lower thermometer slowly to 350°F ±0°F.
Maintain at this temperature for 20 min. Complete total distillation in 60 ±5 min. from the first application of heat.
2CRS-2P must meet one of either the ductility or elastic recovery requirements.
USIBWC Contract No.: IBM10B0006-Amendment 5 Page 50.24.00 - 14
Table 11
Specialty Emulsions Type–Grade
Property Test Medium-Setting Slow-Setting
AE–P EAP&T PCE
Min Max Min Max Min Max
Viscosity, Saybolt Furol T 72 77°F, sec. – – – – 10 100 122°F, sec. 15 150 – – – – Sieve test, % T 59 – 0.1 – 0.1 – 0.1
Miscibility T 59 – Pass Pass
Demulsibility, 35 ml of 0.10 N CaCl2, % T 59 – 70 – – – – Storage stability, 1 day, % T 59 – 1 – 1 – –
Particle size , % by volume < 2.5 �m Tex-238-F3 – – 90 – 90 –
Asphalt emulsion distillation to 500°F followed by cutback asphalt distillation of residue to 680°F:
T 59 & T 78
Residue after both distillations, % by wt. 40 – – – – – Total oil distillate from both distillations, % by volume of emulsion 25 40 – – – –
Residue by distillation, % by wt. T 59 – – 60 – – –
Residue by evaporation , % by wt. T 59 – – – – 60 –
Tests on residue after all distillation(s):
Viscosity, 140°F, poise T 202 – – 800 – – – Kinematic viscosity
, 140°F, cSt T 201 – – – – 100 350
Flash point C.O.C., °F T 48 – – – – 400 – Solubility in trichloroethylene, % T 44 97.5 – – – – – Float test, 122°F, sec. T 50 50 200 – – – –
1 Supply with each shipment of PCE:
a) a copy of a lab report from a compliance-confirmed analytical lab, signed by a lab official, indicating the PCE formulation does not meet any characteristics of a Resource Conservation Recovery Act (RCRA) hazardous waste; b) a certification from the producer that the formulation supplied does not differ from the one tested and that no listed RCRA hazardous wastes or PCBs have been mixed with the product; and c) a Material Safety Data Sheet.
2 Exception to T 59: In dilution, use 350 ml of distilled or deionized water and a 1,000-ml beaker.
Use Tex-238-F, beginning at “Particle Size Analysis by Laser Diffraction,” with distilled or deionized water as a medium and no dispersant, or use another compliance-confirmed method.
4Exception to T 59: Leave sample in the oven until foaming ceases, then cool and weigh.
5 PCE must meet either the kinematic viscosity requirement or the particle size requirement.
USIBWC Contract No.: IBM10B0006-Amendment 5 Page 50.24.00 - 15
Table 12 Recycling Agent and Emulsified Recycling Agent
Recycling Agent
Emulsified Recycling Agent Property Test
Procedure Min Max Min Max
Viscosity, Saybolt Furol, 77°F, sec.
T 72 – – 15 100
Sieve test, % T 59 – – – 0.1
Miscibility 1 T 59 – No coagulation
Residue by evaporation by wt.
T 59 – – 60 –
Tests on recycling agent or residue from evaporation:
Flash point, C.O.C., °F T 48 400 – 400 – Kinematic viscosity, T 201 140°F, cSt 75 200 75 200 275°F, cSt – 10.0 – 10.0
1 Exception to T 59: Use 0.02 N CaCl2 solution in place of water.
Exception to T 59: Maintain sample at 300°F until foaming ceases, then cool and weigh.
Table 13 CRM Gradations
Grade A Grade B Grade C Grade D Grade E Sieve Size
Passing) Min Max Min Max Min Max
#8 100 – – – – – As compliance-confirmed
#10 95 100 100 – – – #16 – – 70 100 100 – #30 – – 25 60 90 100 #40 – – – – 45 100 #50 0 10 – – – – #200 – – 0 5 – –
As shown on the plans
USIBWC Contract No.: IBM10B0006-Amendment 5 Page 50.24.00 - 16
Table 14 Polymer-Modified Asphalt Emulsion Crack Sealer
Property Test Procedure Min Max
Rotational viscosity, 77°F, cP D 2196, Method A 10,000 25,000 Sieve test, % T 59 – 0.1 Storage stability, 1 day, % T 59 – 1 Evaporation Tex-543-C Residue by evaporation, % by wt. 65 –
Tests on residue from evaporation:
Penetration, 77°F, 100 g, 5 sec. T 49 35 75 Softening point, °F T 53 140 – Ductility, 39.2°F, 5 cm/min., cm T 51 100 –
Table 15
Rubber-Asphalt Crack Sealer Class A Class B Property
Test Procedure Min Max Min Max
CRM content, Grade A or B, % by wt.
Tex-544-C 22 26 – –
CRM content, Grade B, % by wt.
Tex-544-C – – 13 17
Virgin rubber content , % by wt. – – 2 –
Flash point
, COC, °F T 48 400 – 400 –
Penetration , 77°F, 150 g, 5 sec. T 49 30 50 30 50
Penetration , 32°F, 200 g, 60 sec.
T 49 12 – 12 –
Softening point, °F T 53 – – 170 – Bond
D5329 – Pass
1 Provide certification that the min. % virgin rubber was added.
2 Before passing the test flame over the cup, agitate the sealing compound with a 3/8- to 1/2-in. (9.5- to 12.7-mm) wide, square-end metal spatula in a manner so as to bring the material on the bottom of the cup to the surface, i.e., turn the material over. Start at one side of the thermometer, move around to the other, and then return to the starting point using 8 to 10 rapid circular strokes. Accomplish agitation in 3 to 4 sec. Pass the test flame over the cup immediately after stirring is completed.
3 Exception to T 49: Substitute the cone specified in ASTM D 217 for the penetration needle.
4 No crack in the crack sealing materials or break in the bond between the sealer and the mortar blocks over 1/4 in. deep for any specimen after completion of the test.
USIBWC Contract No.: IBM10B0006-Amendment 5 Page 50.24.00 - 17
Table 16 A-R Binders
Binder Type Type I Type II Type III Property
Test Procedure
Min Max Min Max Min Max
Apparent viscosity, 347°F, cP D 2196, Method A 1,50
5,000 1,500 5,000 1,500 5,000
Penetration, 77°F, 100 g, 5 sec.
T 49 25 75 25 75 50 100
Penetration, 39.2°F, 200 g, 60 sec.
T 49 10 – 15 – 25 –
Softening point, °F T 53 135 – 130 – 125 – Resilience, 77°F, % D 5329 25 – 20 – 10 – Flash point, C.O.C., °F T 48 450 – 450 – 450 – Tests on residue from Thin- Film Oven Test:
T 179
Retained penetration ratio, 39.2°F, 200 g, 60 sec., % of original
T 49 75 – 75 – 75 –
USIBWC Contract No.: IBM10B0006-Amendment 5 Page 50.24.00 - 18
Table 17
Performance-Graded Binders Performance Grade
Property and Test Method PG 58 PG 64 PG 70 PG 76 PG 82 -22 -28 -34 -16 -22 -28 -34 -16 -22 -28 -34 -16 -22 -28 -34 -16 -22 -28 Average 7-day max pavement design temperature, °C1 < 58 < 64 < 70 < 76 < 82
Min pavement design temperature, °C
ORIGINAL BINDER
Flash point, T 48, Min, °C 230
Viscosity, T 316:
2, 3
Max, 3.0 Pas, test temperature, °C 135
Dynamic shear, T 315:
G*/sin(� , Min, 1.00 kPa Test temperature @ 10 rad/sec., °C
58 64 70 76 82
Elastic recovery, D 6084, 50°F, % Min – – 30 – – 30 50 – 30 50 60 30 50 60 70 50 60 70
ROLLING THIN-FILM OVEN (Tex-541-C) Mass loss, Tex-541-C, Max, % 1.0 Dynamic shear, T 315:
G*/sin(� , Min, 2.20 kPa Test temperature @ 10 rad/sec., °C
58 64 70 76 82
PRESSURE AGING VESSEL (PAV) RESIDUE (R 28)
PAV aging temperature, °C 100 Dynamic shear, T 315:
G*/sin(� , Max, 5000 kPa Test temperature @ 10 rad/sec., °C
Creep stiffness, T 313:5, 6
S, max, 300 MPa, m-value, min, 0.300 Test temperature @ 60 sec., °C
-6
-6
-6
-6
Direct tension, T 314:6
Failure strain, min, 1.0% Test temperature @ 1.0 mm/min., °C
-6
-6
-6
-6
Pavement temperatures are estimated from air temperatures using an algorithm contained in a Department-supplied computer program, may be provided by the Department, or by following the procedures outlined in AASHTO MP 2 and PP 28.
2 This requirement may be waived at the Department’s discretion if the supplier warrants that the asphalt binder can be adequately pumped, mixed, and compacted at temperatures that meet all applicable safety, environmental, and constructability requirements. At test temperatures where the binder is a Newtonian fluid, any suitable standard means of viscosity measurement may be used, including capillary (T 201 or T 202) or rotational viscometry (T 316).
3 Viscosity at 135°C is an indicator of mixing and compaction temperatures that can be expected in the lab and field. High values may indicate high mixing and compaction temperatures. Additionally, significant variation can occur from batch to batch.
Contractors should be aware that variation could significantly impact their mixing and compaction operations. Contractors are therefore responsible for addressing any constructability issues that may arise.
4 For quality control of unmodified asphalt binder production, measurement of the viscosity of the original asphalt binder may be substituted for dynamic shear measurements of G*/sin(�) at test temperatures where the asphalt is a Newtonian fluid. Any suitable standard means of viscosity measurement may be used, including capillary (T 201 or T 202) or rotational viscometry (T 316).
5 Silicone beam molds, as described in AASHTO TP 1-93, are acceptable for use.
USIBWC Contract No.: IBM10B0006-Amendment 5 Page 50.24.00 - 19
6 If creep stiffness is below 300 MPa, direct tension test is not required. If creep stiffness is between 300 and 600 MPa, the direct tension failure strain requirement can be used instead of the creep stiffness requirement. The m-value requirement must be satisfied in both cases.
Table 18 Typical Material Use
Material Application Typically Used Materials Hot-mixed, hot-laid asphalt mixtures
PG binders, A-R binders Types I and II
Surface treatment
AC-5, AC-10, AC-5 w/2% SBR, AC-10 w/2% SBR, AC-15P, AC-20-5TR, HFRS-2, MS-2, CRS-2, CRS-2H, HFRS-2P, CRS-2P, A-R binders Types II and III
Surface treatment (cool weather)
RS-1P, CRS-1P, RC-250, RC-800, RC-3000,
MC-250, MC-800, MC-3000, MC-2400L
Precoating
AC-5, AC-10, PG 64-22, SS-1, SS-1H,
CSS-1, CSS-1H
Tack coat PG Binders, SS-1H, CSS-1H, EAP&T Fog seal SS-1, SS-1H, CSS-1, CSS-1H Hot-mixed, cold-laid asphalt mixtures
AC-0.6, AC-1.5, AC-3, AES-300, AES-300P,
CMS-2, CMS-2S
Patching mix MC-800, SCM I, SCM II, AES-300S
Recycling
AC-0.6, AC-1.5, AC-3, AES-150P,
AES-300P, recycling agent, emulsified recycling agent
Crack sealing SS-1P, polymer mod AE crack sealant, rubber asphalt crack sealers (Class A, Class B)
Microsurfacing CSS-1P Prime MC-30, AE-P, EAP&T, PCE Curing membrane SS-1, SS-1H, CSS-1, CSS-1H, PCE Erosion control SS-1, SS-1H, CSS-1, CSS-1H, PCE
The Contractor shall provide all equipment necessary t transport, store, sample, heat, apply, and incorporate asphalt, oils, and emulsions.
3.1 TYPICAL MATERIAL USE
Table 18 shows typical materials used for specific applications. These are typical uses only.
Circumstances may require use of other material.
3.2 STORAGE AND APPLICATION TEMPERATURE
Use storage and application temperatures in accordance with Table 19. Store and apply materials at the lowest temperature yielding satisfactory results. Follow the manufacturer’s instructions for any agitation requirements in storage. Manufacturer’s instructions regarding recommended application and storage
USIBWC Contract No.: IBM10B0006-Amendment 5 Page 50.24.00 - 20 temperatures supercede those of Table 19.
Table 19 Storage and Application Temperatures
Application Storage
Type–Grade Recommended Range, °F
Maximum Allowable
(°F)
Maximum (°F)
AC-0.6, AC-1.5, AC-3 200–300 350 350
AC-5, AC-10 275–350 350 350
AC-5 w/2% SBR, AC-10 w/2%
SBR, AC-15P, AC-20-5TR
300–375 375 360
RC-250 125–180 200 200
RC-800 170–230 260 260
RC-3000 215–275 285 285
MC-30, AE-P 70–150 175 175
MC-250 125–210 240 240
MC-800, SCM I, SCM II 175–260 275 275
MC-3000, MC-2400L 225–275 290 290
HFRS-2, MS-2, CRS-2, CRS-2H,
HFRS-2P, CRS-2P, CMS-2,
CMS-2S, AES-300, AES-300S,
AES-150P, AES-300P
120–160 180 180
SS-1, SS-1H, CSS-1, CSS-1H,
PCE, EAP&T, SS-1P, RS-1P,
CRS-1P, CSS-1P, recycling agent, emulsified recycling agent, polymer mod AE crack sealant
50–130 140 140
PG binders 275–350 350 350 Rubber asphalt crack sealers (Class A, Class B)
350–375 400 –
A-R binders Types I, II, and III 325–425 425 425
The work performed by the Contractor under this specification shall not be paid for directly, but shall
HOT MIX ASPHALT CONCRETE PAVEMENT
USIBWC Contract No.: IBM10B0006-Amendment 5 Page 50.25.00 - 1
SPECIFICATION 50 25 00
This specification includes requirements for the construction of hot mix asphalt concrete pavement within the work area, and includes the following:
1.0 General
2.0 Materials & Equipment
The following may not include all related documents, contract clauses, & technical specifications, and does not relieve the Contractor of the responsibility of performing work associated with this specification
SPECIFICATION 50 22 00, “Asphalt Antistripping Agents”
SPECIFICATION 50 23 00, “Equipment for Asphalt Concrete Pavement”
SPECIFICATION 50 24 00, “Asphalt, Oils, And Emulsions”
Texas Department of Transportation Testing Standard (Tex)-406-A Material Finer Than 75 mm (No.
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