Attachment_2-_Work_Specification.pdf

PDF 4 MB Posted Jan 31, 2017

Attached to: USCGC MARCUS HANNA FY2017 Planned Drydock Repairs
Solicitation number: HSCG85-17-Q-P45535
Issued by: Department of Homeland Security US Coast Guard

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Attachment 2- Work Specification

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USCGC MARCUS HANNA (WLM 554)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2017

Developed By: Tyler J Richardson

(Rev-0, 01 December 2016)

USCGC MARCUS HANNA (WLM-175) DRYDOCK AVAILABILITY FY2017

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property .................................................................................. x Consolidated List of Critical Inspection Items ........................................................................................... xii Principal Characteristics - TENDER ......................................................................................................... xiii General Requirements WORK ITEM 1: Hull Plating (U/W Body), Inspect WORK ITEM 2: Hull Plating (U/W Body), Ultrasonic Testing WORK ITEM 3: Hull and Structural Plating (General) -10.2-Pound Steel, Renew WORK ITEM 4: Hull and Structural Plating (General) - 12.75-Pound Steel Plate, Renew WORK ITEM 5: Hull and Structural Plating (General) - 15.3-Pound Steel Plate, Renew WORK ITEM 6: Hull And Structural Plating (General) - 20.4-Pound Steel Plate, Renew WORK ITEM 7: Hull And Structural Plating (General) - Cracked Steel Welds, Repairs WORK ITEM 8: Hull and Structural Plating (General) - Degraded Weld (Steel), Repair WORK ITEM 9: Appendages (U/W), Leak Test WORK ITEM 10: Appendages (U/W) - Internal, Preserve WORK ITEM 11: Tanks (Mp Fuel Stowage And Overflow), Clean And Inspect WORK ITEM 12: Voids (Non-Accessible), Leak Test WORK ITEM 13: Voids (Non-Accessible), Internal Surfaces, Preserve WORK ITEM 14: Tanks (Hydraulic Oil Stowage And Service), Clean And Inspect WORK ITEM 15: Tanks (Potable Water), Clean and Inspect WORK ITEM 16: Voids (Accessible), Clean and Inspect WORK ITEM 17: Tanks (Dirty Oil and Waste), Clean and Inspect WORK ITEM 18: SW Heat Exchangers; Clean, Inspect And Hydro WORK ITEM 19: Circuit Breakers (60 Hz), Inspect and Test WORK ITEM 20: Fathometer Transducer, Renew WORK ITEM 21: Underwater (Speed) Log Transducer(s), Renew WORK ITEM 22: Sea Valves and Waster Pieces, Overhaul or Renew WORK ITEM 23: Sea Strainers - Duplex (All Sizes), Overhaul WORK ITEM 24: Sea Bay, Preserve - Partial WORK ITEM 25: Sea Bay, Clean and Inspect WORK ITEM 26: Sea Bay, Preserve 100% WORK ITEM 27: Potable Water Pneumatic Tank(s), Clean and Inspect WORK ITEM 28: Compressed Air Receivers and System Valves (All), Clean, Inspect, Hydro and Lift . 91 WORK ITEM 29: Hull Fittings (Weight Handling Rigging Hardware), Inspect and Test WORK ITEM 30: Hull Fittings (Mooring and Towing), Inspect and Test WORK ITEM 31: Single Point Davit, Inspect and Service WORK ITEM 32: Grey Water Holding Tank(s), Clean and Inspect WORK ITEM 33: Sewage Holding Tank(s), Clean and Inspect WORK ITEM 34: Grey Water Piping, Clean and Flush WORK ITEM 35: Sewage Piping, Clean And Flush WORK ITEM 36: Oily Water Separator, Overhaul WORK ITEM 37: Accessible Void(s), Preserve “100%” WORK ITEM 38: Tanks (Ballast), Preserve “100%” WORK ITEM 39: Tanks (Ballast), Preserve “Partial” WORK ITEM 40: Tanks (Dirty Oil and Waste), Preserve “100%” WORK ITEM 41: Tanks (Dirty Oil and Waste), Preserve “Partial” WORK ITEM 42: Tanks (Grey Water Holding), Preserve “100%” iii (Rev-0)

WORK ITEM 43: Tanks (Grey Water Holding), Preserve “Partial” WORK ITEM 44: Tanks (Sewage Holding), Preserve “100%” WORK ITEM 45: Tanks (Sewage Holding), Preserve “Partial” WORK ITEM 46: Accessible Void(s), Preserve “Partial” WORK ITEM 47: Tanks (Potable Water), Preserve “100%” WORK ITEM 48: Tanks (Potable Water), Preserve “Partial” WORK ITEM 49: U/W Body, Preserve (100%) WORK ITEM 50: U/W Body, Preserve (Partial - Condition A) WORK ITEM 51: U/W Body, Preserve (Partial - Condition B) WORK ITEM 52: U/W Body, Preserve (Partial - Condition C) WORK ITEM 53: Hull Plating Freeboard (Buoy Port Areas), Preserve WORK ITEM 54: Hull Plating Freeboard, Preserve “100%” WORK ITEM 55: Superstructure, Preserve “100%” WORK ITEM 56: Superstructure, Preserve “Partial” WORK ITEM 57: Cathodic Protection / Zinc Anodes, Renew WORK ITEM 58: Drydock WORK ITEM 59: Temporary Messing, Provide WORK ITEM 60: Temporary Berthing, Provide WORK ITEM 61: Sea Trial Performance, Support, Provide WORK ITEM 62: Z-Drive Propulsion Units, Overhaul WORK ITEM 63: Z-Drive Propulsion Unit, Renew (Drydock) WORK ITEM 64: Anchor Windlass, Inspect And Service WORK ITEM 65: Chain Locker(s), Clean and Inspect WORK ITEM 66: Tanks (Ballast), Clean and Inspect WORK ITEM 67: Anchor, Anchor Chains, and Ground Tackle, Inspect, Repair, and Preserve WORK ITEM 68: Hawse Pipes, Preserve WORK ITEM 69: Chain Locker, Preserve 100% WORK ITEM 70: Chain Lockers, Preserve - Partial WORK ITEM 71: Watertight Doors and Scuttles (External), Renew WORK ITEM 72: Tanks (MP Fuel Service), Clean and Inspect WORK ITEM 73: Tanks (Lube Oil), Clean and Inspect WORK ITEM 74: Temporary Services, Provide - Cutter WORK ITEM 75: Pump Room Deck, Preserve WORK ITEM 76: Weather Deck Kickpipes, Renew WORK ITEM 77: Cargo Hold Hull Fittings, Renew WORK ITEM 78: Goose Neck Vent Pipes, Renew WORK ITEM 79: Bilges, Preserve WORK ITEM 80: Deck Covering, Wet/ Dry, Seal WORK ITEM 81: Deck Covering (Interior Wet/Dry), Renew WORK ITEM 82: Fuel and Lube Oil Piping, Renew WORK ITEM 83: Starboard Chain Stopper Piping, Relocate WORK ITEM 84: Z-Drive Piping, Renewal WORK ITEM 85: Thruster Unit (General), Overhaul iv (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

• MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

• Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

• Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

• American Welding Society (AWS): http://www.awspubs.com/index.php

• ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

• NFPA: http://www.nfpa.org

• SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 175 WLM 114-001, Rev D, Shell Appendages Coast Guard Drawing 175 WLM 167-001, Rev L, Structural Closures Coast Guard Drawing 175 WLM 184-001, Rev -, CRP-V850 Transducer Adapter Ring Coast Guard Drawing 175 WLM 201-001, Rev C, Machinery Spaces Arrangement Coast Guard Drawing 175 WLM 243-002, Rev F, Propulsion Shaft Arrangement Coast Guard Drawing 175 WLM 245-001, Rev A, Propeller Coast Guard Drawing 175 WLM 245-002, Rev A, Z-drive Propeller Details, Modified Design Coast Guard Drawing 175 WLM 256-001, Rev H, Seawater Cooling System Diagram Coast Guard Drawing 175 WLM 256-003, Rev D, Seawater Cooling System FR 61 Forward Coast Guard Drawing 175 WLM 256-004, Rev J, Seawater Cooling System A & D, Hull Blks 940-970 Coast Guard Drawing 175 WLM 256-005, Rev -, Z-Drive Lube Oil Heat Exchanger Tube Bundle, Replacement and Piping Mods Coast Guard Drawing 175 WLM 256-012, Rev A, Auxiliary Seawater System Piping Mods Coast Guard Drawing 175 WLM 256-013, Rev -, Sea Bay Thermometer Installation Coast Guard Drawing 175 WLM 262-001, Rev H, Lube Oil System Diagram Coast Guard Drawing 175 WLM 320-001, Rev AJ, Electrical One-Line diagram Coast Guard Drawing 175 WLM 320-007, Rev H, Power Sys. DK Plan 01 Level & Above Hull Block

906 & 970 Partial Elementary & Block Wiring Diagrams.

Coast Guard Drawing 175 WLM 432-005, Rev. E, Primary and Secondary PWR Telephone CKTS.

Coast Guard Drawing 175 WLM 432-007, Rev B, SP. Telephone List of Outlets http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace vi (Rev-0)

Coast Guard Drawing 175 WLM 505-001, Rev C, General Requirements for Piping Systems Coast Guard Drawing 175 WLM 505-003, Rev A, Sea Connection Arrangements Coast Guard Drawing 175 WLM 506-001, Rev G, Overflows, Air Escapes & Sounding Tubes Diagram Coast Guard Drawing 175 WLM 506-007, Rev D, Vents & Sounding Tubes Main Deck & Above a & D, Hull Block 970 Coast Guard Drawing 175 WLM 528-001, Rev E, Plumbing and Interior Deck Drains Diagram Coast Guard Drawing 175 WLM 533-001, Rev G, Potable Water System Diagram Coast Guard Drawing 175 WLM 533-006, Rev D, Independent Tank Potable Water Hb 950 Coast Guard Drawing 175 WLM 541-001, Rev H, Fuel Oil System Diagram Coast Guard Drawing 175 WLM 541-006, Rev C, Independent Tanks, Emergency Generator Day Tank

IIP:7-1

Coast Guard Drawing 175 WLM 551-001, Rev J, Compressed Air System Diagram Coast Guard Drawing 175 WLM 551-005, Rev -, Compressed Air System a/D Hull Block 940, 950 Coast Guard Drawing 175 WLM 556-001, Rev L, Hydraulic System Diagram Coast Guard Drawing 175 WLM 561-001, Rev J, Z-Drive Hydraulic System Diagram Coast Guard Drawing 175 WLM 573-008, Rev -, ATON Tie Downs Coast Guard Drawing 175 WLM 573-050, Rev A, Hydraulic Piping Installation for Chain Stopper Coast Guard Drawing 175 WLM 581-001, Rev F, Anchor Handling System Arrangement Coast Guard Drawing 175 WLM 582-001, Rev D, Mooring and Towing, A & D Coast Guard Drawing 175 WLM 593-001, Rev G, Sewage and Waste Water System Diagram Coast Guard Drawing 175 WLM 593-009, Rev E, Independent Tanks, Sewage Holding Tank Coast Guard Drawing 175 WLM 601-001, Rev T, General Arrangement Inboard and Outboard Profiles Coast Guard Drawing 175 WLM 601-003, Rev N, Booklet of General Plans Coast Guard Drawing 175 WLM 631-002, Rev E, Paint Schedule WLM 552 and Follow Coast Guard Drawing 175 WLM 633-001, Rev D, Cathodic Protection Coast Guard Drawing 175 WLM 634-001, Rev G, Deck Covering Schedule Coast Guard Drawing 175 WLM 635-001, Rev F, Hull Thermal and Acoustic Insulation Schedule Coast Guard Drawing 175 WLM 801-001, Rev A, Hull Lines Coast Guard Drawing 175 WLM 801-003, Rev A, Curves of Form Coast Guard Drawing 175 WLM 801-006, Rev J, Docking Drawing Coast Guard Drawing 175 WLM 801-015, Rev C, Scantlings Decks & Platforms Coast Guard Drawing 175 WLM 801-019, Rev C, Shell Expansion Coast Guard Drawing 175 WLM 568-001, Rev B, Bow Thruster Arrangement & Detail Coast Guard Drawing 175 WLM 568-002, Rev K, Bow Thruster Detail Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual Coast Guard Technical Publication (TP) 3446, Jun 2009, Doppler Speed Log, Model SRD-500 Dual Axis Coast Guard Technical Publication (TP) 3605B, SWBS 86; Section B; Machinery Plant Control &

Monitor System (MPCMS) Z-Drive Direction Indicator System Technical Manual vii (Rev-0)

Coast Guard Technical Publication (TP) 3619, 13-AUG-98, Manufacturers Instruction Book-SWBS Group(s) 324

Coast Guard Technical Publication (TP) 3628, 1/1/1999; Vol 4 of 9, Instruction Manual, Bow Thruster Coast Guard Technical Publication (TP) 3631, Section 581-A, Sep 2013, Manufacturer's Instruction

Book-SWBS Groups 573-581, Anchor Windlass Coast Guard Technical Publication (TP) 3632, March 2014, Chapter 583, Section C, Technical Manual for Slewing Arm Davit Model D6000CT Coast Guard Technical Publication (TP) 3633, Oct 2000, Manufacturer's Instruction Book - SWBS

Group(s) 593 Coast Guard Technical Publication (TP) 3653, Jul 2013; SWBS 245, Section A; Z-Drive - Model 1350-H Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard

Electrical Cable Test Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary

Machine Systems Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install Interior

Deck Covering Systems Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary

Services Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary

Hull Accesses

OTHER REFERENCES

AAA/CAA - http://newsroom.aaa.com/diamond-ratings/diamond-rating-definitions American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System

Components - Health Effects American Society for Testing and Materials (ASTM) International F1508, 2010, Standard Specification for Angle Style, Pressure Relief Valves for Steam, Gas, and Liquid Services American Society of Mechanical Engineers (ASME) B16.34, 2013, Valves-Flanged, Threaded, and

Welding End ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D3359, 2009, Standard Test Methods for Measuring Adhesion by Tape

Test ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means viii (Rev-0)

ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component Adhesives (An)

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust-

Petrolatum Commercial Item Description (CID) A-A-59316, 2003, Abrasive Materials for Blasting Commercial Item Description (CID) A-A-59323, Rev A, Cloths, Cleaning, Low-Lint Commercial Item Description (CID) A-A-59588, 2013, Rubber Silicone DOD-STD-2187, Aug 1987, Chemical Cleaning of Salt Water Piping Systems Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections Federal Specification (Fed Spec) RR-C-271, Rev E, Dec 2010, Chain and Attachments, Welded and

Weldless Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement FORBES (formerly MOBIL) Travel Guide - http://www.forbestravelguide.com Hotel-Motel National Master List, http://www.usfa.fema.gov/applications/hotel/ Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013 Edition, Pressure Testing Of Steel Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2011 Edition, Butterfly Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2010 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2013 Edition, Bronze Gate, Globe, Angle and Check Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2009, Pipe

Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418) MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-C-24633, Apr 1998, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded MIL-D-16791, Jan 1993, Detergents, General Purpose (Liquid, Nonionic) MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of

Reliability Is Required MIL-DTL-23549, Dec 2011, Grease, General Purpose MIL-DTL-24643/15, Power and Lighting, Watertight, Circuit Integrity MIL-F-24402, May 1995, Filters (Hydraulic), Filter Elements (High Efficiency), and Filter Differential

Pressure Indicators, General Specification MIL-I-3064, Mar 1991, Insulation, Electrical, Plastic-Sealer MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric MIL-PRF-24647, 2013, Paint System, Anticorrosive and Antifouling, Ship Hull Mil-S-24235/9E, 1992, Stuffing Tubes, Metal, And Packing Assemblies For Electric Cables, Brass and

Steel, for Decks and Bulkhead With Pipe Protection.

ix (Rev-0)

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-STD-2003-3A, Sep 2009, Electric Plant Installation Standard Methods for Surface Ships &

Submarines (Penetrations) National Electrical Manufacturers Association (NEMA) Stds, Pub. No. AB4, 2003, Guidelines for

Inspection and Preventive Maintenance of Molded Case Circuit Breakers Used in Commercial and Industrial Applications

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA- PRO-160, Jan 2011, Chapter 16, Cofferdams

NAVSEA Drawing 803-1401890, Rev H, Scuttle, WT, Raised, Quick Acting, 18 dia Public Law 101-391, 1990, Hotel and Motel Fire Safety Act Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and

Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements The Society for Protective Coatings (SSPC)/NACE International (NACE) 2006, Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, Near-White Blast Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 6/NACE No. 3, 2007, Commercial Blast Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 7/NACE No.4, 2007, Brush-Off Blast Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-4/NACE WJ-4, 2012, Waterjet Cleaning of Metals – Light Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No. SSPC-SP 12/NACE No.5, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting Prior to Recoating

Underwriters Laboratories Inc. (UL) 489, May 2002, Molded Case Circuit Breaker x (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

18 Y **Z-Drive Lube Oil

Cooler NSN: 4420-01-505-9267 2 ea. 7,725.00

18 N Heat Exchanger, Gasket

NSN: 5330-01-449-2451 2 ea. 22.53

18 N Heat Exchanger, Gasket

NSN: 5330-01-449-2479 2 ea. 18.66

20 N ***Fathometer Transducer, Shallow Water, 50-200 kHz

(Airmar Technology

SS505)

NSN: 5845-01-518-6920 1 ea. 343.63

21 Y ***Sperry SRD 500 Doppler speed log

NSN: 5999-01-472-7499 1 ea. 16504.43

31 N Swing Brake Seal Kit NSN: 5330-01-351-2820 2 ea 138.80 31 N Swing Brake Disc &

Bearing Kit NSN: 3120-01-349-9486 2 ea 937.70

31 N Wire Rope Assembly, Single

Leg

NSN: 4010-01-602-8365 1 ea. 234.00

31 Y Winch Assembly NSN: 2030-01-505-1581 1 ea. 17,454.50 31 N **Accumulator

Bottle NSN: N/A 1 ea. N/A

58 Y *Transducer Cover Plate

N/A 2 ea. 50.00

62 N Prop Shaft Seal NSN: 20-009-3957 2 ea. 25,493.00 62 N **Seal Ring, MN

Bronze NSN: 5330-01-F15-4225 2 ea. 2,206.00

62 N Clutch Overhaul Kit (Original Clutch)

NSN: 2010-01-551-1161 2 ea. 7,959.62

62 N **O-Ring NSN: 5331-21-912-4287 2 ea. 7,007.00 62 N **Lantern Ring NSN: 4320-21-912-4285 2 ea. 1,017.00 63 Y Starboard Z-drive

(CCW rotation) NSN: 2010-21-920-0919 1 ea. 500,250.00

63 Y Port Z-drive (CW rotation)

NSN: 2010-21-920-0899 1 ea. 500,250.00

63 Y Cover, Steering gear NSN: 2530-01-583-0164 2 ea. 1,200.00 63 Y Special Alignment

Pointer Set- CG Tool N/A 1 ea. 500.00

63 Y Z Drive Alignment NSN: 5220-01-F16-4720 1 ea. 3600.00 xi (Rev-0)

Tool 64 N Anchor Windlass

Overhaul kit NSN: 5430-01-546-4684 1 ea. 12,474.00

64 N Ball Valve NSN: 4820-01-013-3430 1 ea. 87.36 64 N Valve, Counterbalance

NSN: 4820-01-F16-4571

PN: CBEH-LKN-BCL Sun Hydraulics Corp

1 ea. 354.00

64 N Motor, Hydraulic NSN: 4320-01-419-3520 1 ea. 1,811.00 64 N Valve, Linear, Directional Control NSN: 4810-01-511-3173 1 ea. 983.14

64 N Hydraulic Brake NSN: 2530-01-F14-4033 P/N: 90B3C4G087

1 ea 2000.00

71 N Scuttle – 18” diameter C.O., raised, quick-acting, water-tight, with internal toggle pin lock on scuttle, 12” coaming height, PN 9

PN: 9 2 ea. 7,000

82 Y *Lokring Tool and Equipment

1 ea. 4000.00

83 Y *Lokring Tool and Equipment

1 ea. 4000.00

84 Y *Lokring Tool and Equipment

1 ea. 4000.00

85 N Seal Kit, Bow Thruster

NSN: 2010-01-555-9048 1 ea. 3,634.00

85 N Anode, Zinc NSN: 5365-01-495-5350 9 ea. 113.75 *Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xii (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item Title

2 Hull Plating (U/W Body), Ultrasonic Testing

9 Appendages (U/W), Leak Test

12 Voids (Non-Accessible), Leak Test

23 Sea Strainers - Duplex (All Sizes), Overhaul

25 Sea Bay, Clean and Inspect

31 Single Point Davit, Inspect and Service

49 U/W Body, Preserve (100%)

62 Z-Drive Propulsion Units, Overhaul

64 Anchor Windlass, Inspect And Service

67 Anchor, Anchor Chains, and Ground Tackle, Inspect, Repair, and Preserve

79 Bilges, Preserve

81 Deck Covering (Interior Wet/Dry), Renew xiii (Rev-0)

PRINCIPAL CHARACTERISTICS - TENDER

175' WLM, BUOY TENDER

PHYSICAL

Length overall 174' 8" Length between perpendiculars 155' 1" Depth 14' 8" Maximum beam 36' 0" Designed draft 8' 0" Mast height (above 8' waterline) 58' 8" Frame spacing 20" Full load displacement 855.15 Long Tons SW Light load displacement 719.78 Long Tons SW Minimum op condition displ 852.19 Long Tons SW

HULL

Hull material Steel

MACHINERY

Main propulsion Two Caterpillar 3508 DITA V-8 diesel; 999 BHP ea @ 1500 RPM

Two Ulstein 360 degree steerable Z-Drives, 403 SRPM @ 1600 ERPM Reduction gears Two Z-Drive units, Cardan shafting; 3.973:1 gear ratio Shaft seal John Crane Type ND Shaft bearings Five pedestal mounted, Cooper split roller bearings Number of propellers 2 Number of blades 4 Diameter 57.1" Rudders None; Z-drive Ship's service generators Three Caterpillar Model 3406 DITA Turbocharged; 285KW, 450V, 60 Hz, 1800

RPM

Emergency diesel generator One Caterpillar Model 3406 DIT 210 KW, 24V, 60 Hz, 1800 RPM

TANK CAPACITIES

Diesel oil capacity (100%) 16,385 gal Fresh water capacity (100%) 7,339 gal Lubricating oil (100%) 86 gal

1 (Rev-0)

00000_0316_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

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3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

• Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

• Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

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(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.

3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".

3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel Surfaces by Stripe Coating”

3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF 35870" with FED- STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE BREAKING CAPABLE VESSELS, <235’.

3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W) BODY/BOOT-TOP", Add line Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2: Blank. Column 3:

SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) - or - SSPC-SP WJ-2(M)/NACE WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)".

3.7.2 SFLC Standard Specification 0000 General Requirements.

3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

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3.7.2.2 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph

3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

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QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM # WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

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QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE & TIME ACTIVITY

(SURFACE

PREPARATION,

PRIMER COAT,

BARRIER COAT,

TOP COAT, ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

NAME OF QP-1/NACE

INSPECTOR

SIGNATURE CERT. # DATE / TIME

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QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile Replica Tape Here