HSCG85-16-Q-P45F55_ATTACHMENT_6_Specifications_James_PSA2.pdf

USCGC JAMES (WMSL 754)

SPECIFICATION FOR POST SHAKEDOWN AVAILABILITY #2 (PSA-2)

DOCKSIDE REPAIRS

FY2016

Developed By: Kevin P O'brien

(Rev-2, 06 APR 2016)

USCGC JAMES (WMSL- 754) PSA-2 DOCKSIDE AVAILABILITY

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TABLE OF CONTENTS

REVISIONS RECORD .............................................................................................................................................. iii CONSOLIDATED LIST OF REFERENCES .............................................................................................................. iv CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY ............................................................... x CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS ............................................................................. xii PRINCIPAL CHARACTERISTICS ......................................................................................................................... xiii General Requirements ................................................................................................................................................ xiv WORK ITEM 1: Fixed CO2, FM 200 and Ansul R-102 Systems Annual Certification WORK ITEM 2: Water Mist System, Annual Inspection, Perform WORK ITEM 3: Flight Deck Net, Weight Testing WORK ITEM 4: Tenting, Provide WORK ITEM 5: Decks Exterior, Preserve WORK ITEM 6: Temporary Services, Dockside, Home Pier WORK ITEM 7: Overhead Light Fixture, Modify WORK ITEM 8: Folding Boom Cranes, Install WORK ITEM 9: Side Boat Davit, Replace WORK ITEM 10: Tanks (Water Mist), Preserve “Partial” WORK ITEM 11: AFT Boat Adjustable Cradle and Tie Down, Relocate

USCGC JAMES (WMSL- 754) PSA-2 DOCKSIDE AVAILABILITY

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REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE

REV#

WORK

ITEM#

CHANGES MADE

16 FEB 16 1 Gen Reqs. Addition of work coordination

06 APR 16 2 9, 10 Updated reference 750 WMSL-100-530, Rev D and # of relocated chocks. Included req. for OEM rep sea trial.

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

USCGC JAMES (WMSL-754) PSA-2 DOCKSIDE AVAILABILITY

iv

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein.

Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

American Welding Society (AWS): http://www.awspubs.com/index.php

ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

NFPA: http://www.nfpa.org

SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 750 WMSL-100-530, Rev D, Modifications incidental to the installation of

Allied Dual Pont Davit JAMES

Coast Guard Drawing 750 WSML-801-001, Rev A , Booklet of General Plans

Coast Guard Drawing 750-WMSL-097-502; Rev -, Stability Test Report, 23 March 2011;

Approved: June 7, 2011

Coast Guard Drawing 750-WMSL-100-001, Rev L, General Arrangements (ASC100001)

Coast Guard Drawing 750-WMSL-100-045, Rev H, Unit 3330 Structure – Second Deck to Main

Deck – Frame 82 to Aft

Coast Guard Drawing 750-WMSL-100-051, Rev G, Unit 4310 Structure – 01 Level to 02 Level –

Frame 44 to Frame 52

Coast Guard Drawing 750-WMSL-100-052, Rev G, Unit 4320 Structure – 02 Level and Above –

Frame 48 to Frame 53

Coast Guard Drawing 750-WMSL-100-053, Rev G, Unit 4420 Structure – 01 Level and above –

Frame 52 to Frame 67

Coast Guard Drawing 750-WMSL-100-060, Rev C, General Arrangements Hull 3 & Follow

(AS3100001)

Coast Guard Drawing 750-WMSL-100-531, Rev -, Structural Mods IWO New Aft Folding Cranes

(HAMILTON)

Coast Guard Drawing 750-WMSL-100-60, Rev C, General Arrangements Hull 3 & Follow http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace v

(AS3100001) Coast Guard Drawing 750-WMSL-150-501, Rev , Small Boat Access Platform

Modifications Starboard

Coast Guard Drawing 750-WMSL-167-001, Rev G, Manhole List Installation and Fabrication

Details Ship Wide (ASC167001)

Coast Guard Drawing 750-WMSL-180-035, Rev D, Fdn Arr Dwg Design Unit 3330 Bklt No. 1

Coast Guard Drawing 750-WMSL-186-501, Rev B, Sea Painter Boom Installation Details

Coast Guard Drawing 750-WMSL-300-036, Rev D, Unit 3230 Second Deck Frame 76 to Frame 88

Arr of Electrical Equipment

Coast Guard Drawing 750-WMSL-300-2, Rev B, Electrical Standard Details (ASC300003)

Coast Guard Drawing 750-WMSL-320-010, Rev F, Power Sys Deck Plan – Second Dk, Aft of FR

Coast Guard Drawing 750-WMSL-320-038, Rev B, Electrical One Line Diagram

Coast Guard Drawing 750-WMSL-320-041, Rev B, Electrical One Line Diagram (NSC4-SRD)

(ASC320001B)

Coast Guard Drawing 750-WMSL-330-SKT, Rev F, 750 WMSL SHIPALT Low Level Lighting

Coast Guard Drawing 750 WMSL 330-11, Rev E, Lighting System Deck Plan Second Deck, FWD of FR 52

Coast Guard Drawing 750 WMSL 330-15, Rev D, Lighting System Deck Plan Main Deck – FWD of FR 52

Coast Guard Drawing 750 WMSL 330-17, Rev E, Lighting System Deck Plan Main Deck – AFT of FR 52

Coast Guard Drawing 750 WMSL 330-21, Rev C, Lighting System Deck Plan 01 Level, AFT of

FR 44 Coast Guard Drawing 750 WMSL 330-23, Rev D, Lighting System Deck Plan 02 Level and Above Coast Guard Drawing 750-WMSL-436-004, Rev B, Miscellaneous Alarms System

Cable Running Sheets Coast Guard Drawing 750-WMSL-505-4, Rev A, Piping Material

Schedule (ASC505004)

Coast Guard Drawing 750-WMSL-506-511, Rev -, Fuel Oil Vent Mods IWO New Side Davit Coast

Guard Drawing 750-WMSL-512-001, Rev G, HVAC System Diagram

Coast Guard Drawing 750-WMSL-512-519, Rev G, HVAC System Diagram

Coast Guard Drawing 750-WMSL-512-526, Rev -, HVAC Mods IWO New Aft Folding Cranes

Coast Guard Drawing 750-WMSL-516-501, Rev -, Chilled Water Mods IWO New Aft Folding

Cranes Coast Guard Drawing 750-WMSL-520-503, Rev -, Seawater Cooling Mods IWO New

Aft Folding Cranes

Coast Guard Drawing 750-WMSL-520-504, Rev -, Seawater Cooling Piping Mods IWO Dual Point

Davit Installation

Coast Guard Drawing 750-WMSL-522-001, Rev F, Diagram Machinery Space Water Mist

(ASC522001)

Coast Guard Drawing 750-WMSL-522-002, Rev -, Machinery Space Water Mist System

Description (ASC522001-02)

Coast Guard Drawing 750-WMSL-523-503, Rev -, Washdown Countermeasure Mods IWO New

Aft Folding Cranes

Coast Guard Drawing 750-WMSL-551-512, Rev -, Compressed Air Mods IWO New Aft Folding

Cranes Coast Guard Drawing 750-WMSL-555-008, Rev C, Active Fire Protection Foam

System Schematic (ASC555046)

Coast Guard Drawing 750-WMSL-555-011, Rev C, Machinery Space Watermist System Schematic

(ASC555049)

vi

Coast Guard Drawing 750-WMSL-556-503, Rev -, Hydraulic Piping Mods IWO Aft Folding Crane

Installation

Coast Guard Drawing 750-WMSL-572-001, Rev D, Fab & Installation of Monorails and Service

RailsCoast Guard Drawing 750-WMSL-583-002, Rev C, Small Boat Starboard Handling

System Arrangement

& Details

Coast Guard Drawing 750-WMSL-583-4, Rev D, Stern Launch & Recovery Arrangement & Details

(ASC583004)

Coast Guard Drawing 750-WMSL-583-505, Rev B, Aft Boat Adjustable Cradle Arr & Det

Coast Guard Drawing 750-WMSL-583-506, Rev , Aft Boat Adjustable Cradle Arr & Det Hull 750

& 751

Coast Guard Drawing 750-WMSL-583-502, Rev -, Modifications Incidental to the Installation of

Allied Dual Point Davit (WMSL 752)

Coast Guard Drawing 750-WMSL-583-518, Rev -, Hydraulic Piping Mods IWO Dual Point Davit

Installation

Coast Guard Drawing 750-WMSL-588-001, Rev F, Aviation Facilities General Arrangements Coast

Guard Drawing 750-WMSL-600-036, Rev G, Fab & Install of Hull Outfit Design Unit 3330 Coast

Guard Drawing 750-WMSL-612-001, series, Fab & Instal of Exterior Rails, Stanchions, & Lifelines

Coast Guard Drawing 750-WMSL-612-003, Rev C, Helo Landing Area Safety Nets & Wheel Stops

Arr and Details (ASC612003)

Coast Guard Drawing 750-WMSL-631-002, Rev L, Paint Schedule (ASC631002)

Coast Guard Drawing 750-WMSL-634-001, Rev G, Deck Covering Schedule (ASC634001)

Coast Guard Drawing 750-WMSL-635-002, Rev H, Insulation Arr & Details Thermal, Acoustic, &

Fire (ASC635002)

Guard Drawing 750-WMSL-801-004, Rev -, Booklet of General Plans (ASC801001) Coast Guard

Drawing 750-WMSL-85-31, Rev -, Tank Capacity Curves (WMSL-753 ONLY) (ASC085013D)

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation for Compartments

Installation Details

NAVSEA Drawing 804-5959308, Rev -, Lifeline Systems

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST)_MI0360.3 (series), Coatings and Color

Manual Coast Guard Technical Publication (TP) 3903, AFT Boat Handling System Manual –

Model FB90-28 Coast Guard Technical Publication (TP) 7096, 10-OCT-07, Carbon Doixide

Safety Manual

Coast Guard Technical Publication (TP) 7097, 21-JUN-07, Fire Protection System – Model FM-200

Coast Guard Technical Publication (TP) 7118, Carbon Dioxide Fire Protection System – Series

70 Coast Guard Technical Publication (TP) 7141, 25-JUN-07, Ultra Fog High Pressure

Sprinkler Systems Coast Guard Technical Publication (TP) 7172, 20-SEP-07, Aircraft Bridge

Cranes

Coast Guard Technical Publication (TP) 7427, 8 Feb 2012, R-102 Restaurant Fire Suppression Sys

– Design, Install, Recharge, Maint Manual

Coast Guard Technical Publication (TP) 7525, 26-MAR-08, Cutter Information Book (Cib) –

Auxiliary Machinery (Vol. IV) vii

Coast Guard Technical Publication (TP) 7525, Cutter Information Book Auxiliary Machinery (Vol.

IV) – Rev. 1

Coast Guard Technical Publication (TP) 7902, “Preliminary’ Dual Point Davit – Models

DDP11000CTS

& SP2200 (S/N – 2313 & 2315)

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0450 (SFLC Std Spec 0450), 2014, Electrical Power for Contractor Tools and Equipment

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install

Interior Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary Services

OTHER REFERENCES

Allied Systems Drawing Number 68992, 2013, General Arrangement Allied Systems Drawing

Number 70082, 2013, Installation Drawing

American Society of Mechanical Engineers (ASME) B16.5, 2013, Pipe Flanges and Flanged

Fittings: NPS ½ through NPS 24

American Society of Mechanical Engineers (ASME) B16.5, 2013, Pipe Flanges and Flanged

Fittings: NPS ½ through NPS 24.

ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples

Using Wipe Sampling Methods for Subsequent Determination of Metals

ASTM International (ASTM) F1836M, Reapproved 2007, Standard Specification for Stuffing

Tubes, Nylon and Packing Assemblies (Metric)

ASTM International (ASTM) F708-92, 2008, Standard Practice for Design and Installation of Rigid

Pipe Hangers

ASTM International (ASTM) F708-92, 2008, Standard Practice for Design and Installation of Rigid

Pipe Hangers

Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health

Standards

Code of Federal Regulations (CFR) Title 33 CFR, Jul 2013, Navigation and Navigable Waters Code of Federal Regulations (CFR) Title 40, 2013, Protection of the Environment

Code of Federal Regulations (CFR) Title 46, Part 90-139, 2011, Shipping Code of Federal viii

Regulations (CFR) Title 49, Oct 2013, Transportation

International Standards Organization (ISO) 4406, 1996, Hydraulic Fluid Power – Fluids – Method for Coding the Level of Contamination by Solid Particles

MIL-DTL-15024, Nov 1997, Plates, Tags and Bands for Identification of Equipment

MIL-DTL-24643, Aug 2007, Cables and Cords, Electric, Low Smoke, For Shipboard Use, General

Specification for

MIL-DTL-24640, Nov 2011, Cables, Light-Weight, Electric, Low Smoke, For Shipboard Use, General Specification for

MIL-PRF-17672, Oct 2010, Hydraulic Fluid, Petroleum, Inhibited

MIL-PRF-24667, Jun 2005, Coating system, Non-Skid, for Roll or Spray Application

MIL-STD-1310, Sept 2009, Shipboard Bonding, Grounding, & Other Techniques for

Electromagnetic Compatibility, Electromagnetic Pulse (EMP) Mitigation, and Safety

MIL-STD-2003-3, Sep 2009, Electric Plant Installation, Standard Methods for Surface Ships &

Submarines (Penetrations)

MIL-STD-419, Apr 2010, Cleaning and Protecting Piping, Tubing and Fittings for Hydraulic Power

Transmission Equipment

Mil-L-85762, Aug 88, Lighting, Aircraft, Interior, Night Vision Imaging System (NVIS)

Compatible MIL-V-81940, Valve, Aug 1993, Sampling and Bleed, Hydraulic, Type II Systems

National Fire Protection Association (NFPA) 25, 2011, Standard for the Inspection, Testing, and

Maintenance of Water-Based Fire Protection Systems

National Fire Protection Association (NFPA) 750, 2010, Standard on Water Mist Fire Protection

Systems Naval Air Warfare Center (NAVAIR) NAEC ENG 7576, Shipboard Aviation

Facilities Resume, Jan 2009

QPL-24667, May 2006, Qualified Product List of Products Qualified under Performance

Specification MIL-PRF-24667, Coating system, Non-Skid, for Roll or Spray Application

Society of Automotive Engineers (SAE) J1273, 2009, Recommended Practices for Hydraulic Hose

Assemblies

Society of Automotive Engineers (SAE) J1475, 2009, Hydraulic Hose Fittings for Marine

Applications Society of Automotive Engineers (SAE) J1942, 2009, Hoses and Hose

Assemblies for Marine

Applications

Society of Automotive Engineers (SAE) J1942/1, 2010, Qualified Hoses for Marine Applications

Society of Automotive Engineers (SAE) J514, 2014, Hydraulic Tube Fittings

Society of Automotive Engineers (SAE) J518/1, 2013, Hydraulic Flanged Tube, Pipe, and Hose

Connections, 4-Screw Flange Connection Part 1: 3.5 Mpa to 35 Mpa (Code 61)

Society of Automotive Engineers (SAE) J518/2, 2013, Hydraulic Flanged Tube, Pipe, and Hose

Connections, 4-Screw Flange Connection Part 2: 42 Mpa (Code 62)

The Society for Protective Coatings (SSPC) Paint Application Specification No. 1 (SSPC-PA Guide

1), 2004, Shop, Field, And Maintenance Painting of Steel

The Society for Protective Coatings (SSPC) Paint Application Specification No. 3 (SSPC-PA Guide

3), 1995, A Guide to Safety in Paint Application

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2007, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) VIS 1, 2002, Guide and Reference Photographs for

Steel Surfaces Prepared by Dry Abrasive Blast Cleaning

The Society for Protective Coatings (SSPC) VIS 3, 2004, Guide and Reference Photographs for ix

Steel Surfaces Prepared by Power and Hand Tool Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Standard VIS 4

/NACE VIS 7, 2001, Guide and Reference Photographs for Steel Surfaces Prepared by

Waterjetting

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Standard VIS 5

/NACE Vis 9, 2001, Guide and Reference Photographs for Steel Surfaces Prepared by Wet

Abrasive Blast Cleaning (SSPC-SP 6/NACE No. 3) and Near-White Blast Cleaning (SSPC-SP

10/NACE No. 2)

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough

Cleaning

The Society for Protective Coatings (SSPC)/NACE Joint Surface Preparation Standard SSPC-SP

10/NACE No.2, 2007, Near-White Blast Cleaning x

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

2 N Sock Filter, Recirculation Tank, Ultra Fog

10011036 4 ea. $25.00

7 N Red Filter Tube

(20W T12)

NSN: 6210-00-295-2838 8 ea. $7.64

7 N NVD Green A Filter

Tube (20W T12)

NSN: 5855-01-548-5240 9 ea. $953.36

7 N Blue Light tube

(20W T12) NSN: 6210-00-441-5138 8 ea. $7.62

7 N Fluorescent Deck

Fixture

PN: Pauluhn

FPS320EMRV-2CAI

1 ea. $534.00

7 N Fluorescent Deck

Fixture

PN: Pauluhn FPS320EM-

2CAI

2 ea. $474.75

7 N Fluorescent Deck

Fixture

PN: Pauluhn FR220CPR-

ASI

4 ea. $320.00

N

NVD Green A Filter

12”x12” sheets (shall not exceed a maximum thickness of 0.050”) in accordance with

MIL-L-85762.

4 ea.

$75.00

8 N Appleton Marine

Folding Boom Crane

AMD-2367 2 ea. *$1,621,350.00

8 N Appleton Marine

Folding Boom Crane

AMD-2372 1 ea.

8 N Appleton Marine

Folding Boom Crane

Pedestal

DMD-3883 3 ea.

8 N Appleton Marine

Crane Control Stand

YMD-12247 1 ea.

8 N Appleton Marine

Hydraulic Power

Unit Assembly

AMD-2370 1 ea.

8 N Appleton Marine

Crane 2 Umbilical

Receptacle

YMD-12240 1 ea.

8 N Appleton Marine

Crane 3 Umbilical

Receptacle

YMD-12241 1 ea.

xi

8 N Appleton Marine

Crane 4 Umbilical

Receptacle

YMD-12251 1 ea.

8 N Navy Standard Fan

Coil Unit, Size H6, Type LVR, with 3

KW Heater

(Horizontal overhead mount –

Starboard Aft

Steering

Compartment)

4130-01-225-2505 1 $10,000

8 N Navy Standard Fan

Coil Unit, Size V6, Type LVR, with 6

KW Heater (Vertical

Bulkhead Mount –

Port Aft Steering

Compartment)

Model: FCU-V6 1 $10,000

8 N Howden Axial Fan A52-M-126-T---STMXH3 1 7096

8 N Pepco Motor

Controller

ASY04153

1 5245

8 N Pepco Motor

Controller

ASY04154

2 5245

9 N Allied Systems Dual

Point Davit with

Control Console

DPD 11000 1 ea. $480,000

9 N Allied Systems Sea

Painter Boom

SP 2200 1 ea. $25,000

9 N 26IN x 66IN

QAWTD

803-6397268 1 ea $7,000

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

xii

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work

Item Title xiii

PRINCIPAL CHARACTERISTICS

418’ WMSL

PHYSICAL

Length overall 418’ 0”

Length between perpendiculars 390’ 0”

Maximum beam 54’ 0”

Beam @ 01 level 47’ 9-1/8”

Depth (01 level @ side to baseline) 39’ 2-3/4”

01 deck camber foredeck ¼” in 1’-0”

Minimum berth depth 20’ 0”

Height of highest projection Approximately 119’

Draft, design 14.40’

Design displacement 3925 long tons

MACHINERY

Two diesel engines MTU 20V, 20-cylinder 9,730 SHP each

One gas turbine General Electric LM2500; 29,500 SHP

Type of propulsion CODAG

Electrical system 24 Volt DC

Two controllable pitch propellers Rolls-Royce 5 blade, 14’ 0” diameter; 229 RPM max

Two reduction gears RENK

One cross connect gear RENK

HULL

Hull material 5086 Aluminum

HSLA-80 Steel

ABS EH 36 Steel

ABS AH 36

Frame spacing FWD of FR 9 2’ 3”

FR 9 to FR 10 6’ 9”

FR 10 to FR 98 4’ 1”

FR 98 to FR 99 3’-8”

ELECTRICAL

Power Three 1360 kW, 450 V, 60 Hz, 3 Phase, 1800 RPM Caterpillar 3512B diesel engines with Baylor ship service generators

Shore tie cable Seven MIL-C-24368/2 (NATO) shore power receptacles, 400 A each

TANK CAPACITIES

Diesel oil 220,359 gal

Fresh water 12,454 gal

JP-5 Fuel 35,182 gal xiv

00000_0215_FLT

REC_00000_FLT_ Commercial Project @ CG Facility (1212)

GENERAL REQUIREMENTS

SCOPE

Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

Term interchangeability. The terms ‘Contractor’, ‘CG Yard’, ‘NAVSTA EVERETT’, ‘shipyard’, ‘Base’, and ‘Coast

Guard Industrial’ are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

REFERENCES

None

Coast Guard Commandant Instruction (COMDTINST)_MI0360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples Using

Wipe Sampling Methods for Subsequent Determination of Metals

Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health Standards xv

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

Code of Federal Regulations (CFR) Title 33 CFR, Jul 2013, Navigation and Navigable Waters Code of

Federal Regulations (CFR) Title 40, 2013, Protection of the Environment

Code of Federal Regulations (CFR) Title 49, Oct 2013, Transportation

4.� REQUIREMENTS

General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

4.1 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

1.1.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with (COMDTINST)_MI0360.3C , Chapter 11 (Cutter and Boat Colors Exterior and Interior).

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 USCG facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC

Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a

Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. Not Applicable

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes

(provided in Chapter 5 of COMDTINST MI0360.3) are strictly prohibited.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

xvi

Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an

NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

Air Emission Permit: Unit has a Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’

Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;

ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous

Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position;

however the individual must be trained to adequately accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental

Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix B, Requirements For

Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.6 Additional Requirements. The Contractor shall be aware of the following:

3.5.6.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the

Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast

Guard facility without COR or KO-approval.

3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor shall prepare for and comply with local and state regulations.

3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor shall xvii furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

None.

3.8 Work Coordination. The contractor shall complete Work Items 1, 2, and 3 in the second half of the scheduled performance period to keep the annual maintenance periodicity on track.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

xviii

QA-1 – QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

Vessel Name Hull # Work Item # Work Item Title

Location of Work (incl. frame #’s) Area (sqft)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 – PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 – AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 – PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down

(maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 – SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max.

threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 – PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer’s recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: / ; Return to service or removal from environment controls: /

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

Name of QP-1/NACE Inspector Signature Cert. # Date / Time

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

xix

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE &

TIME

ACTIVITY

(Surface preparation, primer coat, barrier coat, top coat, etc…)

LOCATION

(Frame & Deck, relation to equipment, etc.)

TEMPERATURE

% REL.

HUMID-

ITY DEW

PT.

SURFACE

AMBIENT

ΔT

| DP –

Surface | xx

QA-3a – QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

Location of Work (Frame References) Area (sqft)

SURFACE PREPARATION METHOD

PROFILE ACHIEVED (mils)

Min Max Mean

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size:

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile

Replica Tape Here

Reading:_ mils

Mean Mil Reading (IAW ASTM D4417-Method C) for above 15 readings:

xxi xxii

QA-3b – QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

SURFACE PREPARATION METHOD

PROFILE ACHIEVED (mils)

Min Max Mean

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size:

Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Reading:

mils

Mean Mil Reading (IAW ASTM D4417-Method B) for above 10 readings (by column):

xxiii

QA-4 – QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15

DATE TEST LOCATIONS

CONDUCTIVITY

(microsiemens/cm) xxiv

QA-5 – QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

Coating Mfg Product Name Batch # Induction

Time

Coating System Sequence

(Primer/Touchup/3rd Coat, etc.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL

READING (BMR)

*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

Location (Frame Reference):

Overall Avg. DFT

ADJUSTMENTS

1 Avg. BMR Deviation

3 Before

Adjustments

After Adjustments

Avg.

ADJUSTMENTS

1 Avg. BMR Deviation

3 Before

Adjustments

After Adjustments

ADJUSTMENTS

1 Avg. BMR Deviation

3 Before

Adjustments

After Adjustments

Application Method (Airless, Conventional Spray, Rolled) Average DFT

12316_0814_FLT

55500_JAH_1214_418

WORK ITEM 1: Fixed CO2, FM 200 and Ansul R-102 Systems Annual Certification

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to perform the annual certification of systems listed in Table 1.

TABLE 1 – ANNUAL CERTIFICATION OF EQUIPMENTS

SYSTEM MANUFACTURER

Fixed CO2 System http://www.chemetron.com/

FM200 Fire Suppression System http://www.chemetron.com/

Galley Fire Suppression (Ansul R-102) https://www.ansul.com/en/home.asp

Weigh CO2 Bottles

Weigh FM-200 Cylinders

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 750-WMSL-100-001, Rev L, General Arrangements (ASC100001)

Coast Guard Drawing 750-WMSL-555-008, Rev C, Active Fire Protection Foam System

Schematic (Asc555011)

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Coast Guard Technical Publication (TP) 7118, Carbon Dioxide Fire Protection System – Series

Coast Guard Technical Publication (TP) 7525, Cutter Information Book Auxiliary Machinery

(Vol. IV) – Rev. 1

Coast Guard Technical Publication (TP) 7096, 10-OCT-07, Carbon Doixide Safety Manual

Coast Guard Technical Publication (TP) 7097, 21-JUN-07, Fire Protection System – Model FM-

Coast Guard Technical Publication (TP) 7427, 8 Feb 2012, R-102 Restaurant Fire Suppression

Sys – Design, Install, Recharge, Maint Manual

Coast Guard Technical Publication (TP) 7018, 21 May 2007, Main Gas Turbin Model LM2500, Installation Instructions http://www.chemetron.com/ http://www.chemetron.com/ https://www.ansul.com/en/home.asp

Code of Federal Regulations (CFR) Title 46, Part 90-139, 2011, Shipping

MIL-DTL-15024, Nov 1997, Plates, Tags and Bands for Identification of Equipment

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

3.1.2 Tech Rep. The Contractor shall provide the services of qualified Tech Rep, who is familiar with the fixed fire protection systems, to accomplish the following tasks – on site:

Provide manufacturer’s proprietary information, software, and tools pertinent to the equipment/system.

Conduct annual servicing of the fire protection systems.

Test the system for proper operation and provide certification of inspection.

3.1.2.1 The Contractor shall ensure that the Tech Rep for the Fixed CO2 System and FM 200 System is a

Technical Representative of Chemetron Fire Systems; 4801 Southwick Drive; Matteson, IL 60443.

Telephone: 708-748-1503.

3.1.2.2 The Contractor shall ensure that the Tech Rep for Ansul R-102 System is a Technical

Representative of Ansul Fire Protection Products, P.O. Box 192105, San Francisco, CA 94119, Telephone: 408-899-4933.

3.1.2.3 The Contractor shall submit the name of the Technical Representative to the COR at the Arrival

Conference.

3.1.3 Protective measures. The Contractor shall furnish and install suitable covering to seal off and protect all non-affected surfaces/equipment and spaces in the vicinity of the work area against contamination during the performance of work. Upon completion of work, remove protective material and inspect for the presence of contamination. Clean all equipment and spaces, contaminated due to improper protection, to original condition of cleanliness.

3.1.3.1 The contractor shall take all special protective measures required, including warning ropes and contact with ship’s crew to ensure that systems testing does not endanger ship’s crew and that areas covered by fire suppression systems are not occupied during testing of the fire suppression systems.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec

0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the below-listed:

Piping

Electrical Cable

Galley Equipments

3.2 General information.

3.2.1 The Fixed CO2 Systems onboard the cutter is described in CG Tech Pub 7525. Additional information on design and location may be found in CG Dwg 750-WMSL-555-008, CG Dwg 750-

WMSL-801-001 & 750-WMSL-100-001. The CO2 systems and FM 200 systems are shown in Figure

FO-2 and FO-3 in that technical manual. A brief description of the installed systems is listed below:

3.2.2 Chemetron High Pressure CO2 System. The Main Gas Turbine Enclosure is protected by a

Chemetron Manufactured high pressure CO2 Fire Suppression System. The system is equipped with four

(4) 50 lb. CO2 cylinders. The system has a time delay relay and is capable of activation from three (3) separate locations. Activation of the system shuts down the cooling fans, closes the ventilation dampers, and closes the fuel shut off valves. The system has a visual and audible alarm and a time delay. The system is shown in Figure FO-2 of CG Tech Pub 7525 and CG Tech Pub 7118. The System for the Main

Gas Turbine is outlined in Tech Pub 7018

3.2.3 Chemetron Fire Master 200 Heptafluropropane Fixed Flooding Systems. There are three (3) separate FM 200 flooding systems. Each FM 200 system protects a separate compartment. The Paint

Locker, HAZMAT Stowage Locker, and Flammable Liquid Storage Locker are each equipped with a separate FM 200 System. Each FM 200 system consists of one (1) FM 200 storage tank and a manual activation station. Each system also has two (2) pressure switches which shut down ventilation to each compartment and which sound an alarm at the MCMS console. Each system has a visual and audible alarm. The three (3) systems are shown in Figure FO-3 of CG Tech Pub 7525.

3.2.4 Galley Grease Fire Suppression System. A wet chemical cartridge operated potassium carbonate fire suppression system has been installed to protect the deep fat fryer in the galley. The system is an

ANSUL R-102 Fire Suppression System and consists of a 3 gallon tank, fusible link assembly, piping and a manual operating station. The system is described in CG Tech Pub 7427.

3.3 Work guidance.

3.3.1 Perform annual inspection work on the installed fire protection system. Guidance for the applicable work is found in 46 CFR 132.350 and includes weighing all affected cylinders, testing time delays, alarms and shut downs, and , and inspecting the physical condition of each system, including hoses and nozzles to ensure that they are clean and in good condition.

3.3.2 Guidance on test certification allowances and safety procedures may be Coast Guard Tech Pub referenced in the Para 2.

3.3.3 Submit a CFR noting the weight of each cylinder inspected, the most recent hydrostatic test date of each cylinder, the condition of all flexible hoses, and date each hose was last renewed.

3.4 Maintenance actions.

3.4.1 Inspect, jointly with the Coast Guard Representative, the Main Gas Turbine Enclosure Fixed CO2 system, each of the three (3) fixed FM 200 systems, and the galley grease fire suppression system.

Inspect all affected equipment and systems as well as the cleanliness and condition of affected spaces prior to starting work to document original condition. Submit a Condition Found Report for each affected space noting the condition of the spaces and any discrepancies in equipment and system operation. Any repairs needed, as a result of inspection may be the subject of a contract change. Inspect, jointly with the

Coast Guard Representative, to verify cleanliness and condition of all affected spaces, equipment and systems after completion of work.

3.4.2 CO2 systems. – Provide the services of an experienced Chemetron Technical Representative to perform annual and semi-annual inspections on the installed fixed CO2 System. These semi-annual and annual services are described in CG Tech Pub7118, paragraphs 5.13 through 7.20. The semi-annual and annual inspections will include the following actions:

3.4.2.1 Notify the Ship’s Engineer Of the Watch prior to commencing testing and inspection of fixed

CO2 systems.

3.4.2.2 Disable the automatic and manual activation releases of each system being inspected.

3.4.2.3 Note the date when each CO2 cylinder was last hydrostatically tested. If any of the cylinders are due for hydrostatic testing, make recommendations for testing in the Condition Found Report below. The costs of hydrostatically testing any cylinders which require testing will be covered by a contract modification.

3.4.2.4 Test each of the time delay relays. The Contractor shall remove covers to all pressure switches.

Manually test and make sure switch is bypassed during pressure test to avoid damage.

3.4.2.5 Inspect and test the automatic and manual release mechanisms on all fixed CO2 Systems. Submit a CFR with the condition of all flexible hoses and when each hose was last renewed.

3.4.2.6 Test operation of all associated electrical circuits including alarm circuits and ventilation shut-downs.

3.4.2.7 Test all piping to ensure there are no clogs.

3.4.2.8 Restore affected CO2 systems to its original operating condition.

3.4.3 FM 200 Systems – Provide the services of an experienced Chemetron Technical Representative to perform annual and semi-annual inspections on each of the installed fixed FM 200 System. These semi-annual and annual services are described in CG Tech Pub 7097, section 7.3. The semi-annual and annual inspections shall include the following actions:

3.4.3.1 Notify the Ship’s Engineer Of Watch prior to commencing testing and inspection of fixed FM

200 systems.

3.4.3.2 Disable manual activation releases of each system being inspected.

3.4.3.3 Inspect and weigh each of the FM 200 bottles.

3.4.3.4 Verify the ventilation dampers are closed and fans are “OFF”.

3.4.3.4 Test each of the time delay relays.

3.4.3.5 Inspect and test the automatic and manual release mechanisms on all fixed FM 200 Systems.

3.4.3.6 Inspect the discharge heads on each cylinder and the high pressure flexible discharge hose assemblies.

3.4.3.7 Blow out all disturbed piping with air to make sure it is not restricting the flow.

3.4.3.8 Restore affected FM 200 systems to its original operating condition.

3.4.4 Galley wet chemical systems – Provide the services of an experienced Technical Representative to perform annual and semi-annual inspections on the installed galley Range Guard Fire Protection System.

3.4.4.1 Notify Ship’s Engineering Duty Officer 24 Hours prior to commencing testing and inspection of

R-102 Restaurant Fire Suppression System. Ship Force will provide Portable Fire Extinguisher during the testing of the equipments.

3.4.4.2 Perform semi-annual and annual maintenance R-102 Restaurant Fire Suppression System in accordance with the Coast Guard Tech Pub 7427 (Page 6-3, Pages 8-1 through 8-5).

3.4.4.3 Restore affected R-102 Restaurant Fire Suppression System to its original operating condition.

3.5 Annual certification. Provide certification from the technical representative that all annual inspection as described in 46 CFR 132.350 have been satisfactorily conducted and that all equipment has been found operations. Submit a CFR noting any discrepancies.

3.6 Touch-up preservation. The Contractor shall prepare and coat all new and disturbed exterior and interior surfaces to match existing adjacent surfaces, in accordance with SFLC Std Spec 6310, Appendix

A (Cutter and Boat Exterior Painting Systems) and Appendix B (Cutter and Boat Interior Painting

Systems), respectively, and as applicable. Abide by all touch-up requirements outlined in SFLC Std Spec

0000, Appendix A (Requirements for Preservation of Ship Structures).

This section is not applicable to this work item.

55500_JAH_0614_418

WORK ITEM 2: Water Mist System, Annual Inspection, Perform

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to perform Annual Inspection of the

ULTRA FOG water mist fire suppression system.

1.2 Government-furnished property.

Coast Guard Drawing 750-WMSL-100-060, Rev C, General Arrangements Hull 3 & Follow (AS3100001)

Coast Guard Drawing 750-WMSL-801-001, Rev B, Booklet of General Plans (ASC801001)

Coast Guard Drawing 750-WMSL-522-001, Rev F, Diagram Machinery Space Water Mist (ASC522001)

Coast Guard Drawing 750-WMSL-522-002, Rev -, Machinery Space Water Mist System Description

(ASC522001-02)

Coast Guard Drawing 750-WMSL-555-011, Rev C, Machinery Space Watermist System Schematic

(ASC555049)

Coast Guard Drawing 750-WMSL-167-001, Rev G, Manhole List Installation and Fabrication Details Ship

Wide (ASC167001)

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Coast Guard Technical Publication (TP) 7141, 25-JUN-07, Ultra Fog High Pressure Sprinkler Systems

Coast Guard Technical Publication (TP) 7525, 26-MAR-08, Cutter Information Book (Cib) – Auxiliary

Machinery (Vol. IV)

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 46, Part 90-139, 2011, Shipping

National Fire Protection Association (NFPA) 750, 2010, Standard on Water Mist Fire Protection Systems

National…