HICKORY_SPEC_REV-2.pdf

USCGC HICKORY (WLB 212)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2015

Developed By: CWO Jim Petrik

(Rev-2 October 14, 2014)

USCGC HICKORY (WLB-225B) DRYDOCK AVAILABILITY FY2015

ii (Rev-1)

TABLE OF CONTENTS

Revisions Record ...................................................................................................................................................... iv Consolidated List of References ................................................................................................................................ v Consolidated List of Government-furnished Property ........................................................................................... xiv Consolidated List of Critical Inspection Items ........................................................................................................ xx WORK ITEM 1: Hull Plating (U/W Body), Inspect WORK ITEM 2: Hull Plating (U/W Body), Ultrasonic Testing WORK ITEM 3: Appendages (U/W), Leak Test WORK ITEM 4: Appendages (U/W) - Internal, Preserve WORK ITEM 5: Chain Lockers, Clean and Inspect WORK ITEM 6: Cargo Hatch (Hydraulic), Overhaul and Repair WORK ITEM 7: Propulsion Shafting; Remove, Inspect, and Reinstall WORK ITEM 8: Propulsion Shaft Seals, Mechanical Overhaul and Inflatable Renewal WORK ITEM 9: Propulsion Shaft Seals (Bulkhead), Overhaul WORK ITEM 10: Propulsion Tail Shaft Sleeve, Skim Cut WORK ITEM 11: Propulsion Shaft Bearing, Stave Renewal WORK ITEM 12: Controllable Pitch Propeller, System Maintenance WORK ITEM 13: Controllable Pitch Propeller Hub, General Maintenance, Perform WORK ITEM 14: Controllable Pitch Propellers, Clean and Inspect WORK ITEM 15: Sea Water System Piping, Clean and Flush WORK ITEM 16: Fathometer Transducer, General Maintenance WORK ITEM 17: Fwd Scan Sonar Transducer, General Maintenance, Perform WORK ITEM 18: Vent Ducts (Galley and Pantry Room All), Commercial Cleaning WORK ITEM 19: Vent Ducts (Laundry Exhaust), Commercial Cleaning WORK ITEM 20: Sea Valves and Waster Pieces, Overhaul or Renew WORK ITEM 21: Sea Strainers - Duplex (All Sizes), Renew WORK ITEM 22: Sea Bay, Clean and Inspect WORK ITEM 23: Sea Bay, Preserve 100% WORK ITEM 24: Thruster Units (General), Overhaul WORK ITEM 25: Hull Fittings (Weight Handling Rigging Hardware), Inspect and Test WORK ITEM 26: Hydraulic Chain Stoppers, Inspect and Service - Tier II WORK ITEM 27: Crossdeck Winches, Inspect and Service – Tier II WORK ITEM 28: Hydraulic Inhaul Winch, Inspect and Service - Tier II WORK ITEM 29: Mechanical Chain Stoppers, Inspect and Service – Tier II WORK ITEM 30: Anchor Windlass, Overhaul (Level 2) WORK ITEM 31: Anchor Chain(s) and Ground Tackle, Inspect and Repair WORK ITEM 32: Warping Capstan, Level 2 Inspect and Repair WORK ITEM 33: Boat Boom, Level 2 Inspect and Repair WORK ITEM 34: Single Point Davit - Slewing Arm, Level 2 Inspect and Repair WORK ITEM 35: Buoy Crane, Inspect and Service - Tier II WORK ITEM 36: Grey Water Holding Tank(s), Clean and Inspect WORK ITEM 37: Sewage Holding Tank(s), Clean and Inspect WORK ITEM 38: Chain Locker, Preserve 100% WORK ITEM 39: Chain Lockers, Preserve - Partial WORK ITEM 40: Tanks (Grey Water Holding), Preserve “Partial” WORK ITEM 41: Tanks (Sewage Holding), Preserve “Partial” WORK ITEM 42: U/W Body, Preserve (100%) WORK ITEM 43: U/W Body, Preserve (Partial - Condition A) WORK ITEM 44: U/W Body, Preserve (Partial - Condition B) iii (Rev-1)

WORK ITEM 45: U/W Body, Preserve (Partial - Condition C) WORK ITEM 46: Stern Tube Interior Surfaces, Preserve 100% WORK ITEM 47: Cathodic Protection / Zinc Anodes, Renew WORK ITEM 48: Impressed Current Cathodic Protection System, Inspect and Maintain WORK ITEM 49: Impressed Current Cathodic Protection System Anodes, Renew WORK ITEM 50: Impressed Current Cathodic Protection System Dielectric Shield, Repair WORK ITEM 51: Drydocking WORK ITEM 52: Temporary Services, Provide - Cutter WORK ITEM 53: Temporary Messing, Provide WORK ITEM 54: Deck Covering, Wet/ Dry, Seal WORK ITEM 55: Hydraulic Steering Cooler, Install WORK ITEM 56: Mechanical Chain Stoppers, Relocate WORK ITEM 57: Coamings, Washing Machines, Install WORK ITEM 58: Firemain Valves, Overhaul WORK ITEM 59: Galley Appliances and Surfaces, Clean WORK ITEM 60: Dual Point Davit Hydraulic Reservoir, Renew WORK ITEM 61: Leslie Valves, Overhaul WORK ITEM 62: Chill Water and Sea Water Systems, Piping Repair WORK ITEM 63: Main Diesel Engine, Mount Upgrade WORK ITEM 64: SW Heat Exchangers, Clean, Inspect and Hydro WORK ITEM 65: Rudder and Rudder Stock, Remove and Inspect WORK ITEM 66: Commissary Hoist, Level 2 Inspect and Repair WORK ITEM 67: Decks – Exterior (Buoy or Construction Deck), Preserve 100% WORK ITEM 68: Hull Plating Freeboard, Preserve “100%” WORK ITEM 69: Superstructure, Preserve “Partial” WORK ITEM 70: Weather tight Doors and Scuttles (External), Renew WORK ITEM 71: Hydraulic Inhaul Winch, Renew Hydraulic Cylinder WORK ITEM 72: Weather Deck Stuffing Tubes, Renew WORK ITEM 73: Carbon Dioxide (CO2) Fire Extinguishing System Flexible Hoses, Renew WORK ITEM 74: Sea Trial Performance, Support, Provide WORK ITEM 75: Control Air Refrigerant Dehydrators, Replace WORK ITEM 76: Over Head Hoist Weight Handling Gear Test WORK ITEM 77: Sewage Vacuum Piping, Renew iv (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-2)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

American Welding Society (AWS): http://www.awspubs.com/index.php

ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

NFPA: http://www.nfpa.org

SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 225 BWLB 633-002, Rev A, Cathodic Protection Passive

Coast Guard Drawing 225 WLB 184-001, Rev B, CRP-V850 Transducer Adapter Ring

Coast Guard Drawing 225 WLB 243-202, Rev B, Bulkhead Type Seal

Coast Guard Drawing 225 WLB 256-001, Rev P, Seawater Cooling System Diagram

Coast Guard Drawing 225 WLB 259-005, Rev C, Combustion Intake & Exhaust A&D Hull Block 940

Coast Guard Drawing 225 WLB 424-001, Rev D, Acoustic Navigation System Block & Isometric

Coast Guard Drawing 225 WLB 528-002, Rev E, Weather Deck Drains Diagram

Coast Guard Drawing 225 WLB 549-001, Rev E, Onboard Lubrication Requirements

Coast Guard Drawing 225 WLB 556-001, Rev K, Hydraulic System Diagram

Coast Guard Drawing 225 WLB 581-001, Rev E, Anchor Handling System Arrangement

Coast Guard Drawing 225 WLB 601-001, Rev M; General Arrangement Inboard & Outboard Profiles

Coast Guard Drawing 225B WLB 114-001, Rev C, Shell Appendages

Coast Guard Drawing 225B WLB 114-002, Rev -, Flow Accelerating Fin

Coast Guard Drawing 225B WLB 573-001, Rev E, Buoy Handling System Arrangement

Coast Guard Drawing 225B WLB 801-006, Rev D, Docking Drawing

Coast Guard Drawing 225B WLB 111-001, Rev A, Shell Expansion

Coast Guard Drawing 225B WLB 111-001, Rev A; Shell Expansion

Coast Guard Drawing 225B WLB 114-001, Rev C; Shell Appendages

Coast Guard Drawing 225B WLB 201-001, Rev C, Machinery Spaces Arrangement http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace vi (Rev-2)

Coast Guard Drawing 225B WLB 243-001, Rev C, Propulsion Shaft Arrangement

Coast Guard Drawing 225B WLB 243-001, Rev C, Propulsion Shafting Arrangement

Coast Guard Drawing 225B WLB 243-002, Rev E, Stern Tube and Bearings A&D

Coast Guard Drawing 225B WLB 256-001, Rev M, Seawater Cooling System Diagram

Coast Guard Drawing 225B WLB 256-1, Rev M, Seawater System Cooling Diagram

Coast Guard Drawing 225B WLB 512-001, Rev K, HVAC Diagram

Coast Guard Drawing 225B WLB 512-007, Rev B, HVAC A&D, Fr 66-92, Innerbttm & 1st Platform

Coast Guard Drawing 225B WLB 541-001, Rev G, Fuel Oil System Diagram

Coast Guard Drawing 225B WLB 549-001, Rev A, Onboard Lubrication Requirements

Coast Guard Drawing 225B WLB 556-001, Rev F, Hydraulic System Diagram

Coast Guard Drawing 225B WLB 556-001, Rev F, Hydraulic System Diagram

Coast Guard Drawing 225B WLB 562-002, Rev C; Rudder Structural A & D

Coast Guard Drawing 225B WLB 573-001, Rev G, Buoy Handling System Arrangement

Coast Guard Drawing 225B WLB 573-002, Rev -, Weight Handling System Arrangement

Coast Guard Drawing 225B WLB 573-009, Rev E, Bi-Dir Ch Stopper With Retractable Roller Stopper

Coast Guard Drawing 225B WLB 573-11, Rev -, ATON Tie Downs

Coast Guard Drawing 225B WLB 581-001 Rev C, Anchor Handling System Arrangement

Coast Guard Drawing 225B WLB 593-001, Rev D, Sewage and Waste Water System Diagram

Coast Guard Drawing 225B WLB 593-009, Rev B, Sewage Holding Tank

Coast Guard Drawing 225B WLB 601-001, Rev L; General Arrangement Inboard & Outboard Profiles

Coast Guard Drawing 225B WLB 601-001, Rev L; General Arrangement Inboard and Outboard Profiles

Coast Guard Drawing 225B WLB 601-002 Rev K, Booklet of General Drawings

Coast Guard Drawing 225B WLB 601-002, Rev G, Booklet of General Drawings

Coast Guard Drawing 225B WLB 633-001, Rev B, Cathodic Protection System Arrangement, Block

Diagram, Wiring Deck Plan, and Elementary Diagrams

Coast Guard Drawing 225B WLB 633-002, Rev A; Cathodic protection passive

Coast Guard Drawing 225B WLB 672-001, Rev C, Storerooms, Cargo Stowage and Ship Store

Arrangement and Details

Coast Guard Drawing 225B WLB 801-001, Rev A, Lines and Offsets

Coast Guard Drawing 225B WLB 801-003, Rev A, Curves of Forms and Cross Curves of Stability

Coast Guard Drawing 225B WLB 801-006, Rev C; Docking Drawing

Coast Guard Drawing 225B WLB 801-006, Rev D; Docking Drawing

Coast Guard Drawing 225B WLB 801-006, Rev E, Docking Drawing

Coast Guard Drawing 225B-WLB 233-1, Rev C, Propulsion Train Installation Drawing

Coast Guard Drawing 225B-WLB 233-1, Rev D, Propulsion Train Installation Drawing

Coast Guard Drawing 225B-WLB 243-1, Rev C, Propulsion Shafting Arrangement

Coast Guard Drawing 225B-WLB 243-2, Rev E, Stern Tube and Bearing a & D

Coast Guard Drawing 225B-WLB 243-2, Rev E, Stern Tube and Bearing A & D

Coast Guard Drawing 225B-WLB 256-001, Rev M; Seawater Cooling Sys Diagram

Coast Guard Drawing 225B-WLB 256-4, Rev -, SW Cooling System FR 66 Aft Block 940, 950 & 970

Coast Guard Drawing 225B-WLB 505-1, Rev D; General Requirements for Piping Systems

Coast Guard Drawing 225B-WLB 508-1, Rev A, Thermal Insulation for Mchry, Equipment and Piping vii (Rev-2)

Coast Guard Drawing 225B-WLB 512-1, Rev K, HVAC Diagram

Coast Guard Drawing 225B-WLB 521-1, Rev -, Firemain System Diagram

Coast Guard Drawing 225B-WLB 532-1, Rev C, Chilled Water System Diagram

Coast Guard Drawing 225B-WLB 532-5, Rev -, Chilled Water System a/D, FR 66, Block 940,950

Coast Guard Drawing 225B-WLB 549-1, Rev -, Onboard Lubrication Requirements

Coast Guard Drawing 225B-WLB 556-1, Rev B, Hydraulic System Diagram

Coast Guard Drawing 225B-WLB 556-8, Rev C, CPP Hydraulic System Diagram

Coast Guard Drawing 225B-WLB 561-005, Rev -; Steering Gear Heat Exchanger Replacement

Coast Guard Drawing 225B-WLB 562-2, Rev C, Rudder Structural A & D

Coast Guard Drawing 225B-WLB 568-1, Rev A; Bow Thruster A & D

Coast Guard Drawing 225B-WLB 573-1, Rev -, Buoy Handling System Arrangement

Coast Guard Drawing 225B-WLB 573-2, Rev -, Weight Handling System Arrangement

Coast Guard Drawing 225B-WLB 611-1, Rev D, Lifting Pads - Main and Aux Machinery Room

Coast Guard Drawing 225B-WLB 330-2, Rev F, Lighting System – Frame 30 Forward, Hull Block 910 &

Coast Guard Drawing 225B-WLB 330-2, Rev J, Power System Deck Plan Frame 30 Forward, Hull Block

910 & 901

Coast Guard Drawing 225B-WLB 432-5, Rev F, Sound Powered Telephone Circuits Block, Wiring Deck

Plan & Elementary Wiring Diagram

Coast Guard Drawing 225B-WLB 433-1, Rev F, Announcing System Block Diagram & Isometric

Coast Guard Drawing 225B-WLB 443-1, Rev C, Electric Bell & Whistle Controls Block, Wiring, Deck

Plan & Elementary

Coast Guard Drawing 225B-WLB 555-1, Rev B, Fire Extinguishing System Diagram C02

Coast Guard Drawing 225B-WLB 555-5, Rev D, C02 System A/D, FR 48 Aft, Block 930, 940, 950, 960A

Coast Guard Drawing 225B-WLB 555-6, Rev A, C02 System, A/D, Flammable Liquid Storeroom, Blk

901, 910

Coast Guard Drawing 225B-WLB 555-7, Rev B, C02 System, A/D, Emergency Geneator Rm, Block 970

Coast Guard Drawing 225B-WLB 561-001, Rev C, Steering Gear Hydraulics Diagram

Coast Guard Drawing 225B-WLB 601-01, Rev E, General Arr, Inboard & Outboard Profiles

Coast Guard Drawing 225B-WLB 631-01, Rev G, Painting Schedule

Coast Guard Drawing 225B-WLB 634-01, Rev F, Deck Covering Schedule

Coast Guard Drawing 225B-WLB 635-01, Rev B, Hull Thermal & Acoustic Insulation Schedule

Coast Guard Drawing 225B-WLB 644-01, Rev C, Sanitary & Laundry Spaces & Arr & Details

Coast Guard Drawing 225B-WLB 671-001, Rev. E, Misc. Stowage Arrangement & Details

Coast Guard Drawing 225B-WLB-637-001, Rev. E, Joiner, Sheathing, & Ceilings Arrangement &

Details

Coast Guard Drawing 225B-WLB-651-001, Rev. D, Galley & Pantry Arrgt & Details

Coast Guard Drawing 225-WLB 244-203, Rev -, Stern Tube Split Dovetail Carrier Casting

Coast Guard Drawing 225-WLB 601-001, Rev T, General Arrangements, Inboard and Outboard Profiles

Coast Guard Drawing 225-WLB-162-001, Rev H, Stacks and Uptakes A&D

Coast Guard Drawing 225-WLB-167-001, Rev P, Structural Closures

Coast Guard Drawing 225-WLB-623-001, Rev G, Ladders - Vertical viii (Rev-2)

Coast Guard Drawing 225-WLB-970-001, Rev H, Hull Block 970 Panels

Coast Guard Drawing 225-WLB-970-002, Rev H, Hull Block 970 Modules

Coast Guard Drawing FL 1204-003, Rev A, Welded Padeyes & Link

Coast Guard Drawing FL 1204-3. Rev A, Welded Padeyes and Links

Coast Guard Drawing FL 2605-031, Rev D, Mechanical Chain Stopper, 1-7/8" Buoy Chain

Coast Guard Drawing FL 2605-034, Rev C, Mechanical Chain Stopper Repair Kit: 1-7/8", 1-5/8" & 1-

1/4"

Coast Guard Drawing FL 7101-573, Rev L, Buoy Chain Winch Assy Model CW1

Coast Guard Drawing 225B-WLB 180-5, Rev G, Foundations Hull Block 940

Coast Guard Drawing 225B-WLB 320-1, Rev W, Electrical One - LINE Wiring Diagram

Coast Guard Drawing 225B-WLB 505-1, Rev D, General Requirements for Piping Systems

Coast Guard Drawing 225B-WLB 507-1, Rev C, Operating Instructions & Label Plates, Piping System

Coast Guard Drawing 225B-WLB 551-1, Rev G, Compressed Air System Diagram

Coast Guard Drawing 225B-WLB 551-2, Rev G, Control Air System Diagram

Coast Guard Drawing 225B-WLB 551-5, Rev F, Compressed Air System a/D, FR 66 Aft, Block 950,95

Coast Guard Drawing 225-WLB 180-5, Rev K, Foundations Hull Block 940

Coast Guard Drawing 225-WLB 320-1, Rev AD, Electrical One LINE Diagram

Coast Guard Drawing 225-WLB 505-1, Rev C, General Requirements for Piping Systems

Coast Guard Drawing 225-WLB 507-1, Rev B, Operating Instructions & Label Plates

Coast Guard Drawing 225-WLB 551-1, Rev K, Compressed Air System Diagram

Coast Guard Drawing 225-WLB 551-2, Rev K, Control Air System Diagram

Coast Guard Drawing 225-WLB 551-5, Rev G, Cmprse Air Sys a&D FR 66 Aft Blk 940, 950

Coast Guard Drawing FL-1602-89, Rev -, Fleet 26" X 66" Weathertight Door (Supersedes 1602-48)

Coast Guard Drawing FL-1702-11, Rev -, Inspection of Sheaves

Coast Guard Dwg 225B-WLB-556-012; Hydraulic Tank Renewal (This dwg is not in the system.)

Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem

Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters

Coast Guard Fleet Drawing FL-2605-29, Rev H, Chain Stopper System – Rising Sheave Assembly

Coast Guard Drawing 225B-WLB593-1, Rev C, Sewage and Waste Water System Diagram

Coast Guard Drawing 225B-WLB 593-6, Rev -, Sewage and Waste Water System a/D, FR 76 Fwd, Abv

Mn Dk, Block 960A, 960B

Coast Guard Drawing 225B-WLB 593-7, Rev -, Sewage and Waste Water System a/D, FR 76 Aft, Abv

Mn Dk, Block 950,970

NAVSEA Drawing 803-5001104, Rev -; Rudder Stock Bearings and Seals

NAVSEA Drawing 803-921865, Rev R, Cathodic Protection Hull Zinc Anodes

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation

Details

NAVSEA Dwg 803-1385664, Bearings, Stern Tube & Strut

NAVSEA Dwg 803-2145807, Propulsion Shafting & Components

COAST GUARD PUBLICATIONS

(if galley hood is being cleaned) Coast Guard Technical Publication (TP) 3796, Section A, Aug 2006, Galley Hood – Model NBDL-60 (13’-4”) ix (Rev-2)

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual

Coast Guard Commandant Instruction (COMDTINST)_MI0360.3 (series) , Rev D, Jan 2014, Coatings and Color Manual

Coast Guard Technical Publication (TP) 3498, Section A, Feb 2008, Buoy Chain Winch

Coast Guard Technical Publication (TP) 3518, Oct 2007, MDE Model 3608/1

Coast Guard Technical Publication (TP) 3518B, 07-MAY-01, Main Diesel Engine (MDE) - Model

3608/1

Coast Guard Technical Publication (TP) 3523, Apr 2002, SWBS 241-A, Reduction Gear - Model

96DHCMG-Cp

Coast Guard Technical Publication (TP) 3523, SWBS 241-B, Nov 2007, Reduction Gear - Model

96DHCMGH-CP

Coast Guard Technical Publication (TP) 3523B, May 2001; Coupling, Torsional (Flexible), Manufacturer: American Vulkan, Model NO. RATO-S 3321-2100/1070 (Rev B)

Coast Guard Technical Publication (TP) 3524, 07-JAN-97, Manufacturer's Instruction Book-SWBS

Group(s)(s) 243-262

Coast Guard Technical Publication (TP) 3524, 07-JAN-97, Manufacturer's Instruction Book-SWBS

Group(s) 243-262

Coast Guard Technical Publication (TP) 3524, May 2009, Manufacturers Instruction Book, SWBS

Group(s) 243-262, 225’ WLB Class Cutters, SWBS 243, Section A, Seal, Forward Stern Shaft, Manufacturer: John Crane, Model NO. MB Series, Rev. 1

Coast Guard Technical Publication (TP) 3524, SWBS 245-B, May 2009, Propeller System, CPP - Model

110251007

Coast Guard Technical Publication (TP) 3549, 07-JAN-97, Manufacturer's Instruction Book-SWBS

Group(s) 512-516

Coast Guard Technical Publication (TP) 3553, 19-Feb-01, Manufacturer's Instruction Book-SWBS

Group(s) 551-556, Tab 555 C

Coast Guard Technical Publication (TP) 3555, 21-May-1996, Steering Gear Systems

Coast Guard Technical Publication (TP) 3556, Jun 2009, Manufacturer’s Instruction Book - SWBS

Group(s) 568, Bow and Stern Thruster Units

Coast Guard Technical Publication (TP) 3557, Section 573-C, Feb 2010, Manufacturer's Instruction

Book-SWBS Group 568-573, Buoy Crane – Model EB-480-60-40 (Hulls 206, 207, 208, 209, 210, 211, 212, 213, 214, 215, 216)

Coast Guard Technical Publication (TP) 3558, Apr 2008, Manufacturer’s Instruction Book-SWBS

Group(s) 573, Section B, Cross Deck Winch – Model BMD-471

Coast Guard Technical Publication (TP) 3559, JAN 1997, Manufacturer's Instruction Book - SWBS

Group(s) 573-582

Coast Guard Technical Publication (TP) 3559, Section 582B, Apr 2009, Aft Capstan, 21” - Model BMD-

Coast Guard Technical Publication (TP) 3562, Feb 209, Manufacturer's Instruction Book SWBS Groups

583-589, Section A, Davit, RHIB P/S – Model RAD30-15.5

Coast Guard Technical Publication (TP) 3574, Mar 2009, SWBS Group 633-638

Coast Guard Technical Publication (TP) 3574, May 1996, Manufacturer's Instruction Book-SWBS

Group(s) 633-638

Coast Guard Technical Publication (TP) 3717, Jun 2003, Hydraulic Cargo Hatch x (Rev-2)

Coast Guard Technical Publication (TP) 3750, SWBS 573-A, Dec 2012, Rising Sheave Chain Stopper

Coast Guard Technical Publication (TP) 3762, Oct 2004, Daul Point Davit - ATON Workboat - Model

TWPIV5-0A

Coast Guard Technical Publication (TP) 3762; Mar 2011, SWBS 583A, Daul Point Davit – ATON

Workboat – Model TWPIV5-0A)

Coast Guard Technical Publication (TP) 5029, 01-NOV-03, S9243-Bx-MMC-010 - Bulkhead Shaft Seal

Coast Guard Technical Publication (TP) E-424-006, Version WLB97-1, Wesmar 3060-08/M-8/AC

Forward Scan Sonar

Surface Forces Logistics Center Naval Engineering Directive (SFLC NED) 5735-01, 05 May 2010, Inspection And Test Procedure For Buoy Chain Winch Model Cw-1 Onboard WLM 551 Through

564 And WLB 201-215

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0000, 2012, General

Requirements

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, 2012, Welding and Allied

Processes

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 3041, 2012, Shipboard

Electrical Cable Test

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 3042, 2012, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, And Installation

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 0850 (SFLC Std Spec 0850), Jun 2009, General

Requirements for Drawing Preparation

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2012, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2012, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2012, Clean

Shipboard Ventilation Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2012, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2012, Temporary

Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2012, Temporary

Hull Accesses

Surface Forces Logistics Command (SFLC) Naval Engineering Directive (NED) 5735-01, Inspection and

Test Procedure for Buoy Chain Winch Model CW-1 Onboard WLM 551-564 and WLB 201-215, May 2010

OTHER REFERENCES

270’s APM: Add the “NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), May 1997, Requirements for Fabrication, Welding, and Inspection of Submarine Structure” to below, if this package is for a 270 “B-Class” cutter.

xi (Rev-2)

American National Standard Institute/American Water Works Association ANSI/AWWA C217, 2009, Petrolatum and Petroleum Wax Tape Coatings for the Exterior of Connections and Fittings for Steel

Water Pipeline

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and

Welding End

ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples Using

Wipe Sampling Methods for Subsequent Determination of Metals

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D3359, 2009, Standard Test Methods for Measuring Adhesion by Tape

Test

ASTM International (ASTM) D4138, 2007, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

ASTM International (ASTM) D5363, 2008, Standard Specification for Anaerobic Single Component

Adhesives (An)

ASTM International (ASTM) D5363, 2008, Standard Specification for Anaerobic Single Component

Adhesives (AN)

ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component

Adhesives (An)

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health

Standards

Code of Federal Regulations (CFR) Title 29, Part 1915, Jul 2008, Occupational Safety and Health

Standards for Shipyard Employment

Code of Federal Regulations (CFR) Title 33 CFR, Jul 2010, Navigation and Navigable Waters

Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency

Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety

Administration, Department Of Transportation

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Antiseize, Zinc Dust-

Petrolatum

Commercial Item Description (CID) A-A-59316, 2003, Abrasive Materials for Blasting

Commercial Item Description (CID) A-A-59588, Jul 2005, Rubber Silicone

Commercial Item Description (CID), A-A-59323, Mar 2005, Cloths, Cleaning, Low-Lint

Commercial Item Descriptions (CID) A-A-59323, Rev A; Cloths, Cleaning, Low-Lint

Federal Specification (Fed Spec) RR-C-271, Nov 1995, Chain and Attachments, Welded and Weldless

Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves

MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418)

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning xii (Rev-2)

MIL-C-24633, Apr 1998, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded

MIL-D-16791, Jan 1993, Detergents, General Purpose (Liquid, Nonionic)

MIL-D-3134, Sep 1989, Deck Covering Materials

MIL-DTL-23549, Feb 2007, Grease, General Purpose

MIL-PRF-16173, 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application

MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application

MIL-PRF-24176 , Oct 2004, Cement, Epoxy, Metal Repair And Hull Smoothing (Metric)

MIL-PRF-24176, 2004, Cement, Epoxy, Metal Repair and Hull Smoothing (Metric)

MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric

MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-PRF-24712, Mar 1997, Coatings, Powder

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-STD-2003-3, Sep 2009, Electric Plant Installation Standard Methods for Surface Ships &

Submarines (Penetrations)

Naval Sea Systems Command (NAVSEA) S9243-AW-TRS-011, Surface Ships Main Propulsion Shafting

Refurbishment Procedures, Volume I, Part 1

Naval Sea Systems Command (NAVSEA) S9243-AW-TRS-012, Surface Ships Main Propulsion Shafting

Examination, Test and Repair Action Record, Volume 1, Part 2

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-

PRO-160, Jan 2006, Chapter 16, Cofferdams

ODOM Echotrac DF3200 MKII, Rev 2, Technical Manual

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 1999, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 11 (SSPC-SP 11), 2007, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC), June 1996, Paint Application Specification No. 2 (PA-2), Measurement of Dry Coating Thickness with Magnetic Gages

The Society for Protective Coatings (SSPC)/NACE International (NACE) 2006, Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning xiii (Rev-2)

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by

Waterjetting Prior to Recoating

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 5/NACE No.1, 2007, White Metal Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 6/NACE No. 3, 2007, Commercial Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 7/NACE No.4, 2007, Brush-Off Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough

Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-4/NACE WJ-4, 2012, Waterjet Cleaning of Metals – Light Cleaning

The Society for Protective Coatings (SSPC)/NACE Joint Surface Preparation Standard SSPC-SP

10/NACE No.2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings SSPC-SP 10/NACE No.2, Jan 2007; Near-White Blast Cleaning

The Society for Protective Coatings SSPC-SP 10/NACE No.2, Rev -; Near-White Blast Cleaning

The Society for Protective Coatings SSPC-SP 11, Nov 2004; Power Tool Cleaning to Bare Metal xiv (Rev-2)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

7 Y **Propeller shaft NSN: 2010-01-399-5912 1ea. 165,000

7 N **Grounding Silver

Strip

NSN: 5340-01-126-4569 1ea. 1,889

7 N **SST Straps NSN: 5340-01-126-4570 4ea. 28

7 N **SST Bailing Seals NSN: 5330-01-284-3686 4ea. 6

8 N 225' WLB Major

Overhaul Kit

01-520-5284 1 ea. 35,249.00

8 N **225' WLB Seat

(Split)

John Crane (Wartsila), H72579-01-7

1 ea. 12,500.00

8 Y *Seal Compression

Tool

Onboard Tool 1 ea. 200.00

9 N **Oversized shaft seal diaphragm

(Main Prop Shaft)

2010-01-537-2301 1 ea. 9,828.00

9 N **Oversized shaft seal diaphragm

(PTO shaft)

H74265-01-3 1 ea. 4,250.00

12 N Stat-O-Seal Washers NSN: 5310-01-212-5987 PN:

0-4-3-5

12 ea. 55.61

12 N O-Ring, Hub Flange

Bolt Cover

NSN: 5331-00-983-9878 PN:

0-2-2-5

12 ea. 50.00

13 Y **Blade Bolts NSN: 5306-01-410-6893 4 ea. 1,854.12

13 N Blade Bolt O-rings NSN: 5330-01-408-7251 (0-3-

2-11)

48 ea. 2.25

13 N Blade Seal NSN: 5331-01-623-0621 (2-

472 KA174-75)

4 ea. 55.00

13 Y *Lifting Device, Propeller Blade

NSN: 2020-01-F02-6825 1 ea. 100.00

16 N *** Fathometer

Transducer, Shallow

Water, 50-200 kHz

NSN: 5845-01-470-2500

Airmar Technology SS505

1 ea. 148.92

16 Y ***Fathometer

Transducer, Deep

Water, 24kHZ

NSN: 5845-01-496-9770 PN:

TH24-20SAW-RA

1 ea. 11,250.00

26 N Repair Kit Assembly NSN: 2040-01-496-9418 2 ea. 1,409.15

26 N Rod Seal Repair Kit

(FL-2605-29 PC#37)

NSN: 2040-01-496-9422 2 ea. 3,030.07

26 N Repair Kit, Cable

Chain (Includes

NSN: 3020-01-538-0684 16 ea. 800.00 xv (Rev-2)

Pads) (FL-2605-29

PC#36)

26 N Cylinder Assembly

Actuating, Linear

NSN: 3040-01-496-9424 2 ea. 1,894.47

27 N Hand Pump SS PN: YMD-0541-SS 1 ea 1,476.00

27 N Pressure Guage -

Model BMD-471

PN: YMD-6822 4 ea 123.00

27 N Wire rope

Asssembly

PN: YMD-6654 4 ea 1287.00

27 N Hydraulic brake repair kit - Model

BMD-471

PN: YMD-8191-R 4 kit. 546.00

27 N Counter balance valve - Model BMD-

PN: Sun CBEA-LHN 4 ea. 150.00

27 N **Shuttle valve -

Model BMD-471

PN: Sun CSAD-XXN 4 ea. 41.00

27 N Needle valve -

Model BMD-471

PN: Sun NFDC-KAN 4 ea. 82.00

27 N Hydraulic motor seal kit - Model BMD-

PN: YMD-8190-R 4 kit. 84.00

27 N Clutch shoe - Model

BMD-471

PN: MMD-2152 4 ea. 33.00

27 N Drum bushing -

Model BMD-471

PN: MMD-3189 4 ea. 143.00

27 N Shaft bushing -

Model BMD-471

PN: MMD-3190 4 ea. 298.00

27 N ** Gear box Seal kit(for Winch

Gearbox

Assemblies) - Model

BMD-471

PN: YMD-8194-R 4kit. 135.00

27 N Control station repair parts

PN: YMD-8193-R 4 ea. 438.00

27 N Manifold replacement parts

PN: YMD-8192-R 4 kit 359.00

27 N Flag Block Bearing PN: B54361 2 ea. 180.00

27 N Flag Block Bearing

Cup, Sheave

PN: 851547 2 ea. 231.00

27 N Flag Block Bearing

Cone, Sheave

PN: 827112 2 ea. 182.00

27 N Flag Block Grease

Seal

PN: 840503 2 ea. 84.00

28 N Roller bearing Unit NSN:3130-01-504-4363 2 ea. 4,012.00

28 N Grease seal NSN: 5330-01-462-5544 4 ea. 79.25

28 N Level wind pivot bushing

PN:7101-573-1 PC-17

(Marinette Marine)

1 ea. 392.00

28 N Level wind thrust bearing

PN:7101-573-1 PC-16

(Marinette Marine)

2 ea. 249.00 xvi (Rev-2)

28 N Rexroth DCV PN:

4WE6E6X/EW110N9Z45

1 ea. 450.00

28 N Rexroth Sandwich flow control

PN: Z2FS6-2-4X/2QV 1 ea. 250.00

28 N Sun Sandwich Relief valves

PN:RPEC-LAN-FB2 2 ea. 900.00

28 N Rexroth Tandem

Center proportional

Directional Valve

PN: 4WRE-64-1X/24Z4/M 1 ea. 300.00

28 Y Level wind hydraulic cylinder)

NSN: 3040-01-441-3721 1 ea. 7,423.00

28 N 3:1 Pilot Ratio, Vented

Counterbalance

Valve Assembly

PN: CWEA-LHN (Sun

Hydraulics Corp)

1 ea 98.70

28 N Fully Adjustable

Needle Valve

PN: NFDC-LAN (Sun

Hydraulics Corp)

1 ea 48.75

28 Y **Hydraulic Motor NSN: 4320-01-445-2248 1 ea 23,998

28 N **Hand Pump NSN:4320-01-015-9422

PN:P-18 (Enerpac, LTD_

1 ea. 218.76

29 N Repair Kit NSN: 5430-01-494-2479 2 ea. 618.54

29 N Overhaul Kit NSN: 2030-01-485-7215 2 ea. 784.35

34 N Swing Brake Seal

Kit

PN: YMD-6644 (Eskridge, Inc)

2 ea 1,875.00

34 N Swing Brake Disc &

Bearing Kit

NSN 3010-01-464-1040 2 ea. 178.00

34 N Counterbalance

Valve

PN: YMD-3763 (Eskridge, Inc)

1 ea. 700.00

34 N Shuttle Valve PN: YMD-1288 (Eskridge, Inc)

1 ea. 35.00

34 N Accumulator

Assembly

NSN: 1 ea.

35 N Swing Gear Gearbox

Seal Kit

PN: YMD-6847-R 5 ea. 3,250.00

35 N Swing Gear Brake

O-ring Kit

PN: 12-501-002 5 ea. 1,235.00

35 N Swing Gear Brake

Lining Kit

PN: 12-501-004 5 ea. 3,085.00

35 N Swing Gear Brake

Bearing Kit

PN: 12-501-006 5 ea. 1,190.00

35 N Swing Gear Brake

Spring Kit

PN: 12-501-008 5 ea. 1,635.00

35 N Swing Gear Motor

Seal Kit

PN: YMD-8258-R 5 ea. 845.00

35 N Manifold

Replacement Valves

PN: YMD-8259-R 1 ea. 2,244.00

35 N Luff Cylinder Seal

Kit

PN: YMD-8260-R 2 ea. 756.00

35 N Luff Cylinder Pin PN: MMD-3214 4 ea.

35 N Extension Cylinder PN: YMD-8261-R 1 ea. 169.00 xvii (Rev-2)

Seal Kit

35 N Extension Cylinder

Pin

PN: MMD-3216 2 ea.

35 N Luff Cylinder

Counterbalance

Valve Cartridge

PN: YMD-9612 2 ea. 694.00

35 N Extension Cylinder

Counterbalance

Valve Cartridge

PN: YMD-9612 2 ea. 694.00

35 N Main Hoist Block

Repair Kit

PN: YMD-8267-R 1 ea. 2,144.00

35 N Aux Hoist Block/ PN: YMD-8268 1 ea.

35 N Sheave Replacement

Bearings

PN: YMD-8269-R 4 ea. 3,380.00

35 N Replacement Filter

Elements

PN: YMD-6732-R 12 ea. 720.00

35 N Bushings PN: MMD-2020 8 ea. 344.00

35 N Bushings, Heel PN: MMD-2875 4 ea. 620.00

35 N Slid Pad, Cylinder

Support

PN: MMD-2023 6 ea. 66.00

35 N Shim Set, Cylinder

Support

PN: MMD-2080 6 ea. 66.00

35 N Slid Pad PN: MMD-1922 4 ea. 288.00

35 N Shim Set PN: MMD-1921 4 ea. 100.00

35 N Slid Pad PN: MMD-1918 4 ea. 120.00

35 N Shim Set PN: MMD-1919 4 ea. 100.00

35 N Slid Puck PN: MMD-3291 4 ea. 268.00

35 N Shim Set PN: WMD-2459 4 ea. 28.00

35 N Thrust Washer PN: WMD-1100 8 ea. 96.00

35 N Thrust Washer PN: MMD-1363 4 ea. 504.00

35 N Snapring PN: WSM-700-S02 4 ea. 500

35 N Anti-Two Block

Limit Switch

PN: YMD-7378 2 ea. 394.00

35 N Grease Fitting PN: YMD-6033 18 ea. 162.00

35 N Clamp Seal PN: MMD-3280 1 ea. 12.00

35 N Clamp Seal PN: MMD-3279 1 ea. 12.00

35 N Slide Pad PN: MMD-3288 2 ea. 226.00

35 N Slide pad PN: MMD-3294 2 ea. 142.00

35 N Electric Connection PN: YMD-5956 18 ea. 576.00

35 N Sealing Washers PN: YMD-1828 8 ea. 8.00

35 N Emergency Release

Manifold Cartridge

PN: YMD-6895-R 3 ea. 639.00

35 N Gauge Snubber PN: YMD-6201 2 ea. 90.00

35 N Shuttle Valve PN: YMD-1288 2 ea. 70.00

35 N Pressure Gauge PN: YMD-6822 2 ea. 230.00

35 N Cab Penetration

Gasket

PN: MMD-2753 3 ea. 21.00

35 N Load Cell Main Fall PN: YMD-8275 1 ea. 5,913.00

35 N Load Cell Aux Fall PN: YMD-8276 1 ea. 5,913.00

35 N Main Fall Wire PN: YMD-8265 1 ea. 2,520.00 xviii (Rev-2)

Rope

35 N Aux fall Wire Rope PN: YMD-8266 1 ea. 1,948.00

35 N Pilot Valve for

Crane Control Valve

Manifold for Swing, Luff, Telescope, Main and Aux

Winch Functions

PN: R900929529 5 ea. 13,200.00

49 N Anode, elliptical, platinum & niobium,

37.5 A

Siemens Water Technologies

W3T106665

(Electrocatalytic 74435-1)

NSN 5342-01-540-3444

1 ea. 3,525.00

49 N Shell, mounting Siemens Water Technologies

W2T98554

(Electrocatalytic 74226)

1 ea. 264.50

49 N Mat, neoprene Siemens Water Technologies

W2T98553

(Electrocatalytic 74225)

NSN 5330-01-540-9556

1 ea. 35.26

49 N Nut/washer, molded Siemens Water Technologies

W3T106648

(Electrocatalytic 73547)

1 ea. 35.14

51 Y *Transducer Cover

Plate

N/A 4 ea. 50.00

55 N Heat Exchanger

(37”x12” and 4” thick)

ITT Model P7A-8-TK 2 ea. $10,000.00

55 N Thermostatic Valve AMOT Model CM – Bronze

Body 1-7/8” -12 2 ea. $1,500.00

56 N Chain Stopper Repair

Kit

NSN: 2030-01-485-7215 2 ea. 795.00

56 N Chain Stopper Pin Kit NSN: 2030-01-485-7209 2 ea. 50.00

63 Y Christie-Grey

Engine Mounts

TSC2 30/70 16 ea. 600.00

63 Y Caterpillar 3608

Engine Support

Bracket

9Y-2029 4 ea. 4,500.00

65 N **Upper bearing NSN: 3110-01-466-9924 1 ea. 5,002.41

65 N Rudder Seal Kit 5330-01-565-8083 1 ea. 2,000

65 N **Rudder 2040-01-507-7034 1 ea.

69 Y Level wind hydraulic cylinder

NSN: 3040-01-441-3721 1 ea. 7,423.00

70 N DOOR- 26” X 66”

C.O., WEAT, LH W/

HASP AND STAPLE

W/O FIXED LIGHT,

STEEL

2 ea.

70 N DOOR- 26” X 66”

C.O., WEAT, RH W/

HASP AND STAPLE

3 ea.

xix (Rev-2)

W/O FIXED LIGHT,

STEEL

70 N DOOR- 26” X 66”

C.O., WEAT, LH W/

HASP AND STAPLE

AND 9” DIA FIXED

LIGHT, STEEL/

WITH COAMING

1 ea.

71 Y Level wind hydraulic cylinder

NSN: 3040-01-441-3721 1 ea. 7,423.00

71 N Pivot Pin, Hydraulic

Cylinder Foot End

NSN: 5315-01-515-9847 1 ea.

71 N Clevis Pin, Hydraulic

Cylinder Rod End

NSN: 5315-01-515-9912 1 ea.

75 Y Refrigerated Air

Filter-Drier

4130-01-473-3795/QPNC-50 3 ea $1592.00

75 Y Unions Kit Item #3, PN:2202770381 in

QPNC-50 (One kit per PN)3

3 ea

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xx (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

2 Hull Plating (U/W Body), Ultrasonic Testing

3 Appendages (U/W), Leak Test

6 Cargo Hatch (Hydraulic), Overhaul and Repair

7 Propulsion Shafting; Remove, Inspect, and Reinstall

8 Propulsion Shaft Seals, Mechanical Overhaul and Inflatable Renewal

9 Propulsion Shaft Seals (Bulkhead), Overhaul

12 Controllable Pitch Propeller, System Maintenance

13 Controllable Pitch Propeller Hub, General Maintenance, Perform

14 Controllable Pitch Propellers, Clean and Inspect

21 Sea Strainers - Duplex (All Sizes), Overhaul

22 Sea Bay, Clean and Inspect

26 Hydraulic Chain Stoppers, Inspect and Service - Tier II

27 Crossdeck Winches, Inspect and Service – Tier II

28 Hydraulic Inhaul Winch, Inspect and Service - Tier II

29 Mechanical Chain Stoppers, Inspect and Service – Tier II

30 Anchor Windlass, Overhaul (Level 2)

31 Anchor Chain(s) and Ground Tackle, Inspect and Repair

32 Warping Capstan, Level 2 Inspect and Repair

33 Boat Boom, Level 2 Inspect and Repair

34 Single Point Davit - Slewing Arm, Level 2 Inspect and Repair xxi (Rev-0)

35 Buoy Crane, Inspect and Service - Tier II

42 U/W Body, Preserve (100%)

48 Impressed Current Cathodic Protection System, Inspect and Maintain

65 Rudder and Rudder Stock, Remove and Inspect

66 Commissary Hoist, Level 2 Inspect and Test

71 Hydraulic Inhaul Winch, Inspect and Service xxii (Rev-2)

PC_225B_WLB_1109

PRINCIPAL CHARACTERISTICS

225' WLB (B-CLASS)

PHYSICAL CHARACTERISTICS

Length Overall 225' 0"

Length between Perpendiculars 206' 0"

Maximum Beam 46'

Designed Draft 13' 0"

Full Load Displacement 1905.6 Long Tons SW

Light Ship Displacement 1500.7 Long Tons SW

Minimum Operating Displacement 1869.2 Long Tons SW

Mast Height (Above 12' Waterline) 67' 5"

Anchor

Two 4000 lb standard Navy stockless anchors, 8 shots each, port and starboard, 1-3/8 die lock chain

HULL CHARACTERISTICS

Bilge Keels (Port & Starboard) Frames 42-79

Frame Spacing

FR 0 to 12 21"

FR 12 to 30 22"

FR 30 to 102 24"

MACHINERY CHARACTERISTICS

Main Propulsion Diesel Reduction

Diesel Engines Two Caterpillar 3608, TA, 3100 BHP each @ 900 RPM

Number of Propellers 1

Number of Blades 4 xxiii (Rev-2)

Diameter 10'

Pitch Controllable

RPM 254

Ship's Service Diesel Generators Two Caterpillar 3508 TA, 450 kW

Emergency Diesel Generator One Caterpillar 3406 DITA, 280 kW

Shore Tie Two 450 VAC, 400 Amp, 3-wire

Shaft Bearing, Forward Cooper Bearing 01-BCP-1400-

EX-TL

Shaft Bearing, Aft Water Lubricated Cutless

Bearing

TANK CAPACITIES

Diesel Oil 76,498 gal

Fresh Water Capacity 8056 gal

Hydraulic Oil Capacity 2785 gal

Lube Oil Storage 764 gal

Grey Water Tank 2700 gal

Sewage Holding Tank 1700 gal

1 (Rev-2)

00000_0514_FLT

REC_00000_FLT_ Commercial Project @ Contractor’ Facility (1212)

GENERAL REQUIREMENTS

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST)_MI0360.3 (series) , Rev D, Jan 2014, Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures

OTHER REFERENCES

ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples Using

Wipe Sampling Methods for Subsequent Determination of Metals

Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health

Standards

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

Code of Federal Regulations (CFR) Title 33 CFR, Jul 2010, Navigation and Navigable Waters

Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency

Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety

Administration, Department Of Transportation

2 (Rev-2)

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with (COMDTINST)_MI0360.3C , Chapter 11 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes

(provided in Chapter 5 of COMDTINST MI0360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 HW disposal. The Contractor is considered as the generator of all contract-generated hazardous wastes and shall use its facility’s EPA generator ID number for management, transportation, and disposal of said hazardous wastes. Ensure the following:

3.5.1 Contractor’s hazardous waste handlers shall comply with applicable requirements of 40 CFR 262.

3.5.2 All contract generated hazardous wastes shall be packaged in 49 CFR-compliant containers.

3.5.3 The designated wastes shall be disposed of at a state or Federally-approved and permitted HW TSDF.

3.5.4 Name of destination TSDF shall be submitted to the KO at the Arrival Conference.

3 (Rev-2)

3.6 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2012 Edition Standard Specifications and supersede published content:

3.6.1 SFLC Std Spec 8634, Drydocking, Appendix A, page A5, paragraph A2.7.1.3 Side Blocks: Remove formula value shown as g – Acceleration of gravity – 32.3 Ft/sec2, and replace with formula value g -

Acceleration of gravity - 32.174 ft/sec2.

3.6.2 SFLC Std Spec 0740, Welding and Allied Processes. SFLC Std Spec 0740 added Appendix E, Stray

Current Protection: New Appendix is posted with SFLC Standard Specifications as a separate document on internet and intranet webpage.

3.6.2.1 SFLC Std Spec 0740, page 1, paragraph 1.2 Appendices: Add ‘Stray Current Protection’ to ‘Process

Standard column of appendices table. Add ‘E’ to ‘Appendix’ column of appendices table.

3.6.2.2 SFLC Std Spec 0740, page 4, paragraph 3.1.3 Stray current protection: Add “The Contractor shall meet all requirements for stray current protection as specified in Appendix E - Stray Current Protection.” directly after paragraph 3.1.3 title.

3.6.2.3 SFLC Std Spec 0740, page 4, paragraph 3.1.3 Stray current protection: Delete paragraphs 3.1.3.1 and

3.1.3.2.

3.6.3 SFLC Std Spec 0450, Electrical Power for Contractor’s Tools and Equipment, page 1, paragraph 1.1 Intent:

Add sentence, “Note that stray current protection for welding equipment is covered in SFLC Standard

Specification 0740, Welding and Allied Processes, Appendix E.” to end of paragraph.

3.6.3.1 SFLC Std Spec 0450, page 5, paragraph 3.4 Equipment Grounding: Add sentence, “Stray current protection for welding equipment is covered in SFLC Standard Specification 0740, Welding and Allied Processes, Appendix E.” to end of paragraph.

3.6.3.2 SFLC Std Spec 0450, page 6, paragraph 3.4 Equipment Grounding: Delete paragraphs 3.4.1.4 and

3.4.1.5.

3.6.3.3 SFLC Std Spec 0450, page 6, paragraph 3.4 Equipment Grounding: Delete Figure 5.

3.6.4 SFLC Std Spec 0000, General Requirements, Appendix A Requirements for Environmental Protection:

Add paragraph A2.2.5.3.3, as follows:

“A2.2.5.3.3 Additional requirements during abatement of lead-based paint (LBP) and asbestos-containing coatings. Abide by the following additional requirements, during work that involves disturbance or abatement

LBP and asbestos-containing material (ACM)/vermiculite coatings:

A2.2.5.3.3.1 Certification documentation. At the Arrival Conference, submit documentation to the COR that all primary and sub contractors fulfilling abatement requirements related to the preceding disclosure paragraph possess all Local, State, and Federal certification licenses and applicable permits, for fulfilling those abatement requirements.

A2.2.5.3.3.2 Advance notification. Notify the COR 24 hours prior to any planned abatement actions.

Additionally, notify the Quarterdeck and COR, prior to starting any abatement task, to ensure a timely announcement to Coast Guard personnel to vacate the affected area.

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NOTE

Be aware that Coast Guard personnel are not permitted to be in the location of abated spaces while abatement is being performed.

A2.2.5.3.3.3 Additional protective measures.

A2.2.5.3.3.3.1 Take the following additional safety precautions:

Separate work area from other non-affected areas.

Do not permit non-essential personnel in the work area.

Work in one…