SENECA_SPECIFICATION.pdf

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Attached to: CGC SENECA DRYDOCK REPAIRS FY17
Solicitation number: HSCG80-17-Q-P45E90
Issued by: Department of Homeland Security US Coast Guard

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SENECA SPECIFICATION

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USCGC SENECA (WMEC 906)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2017

Developed By: Pete Pilla

(Rev-0, 27 March 2017)

USCGC SENECA (WMEC-270B) DRYDOCK AVAILABILITY FY2017

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ............................................................................... xii Consolidated List of Critical Inspection Items ............................................................................................ xv Principal Characteristics ........................................................................................................................... xvii General Requirements WORK ITEM 1: Hull Plating (U/W Body), Ultrasonic Testing WORK ITEM 2: Appendages (U/W), Leak Test WORK ITEM 3: Propulsion Shaft Fairwaters and Rope Guards, Inspect WORK ITEM 4: Appendages (U/W) - Internal, Preserve WORK ITEM 5: Voids (Non-Accessible), Leak Test WORK ITEM 6: Voids (Non-Accessible), Internal Surfaces, Preserve WORK ITEM 7: Propulsion Shafting, Strain Gage Alignment, Inspect WORK ITEM 8: Propulsion Intermediate/Line Shafts, Inspect WORK ITEM 9: Propulsion Shaft Seal (Mechanical and Inflatable) Assemblies, Inspect and Repair or

Renew 33 WORK ITEM 10: Propulsion Shafting, Optical or Laser Alignment Check WORK ITEM 11: Propulsion Shaft Bearings (External), Renew WORK ITEM 12: Propulsion Stern Tube Bearings, Renew WORK ITEM 13: Work Item Deleted WORK ITEM 14: Controllable Pitch Propeller Hubs, Remove, Inspect and Reinstall WORK ITEM 15: Controllable Pitch Propeller (CPP) Oil Distribution (OD) Box, Inspect and Service 51 WORK ITEM 16: Work Item Deleted WORK ITEM 17: Controllable Pitch Propeller Hub Assembly, Renew WORK ITEM 18: Fathometer Transducer, Renew WORK ITEM 19: Doppler Speed Log Transducer, Clean and Inspect WORK ITEM 20: Sea Valves and Waster Pieces, Overhaul or Renew WORK ITEM 21: Sea Strainers - Duplex (All Sizes), Overhaul WORK ITEM 22: Sea Strainers - Simplex (All Sizes), Clean and Inspect WORK ITEM 23: Work Item Deleted WORK ITEM 24: Rudder Assembly; Remove, Inspect and Reinstall WORK ITEM 25: Fin Stabilizers (Bearings, Packing, Stock/Blade), Repair or Renew WORK ITEM 26: U/W Body, Preserve (100%) WORK ITEM 27: Hull Plating Freeboard, Preserve – Partial WORK ITEM 28: Superstructure, Preserve “Partial” WORK ITEM 29: Cathodic Protection / Zinc Anodes, Renew WORK ITEM 30: Drydock WORK ITEM 31: Temporary Services, Provide - Cutter WORK ITEM 32: Bathythermograph Launching Tube, Remove (TCTO_TU2000) WORK ITEM 33: Install Ballast Box and Lead Pig Ballast Ingots (TCTO_TN6000) WORK ITEM 34: Fuel Overflow Piping, Repair (CSMP 20150011) WORK ITEM 35: Shaft Seal Mounting Flanges, Renew (CSMP 20150013) WORK ITEM 36: Bilges (Auxiliary Machinery II, Engine Room and Aft Steering), Preserve and Repair

(CSMP 20160027, 0032, 0034)

WORK ITEM 37: Ballast Tank, Repair (CSMP 20160028) WORK ITEM 38: Fueling Stations, Overhaul (CSMP 20160031) WORK ITEM 39: Propulsion Shafting; Remove, Inspect, and Reinstall WORK ITEM 40: Propulsion Propeller Shafts, Renew iii (Rev-0)

WORK ITEM 41: Propulsion Shaft Coating, Renew WORK ITEM 42: Propulsion Shafting, Straighten WORK ITEM 43: Controllable Pitch Propeller (CPP) System, Inspect and Service WORK ITEM 44: Stern Tube Interior Surfaces, Preserve 100% WORK ITEM 45: Auxiliary Salt Water Pump, Renew (CSMP 20160033) WORK ITEM 46: Lead Dust (Engine Room), Clean iv (Rev-0)

Revisions Record

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-0)

Consolidated List of References

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

• MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

• Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

• Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

• American Welding Society (AWS): http://www.awspubs.com/index.php

• ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

• NFPA: http://www.nfpa.org

• SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 243-2, Rev F; Stern Tubes, Strut Brng & Seal – A&D Coast Guard Drawing 901 WMEC 185-024, Rev -, XBT Launcher Removal Coast Guard Drawing 901 WMEC 562-004, Rev E, A & B Class Rudder Assembly Coast Guard Drawing 901 WMEC 562-005, Rev F, A & B Class Rudder Stock And Steering Gear A & D Coast Guard Drawing 901 WMEC 562-005, Rev G, A & B Class Rudder Stock And Steering Gear A &

D Coast Guard Drawing 901 WMEC 562-005, Rev G, Rudder Stock and Steering Gear A&D Coast Guard Drawing 901 WMEC 565-005, Rev -, Fin Stabilizer Hydraulic System Diagram Coast Guard Drawing 901 WMEC 565-031, Rev C, Fin Shaft Assembly, w/ Sleeve Fitted NSN 3040-01-

104-5121 Coast Guard Drawing 901 WMEC 635-001, Rev K, Hull Thermal & Acoustic Insulation A & D Coast Guard Drawing 901 WMEC 801-009, Rev H, Outboard Profile Coast Guard Drawing 905 WMEC 114-003, Rev B, Shaft Fairwaters & Rope Guards Coast Guard Drawing 905 WMEC 111-001, Rev D, Shell Expansion Fwd 101 Coast Guard Drawing 905 WMEC 111-001, Rev E, Shell Expansion Fwd 101 Coast Guard Drawing 905 WMEC 111-002, Rev E, Shell Exp Aft 182 Coast Guard Drawing 905 WMEC 111-002, Rev F, Shell Expansion Aft FR 182 Coast Guard Drawing 905 WMEC 111-003, Rev E, Shell Exp FR 101-182 Coast Guard Drawing 905 WMEC 111-003, Rev F, Shell Expansion FR 101-182 Coast Guard Drawing 905 WMEC 113-003, Rev F, Tank Top Plating & Framing FR 101-182 http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace vi (Rev-0)

Coast Guard Drawing 905 WMEC 114-001, Rev D, Skeg Coast Guard Drawing 905 WMEC 114-002, Rev C, Bilge Keels Coast Guard Drawing 905 WMEC 114-004, Rev A, Spray Rail Arrgt & Dets Coast Guard Drawing 905 WMEC 114-004, Rev A, Spray Rail Arrgt & Dets.

Coast Guard Drawing 905 WMEC 161-002, Rev C, Stern Tube & Boss Castings Coast Guard Drawing 905 WMEC 184-010, Rev E, Transducer Foundations & Shell Mods Coast Guard Drawing 905 WMEC 184-010, Rev E, XDCR FDNS & Shell Mods Coast Guard Drawing 905 WMEC 191-002, Rev A, Ballast Box A&D Coast Guard Drawing 905 WMEC 191-003, Rev-, Ballast Box Port Side Engine Room Frames 131 to 138 Coast Guard Drawing 905 WMEC 201-001, Rev H, Engine Room Arrangement Coast Guard Drawing 905 WMEC 243-001, Rev B, Shafting Arrangement Coast Guard Drawing 905 WMEC 243-002, Rev E, Stern Tubes Strut Brg and Seal Arr and Det Coast Guard Drawing 905 WMEC 243-002, Rev F; Stern Tubes, Strut Brng & Seal – A&D Coast Guard Drawing 905 WMEC 243-003, Rev -, Shaft Removal Arrangement Coast Guard Drawing 905 WMEC 243-003, Rev-, Shaft Removal Arrangement Coast Guard Drawing 905 WMEC 243-006, Rev B, General Arrangement 12.125” Dia. Shaft Type MA

Water Lub., Inboard Stern Tube Seal Coast Guard Drawing 905 WMEC 243-006, Rev B, Shaft Seal Assembly and Details Coast Guard Drawing 905 WMEC 243-007, Rev A, CPP Shaft Coupling Assemblies Coast Guard Drawing 905 WMEC 243-008, Rev B, Shaft & Rudder Removal Pad eye A & D Coast Guard Drawing 905 WMEC 243-012, Rev A, Controllable Pitch Propellar Shaft Details Coast Guard Drawing 905 WMEC 243-012, Rev A, Controllable Pitch Propeller Shaft Details Coast Guard Drawing 905 WMEC 243-012, Rev A, CPP Shafting Details Coast Guard Drawing 905 WMEC 243-1, Rev B, Shafting Arrangement Coast Guard Drawing 905 WMEC 243-10, Rev A, Gen Arr Blkhd Stuffing Box Coast Guard Drawing 905 WMEC 243-10, Rev A, Gen Arrangement Bulkhead Stuffing Box Coast Guard Drawing 905 WMEC 243-12, Rev A, CPP Shaft Details Coast Guard Drawing 905 WMEC 243-2, Rev E, Stern Tubes Strut Brg and Seal – A&D Coast Guard Drawing 905 WMEC 243-6, Rev B, General Arrangement 12.125” Dia. Shaft Type MA

Water Lub., Inboard Stern Tube Seal Coast Guard Drawing 905 WMEC 245-001, Rev H, CPCH Propeller Hydraulic System Diagram Coast Guard Drawing 905 WMEC 245-003, Rev C, Propeller Hub Assembly Coast Guard Drawing 905 WMEC 245-004, Rev A, Blade And Palm Coast Guard Drawing 905 WMEC 245-007, Rev B, Special Tools Coast Guard Drawing 905 WMEC 245-007, Rev C, CPCH Prop Special Tools Coast Guard Drawing 905 WMEC 245-007, Rev C, Special Tools Coast Guard Drawing 905 WMEC 245-008, Rev B, Actuating Unit Coast Guard Drawing 905 WMEC 245-009, Rev C, CPCH Prop Hyd System Power Plant A & D Coast Guard Drawing 905 WMEC 256-001, Rev U, Main and Auxiliary Water Cooling Diagrams Coast Guard Drawing 905 WMEC 256-001, Rev V, & Auxiliary Salt Water Cooling System Diagrams Coast Guard Drawing 905 WMEC 256-001, Rev V, Main & Aux Salt Water Cooling System Diagram Coast Guard Drawing 905 WMEC 256-001, Rev V, Main and Auxiliary Water Cooling Diagrams vii (Rev-0)

Coast Guard Drawing 905 WMEC 256-002, Rev J, Eng Rm Sw Cooling Sys A & D Coast Guard Drawing 905 WMEC 256-002, Rev J, Eng Rm SW Cooling Sys A&D Coast Guard Drawing 905 WMEC 256-004, Rev D, AMS SW Cooling Sys A & D Coast Guard Drawing 905 WMEC 256-004, Rev E, AMS SW Cooling Sys A & D Coast Guard Drawing 905 WMEC 256-004, Rev E, AMS SW Cooling Sys A&D Coast Guard Drawing 905 WMEC 259-002, Rev C, Diesel Exhaust System Arrangement and Details Coast Guard Drawing 905 WMEC 259-002, Rev C, DSL Exh Sys A & D Coast Guard Drawing 905 WMEC 426-002, Rev H, Doppler Speed Log Block & Isometric Wiring

Diagram Coast Guard Drawing 905 WMEC 501-002, Rev C, Aux Mchry Sp No 2 Arrangement Coast Guard Drawing 905 WMEC 501-002, Rev C, Aux Mchry Sp No. 2 Arrangement Coast Guard Drawing 905 WMEC 501-003, Rev F, Steering Gear – Room Arrangement Coast Guard Drawing 905 WMEC 505-008, Rev B, Bulkhead, Deck & Shell Piping Penetrations Coast Guard Drawing 905 WMEC 506-001, Rev H, Overflow Air Escape and Sounding Tube Systems

Diagram Coast Guard Drawing 905 WMEC 506-003, Rev E, Ovfl AE & ST A&D Aft 103 Coast Guard Drawing 905 WMEC 506-003, Rev E, Ovfl, AE & ST A&D, Aft 103 Coast Guard Drawing 905 WMEC 507-001, Rev G, Valve Label Plates Coast Guard Drawing 905 WMEC 529-001, Rev J, Ballasting & Emer Bilge Drainage Sys Diag Coast Guard Drawing 905 WMEC 529-002, Rev J, Ballast & Emer Bilge Drain Inside Mchry Spc – A&D Coast Guard Drawing 905 WMEC 529-003, Rev E, Ballast & Emer Bilge Drain Outside Mchry Space

A&D Coast Guard Drawing 905 WMEC 541-001, Rev G, Fuel Oil Fill & Transfer System Diagram Coast Guard Drawing 905 WMEC 541-002, Rev F, Fuel Oil Fill & Transfer IMS – A & D Coast Guard Drawing 905 WMEC 541-003, Rev C, Fuel Oil Fill & XFR OMS – A &D Coast Guard Drawing 905 WMEC 541-003, Rev C, Fuel Oil Fill & XFR OMS – A&D Coast Guard Drawing 905 WMEC 542-001, Rev H, JP-5 Sys Diag Coast Guard Drawing 905 WMEC 542-002, Rev G, JP-5 Sys A&D Coast Guard Drawing 905 WMEC 562-001, Rev G, Rudder Coast Guard Drawing 905 WMEC 562-001, Rev G, Rudder Coast Guard Drawing 905 WMEC 635-001, Rev F, Hull Thermal & Acoustic Insulation A & D Coast Guard Drawing 905 WMEC 672-005, Rev E, Storeroom Arrangement and Details – Hold Frame

169-186 Coast Guard Drawing 905 WMEC 672-006, Rev C, Reefer Stores Hold FR 174-186 Coast Guard Drawing 905 WMEC 801-006, Rev D, Gen Arr – 1st Platf Coast Guard Drawing 905 WMEC 801-007, Rev E, General Arrangement – Hold Coast Guard Drawing 905 WMEC 801-007, Rev E, General Arrangement Hold Coast Guard Drawing 905 WMEC 801-008, Rev B, General Arr – Double Bottom Coast Guard Drawing 905 WMEC 801-008, Rev B, Genl Arr – Double Bottom Coast Guard Drawing 905 WMEC 801-009, Rev G, Outboard Profile Coast Guard Drawing 905 WMEC 801-009, Rev J, Outboard Profile Coast Guard Drawing 905 WMEC 801-022, Rev H, Docking Plan viii (Rev-0)

Coast Guard Drawing 905 WMEC 801-040, Rev F, Docking Plan Coast Guard Drawing FL 6713-203, Rev -, CRP-V850 Transducer (SS505) Adapter Assembly Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters NAVSEA Drawing 803-1385866, Rev E, Penetration, Bulkhead and Deck NAVSEA Drawing 803-921865, Rev R, Cathodic Protection Hull Zinc Anodes

COAST GUARD PUBLICATIONS

«TPREF»

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual Coast Guard Technical Publication (TP) 2817, Dec 2014, Manufacturer’s Instruction Book - SWBS

Group(s) 242-244, 270’ WMEC “B” Class Cutters, SWBS 245, Section A, Technical Manual for the Controllable-Pitch Propeller

Coast Guard Technical Publication (TP) 2817, Jul 2007, Manufacturer’s Instruction Book - SWBS Group(s) 242-244, 270’ WMEC “B” Class Cutters, SWBS 245, Section A, Technical Manual for the Controllable-Pitch Propeller

Coast Guard Technical Publication (TP) 2817, Mar 2016, Manufacturer’s Instruction Book - SWBS Group(s) 242-244, 270’ WMEC “B” Class Cutters, SWBS 245, Section A, Technical Manual for the Controllable-Pitch Propeller

Coast Guard Technical Publication (TP) 2817, Mar 2016, Technical Manual for the Controllable-Pitch Propeller

Coast Guard Technical Publication (TP) 2835, Sep 2011, Manufacturer’s Instruction Book - SWBS Group(s) 561-562, 270’ WMEC “B” Class Cutters

Coast Guard Technical Publication (TP) 2837, Jul 2016, Manufacturer’s Instruction Book, SWBS Group(s) 565, 270’ WMEC “B” Class Cutters, SWBS 565, Section C, Fin Machinery and Hydraulics Subsystems

Coast Guard Technical Publication (TP) 4656, SWBS 426, Aug 2007, Dual Axis Doppler Sonar Speed Log, MK II - Model DSN-450

Coast Guard Technical Publication (TP) 5454, Nov 2013, Technical Manual for Type MA Mechanical Stern Tube Seal

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Inspect, Repair, and Test Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary

Services Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary

Hull Accesses ix (Rev-0)

OTHER REFERENCES

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and

Welding End American Society of Mechanical Engineers (ASME) B16.34, 2013, Valves-Flanged, Threaded, and

Welding End ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D3951, 2016, Standard Practice for Commercial Packaging ASTM International (ASTM) D4174, R2015, Standard Practice for Cleaning, Flushing, and Purification of Petroleum Fluid Hydraulic Systems ASTM International (ASTM) D4174, Re-approved 2010, Standard Practice for Cleaning, Flushing, and

Purification of Petroleum Fluid Hydraulic Systems ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component

Adhesives (An) ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates ASTM International (ASTM) F992, 2011, Standard Specification for Valve Label Plates Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health

Standards Code of Federal Regulations (CFR) Title 29, Part 1915, Section 15, Jul 2007, Shipyard Employment Code of Federal Regulations (CFR) Title 29, Part 1926, Jul 2003, Safety and Health Regulations For

Construction Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust-

Petrolatum Commercial Item Descriptions (CID) A-A-59316, Nov 2003 Abrasive Materials for Blasting Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert Federal Specification (Fed Spec) QQ-L-171, Mar 1988, Lead Pig Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement International Organization for Standardization (ISO) 4406, 1999, Hydraulic Fluid Power – Fluids –

Method for Coding the Level of Contamination by Solid Particles International Standard Organization (ISO) 2953, 1999, Mechanical Vibration, Balancing Machines, Description and Evaluation International Standard Organization (ISO) 4406, 1999, Hydraulic Fluid Power – Fluids – Method for

Coding Level of Contamination by Solid Particles Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013, Pressure

Testing Of Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2010, Ball

Valves with Flanged or Butt-Welding Ends for General Service x (Rev-0)

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves

MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418) MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-A-24456, Jun 1979, Adhesive for Plastic Vibration-Damping Tile MIL-DTL-2845, Rev E, Aug 1999, Propulsion Systems, Boat and Ship; Main Shafting, Propellers, Bearings, Gauges, Special Tools, and Associated Repair Parts; Preservation, Packaging, Packing and Storage of

MIL-G-24716, Apr 1993, Gaskets, Metallic-Flexible Graphite, Spiral Wound MIL-PRF-1149, Jun 1998, Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness.

MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cutback, Cold-Application MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application MIL-PRF-16173, Sep 2006, Corrosion Preventive Compound, Solvent Cutback, Cold Application MIL-PRF-16173, Sep 2006, Corrosion Preventive Compound, Solvent Cutback, Cold-Application MIL-PRF-17672E, Oct 2012, Hydraulic Fluid, Petroleum, Inhibited MIL-PRF-24647, Apr 2013, Paint System, Anticorrosive and Antifouling, Ship Hull MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-STD-1687, Sep 1994, Thermal Spray Process for Naval Ship Machinery Application MIL-STD-2191, Nov 1992, Repair Welding, Weld Cladding, Straightening, and Cold Rolling of Main

Propulsion Shafting MIL-STD-2199A(SH), July 2010, Covering for Waterborne Main Propulsion Shafting on U.S. Naval

Surface Ships and Submarines Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-

PRO-160, Jan 2006, Chapter 16, Cofferdams Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-

PRO-160, Jan 2011, Chapter 16, Cofferdams ODOM Echotrac DF3200 MKII, Rev 2, Technical Manual Raytheon V850 Color Echosounder, 2nd Edition, Mar 1993, Operation Manual Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC) Surface Preparation Specification SSPC-SP 11, 2012, Power

Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning xi (Rev-0)

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Metal Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by Waterjetting Prior to Recoating

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE), 2007, Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No. SSPC-SP 12/NACE No.5, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting Prior to Recoating xii (Rev-0)

Consolidated List of Government-furnished Property

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

8 Y **Intermediate Shaft NSN: 2010-01-365-3908 2 ea. 10,000.00 9 N Overhaul kit NSN: 5330-01-527-0959 2 ea. 12,894.00 9 N **Stern tube split seal NSN: 5330-01-359-5555 4 ea. 7,763.86

11 N Intermediate Strut Bearing

NSN: 3120-01-189-1087 2 ea. 3,875.00

11 N Propeller Strut Bearing

NSN: 3120-01-189-1088 2 ea. 6,317.00

12 N Stern tube bearing NSN: 3120-01-189-1949 2 ea. 12,700.00 14 N Hub installation kit NSN: 2010-01-470-3258 2 ea. 215.00 14 Y **Left hand hub assembly NSN: 2010-01-119-5469 1 ea. 304,313.00

14 Y **Right hand hub assembly

NSN: 2010-01-118-8538 1 ea. 304,313.00

14 N ***CPP Tool Kit N/A 1 set 20,000.00 14 N *"Special tools" (see

4.2 (Government-loaned installation tools))

N/A 1 set 1,000.00

15 N O.D. Box Inspection Kit

NSN: 3010-01470-3519 2 ea. 330.00

15 N Filter NSN: 4330-01-177-4069 12 ea. 92.00 15 Y **Oil Feed Bushing NSN: 3120-12-329-5287 2 ea. 4,811.00 15 N **Ball Bearing NSN: 3110-00-156-6745 2 pr. 46.00 15 N **Bearing Bushing NSN: 2010-01-469-8639 2 ea. 450.00 15 N **Bearing Bushing NSN: 3120-12-198-7607 8 ea. 559.00 15 N **Spool valve assembly NSN: 4820-01-513-2509 2 ea. 100.00

16 N Hub installation kit NSN: 2010-01-470-3258 2 ea. 215.00 16 Y **Left hand hub assembly NSN: 2010-01-119-5469 1 ea. 304,313.00

16 Y **Right hand hub assembly

NSN: 2010-01-118-8538 1 ea. 304,313.00

16 N ***CPP Tool Kit N/A 1 set 20,000.00 16 N *"Special tools" (see

4.2 (Government-loaned installation tools))

N/A 1 set 1,000.00

17 N Hub installation kit NSN: 2010-01-470-3258 1 ea. 215.00 xiii (Rev-0)

17 Y **Left hand hub assembly

NSN: 2010-01-119-5469 1 ea. 304,313.00

17 Y **Right hand hub assembly

NSN: 2010-01-118-8538 1 ea. 304,313.00

17 N *CPP Tool Kit N/A 1 set 20,000.00 17 N *"Special tools" (see

4.2 (Government-loaned installation tools))

N/A 1 set 1,000.00

17 Y **Propeller Blade- LH (Port)

NSN: 2010-01-119-3972 1 Set 40,000.00

17 Y **Propeller Blade- RH (Stbd)

NSN: 2010-01-120-2871 1 Set 40,000.00

17 N O-Ring NSN: 5330-01-120-5229 8 ea. 97.00 17 N O-Ring NSN: 5330-01-118-8529 8 ea. 96.00 17 N Blade Washer NSN: 5310-01-335-4361 24 ea. 112.00 17 N Propeller Blade

Bolts, M56 x 3 x 149 (QTY for one hub)

5306-01-118-8337 16 ea.

17 N Propeller Blade Bolts, M56 x 2 x

136.5 (QTY for one hub)

5306-01-119-3607 8 ea.

18 N *** Fathometer transducer, shallow water, 50-200 kHz

(Airmar Technology SS505) (without adapter plate)

NSN: 5845-01-470-2500 1 ea. 346.83

18 Y *** Fathometer Transducer, deep water, 12 kHz

(ODOM

Hydrographic Inc.)

NSN: 5845-01-460-9969 1 ea. 14,530.00

19 Y ***DSN 450 Mark II Dual Axis Doppler Sonar Speed Log transducer

NSN: 5848-01-130-3490 1 EA 15,509.00

25 Y **Rudder Assembly NSN: 2040-01-486-0550 2 ea. 182,000.00 25 N **Upper Bearing NSN: 3110-01-121-8032 2 ea. 3,910.00 25 N **Rudder Stock

Sleeve NSN: 2040-01-F91-0187 2 ea. 4,269.00

25 N John Crane Seal kit NSN: 5330-01-527-0778 2 ea. 5,955.00 25 N **Thordon Lower

Bearing (SXL 20.7" X 17.5" X 14)

PN: F546150102 2 ea. 1,000.00

26 N Seal PN: 1856959-3 (Sperry Marine) = 17855H1L5

NSN: 5330-01-625-6617

4 ea. 152.00

26 N O-Rings PN: MS9021-381 NSN: 4 ea. 3.00 xiv (Rev-0)

5331-00-763-2637 26 N Packing NSN: 5330-00-902-5505 2 Roll 177.00 26 N Packing NSN: 5330-00-527-7496 16 FT 5.00 26 N Thordon Bearing Set

Assembly

PN: TG-13886 OPTION 3

NSN: 3110-01-599-8155

2 ea. 6,200.00

26 N Inflatable Seal NSN: 5330-01-103-6518 2 ea. 689.00 26 Y **Roller Bearing NSN: 3110-00-155-9065 2 ea. 1,800.00 26 N Preformed packing NSN: 5331-01-306-4879 2 ea. 15.00 26 N O-ring PN: MS9021-359 NSN:

5331-00-435-0431 2 ea, 90.00

26 N O-ring PN: MS9021-377 NSN:

5331-01-129-0629

2 ea. 156.00

26 N Seal, Plain PN: 1856959-2 (Sperry Marine) = 17444H1L5

NSN: 5331-01-625-4197

4 ea. 60.00

26 N **Seal Retainer NSN: 5330-01-382-7103 2 ea. 228.00 26 N Lantern Rings NSN: 4320-01-377-2106 2 ea. 1,167.00 26 N **Seal Housing NSN: 5330-01-382-9160 2 ea. 1,622.00 26 N **Tiller pin NSN: 5315-01-419-1523 4 ea. 1,000.00 26 N **Hydraulic Cylinder NSN: 3040-01-103-6565 4 ea. 4,426.57 26 Y **Fin Stock with sleeves NSN: 3040-01-104-5121 2 ea. 16,109.00

26 Y **Threaded-end rod PN: 1857336 2 ea. 400.00 26 Y *Fin Removal Tools NSN: 5180-01-F10-1826 1 set 15,000.00 31 Y *Transducer Cover

Plate N/A 4 ea. 50.00

38 N ***Gate valve NSN: N/A 1 ea. 1,250.00 40 Y **Propeller shaft NSN: 2010-01-135-7065 2 ea. 228,600.00 41 Y **Propeller shaft NSN: 2010-01-135-7065 2 ea. 228,600.00 44 Y **Propeller Blade-

LH (Port) NSN: 2010-01-119-3972 1 Set 40,000.00

44 Y **Propeller Blade- RH (Stbd)

NSN: 2010-01-120-2871 1 Set 40,000.00

44 N O-Ring NSN: 5330-01-120-5229 8 ea. 97.00 44 N O-Ring NSN: 5330-01-118-8529 8 ea. 96.00 44 N Blade Washer NSN: 5310-01-335-4361 48 ea. 112.00 44 N O.D. Box Inspection

Kit NSN: 3010-01470-3519 2 ea. 330.00

44 N Filter NSN: 4330-01-177-4069 12 ea. 92.00 44 Y **Oil Feed Bushing NSN: 3120-12-329-5287 2 ea. 4,811.00 44 N **Ball Bearing NSN: 3110-00-156-6745 2 pr. 46.00 44 N **Bearing Bushing NSN: 2010-01-469-8639 2 ea. 450.00 44 N **Bearing Bushing NSN: 3120-12-198-7607 8 ea. 559.00 44 N **Spool valve assembly NSN: 4820-01-513-2509 2 ea. 100.00

46 Y ASW Pump PN: D1161-6X4X6X 1 ea. 39,136.00 *Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xv (Draft-1)

Consolidated List of Critical Inspection Items

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item Title

1 Hull Plating (U/W Body), Ultrasonic Testing

2 Appendages (U/W), Leak Test

5 Voids (Non-Accessible), Leak Test

8 Propulsion Intermediate/Line Shafts, Inspect

9 Propulsion Shaft Seal (Mechanical And Inflatable) Assemblies, Inspect And Repair Or Renew

10 Propulsion Shafting, Optical Or Laser Alignment Check

11 Propulsion Shaft Bearings (External), Renew

15 Controllable Pitch Propeller (CPP) Oil Distribution (OD) Box, Inspect and Service

16 Propeller Blades, Inspect

17 Controllable Pitch Propeller Hub Assembly, Renew

21 Sea Strainers - Duplex (All Sizes), Overhaul

22 Sea Strainers - Simplex (All Sizes), Clean and Inspect

25 Rudder Assembly; Remove, Inspect and Reinstall

26 Fin Stabilizers (Bearings, Packing, Stock/Blade), Repair or Renew

27 U/W Body, Preserve (100%)

34 Install Ballast Box and Lead Pig Ballast Ingots (TCTO_TN6000)

37 Bilges (Auxiliary Machinery II, Engine Room and Aft Steering), Preserve and Repair

(CSMP 20160027, 0032, 0034)

40 Propulsion Shafting; Remove, Inspect, and Reinstall

41 Propulsion Propeller Shafts, Renew xvi (Draft-1)

44 Controllable Pitch Propeller (CPP) System, Inspect and Service xvii (Rev-0)

Principal Characteristics

270' WMEC (B-CLASS)

PHYSICAL

Length overall 270' 0" Length between perpendiculars 255' 0" Beam molded 38' 0" Depth molded, main deck amidships, 01 level amidships

23' 7" 31' 4"

Full load displacement 1,886 long tons Draft, full load to baseline amidships 14' 2" Highest projection above baseline *height approximated

≈ 110' 0"

Shore tie voltage requirements 2 cables, 400A / 450V, 3 phase Frame spacing 1' 0"

MACHINERY

Main propulsion 2 ALCO Model 18-251-F Diesel Engines, 3,650 BHP each Ship’s service generators 2 Caterpillar Model D-398-TA Diesel-driven KATO 6P6-1350 Generators. 475

KW each @ 0.8 power factor, 450VAC, 3 phase, 60 cycle Emergency generators Caterpillar Model D-348-TA Diesel-driven KATO 4P4-1900. 475KW @ 0.8 power factor, 450VAC, 3 phase, 60 cycle Number of propellers 2 Propeller diameter 9' 0" Number of blades, each 4 Pitch Controllable Shaft RPM 260 Shaft diameter 10.55" at exit of hull Anchor & chain Two 4,000 lb Navy Stockless Anchors, 8 shots of chain each

TANK CAPACITIES

Diesel fuel total (95%) 79,950 gal.

JP-5 total (95%) 19,626 gal.

Potable water total (100%) 8,553 gal.

Hydraulic & lube oil total (95%) 2,561 gal.

1 (Rev-0)

00000_1216_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-0)

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

• Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to four Coast Guard fire watch personnel.

• Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

3 (Rev-0)

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.

3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".

3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel Surfaces by Stripe Coating”

3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF 35870" with FED- STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE BREAKING CAPABLE VESSELS, <235’.

3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W) BODY/BOOT-TOP", Add line Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2: Blank. Column 3:

SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) - or - SSPC-SP WJ-2(M)/NACE WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)".

3.7.2 SFLC Standard Specification 0000 General Requirements.

3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

4 (Rev-0)

3.7.2.2 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph

3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM # WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

7 (Rev-0)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile Replica Tape Here