RELIANCE Specification.pdf

PDF 704 KB Posted Jan 27, 2012

Attached to: USCGC RELIANCE (WMEC 615) DOCKSIDE REPAIRS
Solicitation number: HSCG80-12-Q-P45602
Issued by: Department of Homeland Security US Coast Guard

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USCGC RELIANCE (WMEC 615)

210 FOOT "A CLASS" MEDIUM ENDURANCE CUTTER

SPECIFICATION FOR DOCKSIDE REPAIRS

Developed By: J. Carter, Jr.

(Rev-1, 14 November 2011)

USCGC RELIANCE (WMEC-210A) DOCKSIDE AVAILABILITY 2012

ii (Rev-1)

TABLE OF CONTENTS

Revisions Record ....................................................................................................................................... iii Consolidated List of References ................................................................................................................ iv Consolidated List of Government-furnished Property ............................................................................. viii Consolidated List of Critical Inspection Items .......................................................................................... ix Principal Characteristics ............................................................................................................................. x General Requirements WORK ITEM 1: Chill Water System, General Maintenance WORK ITEM 2: Steering Gear (General), Overhaul WORK ITEM 3: Single Point Davit, Level 1 Inspect and Test (CIR) WORK ITEM 4: Helo Talon Grids, Inspect and Test (CIR) WORK ITEM 5: Grey Water Holding Tanks, Clean and Inspect WORK ITEM 6: Sewage Holding Tanks, Clean and Inspect WORK ITEM 7: Grey Water Piping, Clean and Flush WORK ITEM 8: Sewage Piping, Clean and Flush WORK ITEM 9: Deck Fittings, Inspect WORK ITEM 10: Urinal(s), Renew WORK ITEM 11: Main Diesel Engine (MDE) Exhaust Stack Uptakes, Clean WORK ITEM 12: Ship Service Diesel Generator (SSDG/EDG) Exhaust Piping, Commercial Clean ... 46 WORK ITEM 13: Boiler Exhaust Stack Uptakes, Commercial Clean WORK ITEM 14: Potable Water Pneumatic Tanks, Clean and Inspect WORK ITEM 15: Compressed Air Receivers, Clean, Inspect , and Test WORK ITEM 16: Heat Exchangers, Clean, Inspect and Hydro (CIR) WORK ITEM 17: Hand Rails (Pilothouse Deck, Bridge Wings, Fantail), Inspect and Renew WORK ITEM 18: Fan Space Deck, Preserve WORK ITEM 19: Trash Compactor (Drain Piping), Repair WORK ITEM 20: Galley Steam Preheater, Clean and Inspect WORK ITEM 21: Splash Guard, Modify WORK ITEM 22: Helo Net Safety Bars (Flight Deck), Renew WORK ITEM 23: Cold Food Service Counter, Relocate WORK ITEM 24: Condensate Piping, Renew WORK ITEM 25: Hull and Structural Plating–Degraded Weld (Steel), Repair WORK ITEM 26: Control Air Dryer Upgrade WORK ITEM 27: Ship Service Boiler(s), Renew (OPTIONAL)

Revisions Record This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

14Nov2011 Rev-1 WI26 Added WI 26: Control Air Dryer, Upgrade 14Nov2011 Rev-1 WI27 Added WI27: Ship Service Boiler(s), Renew (Optional)

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iii (Rev-1)

Consolidated List of References

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

• MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

• Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

• Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

American Welding Society (AWS): http://www.awspubs.com/index.php ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/ NFPA: http://www.nfpa.org SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 618 WMEC 085-181, Rev D, Booklet of General Plans, (ACTIVE 618) Coast Guard Drawing 618 WMEC 111-1, Rev G; Shell Expansion Framing & Cvk Coast Guard Drawing 618 WMEC 131-001, Rev M, Second & Main Deck Plating & Supports Coast Guard Drawing 6 18 WMEC 136-001, Rev K , 01, 02 and Bridge Deck Plating and Supports Coast Guard Drawing 618 WMEC 136-001, Rev L , 01 & 02 Level & Bridge Deck Plating & Support Coast Guard Drawing 618 WMEC 152-001, Rev N, Superstructure Aircastle, 01 and 02 Deckhouse Coast Guard Drawing 618 WMEC 154-001, Rev B, Aluminum Pilothouse Details Coast Guard Drawing 618 WMEC 182-001, Rev E, Main Engine Foundation (ACTIVE) Coast Guard Drawing 618 WMEC 182-002, Rev W, Foundations in Engine Room Coast Guard Drawing 6 18 WMEC 184-001, Rev R , Pilothouse and Bridge Deck Foundations Coast Guard Drawing 618 WMEC 186-002, Rev A, Talon Grid Foundations and Structural Mods 01 Level Coast Guard Drawing 618 WMEC 201-001, Rev E, Arrangement Machinery (ACTIVE 618) Coast Guard Drawing 627 WMEC 252-001, Rev F, Control Air Piping Arrangement (“B” Class) Coast Guard Drawing 618 WMEC 252-001, Rev M, Control Air Piping Arrangement Coast Guard Drawing 627 WMEC 252-004, Rev B, Propuln Cntrl & Monitoring Blck & Schem Wiring Diagram Coast Guard Drawing 618 WMEC 252-004, Rev H, Propuln Cntrl & Monitoring Blck & Schem Wiring Diagram Coast Guard Drawing 627 WMEC 252-051, Rev-, Air Treatment System for USCG 210’ Class Cutter (“B” Class) Coast Guard Drawing 618 WMEC 252-051, Rev-, Mathers Control Air Diagram & Components (“A” Class) Coast Guard Drawing 618 WMEC 256-003, Rev B, Seawater Cooling Piping Modifications Incidental to CAT 3306B EDG Installation iv (Rev-1) http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace

Coast Guard Drawing 618 WMEC 259-001, Rev F, Exhaust Piping Coast Guard Drawing 627 WMEC 320-001, Rev AH, 440 & 115 Volt Power One Line Block Wiring Diagram & Miscellaneous Details Coast Guard Drawing 618 WMEC 320-001, Rev T, Major Maint Avail 440/115 Power One Line Wiring Diagram & Details Coast Guard Drawing 618 WMEC 512-003, Rev E , Arrgt of Ventilation Fan & Intake Rooms Coast Guard Drawing 618 WMEC 512-011, Rev J , Arrgt Ventilation & AC Main Deck Coast Guard Drawing 618 WMEC 514-001, Rev F, Diagram: Heating and Chilled Water System Coast Guard Drawing 618 WMEC 514-001, Rev G, Arrgt of Chilled and Hot Wtr Sys Inside Machinery Space Coast Guard Drawing 618 WMEC 514-003, Rev K, Arr. of Chilled and Hot Water System Outside Mach Space Coast Guard Drawing 6 18 WMEC 528-001, Rev L ; Arrangement of Plumbing System and Deck Drains Coast Guard Drawing 618 WMEC 528-004, Rev B; Piping Mods Garbage Macerator Installation Coast Guard Drawing 618 WMEC 528-005, Rev A; Garbage Grinder System Drain Arrangement Coast Guard Drawing 618 WMEC 533-001, Rev J, Diag Hot & Cold Potable Water Coast Guard Drawing 618 WMEC 535-001, Rev J , Diag ram Steam, Feed and Condensate System Piping Coast Guard Drawing 618 WMEC 535-002, Rev J , Arrangement Steam, Feed and Condensate System Piping Coast Guard Drawing 618 WMEC 535-003, Rev A, Steam Pip Mods INCD to Bos’n Stores & Wrkshp Vent Coast Guard Drawing 618 WMEC 535-004, Rev-, Split Pipe Drain Duct for Boiler Overboard Discharge Coast Guard Drawing 618 WMEC 551-002, Rev G, Arrangement of Compressed Air in Mach’y Space Coast Guard Drawing 618 WMEC 561-005, Rev A, Hydraulic Steering Sys Piping Arrgt (Supercedes 2200-3) Coast Guard Drawing 627 WMEC 572-001, Rev C, Details of ER and passageway Trolley Beams Coast Guard Drawing 618 WMEC 581-001, Rev B, Anchor Handling Coast Guard Drawing 618 WMEC 581-006, Rev-, Anchor Windlass Locking Ring Mod Coast Guard Drawing 618 WMEC 581-055, Rev 5, Windlass Capstan Arrangement Coast Guard Drawing FL-588-001, Rev C, Talon Grid Support Skirt Replacement Coast Guard Drawing 618 WMEC 593-001, Rev C, Dia-MSD System Coast Guard Drawing 618 WMEC 593-002, Rev F, Arrgt-MSD System Coast Guard Drawing 618-WMEC 593-50, Gen Arr Marine Sanitations Device Compartment Coast Guard Drawing 618 WMEC 593-053, Rev-, Urinal, Washout Coast Guard Drawing 618 WMEC 593-054, Rev-, Vacuum Interface Valve Outline Coast Guard Drawing 6 18 WMEC 601-002 , Rev B , Inboard Profile Coast Guard Drawing 6 18 WMEC 601-004, Rev K , General Arrangement Main and 01 Deck Coast Guard Drawing 618 WMEC 601-004, Rev J, General Arrangement Main and 01 Deck Coast Guard Drawing 618 WMEC 601-005, Rev G, General Arrangement 02 Deck , Bridge Deck, and House Top Coast Guard Drawing 618 WMEC 612-001, Rev F, Rails, Stanchions and Lifelines Coast Guard Drawing 618 WMEC 612-002, Rev C, Helicopter SAFETY Nets Coast Guard Drawing 618 WMEC 612-004, Rev B, A ft S afety N et M ods 01 L evel S afety N ets Coast Guard Drawing 618 WMEC 612-007, Rev-, Flight Deck Safety Net Replacement Coast Guard Drawing 618 WMEC 612-008, Rev C, NAVSEA Certified Flight Deck Net Installation Coast Guard Drawing 618 WMEC 634-001, Rev G , Deck Coverings Coast Guard Drawing 618 WMEC 651-001, Rev F, Arrangement Crews Galley, Mess and Scullery Coast Guard Drawing FL-8301-002, Rev A, Talon Helo Landing Grid Stanchion Bolt with Locknut NAVSEA Drawing 803-5184097, Rev B, Safety Nets, Deck Edge Grp or Al Frame, Nylon Net v (Rev-1)

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series) , Coatings and Colors Manual Coast Guard Commandant Instruction (COMDTINST) M10360.3C, Change 1, Jun 2006, Coatings and Color Manual Coast Guard Technical Publication (CG TP) 3485A, Nov 2008, Boat Davit, Single Point - Models D5000CT and D5700CT Coast Guard Technical Publication (TP) 2188, June 2010, Steam Heating Boiler – Model 5848-14E Coast Guard Technical Publication (TP) 3368, Feb 2006, Technical Documentation Helicopter Land Grid

TYPE 18-22-01

Coast Guard Technical Publication (TP) 4200, Jan 1991, SWBS 561, Manufacturer's Instruction Book, Electro-Hydraulic Steering System Surface Forces Logistics Center (SFLC) Standard Specification 0000_STD, 2009 Edition, General Requirements Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), Jan 2009, Overhaul AC Electrical Motors In-Shop Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), Jan 2009, Shipboard Electric Cable Test Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), Jan 2009, Shipboard Electrical Cable Removal, Relocation, Splice, Repair and Installation Surface Forces Logistics Center Standard Specification 3141 (SFLC Std Spec 3141), Jan 2009, Overhaul Electrical Rotating Machines Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), Jan 2009, Auxiliary Machine Systems Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), Jan 2009, Inspect, Repair, and Test Auxiliary Machine Systems Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), Jan 2009, Install New Deck Covering Systems Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), Jan 2009, Provide Temporary Services Coast Guard Technical Publication (TP) 3231B, SWBS 252, Feb 2010, Propulsion Pneumatic Control System (210 WMEC “A” and “B” Class) Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), Jan 2009, Temporary Hull

Accesses Coast Guard Technical Publication (TP) 2188, Jun 2010, Steam Heating Boiler - Model 5848-14E

OTHER REFERENCES

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2002, Disinfection of Water-Storage Facilities American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and Welding End ASTM International (ASTM) A36, 2008, Standard Specification for Carbon Structural Steel ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D4417, 2003, Standard Test Methods for Field Measurement of Surface Profile of Blast Cleaned Steel vi (Rev-1)

ASTM International (ASTM) D5363, 2003, Standard Specification for Anaerobic Single Component Adhesives ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates Code of Federal Regulations (CFR) Title 29, Part 1915, Jul 2008, Occupational Safety and Health Standards for Shipyard Employment Code of Federal Regulations (CFR) Title 33 CFR, 2008, Navigation and Navigable Waters Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety Administration, Department Of Transportation Commercial Item Description (CID) A-A-59316, Nov 2003, Abrasive Materials for Blasting Commercial Item Description (CID) A-A-59588, Jul 2005, Rubber Silicone DOD-STD-2187, Aug 1987, Chemical Cleaning of Salt Water Piping Systems Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-69, 2003, Pipe Hangers and Supports - Selection and Application Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-89, 2003, Pipe Hangers and Supports – Fabrication and Installation Practices MIL-A-22262, Mar 1996, Abrasive Blasting Media Ship Hull Blast Cleaning MIL-PRF-16173, 2006, Corrosion Prevention Compound, Solvent Cutback, Cold-Application MIL-STD-419 D, Jul 1987, Cleaning , Protecting , and Testing Piping, Tubing, and Fittings for Hydraulic Power Transmission Equipment MIL-STD-419 D, Jul 1987, Cleaning, Protecting, and Testing Piping, Tubing, and Fittings for Hydraulic Power Transmission Equipment NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), May 1997, Requirements for Fabrication, Welding, and Inspection of Submarine Structure Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), Jan 2009, Install New Deck Covering Systems The Society for Protective Coatings (SSPC) VIS 1, 2004, Guide and Reference Photographs for Steel Surfaces Prepared by Dry Abrasive Blast Cleaning vii (Rev-1) viii (Rev-1)

Consolidated List of Government-furnished Property The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

4 N M16 Bolts NSN: 5305-01-393-1827 24 ea. 25.65 4 N M12 Bolts NSN: 5305-01-584-6095 12 ea. 33.75 4 N **Talon Grid

Stanchion Bolt Assembly, Including Locking Nut

NSN: 5340-01-481-3786 25 ea. 96.30

4 N SS (316) Lock Nuts NSN 5310-01-598-3243 127 ea 3.52

26 N Hankison Refrigerated Control Air Dryer

HPR35 1 ea. 1,095.00

26 N Filter, Coalescing (1 micron)

HF7-16-4-PL 1 ea. 176.00

26 N Hankison Replacement Filter

E716 1 ea 37.00

26 N Filter, Oil Removal HF5-16-4-PL 1ea 180.00

26 N Hankison Replacement Filter

E516 1 ea 46.00

26 N **Valve, Regulating

R74G-4AT-RSN

4820-01-205-9362

2 ea. 69.02

26 N **Valve, Ball 4820-01-243-9951 4 ea. 6.91

27 N Way-Wolff Boiler Model No. 5848-14E

NSN: 4410-01-182-1910

2 ea. 15,000.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter

Consolidated List of Critical Inspection Items The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000_STD, paragraph

3.2.6.5 (Inspection report particulars)):

Work Item Title 3 Single Point Davit, Level 1 Inspect and Test 4 Helo Talon Grids, Inspect and Test 16 Heat Exchangers, Clean, Inspect and Hydro ix (Rev-1)

PC_210A_WMEC_0909

Principal Characteristics

210' WMEC (A Class)

PHYSICAL CHARACTERISTICS

Length Overall 210' 6" Length, Design Waterline 200' 0" Depth (main deck at side to baseline) 19' 6" Maximum Beam 34' 0" Height of Highest Projection 88' 0" Full Load Draft 4,000 lbs Height of FM Antenna Above Baseline 90' 0" Light Ship Displacement 875 long tons Full Load Displacement 1100 long tons Shore Tie Voltage Requirements 400A / 440V Frame Spacing 1' 0"

MACHINERY CHARACTERISTICS

Main Propulsion 2 Alco Model 251B Diesel Engines, 5,000 BHP total

Ship's Service Generators 2 Caterpillar Model 3406B Diesel-driven SR4. 250 KW each @ 0.8 power factor, 440V AV, 3 phase, 60 cycle

Emergency Generator Caterpillar Model D3306B Diesel-Driven. Century Synchronous Model, ACR-507, 100KW

Number of Propellers 2 Number of Blades 4 Diameter 7' 6" Pitch Controllable Shaft RPM 300 Shaft Diameter 8.25"

TANK CAPACITIES

Diesel Fuel (95%) 48,375 gal Fresh Water (95%) 11, 108 gal JP-5 Fuel (95%) 4,697 gal Lube Oil (95%) 1,942 gal x (Rev-1)

This page was left blank intentionally. Do not delete.

xi (Rev-1)

00000_PWB_0811_FLT

REC_0000_FLT_ Commercial Project @ CG Facility (0211)

General Requirements

1. SCOPE

1.1 Intent. This item describes the general requirements to be followed by the Contractor while conducting this availability.

2. REFERENCES

COAST GUARD DRAWINGS

None.

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3C, Change 1, Jun 2006, Coatings and

Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes

OTHER REFERENCES

ASTM International (ASTM) D4417, 2003, Standard Test Methods for Field Measurement of Surface

Profile of Blast Cleaned Steel Commercial Item Description (CID) A-A-59316, Nov 2003, Abrasive Materials for Blasting Code of Federal Regulations (CFR) Title 33 CFR, 2008, Navigation and Navigable Waters Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety

Administration, Department Of Transportation MIL-A-22262, Mar 1996, Abrasive Blasting Media Ship Hull Blast Cleaning NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), May 1997, Requirements for

Fabrication, Welding, and Inspection of Submarine Structure The Society for Protective Coatings (SSPC) VIS 1, 2004, Guide and Reference Photographs for Steel

Surfaces Prepared by Dry Abrasive Blast Cleaning

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

1 (Rev-1)

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and also to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

• Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to four Coast Guard fire watch personnel.

• Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.4 HW disposal. The Contractor shall be responsible for all hazardous wastes generated by work under this contract. Label and package all hazardous wastes in 49 CFR-approved containers, and in accordance with all other applicable Federal, state, and local laws and regulations. In addition, comply with applicable parts of 40 CFR 262, applicable to handling of hazardous wastes.

3.4.1 Along with the Government, the Contractor shall be contractually considered the co-generator of all hazardous wastes; be aware that the Government will make available its facility’s EPA Generator Identification (ID) Number for manifesting of hazardous wastes.

3.4.2 The Contractor shall identify, arrange, and be responsible for the turnover of all hazardous wastes, within the confines of the Coast Guard shore facility, to the facility’s HM/HW Coordinator. Notify the ship’s HW Coordinator prior to any transfers of HW from ship to shore.

3.4.3 The Contractor shall prepare a manifest of hazardous waste to be reviewed and signed by the HM/HW Coordinator. Contact the HM/HW Coordinator for turnover of any hazardous waste; in addition, notify the COTR in writing 24 hours prior to any waste removals, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.4.4 The Contractor shall be aware of the following:

3.4.4.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast Guard facility without COTR or KO-approval.

3.4.4.2 Local environmental regulations at the Government facilities may be more stringent than in many jurisdictions. As with all environmental regulations, it is the Contractor's responsibility to research, prepare for, and comply with local and state regulations.

3.4.4.3 Coast Guard facilities do not have Facilities Response Plans (see 33 CFR 154 Subpart F). It is the Contractor’s responsibility to furnish the Facility Response Plan (FRP) when required for over-the-water liquids transfers to and from vessels. This requirement is applicable to transfers to/from vessels with an oil/fuel capacity of 250 barrels or more.

2 (Rev-1)

3.5 Pre-surface preparation test coupon. In order to ensure production of required surface profile, the Contractor shall accomplish the following tasks, whenever abrasive-blasting is required in a work item that is deemed a ”critical-coated’ surface:

3.5.1 Coupon material and test set-up particulars.

3.5.1.1 Conduct a performance test on all abrasive blasting operations on a Contractor- provided test coupon, prior to starting abrasive blasting operations on the vessel. Ensure the following:

• The coupon shall be a new metal plate, of the same metal type and material properties as the vessel area to be blasted - steel or aluminum plate, as applicable, and shall have no existing anchor profile - other than the surface irregularities from the manufacturing process.

• The test coupon shall be flat, with nothing welded to the side used for the anchor profile test, no thinner than a 1/8-inch plate and measuring no smaller than 1-foot by 1-foot.

• For steel substrates, the coupon shall have the mill scale intact, and be in a Rust Grade "A" condition, in accordance with SSPC-VIS 1.

• The test coupon shall be affixed so as to not permit excessive movement during the performance test, but shall not be affixed to the vessel.

3.5.1.2 Ensure that the abrasive-blasting operation for the test coupon is conducted with the identical setup and parameters that will be used blasting the designated vessel surfaces – including, but not limited to:

• The abrasive media type and media size selected to achieve the anchor profile range, as specified in the applicable work items.

• Nozzle size and type (straight bore, high velocity nozzle, angle nozzle...).

• Delivery rate and pressure settings.

3.5.1.3 Blast a one-square foot area on one side of the test coupon to the abrasive surface preparation standard specified in the work item, and perform an anchor profile test of the blasted surface in accordance with ASTM D4417, Method B or C. Notify the COTR in advance of the abrasive blasting operation test, to permit the witnessing of the test by the COTR. Submit a CFR documenting the results of the abrasive blasting operation test. The CFR shall include at a minimum, the following:

• Area of the vessel for which the verified setup will be used to abrasive blast.

• The selected abrasive media type and size.

• The nozzle size and type.

• The delivery rate and pressure.

• The test coupon starting properties (material type and surface conditions).

3 (Rev-1)

• The resultant anchor profile readings from the test (a minimum of 3 locations, separated by a minimum of 2 inches shall be recorded).

NOTES

1. A performance test of the abrasive blasting operations on a test coupon and measuring the resultant anchor profile prior to performing the abrasive blasting operation on the cutter is required. The test coupon will be used to evaluate the anchor profile produced by the equipment setup and selected abrasive media.

2. The reverse side of the test coupon may be used for the subsequent test, provided that the conditions in paragraph 3.5.1 (Coupon material and test set-up particulars) are met.

3. Ultra high pressure water jetting does not create an anchor profile and is exempt from the anchor profile test coupon check.

3.5.1.4 Repeat the abrasive blasting operation test in the following instances:

• The equipment setup, that was evaluated during the test coupon abrasive blasting performance test in paragraph 3.5.1 (Coupon material and test set-up particulars), has changed.

• The resultant anchor profile readings observed on the vessel are outside the specified anchor profile range.

• Media is changed from MIL-A-22262 to CID A-A-59316 or vice versa.

• The supplier of the abrasive blasting media changes, regardless if the new source for the media has the same specifications.

• When Directed by the COTR.

CAUTION!

Ensure that blast media from the performance test does not strike the vessel during the test.

3.6 Interim changes to SFLC Std Spec 0000. The Contractor shall be aware of the following interim changes to the SFLC Std Spec 0000:

3.6.1 Contents of paragraph 3.3.2.1.1 (Water depth) have been revised to read as follows:

“3.3.2.1.1 Water depth. Ensure that water depth is sufficient at the pier to allow the vessel's lowest underwater appendage to clear the bottom by at least two feet at:

• Ordinary low water mark on non-tidal rivers.

• At all tide conditions predicted during the availability for tidal rivers and other navigable waterways (Bay, Lake, etc.).”

3.6.2 Paragraph 3.2.11.1 (Sanitary facilities for vessel-personnel – due to disruption of grey water system) has been revised as follows:

“3.2.11.1 Sanitary facilities for vessel-personnel – due to disruption of grey water and sewage systems.

4 (Rev-1)

When the shipboard grey water and sewage systems are disrupted due to repairs required by contract work, the Contractor shall provide vessel-personnel with a sanitary facility, within a five minute walking distance from the vessel, to include the amenities listed in Table II (Sanitary Facility Amenities). Ensure the following:

• Shower stalls are equipped with privacy screens.

• Sinks are provided with fresh hot and cold water.

• Electrical convenience GFI receptacles, in accordance with NFPA 70, National Electric Code (NEC), are located in vicinity of sinks.

• Toilets have doors or privacy dividers.

• Lockers are capable of being locked.”

4. NOTES

4.1 Access to COMDTINST M10360.3. The COMDTINST M10360.3 may be accessed at the following URL address: http://www.uscg.mil/directives/cim.asp

4.2 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 0000 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-1) http://www.uscg.mil/directives/cim.asp

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

Vessel Name Hull # Work Item # Work Item Title

Location of Work (incl. frame #’s) Area (sqft)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with COMDTINST M10360.3, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-based coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down

(maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-12, SP-11, SP-10…).

Verify surface anchor profile using ASTM D4417-Methods B or C against COMDTINST M10360.3. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max.

threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

Name of QP-1/NACE Inspector Signature Cert. # Date / Time

6 (Rev-1)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE &

TIME

ACTIVITY (Surface preparation, primer coat, barrier coat, top coat, etc…)

LOCATION

(Frame &

Deck, relation to equipment, etc.)

TEMPERATURE % REL.

HUMID-

ITY DEW PT. SURFACE AMBIENT ΔT

| DP - Surface |

7 (Rev-1)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

Location of Work (Frame References) Area (sqft)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (mils) Min Max Mean

SSPC-SP-10/NACE No. 2 SSPC-SP-12/NACE No. 5

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________ Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.