2820A_311_E.pdf

Individual Manual Application Sheet

Technical Publications Number

2820A

Secton Applicability

SWBS Number 311 SWBS Element Title SHIP SERVICE POWER GENERATION

Section Identifier E

Equipment Functional Description PARTS BOOK - SSDG

CI Functional Description ESWBS Code Remarks

Planset Hulls

905-WMEC 905, 906, 907, 908, 909, 910, 911, 912, 913

4-3-83

SHIP SERVICE DIESEL GENERATOR

PARTS BOOK

TABLE OF CONTENTS D-398-TA

PLATE NO.ITEM PAGE NO.

22,23,24 24,25

Aftercooler Ai r Cleaner Air Filter Change Indicator Air Motor Lubricator Air Starting Motor Mounting Air Starting Motor Air Starting Silencer Air Shut Off Auxiliary Drive - Jacket Water Pump Auxiliary Lines - Sea Water

122A 10C 61B 58A, 58B, 59A, 59B 61-3, 61-5 64B 114-1 122E-6

Barring Device Breather

17B

Camshaft Connecting Rod & Piston Cover Front Accessory Drive Crankcase Emission Filter Crankcase Emission Filter Element Crankcase Explosion Relief Valve Crankshaft Cylinder Block and Covers Cylinder Block and Covers Cylinder Head and Valve Mechanism Cylinder Head and Valve Mechanism Cylinder Pressure Valve Cylinder Pressure Valve Adapter

27B 102D 64-6956-H

60-6956-CF

56A 24B 22F

62-6956-CTC

63-6956-ADPT

2 1

1 1

Emergency Shut Off

Flexible Fuel Lines Flywheel Front Accessory Drive Fuel Filter Fuel Injection Valves and Lines Fuel Priming Pump Fuel Pump and Governor Drive Fuel Pump Fuel Transfer Pump

Gaskets Governor Actuator and Linkage

Lifting Eye

59-6956-ESO

162A 104D, 104E, 105 170A 49C, 49D 170B 43A, 43B 46A

65-6956-GL

27,28 is

PARTS BOOK - PAGE 1

PARTS BOOK

TABLE OF CONTENTS D-898-TA

ITEM PLATE NO.

Manifold 117B Manual Shut Off 38

Oil Cooler & Lines 122E-3, 122 Oil Filter 54C Oil Filter Change Indicator 53 Oil Pan Base 155 Oil Pump 5OB-2 Oil Pump Assembly 5OC-2- Overspeed Contactor 138

Pump Fuel Priming 7N8599 Prelubrication Oil Pump Check Valve 53 Prelubrication Oil Pump 146A Prelubrication Oil Pump Mounting 50B

Regulating & Pressure Reducing 56B Regulating Valve 57

PAGE NO.

E-4 30 .33

Service Meter & Tachometer Drive Shut Off Emergency Shut Off Manual Shut Off Safety Tachomter Drive

Turbocharger Turbocharger Assembly Turbocharger Lubrication Valve

32A 5R4643 40N, 40P, 41 40L, 40N, 40P, 41 32B

12A-2 13B 14A-2

14 & 15 14 & 15

Vibration Damper 25-1A 11

Water Shielded Exhaust Manifold 19C-2, 19D 8

PARTS BOOK - PAGE 2

PARTS BOOK

TABLE OF CONTENTS D-398-TA

PAGE NO. PLATE NO. DESCRIPTION

5 10C Air Cleaner 5 11 Air Filter Change Indicator 6 12A-2 Turbocharger and Mounting 6 13B Turbocharger Assembly 7 14A-2 Turbocharger Lubrication Valve 7 16 Lifting Eye 7 17B Breather 8 19C-2 Water Shielded Exhaust Manifold 8 19D Water Shielded Exhaust Manifold 9 20 Cylinder Head and Valve Mechanism 9 21 Cylinder Head and Valve Mechanism

10 22F Cylinder Block and Covers 10 23 Cylinder Block and Covers and Barring Device 11 24B Crankshaft 11 25-IA Vibration Damper 12 26 Gasket Kits 12 26 Flywheel 12 27 Camshaft 12 27B Connecting Rod and Piston 13 32A Service Meter and Tachometer Drive 13 32B Tachometer Drive 13 38 Manual Shut Off 14 40L Safety Shut Off Mounting 14 4ON Safety Shut Off Mounting 15 40P Safety Shut Off 15 41 Safety Shut Off 16 43A Fuel Pump and Governor Drive 16 43B Fuel Pump and Governor Drive 17 46A Fuel Transfer Pump 17 47 Fuel Pump 18 49C Fuel Injection Valves and Lines 18 49D Fuel Injection Valves and Lines 19 50B Prelubrication Pump Mounting 19 5OB-2 Oil Pump 20 5OC-2 Oil Pump Assembly 20 53 Prelubrication Pump Check Valve 20 53 Oil Filter Change Indicator 21 54C Oil Filter 21 56A Crankcase Explosion Relief Valves 21 56B Regulating and Pressure Reducing Valve

PARTS BOOK - PAGE 3

DRAWINGS FOR SPECIAL PARTS

SHIP SERVICE DIESEL GENERATOR

PARTS BOOK

TABLE OF CONTENTS D-398-TA

DESCRIPTIONPAGE NO. PLATE NO.

58A 58B 59A 59B

61-3 61-5

61B 64B

102D 104D 104E 114-1 117B 122A 122E-3 122E-4 122E-6 146A 162A 170A 170B

Regulating Valve Air Starting Motor Mounting Air Starting Motor Mounting Air Starting Motor Mounting Air Starting Motor Mounting Air Starting Motor Air Starting Motor Air Starting Motor Lubricator Air Starting Silencer Auxiliary Drive Jacket Water Pump Cover Front Accessory Drive Front Accessory Drive Front Accessory Drive Front Accessory Drive Air Shut Off Manifold Aftercooler Oil Cooler and Lines Oil Cooler and Lines Auxiliary Lines Sea Water Overspeed Contactor Prelubrication Oil Pump Prelubrication Oil Pump Oil Pan Base Flexible Fuel Lines Fuel Filter Fuel Priming Pump

Emergency Shut Off Crankcase Emission Filter Element Cylinder Pressure Valve Cylinder Pressure Valve Adapter Crankcase Emission Filter Mounting Governor Actuator and Linkage

59-6956-ESO

60-6956-CF

62-6956-CTC

63-6956-ADPT

64-6956-H

65-6956-GL

PARTS BOOK - PAGE 4

1 $ 4 ..... I., ..... I.......... I )I 4506 10CMASKIt . . .......... . ..... I is c 11514 NXT ...... . .... -'-- .- 2 6 114 r11,111PAKI. .................... I I SN1441 HQUs1xGA$sLhk1-----..- I 1 also W ------ 4 c I 1XII&I COARASStAx .................. I I IMIZIA 2 6LI411 2 4 M ill M I ............................ A to Mill 11AU1,11- 11-11.1-1 c 14 I'll, WI-'1I"-'--o"11--"..- Is s 1.1151 gal ............................. 2 I.,I), t 6 104111 Nut ....... ... , ....... I........... 22 k, ------ I....... Cl: VAIIIA WIS1621 ------ --- --- - U

12 116419 PLW--

PAA1 Dtscwr.*N NL%4u

I SM FIFI1K ----- -tW*1

2 334M CLWW

I IW INDIcklot

MM" FM

lraUlLglaa"Opa"

Inn?

4-3-83

.... 1.c "clansawa

AIR FILTER INDICATOR J2N3322 N/S)-2 RequIred

7L6549 AIR CLEAMER GRWP

Strial No. 66BS915--Up

PARTS BOOK - PAGE 5

ONNE

I'll """I"A""

I13504 PLUG ............................ -1 - F

is I 1 6t2960 RING .. ......................... 4 C "Oil ------ -- ----------------- 3 S1973aCOUPLING:: ...... ........ ?

A I.29 I. A

M9939 oc ............................ S

C 6 IURK;�HARGER GROUP .......... 2 2,

Isepa'alt

214276% BOLT ...... ... C

................ZN?166 NUT

3 3N61144 TUIC ASSIM

9IA2A

C 10 3IS1331659 GP SKEI ... -1t.ft (P2 2

1PC .....it 1INS3119 PLUG

Turbocha Turbocharger RH

NUT

3 6846 ....... hR IT C INDIC---s CHANCE

ON2954 TURBOCHARGER ASSEMBLY LH

BN2955 TURBOCHARGER ASSEMBLY RH

Part Of R2493 Turbocharger Group shown on Plate 12A-2

4N404r CARTRIDGE ASSEF& -------------- I

15-6 4N.110426 HOUSING ................... I

sille, BOLT ........................ I 'IM993%i PLATE ........ 0XIIJ ---------- 4

A9 7147611 ' RING ------------------------- 3

A to IS31SIt SPACER --------------------- I

IS110 BEARINC ---------------- - -- I

11 ZSIIRSL� RIM -- --------- - ---------- 2

I M91231 SPACER .................... I

A 12 M9545, SEAL ------------------------ I

13 S1305! INSERT --------------------- I

-16 I 14 S1427� SEAL ---------------- - ------ I

-11 S 150 PLATE .......... Ira") ....... I Is. 371D SCREW ....................... I

6 M9911P BOLT ------------------------ 3

-19 AI M9t ;' . PLATE ---- - -- 11 . ......... I

17 1302!' WHEEL - -------------------- I

A 716V SHIM--.076 mmLa)3 Im) Ihkk I it Is 7161,� SHIM--.121 mmLM5 Iml lhkk I

A 71".' SHIM--.ZM mmI.M0 In.) thick 1 29 It SIS30 SH&R AND WHEELASSCIA, I m N9693 % MT --------------------- - --- I

A RING --------------------- - I21 11 21 SLEEVE ...................... I

1 22 S RING ....................... I

A23 S DEFLECTOR ................... I1� 2 A24 S SPACER --------- - --------- I

Ab S SURING CROUP ............ I

(I nchj4n Plain & GmwW During)

26 #93 PLATE ---------------------- I

(InstallatIon instructions for A 27 M6q9 RING ...................... I turoxh" r W vtnt line] a 29 W 4 RING ...................... I

I NIAS) HOUSING ....... (turbinel ... ..... I SMHS6?76-FORM-- --- t FED AM-Mearing Group Installat 1 2 M9928 NOZZLE-11 ..................... . I 11,11 InAgladoni

N4044 GASKET ................... 1 S404 IT COVER ........ -(=Vreisorl ..... Fo�_, OW114G REPAIR KIT IS AVAILABLE-s 04 I M992 IPLAIE ------- 41�11T----CLAMP:::::::::::::::: 6 1 -(name) ...... ......4 918 HILT... 118113? 10 SCREW ----- = cn

4-3-83 cnrnr-mz0 H m za, C.

61.2493 TURBOCHARGER GROUP REAR VIEW

SN2954 and SN2955 Turbocharger Parts are shown on Plate I X

PARTS BOOK - PAGE 6

81L.N21 TURBOCHARGER LUBRICATION VALVE CROUP

SOM No. 6685?91--UP m

It 111.

Is m 17I 1:

m ti:

IT

IS

?4 if

I'll m It i" - -35

/78

I ILilts GASKII .......... ... . . IT I Iis 11 11,1-;;�� � I,,3, ...... LOc3m 4 44.6165 Stultv ISSM

213119 SOLI

c tutoz 'AhM

-.. I- .- 1b3

I

3N953 BREATHER GROUP

SedW No. 6684IM-Up nv

I

Ii

I

I

4-3-83

2-1 5 33-9 -240

WI

1OCKWASKIR

isisis CASKII A IMAM BODY ksuk ................... II s staim Q 7.:

A L"Mot, A b

22 23 Z4 25 _JA 4

21 20 12 is

27 to

OIL

COOM

32 251 4

-,30 1 NOICAIESCHMCE

............ .- 11, WASKR------ . ........ . . ... j 91k1K real ............. . ...............WS, - ------ - -- ------- ------ ?IJK ASStk - - - -------- -

I

?UK :I,-

lure ASuAZ -4,m X v II-

St

CIAS117-----,

*MI ------ -

LOCKWXSWW

Omit gal

EL WA

YUK ASSIAL

Awltit.

IOSE A.SS

lax-ii-iii

$ISO

IKIIII

I-"So lissib

SLIM

2"I'll Ium

I

It I#

,pit II still

IN)SI,

IMIA12

111,610

SIM

1114111?

4SSII1A202I

0r"

CA

mr-mz z m

L

- 1IN142-surmal ASsDk .... I .,. "__ I.- ... , I i i

I

I i c II Ik?

S

II

I a ----------------------- ----ii:_ C INDICAts oWaa 161144

3N8Q LIFTING EYE GROUP

A

123 5

......411.11,74

I"",1.137,Ma, w 11 Most CUM

PARTS BOOK - PAGE 7

�8 4 K2_7 [PO 309

to

CYLINDER

BLOCK

3N52A I FLANGE -------------- --- -

7L6Q01 I cl 1A202 113 3 8450:1 ltl;�,40 K I to*$ -- -.- - ............ 1AM 1 TUU ..... . _ .... A lfll� 7, MAN ... � I . .... I

N5944 MAN;FCL

AL$, 41 Ptuc.i ...5M013 Ptur- ......................... , AL$ 00 "OUSIKIC ...... ................. 2 16t632

.I

I I

A k t I s

II

It

I516 lb

Zk Z4 31!

32 :, 31I 31;

W

4-3--:3

I� n m m r-r-m Q W

W m z z rn

Btoct

C N2367 :PACKETC 40j ASSEM ------------ 2OLT::..

t1351 OLT

C AL 5 I 5 91 8

C 42 ID4717 NUT ------------------------ 5

C 43 5N2361 BRACKETASSEM ----------- I

C 44 4H9931 WASHER -------------------- 8

INDICATES CHANCE 161611

I I I

514924 LtB .. ....................)H3t4 Tull AS11M --------------S I... II

41421 WASHER

N I M' 3 15 SHIELD ASSr

IN748 MANIFOLD

?I533IBRACK ..................3H584 BOLT..�

214333 NUT

3XII909 LOCKWASHER

2Ns336 SUPPORT

11,17605 SHIEL - - ---- --- -

3116591

I1.2149 CASKET ---- -----------

11(923 CONNECTOR

?N6448 AO(l

1M4191 WAISICR

IX2543 ITT

%N3001 TUBE ASSIM,

71,532? BRACKET

3NI106 SHIELD ASSENL -----------

3)5390 PLUG ----------------------

3NI5?5 SHIELD ASSEM

SP its, PLUC, IN 148, MANIFOLD ----------------

567,90 PLUC

"I ?153 CASKET

.594 BOLT ----------------------

S509 BOLT

IL9)7O 1180

.1705 SHIELD ASSEM

IN 6841 TUBE ASSEK - ------------

51.9111 CONNEC70R ---------------

IL? 917 SEAL ----------------------

M21194 WASHER -------------------

Mt 14 PLUC ------------------- --

$N3012 TUBE ASSM

iN2364 BRACKET ASSEM. ----------c

D3

1) , 1-,�6

C 4 c

C C

L I

C C

3NI711 WATER SHIELDED MANIFOLD GROUP--As Viewed from Rear of Engine Serial No. 66BS160--Up%

3MI711 WATER SHIELDED MANIFOLD GROUP--Top -View Sartal No. 66B5160-41p, .

r" co mr, ITS z m

It1) is

.1II

to

S1513

$ AAZ I"

sisll

2MB49

1111419T., 14Z I M229( 43, 211

IN11,11

4L6113

ALAI?

ALI)? 3

4LI190

3"GI,z2

BOLT

WAVIER

BOLT

WASHER

MANIFOLD ........ (LKI

MANIFOLD -------- UL IL I

NUT

WASHER

MANIFOLD

MMIFOV0

CASKET

COVER

CASKET --------------

BOLT

)A

II

2i

5 BEL(fts- 10 11,1111.111, ?us( Assl

ZN6311 BOLT

2N2?66 hut ...... :::.: .......... :,:: ...... ":

INIASD 0 . ___ :.u H ........ 2OL :... : qjt.�, ........11,1594) M2 1FOLD: - -t z CIAMPLm m ...... .......... I, PARTS BOOK - PAGE 8

C, IA744-SCREW - - - - - - - 24

2N35913--COVER -------- 6

9351-SOLT ------- -tZ

134508-LOCKWASHER-:J2

j'F'?445-8USHING____24 4.95, , 0

L3855 -APAI ASXMbN1W)la > 1498 1 I-AKM ASSEN*� 3T)J2 m

-SHAFT ASSCM__.6K3PJ7 M

-COTTER PiN---.384621- -PLUG ------- 4FA585- r-

�Z M E� S..rT A3SEM 6k32I7) 1-1

30-WASHER_____.4H >

5-SPAING-.(Lw4�6 0

�ococo m z

36:FERFtULE____. 7" �'4 2 30 SCJkL ---------- all z 't6_PLUG-____ j3 .45 8SQOW-8OLT -------- 24 m t"NtLC.KFA0.WC� L13 4) -------

C"CLI

I-LOCK

I-EtElOWASSEAl

2.00MI. ... ............. SMA"T

Wart 01 14113% Allem. I

MIA� ................. WM C INDICATES OMCE

CYLINGER READ MD VALVE MECRANISH (3N2681, H/S)--Part I See Plate 26 for Gasket Kit

CYLINDER HEAD AND VALVE HECHANSIM (3N2681 N/S)--Part 2 ar4",4_SEAJL ------ 12 24-NUI ................. W05 30111140-WASHEA_1Z uum-sunou

12-BRACKET ............. 41.mol ................. ?4 q KA 5 3 50 -S PA I WG.(0U I EA� 2 4 39IM-RETAINER ... lExhausli-12C

-AIMM-StAl. ................ PC b'SIA ................. ZN3591-

311110-LOCK

m"'NIAZAI . . 1 74 qJ%%$mq.SpjtlNG ... llnrwrl... 24

" I A 6 & - FW TOCIDI L - . - -. 'Z 4

a.r.mw ------- tram

6-FITTIW ------- 4.045

2.4:

6 SLEEVE- 2

m 4A m aNUT, (... C 214)

6 - TUBE 4 6 &CLONG) _41.711 9 m z

1"7071-OiRECTOR 4 (4) 6 1. C.&% KLAO z

604113 -SEAL -------- 4 m a86ZZ4'FCAAVLC__ __.& I a-GASKETMTALj_'jN322d1 k,;l 22 C 49?j b.NuT_ 2

IPIm'CASX(I Kit

'Zfj(h

5 1757-INSEAT - - - -1 2

53612 CMICIER ASSEM.----Iz

4 WO ASSEH --------- 41.7820

4 LIFTER ASSEX ------ SLS486- C INDICATES CHANCE

1.7816 SUL -------------- 12 A NOT PART Or ?Lk3a

L2123 IEST I'LLIG --------- 12 KCADASSCPA 1536?t

PARTS BOOK - PAGE 9 -

,.1 1111WI L I A;, �';' '%

,_., .I .. _� A.. �N, ..

A3 St.)

2-SOLT ------- 9SI36b-----_

7'8CAR1NG____5L28C)4

jF,ARv OF SN602 AND 3NG994

A33E.)

2-COvER______

2-GASKET ------

6-LOCKWAS-ER__

2-BOLT --------

2-LCCKWASHER--

CI-GASKET_____

4' BOLT --------- L 1351

8 -L OC KWASH E R - - 3 B 4 506

.'Z-DOWEL (815 tO.G).L

1.1 - DOwE L.Q io"to,41 a (I.RT3 OF 3Nb992 AN

I- GASKET- __ -

I - cow I, .1 M11 1. .

2-PLATE-

8-800

14 LOC�WASHER___

6'BOLT______

2-CAP --------- 2N7191____-

4 -DOWEL ------- IA9759f- (PARTS Of 3N6992 AND 3Nb"4

ASSE%.0

14-STUD - - - - - - 21,151201

14-NUT - - - - - - -3S1356j (PARTS OF 3Nb992AND 3N6994

A33EMI

4m ;0 i r-c-

- ;0

. W

�0 co

. co

m. z i 0

z. MI

I .

.IN2.678 CYLINDER BLOCK AND COVERS GROLIFS-Fruit View Seflal No. 66B5569-Up

4-80LI -----------------MOCK ----------------- 2A4462J _ 'N. // 11

a m

CA

m m z z m

-,-BLOCK ASSEM.3Nb992 94-CAP- 5 [FOR USE WITH CO-PRESSION 3Nbgq2-A7m3iN`b-99-4RELEASE -SSELAI

-OR- GMG0O633-F0RM____.1

I-BLOCK ASSEM 3N6994 (INSTALLATION INSTAvc7taNsUSE IT.CUT fOR SEMI-FINISHEO MAIN(FOR A3E� III, C,.PRESSION RELE RINI; CAPS)

4L33q5.DOWEL ------- 2 (.ART Or3N&"ZXNO 3N6214

.5- St- I

:INDICATES CHANGE 165311

3N2678 CYLINDER BLOCK AND COVERS GROUP--Side View Serial No. 6685569--Up

See Plate 26 for Gasket Kits

PARTS BOOK - PAGE 10

4LI134 CRANKSHAFT GROUP

Serial No. 66B,534 to 4536, 4542 to 4555 & 66B4558--Up

.1. .%I SIS31 SOU ....... . ................ C SNI 06 WARD AS

.0 �� 14 A IBAS03 IOCKIVASHER .................... to C W 622 6

I 3N66Izj "AP 3H?654 WASM ....... ................ ID T311 SOLT ----------------------- 12 Z, T60) 10, C % IAZOZ9 BOLT ........................... 9 3BAS01 LOM ASKR ----- - - ------ - -- 124M69SIWASKI .... C I 314 Sol LOCKWASHM .................. 9I 1 3 ?P1113 DXWERASS I C SM162 COVIR .. . ............... ftww&- I

I

I

4-3-63 m C.

m ;O a r-r-

M w co to mz zm

I., � -O.% IN I I ..

Al I .�, 9 11 � -i

I i

I

L . �

V63� VIBRAIIDN DAMPER GRCXJP

Sedal No. 66BG035-Up

(A m r-m z

G) z m

�m a

C INDICATES M40E 1 6949Z

PARTS BOOK - PAGE 11

7i

ANLVJM

iAFT

5P770 COMPLETE ENGINE OVCRIOAUL

5P771 COMPLETE, VALvr GRINDING

5P6432 VALVE GRINDIUG (FOR ONE HEAD ONLY)

4LI131 C*ASHAFT GROUPGASKET KITS

CATERPILLAR D3988 ENGINE 278

I

&-MM OONNECnNG ROD AND PISTON GROUP-12 Requlmd Sedal No. 66B6186-Up

DIESEL ENGINE

DIESEL ENGINE

FLYWHEEL (SLUSS HIS) .

PARTS BOOK - PAGE 12

MO

.xml

IS Sol$ 100 IN)I44, toclWASHER IS211 C" Mi, ..... I

3 40111103 SIAL ............................ z

4 W 42) ADAM% .... I................... I

3 ZNIAZS HOUSING ASUK ............. - I

6 8111051 UAL .......................... I

41,11111 CASU T ................... .... I

IA2021 1100 ............................ A

SL4264 MANUAL SHUT-OFF GROUP

Serial No. 66BS452-Up

Iit "I KA . ....... I ...... 1. A INW , ADAI'Mt ........................ I ZAIQ act 2

SI 511 WASHE ........... .. I... 2

3N3,11 DRIVEIROUP

454plille limit NIsIIIMM JLSSDk ................... I M rCUOWIhG REPAIR KIT Is 1% OILM

1PAUTIT

lemshts of I

L I C'n"11 -I

190cff"Oft On1-k

IS1410

2 Islas 1USNINa 3 01111$ iNUA 4 IS611`4 ItANING mw HOUSING ASM

1120 1EAAIW1 ................... -

IK6221 IVASt IHt4 kII4 ... I......I

32A

I its I C I Trips I

, 'Will, 1 6 lugn, Wit 111144 "'U" 10511 NMI . . ... ..... . ..........mn-: ...-

ISIKIVIIII 1:

u 0M "ALMD1.1-----'..

U1 Will t U M M ...... ............ . .. ........PIN.-

MM lmswk-C 144419 t IkOIC&RI, CK&WA c c INDICAns CKMCE

S [C I [ON A-A

3N3886 TACHOMETER DAM GROUP

S&WN0.66men-Up

CATERPILLAR 0398B ENGINE

DIESEL ENGINE

SERVICE ?lETER AND YACHOWTER DRIVE (M(1589 K/S) S.A.E. Standard Engine Rotation Serial No. 66B3671--Up

MM Tachometer Drive parts are sholm on Plate 328. Also available as an Attachment from Serial No. 66113561 to 6683670 Inclusive

CATERPILLAR D3988 ENGINE

PARTS BOOK - PAGE 13

359995 FITTING -----------------------

1 (Each Inc[L40

IF1344 NH ------------------------

2 BL5291 TUBE -------------------------I 4DII94 CLIP

4 T573 BOLT --------------------------

5 9M65ZI WASHER ----- e-----------------

6 ILS275 SPRING

I 6L441 8BUSHING

7NUT ---------------------------

T, 1,G,4 SD'I

9 3H9083 LEVER ---

ID 611?121 FITTING ------------------------

11 VL2695 BALUOINI ---------------------

11 3171674 Hill- -

13 3N9086 BRACKET ----------

14 2B 74D 9PLUG -- ----------------

C 15 5N339Z SHUT -OFF GROUP

(Separate Illustrate

SN3392 MECHANICAL SHUT-OFF GROUP--(1200 RPM)--Part I of 3 Serial ND. 6685270--Up

Part of BL5299 Safety Mechanical Shut-off Group shown on Plate 40L

-�.m

HAFT AS -----------------

41 "I 2 L- 66 a-, .................,.,. I.. -----------------

IF BOLT ""n ""","" TIOLE::::311.11).

394504 KWASHER ------------------

43X9089 ASSO& ------- - --------

540153 EER ASSEM. --------------

Undudes)

6IL5072 DOWEL ---------------------

741.91152 BUSHING ------- - ---- - ----

9IL5913 DOWEL --------------------

9IL8152 BUSH[NG

L2151

1.4730 GASKET ------------------- - -

L1?44

11 2694 LT----

t) .450 5 CKWAS

"3171 PLUG ------------------------

K6047 --- - ----------------

SF622) LUG --------------- - --------

8387 SKEr ---- - -----------------

L9731 ASSD& ----------------

It 41ridtWes)

D8823 BUSHING

Li 514 CASKET ---------------------

8110293 REW ------------------------ 2

8412a COVER ------------------------

$8241 CASKET ------------------------

89741 WASHER

161195

4-3-83 m C4 m r-m z z m r-mcmm r-m zrn

0z

8L5299 SAFETY MECHANICAL SHUT-OFF GROUP--(1200 RPM)

Serial No. 6685270--Up

5N3392 Mechanical Shut-off parts are shown on Plates 40N,40PL41

PARTS BOOK -PAGE 14

SN3392 MECHANICAL SHUT-OFF GROUP--(1200 P.P.1t)--Part 2 of 3 Serial No. 66B5270--Up

Part of BL5299 Safety Mechanical Shut-off Group shown on Plate 40L

SH3392 MECHARRAL SHUT-OFF GROUP--(120,D RPM)--Part 3 of 3 Serial No. 66B5270-4p

Part of BL5299 Safety Mechanical Shut-off Group shown on Plate 40L

30220 CM AS SEK .................... I

MM

Z 2L3692 NUSHING ..................... k 3 3N?21? CEkq-----M tiitht

4 A 123) SCREIA -------- - -- ------------- 2

5 z:3350WASHER ------------------------- I

1,13.129 RIK&

4 2147?9 PISTON JLSSDk ................. I

I I rcIL-itil

I "I 610) DDATL ..... ................. I

11,111111 PIN ............... . .. . ...... I

1 1114525C SthL ........ I to IASS& SPRIhc .............- ....... I

L SPRINC ..... . . . . .. . ......... I

14 31101. SCRIW

is M illi PLUNU It ------ ----- 11

16 JIMS25C SEAL

11 "I'll 'IN .... ::: -----------------------11 N T SPRINC 19 'A 06 :ScUW --- - ------- - -- - -- - -----

2L Hur

4 20 20411 %IICM

?I 111,11,103 CURIER ASSELA,

IIKIL*%I

22 111,11211 CtAJt-----Q4 NtIhI --------- I zz 23 21,43IICUIDL

24 1A2111 SPRING

zi 25 34 : '53 Si WASHER iCOTTIR PIN

1011?

4-3-83

C>.U c"I

-4 m m -0 1-1 r-m W La m co m z

C) m

2 )NIM ST" 14"

IN)m SUDE ASSIAk

INM 3 5

2L4365 0 �114 L. ........ .- I I 2L0 61 I'm

I 31.3461 SUSHVIr g Zt5Zoj SUS aNG:-::

It 9SIM CASKII I L412s LAICH I " . la SPRING

114ili PIN 0 2111 M m - ......... I

14 L651? SW

5 L2121 M C 6 130 6 SP 21 No 17 Hilo) SCKW I N?214 CEAIZ ............ Uot"thw

9 SU M SPAQQ

F9325 SM

1 1,6261 PM ---

11 996 M IX

23 I'll IN

ZHI41 M I:

49 421 4 W4W :: --- ---- :: ::- I ?S qSI)43 PLUG- -

14 1116VIEW Of AREA I r,0

In m r, m m m Z m

PARTS BOOK - PAGE 15

FUEL PUMP AND GOVERNOR DRIVE (3N2665 NIS)-Part I Serial No. 66B4429-Up

FUEL PUMP AND GOVERNOR DRIVE (3NM NIS)-Part 2 Serial No. 66B4429-Up

Ul

1$1590 BOLT ....... ZINC5.08CM110N

23114506 LOCI(VIASHER

C33N74IICOVER -------------------------- 1

4S1538 BOLT ------- L 25 Im OL 13 cm) Ioq Z

53BI915 BOLT - ----------------------- - - 6

SLIM GEAR --- - --- (11 teeth) ------- - - I IS.JL'L StsufardEnoneRatatiml

-OR-

4L3161 GEAR --------- (II Imutf ---------- I

(S.A. L Opp"He Standud Enome

RDIMOMI

5H2532 KEY ------------- - - ------- - --- I

I6LE966 CASKET ----------- - ------ - - - 1

IL1352 BOLT -------- 3. 25 In. EL 26 cmlwq 2

13= DM I.8632 GASKET -------10 41.7631 GASKET --------

11 IA2029 BOLT - -------------------------- 4

u u Iz S1594 BOLT ---- - --------- - ------------ 8

13 SL2931 RING ---------------------------- 2

14 4Lj4662 COUPLING ----------------------- 1

S1591 BOLT ----------------------------- 4

15 1.7323 LOCK 2

16M S85 GEAR --------- 146 teeth I 17 799514

LS41.5116PLATE --------------------------- I

it 4LS721 SHIM ----------------------------1

20 3PI156 SEAL -------------------------- -I

21,14418 TUBE ASSEAL -------------------- I

n 3PI155 SEAL --------------------------- I

C, C INDICATES CHANCE M 11

II

II

II

1I

I1

II

1I

I1 t

II

II

4-3-83

4m

;0 r- ;0 a w co W m z zm cn m

MIz 4) z

MI

b, Ca co

PARTS BOOK - PAGE 16

T, Tyy$- -,-, Va-t ..... . ................. I b IN25S2 CUA ISSM .................... I

II rljL*i I

I 4N4241 HAL

6 4mizal s(k--1-1111111

9 IF6033 BLARING

C 10 INZ061 SHAJI ASU1k ....... I-,,,,-"

11 ISO$& RING ............................ I

12 6jZ4kt UAJ ............................ ?

1) 111412115 GIAX-1.1-410 twh�*w ...... I c 14 INTQkJ CW R ASSEAk ............. - III'ludesk

11 lilt Pik ..................... - I c 16 S410 M G c X160

46A

4-3-83

IA,1*11-txxT ------- ja 52, :SI NOrC. -LOCKVASmCR__1Z roR SAE opposirc STANDARD ENGINE ROTATION ZS7264-PUIMP ASSCIL_ 126 AS EUBLECAMSHAFTINHOUSMSOTHATENOor CAUSHArT UARKEWM WAREsr ousiNG THRUST BE-q1NO BOLTING rACE SM45ba-CLAupbm"*206

LOU? 510-CL AUp.(00L*Lt).5 4, ITRI03-CLALIP .. .... I

7449 981332 p ------- 1LUG.

,I5 80 sm"s _3CA&w_____Jz

I-RACK ASSEU-31. ZA'13 -NVT ------- 32

4070,3-PLUG -------- 4

P-PIN_____ALaQ5 SH44U-LIrTERAS3tM_1Z

R COLLAR_ ___3 5F?0.%4-3EAL -------- 4

IN -----------L�p . .... .... ..ff.... 331252-SPAING ----- J2 I

IBRACKET ..... SL 60

L 228a -------- Gr9a4 hwllma .41ICL 0 oc� Or WK"4 AUMCLUM)

3-500 -------- L 3-LOCK ........ L 5"26",,u

I-PLATC ------ A

2BL4267:14JEL PUMP HOLS.'24 SCRVICE ASSEM.Im-c LuNoAftobictut moTATIck) I"IS Or -XM-4 Utt- 44,513

I-CAUSWI ---- A a 8L42ab rUELPUWPHOLt&W.SMIr-EASS'EUISXEDP"silretwGim4w^lrCQ

DIESEL ENGINE

INOICATTS CHMCC

.41 acwl�

I ................... a , z ANIIZI IT jisuK .................. I

WW"I : I

I ",',Ili 14,11

-4 3 s C

3N2078 FUEL TRkNSFER PUMP GROUP

Wal No. 66W77-Up

DIESEL ENGINE

FUEL PLIP HOUSING (61.9358 "I

PARTS BOOK - PAGE 17

I

FiWi-i�11-

3145490 PLAIE--105 mmL R(Iin. II hlck...

I- 3115492 DAMPEIZ-15. 93 Ifirst. 62S Im I thick

5N4213 SPACER --------------------------

23H53O6 LIFE XSSEM. ------ **L 61 --------

330508 LINEASSE%. ----- +,b. 0 --------

A9S?694 CONNECTOR ----------------------

541.3545 ADAPTER ------------------------

64LS546 VALVE ---------------------------

I2N9431 TUBE ASSEM. --------------------

A184330 WT ------------------------------

96K$079 COW CIOR -------------------- -

10IS9816 CLI P --------- flang) -------------- 193243 CLIP --------- (Short) -------------

I I3N6719 TUBEASSIAL --------------------

12 9S7724 ELBOW ---------------------------

I) siquo El now

14 3145505 LINE AS SEM ------- MO. 51 --------

is 2AI961 CLAMP --------------------------

ZB4399 DAMPER - -----------------------

62A4639 SOLT ----------------------------

ID4717 NUT ------------ - -- ------ - ----

17 304506 LOCKWASHER ------------- - -----

IS 31,15489 PLATE"XI)SMMLIZIMIthick ----

31,15491 DAMPER.-Iiss MML6251mlthick 19 3NS507 LINEASSER. -------- (lb. 71 ------ 20 3N5509 LINEASSEW -------- (lb. 91 ------ 21 30511 UNEASSEN, -------- (tax II) -----

Z? 516622 CLAMP ------------ - -------------

23 51.6624 DAMPER -------------------------

24 51.6620 DAMPER ------ - -------------- - -

25 ?B2742 BOLT ----------------------------

26 51.6623 CLAMP --------------------------

27 111,15510 UNEASsEM._______(mX 101 ----- 28 3N5512 LINEASSEM. -------- (lb.

29 3B4504 LOCKWASHER -------------- - ----

30 61`8158 CLAMP ---------------- - --------

31 S1615 BOLT, ---------------------------

.-.-�_.- _ _0� --.4 t 7j I f

1� kvT.

4-3-83 b.

ITT

;CI

m

I-

;lo a w

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Z

Z m

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I iI

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7 C C

14 13

C

SC

c

CINDICATESCHANGE 1ORDERSYTHECENTIMETRE 10237

29-25 ,-.I (

23 II

F-,-$

22"

21, 2C

Iv!

17-16

3N2689 FUEL INJECTION VALVES AND LINES GROUP-Part I Serial No, 66B4227-Up

3N2689 FUEL INJECTION VALVES AND LINES GROUP-Part 2 Serial No. 66B4227-Up

�.' I 4-mil

0 (0 0

MOUNTED

ON

c(VIRROR

. 10-34

I. c

I t_" 12I,- __ _- I-

18-29 c

32 -ILZ 31

15-18-17 16 * 21

2818 3 c �8 2 c c

16-32 Cc To

'U.) 4 t c c c c c

L)

D(St.RIPTION

2I

II

S:11"'Z0, WAS

4NZA"

tH24" 3xSSDz

USSDA

WEBB

4033U 104119 384505 IP lots

6FID69

$11311117,21139 10411, INISIS

434274 T's, IC225, Wm t"113112

IJL2029

W690

IIIIST

3KSSDI

3RS,03

29211, 712,32 41`97115 51590

SIS"

3*493 SjI'46 ?55441

7PA601

SH122S

TUBE -------- 105.65 .(42.72

CLIP

FITTIN

lei

SLEEVE .......................LINE AS1111:::::::(11.1, II::-LIKE A,,EN

CLAMP

"LI-::::

MR

ID11311SHII

VALVE SIRVI

Bum

PUT

TUBE ASSEK ---------------- ::::::

'c1L11`P_!: -----------------------------

IDLY -- - ------------

$PACE

Loc

PIN!=

rASX1

BOLT

LINE AS EN ------- [N..11

LIKE ASSM----- M.3

BOLT --------------------------

COVER-

SAS

BOLT.. -

BOLT

SPAC --------- ---------------

bxkctrT -- ---------------------

GROMMET

SOOT

a

II0

1.11

I.11 17-' Is1920 zi 2$

.3029 rn cnm T-m Z.

Z m ziI:T.3

2 :

1, I

II

.i .4

'i3 la.

I, C INDICATES CHANGE C 79221FITTINC ------------------------- I

A ORDER II Y THE CENTIAIETRE 135 111"F1344 14UT --------------I------ 'I'll I W as

Z� �0

_- "4HHL

28, ::1"'.11 'I 0-iZ7 , IR

PARTS BOOK - PAGE 18

all I..m. I DESCAltzlem

I PI" &SSEK

(S.;4"tt

SISSS bx1 I.Juick

3 14

4 4LI431 LULCI

4312!3 W I

9NIS74

4 7023i LkSxET- _._.___._

7 IA2M KXT

3010 W ilt Assm

ZD"42 M t 1 SUM UL11mr

10 W all 36%7 11 W131 LutrT ... . . . . . ............. I

It USU LVI 11 Q W e TM(

It SISSI SW

I W 134) kAn ......................... I

0124 SAT .......................... I

'IS4163 PUA .......................... I

:: XIW RAL ------ - ----------- - ----- z

SH7894: OIL PUMP GROUP

Serial No. 6686889-.Up

SN7894 Pump parts are shown on Plate SOC-2

PARTS BOOK - PAGE 19

4-3-83 th W m ;D

1-r-

;0

D W

Cat co rnz 4) z rn

............... .. C SP504Z )OINI A%%LM .......... I

2 I 10,PLAIE .......................... 25 IfrXIII&O

SOL - ... ..................... M ot? SEAL RAM WAYOR ....... I - - _- -.. - 4 C 26 81161 14 11111f A%%f&t

HUM U WAUR., ....... . - . ....... a

11151?4 BUSHING

10 11.9 12 13 16

MCK

0 0

OIL

COOLEII

24 LINES

10 C XSSEK

I9SI296 MOW...

11 IN 9124 VALVE ASSIA, L ................ I OIL

t W rite illustration) 15 13 9MS306 SCRIENSASSEkk- ............ I 9-21 P AN

14 11,11 W PIIIE .......................... I

..................... I

19 AM M E,101�,:: ..................... 2,kz

1. ---.

IS75CA

C INDICAIES CIMNrA

1?1 m

C) -1. rn m r-

. ID

C.3

. �0

co. co

. en

. z I 0

; 2 ; rn

3H2644 PRELUORICATW4 PUMP MOUNTING GROUP

. IN9924 Valve parts are shown on Plate 53

,� EC P.N. 414-71111-AI)PT with 4XI398 SEAT

I FOk LUQE OIL IENP. 10 COOLER 1170)(I REQ-0)

A

"I

I a F

�i Z;

I 2 r Z21112 . k

W. Mm DISUr"ON

NLNAH

INI923 ADAMER

C 2 SK605 PLUG111111 --------- -- ,

3 %672 VALVE ................. :

4 1 P52 ?A Pi% ............................. I

5 1142367 SPRING ------------------------ I

C 6 ZX8467 SPRING ........................ I

IX9924 CHECK VALVE ASSEMBLY

Part of Prelubrication Pump Mounting shown on Plate 508

3 4 6

�.j

I 51.3311 GASKET ............ ........... I

2 61901 SCWv -------------------------- I

3 3NA328 CONNECTOR .................... I

a SL4013 WASIER ........................ I

5 3FAI95 CASKET ......................... I

6 6.1469 INDICATOR --------------------- I

I 3NA32? BLOCK ...................... .. I

I 3H2336 SEAL ........................... I

, X32"A CLIP .................. :: ----- -- I

10 3NA330 HOSEASSDA.--02.38 Long) ... I

11 1387,211 BUSHING ....................... I

50C-2 53

C INDICARS CHjUa b

136511

3N4496 OIL FILTER C14ANGE INDICATOR CnOUP

DIESEL ENGINE DIESEL ENGINE

5A7894 OIL PLIHP ASSEMBLY REVISED 7-16-96

Serial No. 66B6$89--UP

Part of SN7895 Oil Pump Group shown on Plate 5004

PARTS BOOK - PAGE 20

2NB84 OIL FILTER GROUP

SarW No. 68B4450-UP

J"1174,w

$944 p Z3 :112S)i "Sxn

24 )H?39 SEAL

21, 1Lflis III)c 74 SIA1214 ptw 2? 31531t ftm u T411 WASHEt

Hillf hm ?t ImIll? CA=

130 I)ISSI JKLIG

-WI W I.0 Wj-m, 114�1-c.

IIlls Dal ...........................-

21114506 teCKWAMA

$INS511 cWtIt .......... 4]LKt .......... i I A11"dols WAIWI ................. I ..... I I 5411141 VALVE -------- 4cwmi, . . ..... I I

4IN43114 SFAINQ ............... = I I 4

.L AtIlAt oulot ................. I

11 I'll,ir ---- ------------- I14 vall cul IS zssioa VALVE -tr*0016 ZNISII "Sim it SSAIA (LEAW Asuk -- ----- - ---- -

!19 4$601 STUD ................... ----

104?1? WI

IL, ""Am' .120 3XII45) SPRINC ....... . .......... . ...SIR Li ht A A 5 q SEAL ........... . .............. I

4-3-83

54C

�2 25 4 26 5 9 6

19 1 INI0l;K0USIW A5SEK ............. . I (Indudisl

2.18 0 SNOW HM ING .................... I

10 21,11514 CASIM ......... . .............. I

INTO)? COYElt ASSEN, ........... I 11 SLSZ, 1111dullIll

I 16 6.1468 IwalIcAloa 1

LI llridtdtl StAl ........................ I

�-30 c

C INDICATES CHANGE

ATTACHMENTS 36A

-r. r, a

3NO398 CRANKCASE EXPLOSION RELIEF VALVE ARRANGEMENT

OoJy somiale paft swviced

DIESEL ENGINE

_--� I-L�26

�Zil

SH2046 REW"TING MD PRESSURE REDUCING VALVE MP

PARTS BOOK - PAGE 21

1 9-s' -=- 1�

4.

0, 1.

IL2073 REGULATING VALVE

Part ol Regulating and Pressure Reducing Vat%* Group

-.- ___---��M9568-SCREW ------- I

I --I m:

9:

mz (A

76029

SL2519 ------------------------ -IC ROMMEI

2 71.52 RELAY -------- 41�151M %vftl

4 iN940 WTOR GROUP -----------------ftante I Hust"1100)

5 587660 BUSHIN' ---------------- - --- -

6 567666 ELBOW

7 597661 NIPPLE -- -------------------

I 21.281) ELBOW -------------------------

I 31.99 93 NIPPLE --------------------- - -

10 683645 ELBOW ------------------------

11 IL2993 NIPPLE ------------------------

I? 4H 529 UNION ------------------------.3 4HISS6 LUBRI&TOR GROUP ------------

Ismante Illustraflow a 1233 SC Roy

14 4B2049 Mt -------------------------- 2

384502 LOCKVIASHER ------------------- 2

FZ B4 BUSHING ---------------------

15 43 F 21116 5MT --------------------------- 1

16 3NZ419 SWITCH -------- (Start) --- - ----- I

17 31,12420BRACKET ------- ------------ 4

2H3737 SOLT ---- - -------------------

is -- : --------..... 51 = T:::

19 -----

20 S1566 BOLT ....... I

384 ---------21 M ID GSKET -- --------------------- I

C

C C C C

I -- 4

X z4 en

LI

C.

C INDICATES CHANCE 159374

Rev. 9-26-86

MUNTED ON

INSTILLMENT

PAWL BRACKET

C INDICATES CHA.NG!

A USE AS REQUIRED

3N9570 AIR STARTING MOTOR GROUP-R.H.-S.A.E.Standard Engine Rotation-24 VDC--Part 1--Type 2

4N7556 Lubricator Shown in Plate 61B 3N9413 Motor Parts Shown on Plate 61-5

PARTS BOOK - PAGE 22

-- �,,l ;_�7 -,,,.... :-.-- --;i

3N9572 AIR STARTING MOTOR GROUP--L.H.--S.A.E.Standard Engine Rotation--24 VDC--Part I-Type 2

WS56 Lubricator Shown on Plate 618 3N9411 Motor Parts Shown on Plate 61-3

PARTS BOOK - PAGE 23

NI�PLI

6 AN)411 VAL%1f ........ Uit %unet (02)l... I

II'MI 1111ING

38650C it

3 N Z9 24 0 4!!USHINC: ------------------- -1

11 11,0 4111, P;1PLI11 ......... I

IPI

SM)a %DOLT

D, "IN, K"W'A"SHER

MM ftA SHER---: ----------- ------- 2

1 ? 6F5995 COUPLING ................... I

13 SN2?ZI CLIO* ------- - - - --- - ------ I

III it Withkc RN Uj lud

ID4540 12

is ID4716 2

): 4505 LOCKWASHER -------- - ------- 2

4 421, WASHER

II BL5003 ELBOW .............. . ......... I

17 311510 CASKET ...... . ...... . ........ II I ,

1592BOLT .......... . .......... . .. )

X ic U)CIVASHIR -------------- - - $

1 I 561852 COVER ........ . ...... . ....... I

4-3-83

389570 AIR STARTING MOTOR GROUP--R.H.--S.A.E.Standard Engine Rotation--24 WC-Part 2--Type 2

.1 N-1- L

II

II

I

C C c c C

C

CI

CC

I n m m m r-m W co W mz zm

I I I I k5015N C INDICATES CHANCE

0a m4

;0 r-r- ;0

CA

CD

W m z z m

C2SBI666 fttow.!!� ... -1"

C 1 W 03 NIPPLE

WUNTED ON A4H S" UNIOH ------- - - ------------ - - IPRCIUBE PUMP C 1113 611 am" .... . ............. . ..... I

CIMM NIPF . ........ . ...... ---- I

c I 21,2113 ELBOW ----------------------- I

13 1 511411 NIPPLE . . .. . ............. . . I

9 557610 BUSHING -- - - --------------- I

0 )NI411 W PORCROUP .. . .......... . ... I

IsewAt 11f.ttraiml 11 5L2511 GROX&YET ------------- ------- a

12 YLS211

13 3H510 14 S15ii Iml -- - ----- . ....... - - - -

15 3NZAII SwITCH ...... 4X, �, bvtmj� . ..... I

IN""' "AC'1 ---- -- - ----------------

ZH313? OLT -------- - - -- ------------- 2

)I 4505 tOCmASNER . ............... z

4142?7 WASNER

4'� " ftQ6101C 411233 SCUN Is p A a 2049 MA

)04502 2

II AF9184 BUSHING

20 M M NUT

INSTRUkm

PMA *KU

C N I ISOM

wuhim ON L. K

SIARIM PAD

I 12

34 12 13 14 15 16 11 21 22 4 SEAT

4N4406 HOUSING ASS,,%

213460 PL UG

AN4409 OILER ---------------------

4 4 7 BUSHING ---- -- - - ------

�.j TP. -24 n II Pli

FNI141 �111,1!� ---- --

S16 '6 BOLT --------------------------

38 504 1OCXWASHER---- ............. I

6N?362 COVER ----------- -------------

6N7344 GEAR ---- 4pinim-11 teehl

6N7535 RETAINER ... ... . ... ........ I

ZPN7570 SCREW ------------------------- 2

R 16MI572 LOCXWASHER --------------- --- z

Ro"' N? 53 ZCASE ASSEK ..... ...... I6N 131 1OWE Ilmluonj Ss 56 . . . ............................. 2 8 5670 BEARING

3a4506 LOCKWASHER ------------- ..... 16 S1591 BOLT ----- -----------

61,11511 WASHER -------- .............. I ID4717 UT ----------- -----------

6NIS&I GEAR ....... III [Hlhl-::--- 111543 USING ----- ----------------- I 21.527t BEARING ------------- ...... 37 A20211 BOLT ---------- 4LS89? BOLT --------------------------- 19 39 N754t ASSEK .... . . ... .... INUT ............................. 418LOCKWASHER ------------------ la

2H3 I IOCY.,-,. C16 5ZOSIZ RETAINER

6N7... WASHER" . ....... I 17 4H4402 SPACER -------------------

ZL2094 SEARIN ......... 18 41,14400 RING -------------------------- 2 THE FOLLOWING REPAIR KITS ARE AVAILASM 6NIS45 SPACtR!::: ................... - 2Z 19 4114398 PISTON ASSEK -------- JKII.;��.�,,RSiV, V4 6NI540 PtAlt ........................... 2 Uncludol

"" 531 CYLINDER ....................... 1 20 4N4399 RING

6NI536 RETAINER -------------------- -- - 4 ........................ I-.- ! -, P�i. - - - -

C INDICATES CHA9,5-E - 210803

Rev. 9-26-86

3R9572 AIR STARTING MOTOR GROUP--L.H.--S.A.E. Standard Engine Rotation--24 VDC--Part 2--Type 2

I-VALVE (SOLENOID)---EC P.N. 017-7181-SV

4-T

.[ft I - .- I c 3:61681 USHING -- - -------- - -------- 3 c 2 3 88 2 2 c 3 41 9334 HOSEASSEK----a72ccWI8irLI t

A c

F1559 INSULATOR - ------------------ 2

5 11L8919 OISCOXNECI - ------------------ 4

6 SL2579 GROMYET -- ------------------ I

IEW A-A C 7 387733 NIPPLE ----- - -- - ----------- - I

a I97852COVER ------ - - --------- - ----- I

9 S1592 BOLT-- ----------- 3

3 0 4510 LOCKWASHER - ---------- - ------ 3la 3H5I0 GASKET-- C c 11 1047016 - -------- ---- 2LI I J C 3a45 5LOCKWASHER . ........... -------- 2

.C 434277 WASHER --- - - --------------- 212 IN1721 I >BRACKET -- - ---------- - ----c 1, '. 27 '. ELBOW ------ - - ----- - ------ I (UU, MthUt aplatWl X

14 6F 59&5 COUPLING --- - ---------------- I Y.

SL 2534 "U" BOLT .. . .................15 ................ I z9 104717 NUT --------- ---

364506 LOCKWASHER -------------------- 2

IM2894 WASHER ---- - ----------------- cn c 16 AS5575 PIPE ------ - -- - --- - ----------

17 3H9409 BUSHING ----- -- --- - ----------

2 3117216 NIPPLE ------- ------------------

is 386500 ELBOW.----- - -----------------

19 6F9497 TTING ---- - ------------------

C 20 SB76:1 IPPLE ------ - -------

C 21 5 0 766ELBOW

22 4N)411 VALVE .... 1w 3ner rdayl

IMUNTED

R.H. 57ARTER PAD C INDICATES CHANGE 15937t

�om

FITING MOTOR GROUP

tor Group shown on Plate 59A & 598

PARTS BOOK - PAGE 24

i 0

I m :lCI

! :2 1 r- I r-i ;0 I a I Ca l co I V3 mz E m i

I

3N9411 AIR STAI

Part of 3119497 Air Starting Ho

H 'I 'I 'II NOR ---- ------. .... ................Nt

W 84? WASIAR

20 014 IIARING

4 W SAS SPACER ............. Z

5 ", 1540 PLATE

4 IN? I3I01INUR

I R El �I_K R

M...

1-01

W 134 $(AL

4m is PLUG 64ZIll IALL W itz .... I'll, ... "I I

5 6N21111 TUBE--- --------- ....... I

4 W H IL SEAT ............................ I

bN2110 SPAINC... ..... I... 1-11, ....... I 6HZIIA CAS"I'll, t IN216) SLAVI ..................... I------

4-3-83

........................ I

SING ASSM .............. : 'I

IINI.ftll

PL - ---- - -------- - -------- I

0111t ............ . ......... I

DUSHINC ................... I

m ;a

;0 0tj �0 co Co mz z m

I 3 W IS) a m':�' I k 0 I'll1.111, IA202f

IN IS41

"W I M

DAM A'SVK

JOLT

LOCCWJLSKt call

MIN

kil"1411

SC

LOCKWILSKII

CASE JLSSEK

(IWL*sl

IWINC

JOLT

NO

1100SIMC

JOLT

MR ASSM

II

I

II

I

II

I

I

II

II

I k5i

�11 If

I'll,'I", &Z4402 I I 40a.1431 I

IN,',,INA103

ROTOR

DN U

JOLT -------------- - ------------

tocKwksHfft

WASHER ...... I

GIAR ....... 01 W h)

DEARING

IOLI

40AIIAR

SPACER

RING

PISTON ASSVA

IWILI.61

RING

SP-R-INC

k1�

II

II

1.I it I

II

ww'

I- I

3N9413 AIR STARTING MOTOR GROUP

Part of 3N9499 Air Starting Motor Group shown Oft Plate 58A 1 588

ATTACHMENTS 618

4117556 AIR MOTOR LUBRICATOR GROUP

Part of 3N9570. and 3H9572 Air Starting Motor Groups shown on Plates SBA. S88. 59A and 59B

PARTS BOOK - PAGE 25

I I, 3 4 15 to I n 4k4do :�

A

N3542 2 26 :L91114

21 AN405

23 S1611

11 I'll 29 .31.

I I )a INISIA 31 &M35

1 - -

j) b I'll, 1S., I14511 .N I"I

WM

ZL5211

. .1. I &L SRI?

THE FCUO%[Nr, WAIR K M AM AVAILASIt?

I :

Om,.

154561

6L2120 ALMILIARY DRIVE GROUP

1412V

LIM CmR ................ I :t343? GASXft ............... ?

MI BOLT

3 3 'SO' IOCKWASM ........... . I?

MT ----- X" 5"Ib., B

MMACCESSORY

DRIVE

161tv)

5N3374 COVER GROUP

Serial No. 6684695-Up

FOR USE WITH 3N2683 FRONT ACCESSORY DRIVE GROUP

645 CATERPILLAR 0398B ENGINE 4-3-83

-3rsm-ptuG - - - - - - -a 41.3437-CASKET - - - - - -I 4L3437-GASKEI ------ I A2029-SOLT -------- bC

L3748-RETAINER ASSEM J 506-LOCKWASHCR--tC

7030-BOLT -------- 6

L3751 OC K_ - -- I

1.670"� -BEARINGGE SUM

514012-SEAL -------- I

L b0lbb-SHAM - - - - - - -I

I-BEARINO 6 61.2135-RETAINER ASSM J

_60CI 39 CINDICATCSCKAmoCrpom

-LOCK:: PREVIOUSTYPE

-. 1. 559310-BALL� ------ 2

A2029�50M(mas-1.0")-IC 11ME&CKMtI3SA"4L3?4* i 8450b-LOCKWASHER--iC

L3640-WASNER_____2C

31,19492 AIR STARTING SILENCER GROUP Type 2 FOR USE WITH 3H957O and 3119572 AIR STARTING

MOTOR GROUPS SHOWN ON PLATES 58A, 588. 59A II S93

PARTS BOOK - PAGE 26

40 IS,, LDCX

1 SIM BOLT

4 INS " WASHER

I 11410 SMI

4 ISSM WASHER

40M SHAFT ASSM ................ I

I llmh�kll

M55se Down ..................... I

3NA539 IUBE ASSEW ................. I

10 W M LIQUID GASXET

It IS 2190 SOLT

38 450$ LOCKWASHER

3NI 211 SHAFT ASSM

12 lEuh lncIL*0 21ISSS1 Dom

1) S509 BOLT

14 50840 WASHER

4-3-83

- 6 A.

t a m ;0 r-r-

;0 w

CD

CD

m z z m

4-4

3:

K mz

(n

T, m zz

IS ON

$1 $94 $1511

MOZI

LU31 I i

EL3407

kolO

LOCKWASHER ..............-

BMT

WLT ---- - - - ------------ ::::

NASHER --- - -- - --------------

X&I ASSM ------- 471 tmhl ...

llmluw

BEARING

I

II

II

I c c

C INDICATES CRMirE 2 14 I? k 6

3N2683 FROUT ACCESSORY DRIVE GROUP--S.A.E.Standard Engine Rotation--Part 1 of 3--lype 3

3M2683 FRONT ACCESSORY DRIVE GROUP--S.A.E.Standard Engine Rotation--Part 2 of 3--Type 3

PARTS BOOK - PAGE 27

2 )AIM S GEAR ASSEK ................... I I

1 12 II MIOW

1 61.3552 GEAR ......... 02 ledr.1

1 13 2NIC66 ADAPTER

14 IL5072 DOM

- I

4-3-83

3H2683 FRONT ACCESSORY DRIVE GROUP--S.A.E.Standard Engine Rotation--Part 3 of 3--Type 3

__4 m m z

CA

6cm

_f . . . .... ............... 1.1151 BOLT .........................T B(TL "': � � ? a

2 4016) LOCK--- : .. .................. 1 0477 LOCK --------------------------

3 4t3 4I 3 %VASH[R :--' 1 413406 GEAR ASSEIA ...... W WM

SIM BOLT .......................... 5 1 linchkiesl

5 ]H?654 WASKER ......................... 5 51.2659 BEARING

413405 GEAR ASS51 . ..... i35 WM) ... I 1 999 P

11MIL&O 1 392 CASKET

sim l 01ARINg ........ ........ GASKEI .... (plate la hmsIN1 ...

MM

ATTACHMENTS 114-1

S Art

DOWEL

ILATCH ...........................SPRIJZ

WASKER

PLATE ASSW

HOUSI NG ASSEAL

lInClUdell

PLUG

OUSIIING

$OLT

LOCK

II

II

II

I

I I

I1

;,S64;

M9911� "I'll 31114 24345� 3N19 1'.

SAW I �

MM

sk614

1. 11-

3NB924 AIR SHUT-OFF GROUP

.Air Shut-Off Group on Plates 114-1Part of SH4558

463381 BOLT

qM11,14 WASKA. .............. ......... a

12 IN3219 COVER ASSEK .................. I

11miudell

1) 4N4249 SEAL ......................... a

14 )N9120 CASKET .......................... I

15 SI6L5 M T ............................. i

M I? WASHITA ......................... I

lb 514454S KNOB ............................ L

Z154111

5N4558 AIR SHUT-OFF fiROUP--Electric 3HB924 Air Shut-Off parts are shown-en Plate 114-1

FOR USE WITH GVERSPEED FAILURE

PARTS BOOK - PAGE 28

It NM I GASKET ........................ j2-zo 514,2 1) PLUG

Zk ILM ? "Asn .......................n mm Et 21 401V zi )J5191) Ptuc n AU DIT CASIO: ......... I............. If

11 11111 I CASIO ....................... I

at', 0

14111 hkAhiffoto S 1591 101.1 ................. ........ m

2MI41 ASKR

30 SI

IL IV4 "N I ASSfAk AL K I .... I

12 1 1440 PLUG

III 2 bass

11,01CLIES C"mG1 WISE

- ........... I......... I. [.161LO

I I'll I I I St AL S1. IOLT ........... 1.5a."'I, 111451`6 LCKIIISKIt.: ... :........... ha :t9Xt "AS,( It

1 40 it . ......................... II 'I a II 6 S4 Al .- ................. A I 6tsm PIPE .. .... .- I.I I a 6W 61 SIXI-1.1 ..................... _ a

1 U649) CASED ........... I............ I

m SLIM CIAMP it LIM S1hG ............ I........ I. I 2 arm I........................... I

111411? WI ............................ I?

,m4i sm

Is Z1.1240 SIA, ....... ... , LIM clip ......... -:,,.,,.::::::

Is Isla Roll ........... 1, to -W4a

It I 3 f 6 P:K ......... I................. I IP p........-.................I

it. 11 ... I..............?

21 IN)A)z I I " V ....... I......... I

11 11 M I SLIT ..... I.........I I1 6114 PA AT(

Z4 At"at CIALO ...... .......... I.-, "NS .................. I

................ I

1, C"O', Su, LL,1- -: - . . . : . � . : . : . . : : .:I

N I 6491 GASKET ..... I

1649tLANCE .......................-tell WM v h & (I Ita, ...... 1. --- .... � - I t141 IICK, ......... I...............-I A2021 W.- ................ ....... I

11 ISIM PtAIL 34 S ,I, )5 IL, ....... ........36 SM014 riuc.- 1

L�L,j

,1.1 -i. I mx_� V_

(OCXINASKR

ICLT

mmiroto ASSEAk ...... kKk ...

4 I MIL,% II

PLUG

loss

100 ..... -L 52 dx,4 'n. I 1wq 1011 ....... L II MIL 5 -rk I ION

LOCKWASKA

$Oil

%TRIP ............... .- ...

SPACER ....................-

son . ............ I

VICKWASKI:

111CM

CASIO

COW C10111

%IAL,

$Oil .... ................. I., M IR

W E ASS16L

II (

I

II I

I:

I 1I24I ij( �11

1.11

I I

C

I

6 , II

�11

Iz is it

11:511,la 11 11,1M)

: : .11,011Z I a 4514 10456 11450:

I I 1111:111

WWI

I I'll

II I S.,

111310 dils0z "I, 1161.1.11 Wll 41.3311

MM

61-6394 SEA WATER AFTERCOO-ERGROUP-7ype 2

-4

X

K rnzI"

C INDICATES CKXCE

C

ATTACHMENTS

2N6686 KkNIFOLO GROUP--Water Cooled--Type 2

PARTS BOOK -PAGE 29

Re�isicn III June 16. 1986 ri w

.;Dm -0 r-r-

;o

C.)

co w mz z m

5R431! :::1iT..'QLLED OIL TEXPERATURE COOLER GROUP-Sta Water-Part I-Type I

FOR USE WITH 14ARINE AFTERCOOLER

;;Z431B CDMTROLLED OIL TEMPERATURE COOLER GROUP-Sea Water-Part 2-Type I

FOR USE WITH MRINE AFTERCOOLER

L -4

:C m z

C/)

;s

�9

Al

I i I i

PARTS BOOK - PAGE 30

I N alts CUP

I W 114 Wit

I 11 $044 SfAat::::::

1I votl... .. :

)I 4106 LOCKWASKER

Z0141 $Ott ............................ I 10 4509 tOCKWILS11ER N1011 J0141 AS (Ak itith 11K it

',,PI' .........................It"

11 Mist) SUPPORI ............... I ........ I 111115 100

12 ItIl SPACER 104111 ............................. I lure

I I PLUG ---------------- - --- - - -- 4

C I M I A ROLE ...... . ....... . ......... g

C 9 ;FTzSq LOMArk-1 07 I o I hi As S LA ............... N? LE Sm , BOLT ............................ A

INIM $[A C 11 334SD6 loCKWASKI:

)NI1101 12 412288 ROD --------- Ulm) 114710t (11OW1111 ...................... I

A IN lot ...................... IN11111 ....(flow ........................... t

122E-6 138 womito 04 It"(1.

t"INC -

"I.I.Dotcll

.1.1 -1LI $16 [MI ........ :

I �11141121"&Slft .....-I - "I i

14111? I

10WAII,

PUMP

3N40AS OVERSPEED AND OVERSPEED FLYBALL 00NTACTOFA GROUP3X9168 AUXILIARY LINES GROUP-Sea Water Part Of SR4318 Controlled Oil Temperature Cooler Group

Shown On Plates 122E-3 & 122E-4

C INOICATES OWCE 161332

_' '_-_iN8i84 AUXILIARY LINES GROUP-Sta Wate�__- Part Of SR4318 Controlled Oil TeAlperature Cooler Group

Shown On Plates 122E-3 & 122E-4

PARTS BOOK - PAGE 31

k

ATTACHMENTS CATERPILLAR D398B ENGINE

m X r-r-

W �o 0* mz z m c , i

N

. kI i

I

I c �t \

1\ I

I I

COMMIT ...... ................ a

B&I I... .. 1.11 ............. - 4

NMI- AND MOR ASSEK ... ... I

Isep"'It 1;11111141�1

r. 01�LILIII ------- :, I

SUM

IA2029

let 5 97 la i$

C INOICAUS CHANGE

2N6702 PRELUBRICATION OIL PUMP GROUP-110 Volt 3N592 Punp.�nd.Motor parts are shown on Plate 146A

146AATTACHMENTS

U592 PU14P AND MOTOR ASSEMBLY--Type 2 Part of 2N6702 Prelubrication Oil Pump Group shown on Plate 144

PARTS BOOK - PAGE 32

ogw-,� n I kssEhk 1.......................... I I........ ............. I fu� n .1edb

3N666B FLEXIBLE FUEL OIL LINES GROUP

4-3-83

OIL PAN BASE (BL6247 NISI

f

-4

M K Mz -- 4 V%

II0% . -

I 7,Z0.

ATTACHMENTS 162A

I EXR55 I

I M., I

1-1 II .a -u%

I IL)))l1 IN6661 Most j 0331 UNIONc ) �llpo Ss UNION

C DiDICAll S CNMCt

PARTS BOOK - PAGE 33

.111 =.. 1 Mck.rM a , 11

IIII

I11 2I

II

II

4-3-83 t" 2:.

GN6104 Pump ASSEK ... .............. I [Inctudesi

31(84211 PIN-..---...--.. I

IF2936 SUL ------------- - ---------

2 is 2742 SOLT --------- - -- --------- - - -

3 SP537 WASHER -- - ------ - ------ - ----

4 1 P4315 rASKET -------- ------- I

5 9MI914 1

6 IIII&Z BT ---- - ------ - I

lit ING REPAIR Kit IS AVAILAILE:

IN6297 Kit -------- lknobl, - - ------- ---- I I ,includes krobk par, cover. %PTInq L washers]

C INDICATES MAKE 228358

7NB853 FUEL FILTER GROUP

7NO599 Fuel Priming Pump shown on Plate 170B

M8599 FUEL PRIMING PUMP GROUP

Part of 7NB853 Fuel Filter Group shown on Plate 170A

P.

FfARTS BOOK - PAGE 34

1 SR4335 BRACKET ASSFM.

2- 2-- 3H6782 SPACER

3 1 2A7 6 2 BOLS,

4 1 - 7BS934 COLLAR

5 1 SR537 WASHER

6 1 1B4427 NUT

7 1 1B2716 BOLT

8 1 BR4336 LEVER

9 l--4B4276 WASHER

10 1 I- -BS'4710 BOLT

REV JDATEJ DESCRIPTION

DATE: I DRAWN:

I - - - - I - - - - - ___

I

F rT_ EM PART NO. JI NAMEOTY. 1

YIEYq A-A

DIERGENCY SHUT OFF

P.N. Sq-6956-ESO

EC DWG. NO.1

VAPORPHABE

ENGINEERING CONTROLS INC.

SAINT LOUIS. MISSOURI

CRANKCASE EMISSION FILTER.NELSON

93194B-A 2 11/7/8-� Rev. Part Numbers

1 �/28/8� Rev. Nelson P.N. 0 Ring P.N, REV JDATE[ DESCRIPTION I

DATE: I D'RAWN:

EC DWG. NO.1 -66-6956-CF

.'I

VAPORPHASE

SAINT LOUIS, MISSOURI

1 1 'Stem

2 1 Locknut

3 1 Handle

4 1 Gland nut

5 1 Gland follower

6 1 Packing

7 1 Bonnet

8 1 Body i i

I

I I I

REV JDATEJ DESCRIPTION

DATE, I DRAWN:

T- Qty-IDescription?art

- V�4 �-- I- -�,%

- _---J

'F!

� 7' `6

-I Q. i t k ia , L'- 1 11�: LU ;0 !

! 0. i -.? I t,.'; 0 1 S I rl�> p�- (11

.. -.- -- L- � I = j t-1

American, Chain

PART NO.

I 1

--3

& Cable -R.P-.&C. Valve Div. No. 10411-7-1 I

PART NAME 14ATE RI AL

Stem Stainless.Steel Locknut Steel Cross Handle Malleable Iron G16nd Nut Carbon Steel Gl�nd Follower Carbon Steel Patking Asbestos B6nnet Carbon Steel Body Carbon Steel

VALVE CYLINDER PRESSURE

k

NW I-Isk-81 Aooeo Mwrr-t-Llpt-

EC DWG. NO] 62-6956-CTC

VAPORPHASE

VAENGINEERING CONTROLS INC.

=�= SAINT LOUIS, MISSOURI

I ---- T I

I- I

I

I

I

I r--

I

REV. JDATE1 DESCRIPTION

DATE; I DRAWN:

-a-24-2A THD

ADAPTER CYLINDER PRESSURE TEST VALVE

EC DWG. NO.1 63-6956-ADPT

VAPORPHASE!

I I 5R4283 Tt;3-.

2 7 SP597 CLW

3 1 64-6956-A li 0 5 Z-

4 1 5R3044 BRACKET AS.

5 12 ID4717 N:j 7

6 12 384506 L %)C KWA S.1 E A

7 28 484Z78 WAS4ER

a 4 381915 BOLT

9 1 8L4318 CHANNEL AS.

10 4 104541 BOLT

11 4 9N869 VASHER

12 4 3B4505 LOCKWASHER

13 4 30825 SPACER

14 8 S1594 BOLT

15 1 SR3048 FILTER AS.

16 3 5H6Z13 PLUG

17 1 SR4282 TUBE AS.

la I 5R4285 BRACKET

19 1 2B2695 BOL7

20 2 484277 MASHER

21 1 104716 NUT

22 1 5JI113 TUBE

23 I IJ61 HOSE AS,

Z4 z 5 8 1 3 4 5 CLIP

25 1 5R3940 DRAIN AS,

26 1 5P4961 CLAMP

CRANKCASE EMISSION FILTER MOUNTING

i i I

.1- --- ll L.�l

REV JDATE1 DESCRIPTION

DATE: I DRAWN: '

I

IITEM PART NO. m Ay --

I

CONTROLS P417 NUMBER

NELSON WINSLOW 93194.B-A

D =A, M-1 --- 'D w1 I; Pm / A?

I EC DWG. NO.1 64-69-56-H

7 VAPORPHABE

A-W-18-716"l-RV Sca, I e :- I Lrr%,;n:- -

Da -Lp- AL)6'B7 I clikd: -

FUEL OIL PUMP RELIEF VALVE

BILL OF -111ATERIAL

KEY QTY. DESCRIPTIOR P.N.

I I CATERPILLAR FUEL PUMP 3N-2078

2 2 PARKER V18?,A-L0K ELBOW 19-7181-FTG

3 1 STEEL TUBE 1/2" x 4-1/16" FLARE ENDS

(SPCL) 20-7181-TB

4 2 1/2" STREET "TEE" 21-7181-T

- --- . . 1 4

---- L - - - I- I I I 1-1 I I I 1�_u

0.

I

I

ENGINEERI-NG CONTROLS INC. ST. LOUIS. MO.

5 CASH RELIEr VALVE STYLE SET Al 45# PSIG 18-7181-T

I.-Q

(D

4,,Ev DATE DESCRIPTION REVIDATEI DESCRIPTION

-_ I---. -1 - -_ - - --- DATE: 4-15-81 � ___] D R AW N: WHB i

With the actuator in the indicated fuel position and the rack at shut-off (-.475 + .025 rack) position adjust , the lenTth of the rod to the reference.

dimension.

I

REF. CATERPILLAR 5114674

WOODWARD EGB2P GOVERNOR

LINKAGE ADJUSTMENT

VAPORPHASE

ENGINEERING CONTROLS INC.

SAINT LOUIS, MISSOURI

RFV r)ATFI DESCRIPTION

EC DWG.No.1 A-VP-6956 -S18