643501_(ANB_64)_DD_JDB_17R0.pdf
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Specification Package REV-0, 09MAY 2017
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USCG 643501 (ANB 64)
SPECIFICATION FOR DRYDOCK REPAIRS
FY2017
Developed By: Joseph D Barratt
(Rev-0, 09 May 2017)
USCG 643501 (ANB-64) DRYDOCK AVAILABILITY FY2017
ii (Rev-0)
TABLE OF CONTENTS
Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property ............................................................................... vii Consolidated List of Critical Inspection Items .......................................................................................... viii Principal Characteristics ............................................................................................................................... ix General Requirements WORK ITEM 1: General Welding, Provide WORK ITEM 2: Hull Plating (U/W Body), Inspect WORK ITEM 3: Hull Plating (U/W Body), Ultrasonic Testing WORK ITEM 4: Accessible Spaces, Inspect WORK ITEM 5: Voids (Non-Accessible), Leak Test WORK ITEM 6: Tanks (MP Fuel Service), Clean and Inspect WORK ITEM 7: Tanks (Potable Water), Clean and Inspect WORK ITEM 8: Tanks (Ballast), Clean and Inspect WORK ITEM 9: Voids (Accessible), Clean and Inspect WORK ITEM 10: Mast, Inspect WORK ITEM 11: Propeller Shaft, Remove, Inspect and Install WORK ITEM 12: Water Lubricated Shaft Bearings, Renew WORK ITEM 13: Propellers, Remove, Inspect, and Reinstall WORK ITEM 14: Keel Coolers, Clean, Inspect and Hydro WORK ITEM 15: Exhaust Mufflers, Clean and Inspect WORK ITEM 16: Hoses, Renew WORK ITEM 17: Diesel Tank(s), Refuel WORK ITEM 18: Fuel Valves, Overhaul or Renew WORK ITEM 19: Steering Hydraulic Oil Tank, Clean and Inspect WORK ITEM 20: Rudder, Remove, Inspect and Reinstall WORK ITEM 21: Buoy Handling System Maintenance, Level 2, Perform WORK ITEM 22: Cargo Handling Fittings, Inspect WORK ITEM 23: Chain Stopper, Overhaul WORK ITEM 24: Spuds and Spud Wells, Inspect and Preserve WORK ITEM 25: Spud Winches, Inspect & Service WORK ITEM 26: Grey Water / Sewage Holding Tank(s), Clean and Inspect WORK ITEM 27: Decks – Exterior (Buoy), Preserve 100 Percent WORK ITEM 28: U/W Body, Preserve (Partial - Condition C) WORK ITEM 29: Marine Chemist Services, Provide WORK ITEM 30: Drydock WORK ITEM 31: Temporary Services, Provide WORK ITEM 32: Sea Trial Performance, Support, Provide WORK ITEM 33: Main Engine and Ship Service Generator Uptakes, Clean and Inspect iii (Rev-0)
REVISIONS RECORD
This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.
DATE REV# WORK
ITEM#
CHANGES MADE
NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.
iv (Rev-0)
CONSOLIDATED LIST OF REFERENCES
The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.
All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:
MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm
Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp
Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::
www.gpoaccess.gov
The Government is aware of the following internet web links where contractors may procure commercial specifications:
American Welding Society (AWS): http://www.awspubs.com/index.php
ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/
NFPA: http://www.nfpa.org
SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace
COAST GUARD DRAWINGS
Coast Guard Drawing 64 ANB 0103-001, Rev-, Outboard Profile & General Arrangements
Coast Guard Drawing 64 ANB 085-003, Rev -, Docking Plan
Coast Guard Drawing 64 ANB 085-003, Rev A, Docking Plan
Coast Guard Drawing 64 ANB 100-001, Rev-, Structural Arrangement
Coast Guard Drawing 64 ANB 123-001, Rev -, Spud and Spud well Details
Coast Guard Drawing 64 ANB 185-001, Rev-, Crane Pedestal
Coast Guard Drawing 64 ANB 201-001, Rev-, Machinery Arrangement
Coast Guard Drawing 64 ANB 243-001, Rev -, Shaft Line and Steering Gear Arrangement and Details
Coast Guard Drawing 64 ANB 243-1, Rev -, Shaft Line and Steering Gear Arrangement and Details
Coast Guard Drawing 64 ANB 256-001, Rev -, Engine and Shaft Cooling System
Coast Guard Drawing 64 ANB 422-1, Rev -, Mast and Navigational Light Details
Coast Guard Drawing 64 ANB 529-1, Rev -. Bilge and Ballast System.
Coast Guard Drawing 64 ANB 556-001, Rev-, Hydraulic Piping System
Coast Guard Drawing 64 ANB 556-1, Rev -, Hydraulic Piping System
Coast Guard Drawing 64 ANB 573_1, Rev -, Chain Stopper Tie Down Fitting Replacement
Coast Guard Drawing 64 ANB 580-1, Rev -, Deck Equipment
Coast Guard Drawing 64 ANB 593-1, Rev-, Black Water Tank
Coast Guard Drawing 64 ANB 593-2, Rev-, Grey/Black Water System
Coast Guard Drawing 64 ANB 85-1, Rev B, Outboard Profile & General Arrangements http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace v (Rev-0)
Coast Guard Drawing 64 ANB-085-003, Rev -, Docking Plan
Coast Guard Drawing 64ANB 259-1, Rev-, Engine Exhaust System
Coast Guard Drawing 64ANB 533-1, Rev-, Potable Water Tank
Coast Guard Drawing 64-ANB-085-003, Rev -, Docking Plan
Coast Guard Drawing 64-ANB-243-1 Rev -, Shaft Line & Steering Gear Arrangement & Details
Coast Guard Drawing 64-ANB-259-1 Rev -, Sheets 1-2, Engine Exhaust System
Coast Guard Drawing 64-ANB-541-1, Rev-, Fuel Oil System
Coast Guard Drawing FL 2602-10, Rev J, Spud Arrangements and Details
Coast Guard Drawing FL-2605-033, Rev A, Mechanical Chain Stopper, 1-1/4-inch Buoy Chain
Coast Guard Fleet Drawing, FL-1702-11, Rev-, Inspection of Sheaves
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors
Manual
Coast Guard Technical Publication (TP) 3394, Jan 2006, Manufacturer’s Information Book – SWBS
Groups 167-261, SWBS 245, Section A, Propulsors
Coast Guard Technical Publication (TP) 4934, SWBS 074, Sep 2014, Small Boat Diagrams for Hotwork
Coast Guard Technical Publication (TP) 6433, SWBS 589, May 1996, Marine Crane – Operation and
Maintenance Manual
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General
Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and
Allied Processes
Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2012, Auxiliary machine Systems
Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary
Machine Systems
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures
Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking
Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary
Services
OTHER REFERENCES
American Society for Nondestructive Testing (ANST), SNT-TC-1A
American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities
American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System
Components - Health Effects
American Society of Mechanical Engineers (ASME) B16.34, 2013, Valves-Flanged, Threaded, and
Welding End
ASTM International (ASTM) A193, 2006, Standard Specification for Alloy-Steel and Stainless Steel
Bolting Materials for High-Temperature Service
ASTM International (ASTM) A36, 2005, Standard Specification for Carbon Structural Steel
ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets vi (Rev-0)
ASTM International (ASTM) D3359, 2009, Standard Test Methods for Measuring Adhesion by Tape
Test
ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means
ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component
Adhesives (An)
ASTM International (ASTM) F992, 2011, Standard Specification for Valve Label Plates
Commercial Item Description (CID) A-A-52624, Nov 2008, Antifreeze, Multi Engine Type, Ethylene
Glycol (For Caterpillar equipment applications, use CAT Extended Life Pre-Mix coolant.)
Fernstrum Gridcooler Installation and Maintenance Manual, 2013, Form 175
International Organization for Standardization (ISO) 484/2, 1981, Shipbuilding - Ship Screw Propeller -
Manufacturing Tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50 m, Inclusive
Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013 Edition, Pressure Testing Of Valves
Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2011 Edition, Butterfly Valves
Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2010 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service
MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of
Reliability Is Required
MIL-G-24716, Apr 1993, Gaskets, Metallic-Flexible Graphite, Spiral Wound
MIL-PRF-18458, Jul 2002, Grease, Wire Rope-Exposed Gear
MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull
MIL-PRF-83483, Feb 1998, Thread Compound, Antiseize, Molybdenum Disulfide Petrolatum
MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant
Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and
Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets
Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and
Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning
The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements
The Society for Protective Coatings (SSPC), Surface Preparation Standard SSPC-SP 1, November 2004, Solvent Cleaning
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation
Standard SSPC-SP 12/NACE No.5, 2004, Surface Preparation and Cleaning of Steel & Other Hard
Materials by High and Ultrahigh Pressure Water Jetting
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation
Standard SSPC-SP 7/NACE No.4, 2007, Brush-Off Blast Cleaning
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation
Standard SSPC-SP WJ-4/NACE WJ-4, 2012, Waterjet Cleaning of Metals – Light Cleaning
The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation
Standard SSPC-SP 10/NACE No. 2, July 2012, Near-White Blast Cleaning vii (Rev-0)
CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY
The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.
WORK
ITEM
MTI ITEM
DESCRIPTION
NSN/PN QTY ESTIMATED
COST
($/UNIT)
14 N Coolant N/A ~55 gals
N/A
*Government-loaned property, which shall be returned to the vessel upon completion of the availability.
**New or refurbished equipment that the Government may provide for installation in place of existing equipment.
***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter viii (Rev-0)
CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS
The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5
(Inspection report particulars)):
Work
Item Title
3 Hull Plating (U/W Body), Ultrasonic Testing
5 Voids (Non-Accessible), Leak Test
11 Propeller Shaft, Remove, Inspect and Install
12 Water Lubricated Shaft Bearings, Renew
13 Propellers, Remove, Inspect, and Reinstall
20 Rudder, Remove, Inspect and Reinstall
21 Buoy Handling System Maintenance, Level 2, Perform
23 Chain Stopper, Overhaul
24 Spuds and Spud Wells, Inspect and Preserve ix (Rev-0)
PRINCIPAL CHARACTERISTICS
64’ ANB
PHYSICAL
Length overall 63’ 8”
Depth (main deck at side to baseline) 4’ 0”
Maximum beam 24’
Height of highest projection (above
DWL)
23’6”
Shore tie voltage requirements 210V, 100A, 3PH
Full load displacement 120 LT
Frame spacing 24”
Full load draft 4’ 0”
HULL
Hull material
MACHINERY
Number of propellers 2
Number of blades per propeller 5
Diameter of propeller 36”
Pitch 32”
RPM N/A
Shaft diameter N/A
TANKS
1 (Rev-0)
00000_1216_FLT
REC_00000_FLT_Boats @ Commercial Facility (0914)
General Requirements
1. SCOPE
1.1 Intent. This standard specification invokes general requirements for conducting boat repairs performed at a commercial contractor’s facility for Coast Guard vessels.
1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and
'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is
Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General
Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and
Allied Processes
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures
OTHER REFERENCES
None
3. REQUIREMENTS
3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.
NOTE
The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.
2 (Rev-0)
3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.
3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.
3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec
6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).
3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).
NOTE
Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes
(provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.
3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.
3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:
3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at
Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.
3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.
3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The
Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility
Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System
(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.
3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste
Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the
Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, 3 (Rev-0) and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;
ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the
Environmental Records binder and required documentation, including environmental permits compliance and close-out.
3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For
Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.
3.6 Local Policy.
3.6.1 Coast Guard turn-over preparation. The Contractor shall be aware that, upon arrival, after haul out, and prior to departing the Contractor’s facility, the Coast Guard crew shall be allowed to accomplish various tasks in preparation for the turn-over of the boat to the Contractor. The following conditions apply to this paragraph:
3.6.1.1 The Coast Guard requires a maximum of three days at the beginning of the contract, and three days at the end to accomplish various tasks.
3.6.1.2 The Contractor may commence/continue work during these time frames.
<<APM Note: Paragraph 3.6.1.3 pertains to 47’ MLB only. For all other SBPL assets delete this paragraph.>>
3.6.1.3 Coast Guard personnel will disconnect the Detroit Diesel Electronic Control (DDEC) System and any other electronic equipment, as required to avoid damage to systems arising from hotwork on the vessel during the availability.
3.6.1.4 Coast Guard personnel will remove the transducers after initial haul-out and reinstall prior to re-floating the vessel.
3.6.1.5 The Unit will contact the servicing ESD or ESU to setup removal/installation of the transducer if Unit personnel are unable to accomplish this task.
3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:
3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.
3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".
3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for
Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel
Surfaces by Stripe Coating”
3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF 35870" with FED-
STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE BREAKING CAPABLE VESSELS, <235’.
4 (Rev-0)
3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W) BODY/BOOT-TOP", Add line
Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2: Blank. Column 3:
SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) - or - SSPC-SP WJ-2(M)/NACE
WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)".
3.7.2 SFLC Standard Specification 0000 General Requirements.
3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing
Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”
3.7.2.2 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph
3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC
Std Spec 6310 (Critical drying time requirements)).”
4. NOTES
4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.
5 (Rev-0)
QA-1 - QUALITY ASSURANCE INSPECTION FORM
(PRESERVATION CHECKLIST)
VESSEL NAME HULL # WORK ITEM # WORK ITEM TITLE
LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)
CHECKPOINT 1 – COATING SYSTEM COMPLIANCE
Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.
CHECKPOINT 2 - PAINT STORAGE
Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.
CHECKPOINT 3 - AMBIENT CONDITIONS
Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).
Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).
Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.
CHECKPOINT 4 - PRE-SURFACE PREPARATION
Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.
Verify equipment setup, blast media, and surface preparation methods match designated test coupon.
CHECKPOINT 5 - SURFACE PREPARATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).
Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.
Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).
CHECKPOINT 6 - PRIMER COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Verify proper mixing and stand-in (induction) times.
Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.
Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).
Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.
Brush out all runs, sags, drips, and puddles.
Perform visual inspection for holidays and other defects.
CHECKPOINT 7 – STRIPE COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).
CHECKPOINT 8 – TOP COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
Verify proper mixing and stand-in (induction) times, as applicable.
Verify wet film thickness at random, to prevent under or over application.
Brush out all runs, sags, drips, and puddles.
CHECKPOINT 9 – FINAL INSPECTION
Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.
Ensure that system cure is in accordance with manufacturer's recommendation for intended service.
Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.
For immersion coatings (including tank U/W body), record date and time of the following events:
Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____
CHECKPOINT 10 – RECORD KEEPING
Complete, sign, and submit all provided QA Inspection Forms.
NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME
6 (Rev-0)
QA-2 - QUALITY ASSURANCE INSPECTION FORM
(ENVIRONMENTAL READINGS)
Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.
DATE
TIME
ACTIVITY (SURFACE
PREPARATION, PRIMER COAT,
BARRIER COAT, TOP COAT,
ETC…)
LOCATION (FRAME &
DECK, RELATION TO
EQUIPMENT, ETC.)
TEMPERATURE % REL.
HUMID-
ITY
DEW
PT.
SURFACE AMBIENT ΔT
| DP -
SURFACE |
7 (Rev-0)
QA-3a - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)
SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/NACE No. 2
SSPC-SP WJ-1/NACE WJ-1
SSPC-SP WJ-2/NACE WJ-2
SSPC-SP WJ-3/NACE WJ-3
SSPC-SP WJ-4/NACE WJ-4
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area)
Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:
8 (Rev-0)
QA-3b - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)
SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/NACE No. 2
SSPC-SP WJ-1/NACE WJ-1
SSPC-SP WJ-2/NACE WJ-2
SSPC-SP WJ-3/NACE WJ-3
SSPC-SP WJ-4/NACE WJ-4
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area)
Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Mean Reading (mils)
Mean Reading (mils) IAW ASTM DD4417).
9 (Rev-0)
QA-4 - QUALITY ASSURANCE INSPECTION FORM
(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)
SOLUBLE SALT CONDUCTIVITY Measurements IAW SSPC-GUIDE 15.
DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)
10 (Rev-0)
QA-5 - QUALITY ASSURANCE DATA FORM
(COATING THICKNESS)
(Use one sheet for each sequence)
COATING MFG PRODUCT NAME
BATCH
INDUCTION
TIME
COATING SYSTEM SEQUENCE
(PRIMER/TOUCHUP/3RD COAT, ETC.)
Dry Film Thickness (DFT) Measurements IAW SSPC-PA 2.
SPOT 1 2 3 4 5
AVERAGE
VALUE
*BASE METAL READING
(BMR) Required, If Magnetic
Pull-Off (Type I/Banana) Gauge Is
Used.
LOCATION (FRAME REFERENCE):
SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATION
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
1 AVG. BMR DEVIATION
1 AVG. BMR DEVIATION
APPLICATION METHOD (AIRLESS, CONVENTIONAL SPRAY,
ROLLED)
AVERAGE DFT
11 (Rev-0)
07400_AKP_1114_BOAT_FLT
WORK ITEM 1: General Welding, Provide
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to provide general welding.
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Coast Guard Technical Publication (TP) 4934, SWBS 074, Sep 2014, Small Boat
Diagrams for Hotwork
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures
OTHER REFERENCES
None
3. REQUIREMENTS
3.1 General.
3.1.1 CIR.
None.
3.1.2 Tech Rep.
12 (Rev-0)
Not applicable.
3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std
Spec 0000, paragraph 3.3.5 (Interferences).
3.2 Requirement. The Contractor shall provide general welding, including but not limited to, fabrication, brazing, inspection, plate renewal, crack repair, overlay, and associated processes on
Coast Guard vessels and equipment in accordance with TP 4934 and SFLC Std Spec 0740.
3.3 Bidding. The Contractor shall ensure for bidding purposes this specification will be broke down by the following:
U/W body: renew raw water intake fairing for sea chest suction
Main deck: weld four (04) ¼”-wide pieces of angle stock to capstan base at 90-degree intervals, corresponding to each corner of the base
Main deck: fabricate and install spud winch guard using expanded metal and flat bar stock to cover winch drum assembly and exposed wire from drum assembly to spud sheave.
Engine room to main hold: quick-acting watertight door (QAWTD), crop & renew
Engine room: air conditioner condensate drain piping, patch into existing fire main drainage system with check valves installed at condensate drain-to-fire man connection oriented to prevent fire main water from flowing into A/C condensate drain line
Lazarette: vent system piping; crop & renew stbd gooseneck & install gooseneck vent in relative location on port side. Install exhaust vent blower on port side system
Buoy deck; crop existing main hold hatch with government-furnished, raised hatch
Exhaust system, install approx 8 total linear feet of piping. Ensure exhaust port is oriented 45 degrees off center. Please see below photos for reference looking aft main engine exhaust base main engine stack length
13 (Rev-0) generator exhaust base generator exhaust length
3.4 Touch-up preservation, general. The Contractor shall prepare and coat all new and disturbed exterior and interior surfaces, as applicable, to match existing adjacent surfaces in accordance with SFLC Std Spec 6310, paragraph 3.1.13 (Touch-ups and minor coating repairs.)
4. NOTES
This section is not applicable to this work item.
14 (Rev-0)
11000_1016_FLT
REC_11000_UWHIB_FLT_64’ ANB (ALL) (1211)
WORK ITEM 2: Hull Plating (U/W Body), Inspect
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to inspect/survey the vessel’s Under Water (U/W) hull plating, including U/W appendages and coating system.
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 64 ANB-085-003, Rev -, Docking Plan
Coast Guard Drawing 64 ANB 243-001, Rev -, Shaft Line and Steering Gear
Arrangement and Details
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements
OTHER REFERENCES
ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry
Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning
Means
The Society for Protective Coatings (SSPC), January 2015, Paint Application
Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating
Thickness Requirements
3. REQUIREMENTS
3.1 General.
3.1.1 CIR.
15 (Rev-0)
3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std
Spec 0000, paragraph 3.3.5 (Interferences).
3.2 Inspection. The Contractor shall accompany the Underwater Hull Inspection Board (UWHIB) in the performance of the below inspection tasks, as applicable, using the drawings listed in
Section 2 (References) as guidance. The Contractor shall provide the following, to facilitate the
UWHIB in assessing the condition of the designated U/W hull components and systems:
A hull repair supervisor and a marker.
Temporary staging and other necessary equipment, as applicable, for ensuring safe access to all areas of the U/W hull.
NOTES
1. The COR will convene the UWHIB as soon as possible after the vessel has been dry-docked and before any work (except U/W hull cleaning/wash down) is performed on the U/W hull and appendages.
2. Some of the components and/or systems addressed in this work item may not be applicable to all vessel classes.
3.2.1 Hull plating.
3.2.1.1 The Contractor shall inspect the condition of the hull plating (including thruster tunnel plating, as applicable), for the presence of marine growth, deformation, and any evidence of major corrosion or electrolytic action.
3.2.1.2 The Contractor shall inspect the hull and keel areas, report on the condition of butt-welded seams, doubler plates, lap seams, and for any signs of damaged plating or unusual waviness in the plating.
3.2.2 Sea chests and all other cooling system intake components. The Contractor shall inspect all sea chests, sea beam arrays, tunnels, hull openings, and grates for general appearance, loose, damaged, or missing grates, loose or missing fasteners, condition of sea strainers and lockwire on bolts, marine growth on grating slots, and any obstructions in the openings that might prevent proper suction and discharge of water.
3.2.3 Rudders. The Contractor shall check general condition, condition around the drain plugs, and check for pitting, if any, on the leading and trailing edges.
3.2.4 Propeller and shaft associated components. The Contractor shall inspect the condition of propellers for signs of corrosion, pitting, erosion, fouling, cracks, dings, and nicks by side and
16 (Rev-0) blade; inspect fairwaters, rope guards, shafts, and mechanical seals - look for missing screws, physical damage to the blades, pitting, condition of dunce caps, and condition of securing devices.
3.2.5 Transducers. The Contractor shall check general condition for cuts, cracks, corrosion, and surface defects around the openings. Check transducer securing nuts for tightness, and inspect cables for chafing and other damage.
3.2.6 Zinc anodes.
3.2.6.1 The Contractor shall remove all marine growth and oxide coating from all hull, rudder, shaft strut, sea chest, sea beam array, z-drive, and thruster tunnel zinc anodes, or water jet drives anodes, as applicable, using a light-wire brush.
3.2.6.2 The Contractor shall visually inspect all zinc anodes; check the soundness of mounting strap and stud welds, missing fasteners, and percentage of remaining material.
3.2.7 Coating system inspections. The Contractor shall accomplish the below inspections, in conjunction with the underwater hull inspection conducted by the Underwater Hull Inspection
Board (UWHIB). Document the condition found as “Partial - Condition A”, “Partial - Condition
B”, “Partial Condition C”, or “100%”, as applicable (see 4.1 (Definitions)). Submit a CFR.
NOTE
The following inspections are for determining the existing condition of the coating system for the underwater body surfaces, which are deemed “Critical-coated” surfaces; they must be carried out by a
SSPC-QP-1 certified contractor/sub-Contractor or a NACE Inspector
– see SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).
3.2.7.1 Visual. Perform a visual inspection of the existing U/W body coating system.
4. NOTES
4.1 Definitions.
4.1.1 "Partial – Condition A”: The condition that exists where the substrate is exposed in up to
33% of the entire U/W body.
4.1.2 "Partial - Condition B": The condition that exists where the anticorrosive (AC) undercoating system has incurred damage, but, the u/w body hull substrate is not exposed in any location.
4.1.3 "Partial - Condition C”: The condition that exists where damage is confined to the antifoulant (AF) topcoating; the epoxy undercoating system is not exposed in any location.
4.1.4 "100%”: The condition that exists where more than 33% of the U/W body hull substrate is exposed.
17 (Rev-0)
4.2 UWHIB convention. The COR will convene the UWHIB as soon as possible after the vessel has been dry-docked and before any work (except U/W hull cleaning/wash down) is performed on the U/W hull and appendages.
18 (Rev-0)
11010_UT_0712_FLT
REC_11010_UT_FLT_64’ ANB (ALL) (0314)
WORK ITEM 3: Hull Plating (U/W Body), Ultrasonic Testing
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to conduct ultrasonic testing (UT) of U/W hull plating.
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 64 ANB 085-003, Rev A, Docking Plan
Coast Guard Drawing 64 ANB 100-001, Rev-, Structural Arrangement
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes
OTHER REFERENCES
None.
3. REQUIREMENTS
3.1 General.
3.1.1 CIR. The Contractor shall submit a CIR for the inspections listed in the following paragraph:
3.2 (UT measurements).
19 (Rev-0)
3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std
Spec 0000, paragraph 3.3.5 (Interferences).
3.2 UT measurements. The Contractor shall perform a total of 100 UT measurements of U/W hull surfaces, in locations designated by the Coast Guard Inspector, using Coast Guard Drawings
64 ANB 085-003 and 64 ANB 100-001 for guidance, in accordance with SFLC Std Spec 0740, Appendix C. Mark up a copy of Coast Guard Drawing 64 ANB 100-001 to show all locations selected for measurement and record all measurements in Table I (UT Measurements Summary
Sheet - Port/Stbd Shell) provided at the end of this item. Submit A CIR, to also include the marked up drawing and completed Table I.
4.1 UT Table. Table 1 provided below is for the recording of all UT measurements.
20 (Rev-0)
TABLE 1 - UT MEASUREMENTS SUMMARY SHEET PORT/STBD SHELL
SHOT # STRAKE # FWD/MID/AFT ORIG PL MEASURED PL PERCENT
PLATE # TOP/MID/BOT THICKNESS THICKNESS WASTAGE
21 (Rev-0)
12300_AccssblSpcsInspct_0715_FLT
12300_AccssblSpcsInspct_FLT_64 ANB (ALL)
WORK ITEM 4: Accessible Spaces, Inspect
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to inspect accessible spaces.
TABLE 1 – SPACES
ITEM DESCRIPTION SPACE
Inspect Accessible Space MAIN HOLD
Inspect Accessible Space CREW BERTHING
Inspect Accessible Space WORK SHOP
Inspect Accessible Space MACHINERY SPACE
Inspect Accessible Space LAZARETTE
Inspect Accessible Space PILOTHOUSE/GALLERY
1.2 Government-furnished property.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 64 ANB 85-1, Rev B, Outboard Profile and General Arrangements
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements
OTHER REFERENCES
None
22 (Rev-0)
3. REQUIREMENTS
3.1 General.
3.1.1 CIR.
None.
3.1.2 Tech Rep.
Not applicable.
3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std
Spec 0000, paragraph 3.3.5 (Interferences).
3.2 Inspect. The Contractor shall inspect all accessible spaces and weather decks in accordance with the applicable Coast Guard drawings and SFLC Std Spec 0000.
3.2.1 The contractor shall inspect for, but not limited to, the following:
Corrosion
Failed paint
Cracks, holes or anything that could compromise watertight integrity
Broken or missing fixtures (i.e. hold-back hooks, door stops, dogging handles, etc)
Non-tight cableways or pipe penetrations
Anything that may adversely affect the overall material condition of the boat
3.3 Report. The Contractor shall submit a CFR.
23 (Rev-0)
12300_ESD_0913_FLT
REC_12300(Non-AccessibleVoids)_FLT_64 ANB (ALL) (0715)
WORK ITEM 5: Voids (Non-Accessible), Leak Test
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to leak test designated non-accessible voids. Refer to Table 1.
TABLE 1 - DRAIN PLUGS FOR NON-ACCESSIBLE VOIDS
VOID FRAME (S)
Port & Starboard Pipe Fenders FR 0-8
Port Forward Rub Rail forepeak
Starboard Forward Rub Rail forepeak
Transducer Fairlead Void FR 4 & FR 23
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 64 ANB 085-003, Rev -, Docking Plan
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes
OTHER REFERENCES
ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-
Component Adhesives (An)
24 (Rev-0)
MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant
3.1 General.
3.1.1 CIR. The Contractor shall submit a CIR for the inspections listed in the following paragraph:
3.2 (Leak test particulars).
3.1.2 Tech Rep.
Not applicable.
3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std
Spec 0000, paragraph 3.3.5 (Interferences).
3.2 Leak test. In the presence of the Coast Guard Inspector, the Contractor shall accomplish the following tasks for all designated non-accessible voids (see Table 1for list) and Submit A CIR, using the Coast Guard drawings listed in Section 2 (References) as guidance:
Remove and dispose of the existing drain plugs.
Submit A CIR noting any liquids draining from any of the voids - indicating the presence of a leak.
Dispose of any drained liquids in accordance with all Federal, state, and local laws and regulations.
CAUTION
Some liquids that are drained may be classified as hazardous materials or hazardous waste depending on state and local regulations. The vessel environmental coordinator may assist with determination of waste category.
3.3 Plug renewal. Upon completion of all work on appendages, the Contractor shall accomplish the following tasks:
Chase the hull insert threads of all plugs.
Install new stainless steel, Type 316, or Monel drain plugs, in place of original plugs.
Coat new plugs prior to installation with a sealing and locking compound conforming to ASTM D5363-AN0123 or a flexible joint compound conforming to MIL-S-45180, Type II.
25 (Rev-0)
3.4 Void air test. If a Change Request is authorized and released, the Contractor shall accomplish the following tasks for any designated non-accessible void from the above list:
Apply a vacuum or pressure of 2 psig to the void, in accordance with SFLC Std Spec
0740, Appendix C.
Submit a CFR.
26 (Rev-0)
12305_0316_FLT
REC_12311_FLT_64’ ANB (ALL) (0310)
WORK ITEM 6: Tanks (MP Fuel Service), Clean and Inspect
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to clean and inspect the following tank(s):
TABLE 1 - FUEL SERVICE TANKS
TYPE OF TANK LOCATION CAPACITY - 95% (GALLONS) LOW SUCTION (GALLONS)
Diesel Fuel Frame 15 -17 2500 125
2. REFERENCES
COAST GUARD DRAWINGS
None.
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes
OTHER REFERENCES
Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS)
C6183, 2013, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil
Resistant Gaskets
MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High
Degree of Reliability Is Required
27 (Rev-0)
3.1.1 CIR.
None.
3.1.2 Tech Rep.
Not applicable.
3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area…
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