ENCL_2_CB-M_MPCs.pdf

PDF 3 MB Posted Jan 30, 2017

Attached to: 17' Cutter Boat-Medium: Bow-to-Stern Maintenance
Solicitation number: HSCG40-17-Q-P30589
Issued by: Department of Homeland Security US Coast Guard

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CB-M MPCs

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U.S. COAST GUARD

ASSET COMPUTERIZED MAINTENANCE SYSTEM

CUTTER BOAT MEDIUM

A41005.0

REV'D 01/15/14

ASSET NUMBER OPERATING ACTIVITY MAINTENANCE ACCOMPLISHED MAINTENANCE DUE

DATE ASSET HOURS DATE ASSET HOURS

MO DAY YEAR MO DAY YEAR

ZULU DATE ZULU TIME

MO DAY YEAR

ITEM 1

DUE

CMS CODE ACTION DESCRIPTION CEINUM

A41005 REPLACE MARINE GEAR OIL CB-A410-003

SCHEDULED UNSCHEDULED

MARINE GEAR SERIAL NUMBER ELAPS/TIME CLOCK/TACH/HOUR METER READING

MAN HOURS: MK___.___DC___.___EM___.___ET___.___IT___.___GM___.___BM___.___FN___.___SN___.___ME___.___OTHER___.___

REMARKS:

TECHNICIAN'S

SIGNATURE

TECHNICIAN'S

* ASTERISK INDICATES QA REQUIRED QA

REFERENCES:

ZF Marine Repair Manual 45C/63C/88C

REVIEWED

LOG YN DATA

ENTRY

COMPLETED

Distribution Statement D: Distribution authorized to the DHS/CG/DoD and their contractors Administrative/Operational use, 01/15/14. Other requests shall be referred to the appropriate asset product line.

WARNING: This document contains technical data whose export is restricted by the Arms Export-Control Act (Title 22, U.S.C., Sec 2751, et. seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C. App 2401 et. seq. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25.

DESTRUCTION NOTICE: For classified documents, follow the procedures in DoD 5200.22-M, National Industrial Security Program Operating Manual, Section 5-705 or DoD 5200.1-R, Information Security Program Regulation, Chapter VI, Section 7. For unclassified, limited documents, destroy by any method that will prevent disclosure of contents or reconstruction of the document.

CBM

CUTTER BOAT MEDIUM

A41005.0

REV'D 01/15/14

MK BM

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

DC IT

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

EM FN

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

ET SN

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

GM OTHER

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

CBM DESTRUCTION NOTICE - Destroy by any method that will prevent disclosure of contents or reconstruction of the document. Page 2 of 6

CUTTER BOAT MEDIUM

A41005.0

REV'D 01/15/14

1 MARINE GEAR OIL REPLACE

REFERENCES:

COMDTINST 9077.1 (series) Equipment Tag-Out Procedure

TOOLS/TESTEQUIPMENT:

Container, Closeable (Suitable) Funnel, Flexible Gloves, Disposable, P/N: 8415-01-492-0180, CAGE: 80244, NIIN: 014920180 Pump, Hydraulic Ram, Hand Driven (Utility), P/N: 34060-0010, CAGE: 31425, NIIN: 011728312

EXPENDABLES:

NONE

CONSUMABLES:

Cloth, Cleaning (Lint Free), P/N: MIRACLEWIPEL001, CAGE: 51200, NIIN: 000449281 Hydraulic Fluid, Automatic Transmission, P/N: Dexron III QT, CAGE: 24617, NIIN: 006982382 (2)

A PRELIMINARY STEPS

WARNING

VARIOUS STEPS IN THIS PROCEDURE EMPLOY ITEMS ON

THE HAZARDOUS MATERIALS LIST. BEFORE EXECUTING

THIS MPC, REFER TO THE APPLICABLE MSDS/SDS FOR

FULL SAFETY AND HANDLING PROCEDURES.

WARNING

ENSURE EQUIPMENT IS PROPERLY TAGGED OUT. FAILURE

TO COMPLY MAY RESULT IN SERIOUS PERSONAL INJURY

OR DEATH.

NOTE: Remove marine gear oil while oil is warm for quickest and most complete removal of fluid.

1. Complete Red Danger Tags IAW COMDTINST 9077.1 (series).

2. Secure the engine box cover in the open position.

B REPLACE

WARNING

OBSERVE SAFETY PRECAUTIONS WHILE WORKING AT

OR NEAR HOT SURFACES OR MOVING ENGINE PARTS.

FAILURE TO COMPLY MAY RESULT IN SERIOUS PERSONAL

INJURY OR DEATH.

1. Allow the engine to cool for 30 minutes, (If required).

NOTE: It is highly recommended to drain or pump oil from the marine gear sumpwhen boat is level. With the boat in the notch oil will remain trapped in the sump.

2. Don disposable gloves.

CBM DESTRUCTION NOTICE - Destroy by any method that will prevent disclosure of contents or reconstruction of the document. Page 3 of 6 http://www.uscg.mil/directives/ci/9000-9999/CI_9077_1C.pdf

CUTTER BOAT MEDIUM

A41005.0

REV'D 01/15/14

3. Replace marine gear oil, as follows:

a. Wipe around dipstick port with lint free cloth, P/N: MIRACLEWIPEL001, (Refer to Figure 1).

b. Remove the dipstick.

c. Insert the inlet tube of the utility pump into the dipstick port, (Refer to Figure 2 and Figure 3).

(1) Ensure that the tube is fully inserted to the bottom of the sump.

d. Insert the outlet tube of the utility pump into the closeable container.

e. Pump the oil out of the sump into the container.

f. Remove the utility pump hose from the dipstick port.

WARNING

AVOID EYE CONTACT, SKIN CONTACT, AND INHALATION

WITH AUTOMATIC TRANSMISSION FLUID. USE OF PROPER

PERSONAL PROTECTIVE EQUIPMENT RECOMMENDED.

WASH EXPOSED SKIN AND CONTAMINATED CLOTHING

THOROUGHLY AFTER HANDLING. FAILURE TO COMPLY

MAY RESULT IN PERSONAL INJURY.

NOTE: Approximately 2.0 quarts will fill an empty marine gear sump to the full mark on the dip stick.

g. Add transmission fluid, P/N: Dexron III QT, through dipstick port using funnel.

h. Wipe away any spilled oil.

i. Install dipstick.

C FINAL STEPS

1. Remove Red Danger Tags IAW COMDTINST 9077.1 (series).

2. Run engine for approximately 1-2 minutes.

3. Secure engine.

4. Allow fluid to drain back down into the marine gear sump.

5. Check fluid level ensuring level is between maximum and minimum marks on the dipstick.

6. Store, segregate, or dispose of hazardous materials IAW local, state and federal regulations.

7. Record maintenance action by completing appropriate sign-off, adding pertinent remarks.

CBM DESTRUCTION NOTICE - Destroy by any method that will prevent disclosure of contents or reconstruction of the document. Page 4 of 6

CUTTER BOAT MEDIUM

A41005.0

REV'D 01/15/14

PORT SIDE OF ENGINE

Figure 1

CBM DESTRUCTION NOTICE - Destroy by any method that the document. Page 5 of 6

CUTTER BOAT MEDIUM

A41005.0

REV'D 01/15/14

MARINE GEAR DIP STICK/OIL FILL PORT

Figure 2

OIL PUMP

Figure 3

CBM DESTRUCTION NOTICE - Destroy by any method that the document. Page 6 of 6

CUTTER BOAT MEDIUM

A43000.0

REV'D 06/30/14

ASSET NUMBER OPERATING ACTIVITY MAINTENANCE ACCOMPLISHED MAINTENANCE DUE

DATE ASSET HOURS DATE ASSET HOURS

MO DAY YEAR MO DAY YEAR

ZULU DATE ZULU TIME

MO DAY YEAR

ITEM 1

DUE

CMS CODE ACTION DESCRIPTION CEINUM

A43000 INSPECT/LUBE DRIVE SHAFT CB-B000-001

SCHEDULED UNSCHEDULED

DISCREPANCIES FOUND: NO_____ YES_____

MAN HOURS: MK___.___DC___.___EM___.___ET___.___IT___.___GM___.___BM___.___FN___.___SN___.___ME___.___OTHER___.___

IF DISCREPANCIES ARE FOUND REMARKS ARE REQUIRED

TECHNICIAN'S

SIGNATURE

TECHNICIAN'S

* ASTERISK INDICATES QA REQUIRED QA

REFERENCES:

NONE

REVIEWED

LOG YN DATA

ENTRY

COMPLETED

Distribution Statement D: Distribution authorized to the DHS/CG/DoD and their contractors Administrative/Operational use, 06/11/14. Other requests shall be referred to the appropriate asset product line.

CUTTER BOAT MEDIUM

A43000.0

REV'D 06/30/14

MK BM

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

DC IT

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

EM FN

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

ET SN

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

GM OTHER

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

CBM DESTRUCTION NOTICE - Destroy by any method that the document. Page 2 of 5

CUTTER BOAT MEDIUM

A43000.0

REV'D 06/30/14

1 DRIVE SHAFT INSPECT/LUBE

REFERENCES:

COMDTINST 9077.1 (series) Equipment Tag-Out Procedure

TOOLS/TESTEQUIPMENT:

Lubricating Gun, Hand, P/N: 30-200, CAGE: 77335, NIIN: 002532478 Torque Wrench, 0-100 ft-lb

EXPENDABLES:

NONE

CONSUMABLES:

Corrosion Preventative Compound, P/N: WD-40, CAGE: 09137, NIIN: 014189008 (As required) Grease, Outboard Motor, P/N: 92-802859A 1, CAGE: 88907, NIIN: 015857126

A PRELIMINARY STEPS

WARNING

VARIOUS STEPS IN THIS PROCEDURE EMPLOY ITEMS ON

THE HAZARDOUS MATERIALS LIST. BEFORE EXECUTING

THIS MPC, REFER TO THE APPLICABLE MSDS/SDS FOR

FULL SAFETY AND HANDLING PROCEDURES.

WARNING

ENSURE EQUIPMENT IS PROPERLY TAGGED OUT. FAILURE

TO COMPLY MAY RESULT IN SERIOUS PERSONAL INJURY

OR DEATH.

1. Complete Red Danger Tags IAW COMDTINST 9077.1 (series).

2. Secure the engine box in the “OPEN” position.

B INSPECT

1. Inspect drive shaft for the following, (Refer to Figure 1):

a. Bent or dented tubing.

b. Damaged grease fittings.

c. Buildup of foreign material.

(1) Note findings in remarks section.

2. Inspect all drive shaft connecting bolts for security.

a. Verify bolt torque values of 33 ft lb, using torque wrench.

C LUBE

1. Locate drive shaft grease fittings, (Refer to Figure 1).

CBM DESTRUCTION NOTICE - Destroy by any method that will prevent disclosure of contents or reconstruction of the document. Page 3 of 5

CUTTER BOAT MEDIUM

A43000.0

REV'D 06/30/14

WARNING

AVOID EYE CONTACT, SKIN CONTACT, AND INHALATION

WITH GREASE. KEEP AWAY FROM ALL SOURCES OF

IGNITION AND OXIDIZERS. USE IN A WELL VENTILATED

AREA. WASH EXPOSED SKIN THOROUGHLY AFTER

HANDLING. FAILURE TO COMPLY MAY RESULT IN

PERSONAL INJURY.

2. Pump grease, P/N: 92-802859A1, into the grease fittings using lubricating gun until grease begins to slightly ooze from the yoke.

a. Wipe away excess grease from yoke using a clean rag.

WARNING

AVOID EYE CONTACT, SKIN CONTACT, INHALATION, AND

INGESTION WITH CORROSION PREVENTIVE COMPOUND.

KEEP AWAY FROM ALL SOURCES OF IGNITION. FAILURE

TO COMPLY MAY RESULT IN PERSONAL INJURY.

3. Spray entire drive shaft with corrosion preventative compound, P/N: WD-40, or equivalent.

D FINAL STEPS

1. Remove Red Danger Tags IAW COMDTINST 9077.1 (series).

2. Store, segregate or dispose of hazardous material IAW all applicable local, state, and federal regulations.

3. Record maintenance action by completing appropriate sign-off, adding pertinent remarks.

CBM DESTRUCTION NOTICE - Destroy by any method that will prevent disclosure of contents or reconstruction of the document. Page 4 of 5

CUTTER BOAT MEDIUM

A43000.0

REV'D 06/30/14

DRIVE SHAFT

Figure 1

CBM DESTRUCTION NOTICE - Destroy by any method that the document. Page 5 of 5

CB-M-17

A45002.0

REV'D 12/15/15

ASSET NUMBER OPERATING ACTIVITY MAINTENANCE ACCOMPLISHED MAINTENANCE DUE

DATE ASSET HOURS DATE ASSET HOURS

MO DAY YEAR MO DAY YEAR

ZULU DATE ZULU TIME

MO DAY YEAR

ITEM 1

DUE

CMS CODE ACTION DESCRIPTION CEINUM

A45002 SERVICE JET DRIVE CB-A450-010

SCHEDULED UNSCHEDULED

JET DRIVE SERIAL NUMBER ELAPS/TIME CLOCK/TACH/HOUR METER READING

DISCREPANCIES FOUND: NO_____ YES_____

MAN HOURS: MK___.___DC___.___EM___.___ET___.___IT___.___GM___.___BM___.___FN___.___SN___.___ME___.___OTHER___.___

IF DISCREPANCIES ARE FOUND REMARKS ARE REQUIRED

TECHNICIAN'S

SIGNATURE

TECHNICIAN'S

* ASTERISK INDICATES QA REQUIRED QA

REFERENCES:

TP 4584B-583-A, RHIB Jet Drive-Model HJ-213

REVIEWED

LOG YN DATA

ENTRY

COMPLETED

Distribution Statement D: Distribution authorized to the DHS/CG/DoD and their contractors Administrative/Operational use, 11/23/15. Other requests shall be referred to the appropriate asset product line.

http://cgweb.netims.uscg.mil:7002/NETIMS/content/conn/SURFACE_WCC/path/Surface/TECH_PUB/4584B/4584B_583_A.pdf

CB-M-17

A45002.0

REV'D 12/15/15

MK BM

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

DC IT

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

EM FN

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

ET SN

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

GM OTHER

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

DESTRUCTION NOTICE - Destroy by any method that

CB-M-17

A45002.0

REV'D 12/15/15

1 JET DRIVE SERVICE

REFERENCES:

COMDTINST 9077.1 (series) Equipment Tag-Out Procedure

TOOLS/TESTEQUIPMENT:

Gloves, Disposable, P/N: 014920180, CAGE: 80244, NIIN: 014920180 Lubricating Gun, Hand, P/N: 30-200, CAGE: 77335, NIIN: 002532478

EXPENDABLES:

NONE

CONSUMABLES:

Grease, Outboard Motor, P/N: 92-802859A1, CAGE: 88907, NIIN: 015857126 Lubricating Oil, Utility, P/N: Tellus S2 M 46, CAGE: 54527, NIIN: 016042245

A PRELIMINARY STEPS

WARNING

VARIOUS STEPS IN THIS PROCEDURE EMPLOY ITEMS ON

THE HAZARDOUS MATERIALS LIST. BEFORE EXECUTING

THIS MPC, REFER TO THE APPLICABLE MSDS/SDS FOR

FULL SAFETY AND HANDLING PROCEDURES.

WARNING

ENSURE EQUIPMENT IS PROPERLY TAGGED OUT. FAILURE

TO COMPLY MAY RESULT IN SERIOUS PERSONAL INJURY

OR DEATH.

1. Complete Red Danger Tags IAW COMDTINST 9077.1 (series).

2. Don disposable gloves, P/N: 014920180.

3. Secure engine box in the “OPEN” position.

B SERVICE

WARNING

AVOID EYE CONTACT, SKIN CONTACT, AND INHALATION

WITH GREASE. KEEP AWAY FROM ALL SOURCES OF

IGNITION AND OXIDIZERS. USE IN A WELL VENTILATED

AREA. WASH EXPOSED SKIN THOROUGHLY AFTER

HANDLING. FAILURE TO COMPLY MAY RESULT IN

PERSONAL INJURY.

1. Lubricate the following using lubricating gun, P/N: Tellus S2 M 46, with marine grease, P/N: 92-802859A1:

a. Reverse cylinder shaft, (Refer to Figure 1).

b. Screen/rake bearing, (Refer to Figure 2).

c. Steering shaft.

DESTRUCTION NOTICE - Destroy by any method that will prevent disclosure of contents or reconstruction of the document. Page 3 of 5

CB-M-17

A45002.0

REV'D 12/15/15

WARNING

OPEN CAP SLOWLY TO AVOID A SUDDEN RELEASE

OF PRESSURE. FAILURE TO COMPLY MAY RESULT IN

PERSONAL INJURY OR EQUIPMENT DAMAGE.

2. Check oil pump reservoir level.

WARNING

AVOID EYE CONTACT, SKIN CONTACT, INHALATION,

AND INGESTION WITH HYDRAULIC FLUID. KEEP AWAY

FROM ALL SOURCES OF IGNITION AND OXIDIZERS. USE

IN A WELL VENTILATED AREA. WASH EXPOSED SKIN

THOROUGHLY AFTER HANDLING. FAILURE TO COMPLY

MAY RESULT IN PERSONAL INJURY.

3. Add oil, P/N: Tellus S2 M 46, as required.

C FINAL STEPS

1. Secure engine box cover in the “CLOSED” position.

2. Remove Red Danger Tags IAW COMDTINST 9077.1 (series).

3. Store, segregate, or dispose of hazardous materials IAW local, state, and federal regulations.

4. Record maintenance action by completing appropriate sign-off, adding pertinent remarks.

JET DRIVE REVERSE CYLINDER DRIVE

Figure 1

DESTRUCTION NOTICE - Destroy by any method that will prevent disclosure of contents or reconstruction of

CB-M-17

A45002.0

REV'D 12/15/15

JET DRIVE

Figure 2

DESTRUCTION NOTICE - Destroy by any method that

CUTTER BOAT MEDIUM

A51002.0

REV'D 01/15/14

ASSET NUMBER OPERATING ACTIVITY MAINTENANCE ACCOMPLISHED MAINTENANCE DUE

DATE ASSET HOURS DATE ASSET HOURS

MO DAY YEAR MO DAY YEAR

ZULU DATE ZULU TIME

MO DAY YEAR

ITEM 1

DUE

CMS CODE ACTION DESCRIPTION CEINUM

A51002 REPLACE FRESHWATER COOLANT CB-A150-005

SCHEDULED UNSCHEDULED

ENGINE SERIAL NUMBER ELAPS/TIME CLOCK/TACH/HOUR METER READING

MAN HOURS: MK___.___DC___.___EM___.___ET___.___IT___.___GM___.___BM___.___FN___.___SN___.___ME___.___OTHER___.___

REMARKS:

TECHNICIAN'S

SIGNATURE

TECHNICIAN'S

* ASTERISK INDICATES QA REQUIRED QA

REFERENCES:

TP 4642-583-A, RHIB Engine - Operation Manual - 4LHA Series

REVIEWED

LOG YN DATA

ENTRY

COMPLETED

Distribution Statement D: Distribution authorized to the DHS/CG/DoD and their contractors Administrative/Operational use, 12/27/13. Other requests shall be referred to the appropriate asset product line.

CBM

http://cgweb.netims.uscg.mil:1088/techpubs/4642/4642_583_A.pdf

CUTTER BOAT MEDIUM

A51002.0

REV'D 01/15/14

MK BM

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

DC IT

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

EM FN

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

ET SN

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

GM OTHER

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

CBM DESTRUCTION NOTICE - Destroy by any method that

CUTTER BOAT MEDIUM

A51002.0

REV'D 01/15/14

1 FRESHWATER COOLANT REPLACE

REFERENCES:

COMDTINST 9077.1 (series) Equipment Tag-Out Procedure

TOOLS/TESTEQUIPMENT:

Gloves, Disposable, P/N: 8415-01-492-0180, CAGE: 80244, NIIN: 014920180 1 Gallon Closeable Container, P/N: 6917T12, CAGE: 07BY4, NIIN: N/A

EXPENDABLES:

NONE

CONSUMABLES:

Antifreeze, P/N: YG30R, CAGE: 0AK42, NIIN: 016175919 Rag, Wiping, P/N: A-A-531, CAGE: 58536, NIIN: 002051711

A PRELIMINARY STEPS

WARNING

VARIOUS STEPS IN THIS PROCEDURE EMPLOY ITEMS ON

THE HAZARDOUS MATERIALS LIST. BEFORE EXECUTING

THIS MPC, REFER TO THE APPLICABLE MSDS/SDS FOR

FULL SAFETY AND HANDLING PROCEDURES.

WARNING

ENSURE EQUIPMENT IS PROPERLY TAGGED OUT. FAILURE

TO COMPLY MAY RESULT IN SERIOUS PERSONAL INJURY

OR DEATH.

1. Complete Red Danger Tags IAW COMDTINST 9077.1 (series).

2. Secure the engine box cover in the open position.

B REMOVE

1. Don disposable gloves.

WARNING

CHECK THE COOLANT LEVEL ONLY WHEN THE ENGINE IS

STOPPED. WAIT UNTIL THE TEMPERATURE IS BELOW 50˚C

[120˚F]. FAILURE TO COMPLY MAY RESULT IN SERIOUS

PERSONAL INJURY.

2. Drain freshwater system, as follows, (Refer to Figure 1):

a. Remove freshwater fill cap to relieve system pressure.

b. Position a suitable container below the petcock valve.

c. Turn petcock valve counterclockwise by hand until it stops turning.

d. Allow engine coolant to drain completely.

NOTE: There is no torque value required, do not over tighten.

e. Turn petcock valve clockwise by hand until tight.

f. Wipe any residual coolant from around the drain hole with a clean rag, P/N: A-A-531.

CBM DESTRUCTION NOTICE - Destroy by any method that will prevent disclosure of contents or reconstruction of the document. Page 3 of 5

CUTTER BOAT MEDIUM

A51002.0

REV'D 01/15/14

C REPLACE

WARNING

AVOID EYE CONTACT, SKIN CONTACT, INHALATION, AND

INGESTION WITH COOLANT. KEEP AWAY FROM ALL

SOURCES OF IGNITION AND OXIDIZERS. USE IN A WELL

VENTILATED AREA. APPROVED RESPIRATOR REQUIRED

IF USED IN A CONFINED AREA. WASH EXPOSED SKIN

THOROUGHLY AFTER HANDLING. FAILURE TO COMPLY

MAY RESULT IN PERSONAL INJURY.

1. Fill freshwater system with antifreeze, P/N: YG30R.

a. Fill until coolant begins to overflow from filler port.

2. Install freshwater fill cap.

3. Drain coolant from plastic sub tank, as follows:

a. Disconnect vent tube from sub tank filler cap.

b. Remove sub tank from bulkhead.

c. Remove sub tank filler cap.

d. Drain coolant from sub tank into a suitable container.

e. Reinstall sub tank on bulkhead.

4. Refill sub tank to full mark with new coolant.

a. Install the filler cap.

b. Install vent hose to sub tank filler cap.

5. Secure engine box cover in the closed position.

D FINAL STEPS

1. Remove Red Danger Tags IAW COMDTINST 9077.1 (series).

2. Perform engine operational check with vessel in water.

3. Check for coolant leaks.

a. Repair if leaks are present.

4. Check freshwater coolant level at sub tank.

5. Dispose of hazardous materials IAW local, state, and federal regulations.

6. Record maintenance action by completing appropriate sign-off, adding pertinent remarks.

CBM DESTRUCTION NOTICE - Destroy by any method that will prevent disclosure of contents or reconstruction of

CUTTER BOAT MEDIUM

A51002.0

REV'D 01/15/14

FRONT ENGINE EXPLODED VIEW

Figure 1

CBM DESTRUCTION NOTICE - Destroy by any method that

CB-M-17

A51016.0

REV'D 06/15/16

ASSET NUMBER OPERATING ACTIVITY MAINTENANCE ACCOMPLISHED MAINTENANCE DUE

DATE ASSET HOURS DATE ASSET HOURS

MO DAY YEAR MO DAY YEAR

ZULU DATE ZULU TIME

MO DAY YEAR

ITEM 1

DUE

CMS CODE ACTION DESCRIPTION CEINUM

A51016 REPLACE SEA WATER PUMP IMPELLER CB-A150-005

SCHEDULED UNSCHEDULED

ENGINE SERIAL NUMBER ELASP/TIME CLOCK/TACH HOUR METER

MAN HOURS: MK___.___DC___.___EM___.___ET___.___IT___.___GM___.___BM___.___FN___.___SN___.___ME___.___OTHER___.___

REMARKS:

TECHNICIAN'S

SIGNATURE

TECHNICIAN'S

* ASTERISK INDICATES QA REQUIRED QA

REFERENCES:

TP 4642-583-A, RHIB Engine-Operation Manual-4LHA Series

REVIEWED

LOG YN DATA

ENTRY

COMPLETED

Distribution Statement D: Distribution authorized to the DHS/CG/DoD and their contractors Administrative/Operational use, 05/13/16. Other requests shall be referred to the appropriate asset product line.

CB-M-17

A51016.0

REV'D 06/15/16

MK BM

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

DC IT

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

EM FN

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

ET SN

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

GM OTHER

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

DESTRUCTION NOTICE - Destroy by any method that the document. Page 2 of 7

CB-M-17

A51016.0

REV'D 06/15/16

1 SEA WATER PUMP IMPELLER REPLACE

REFERENCES:

COMDTINST 9077.1 (series) Equipment Tag-Out Procedure

MPC A51017.0

TOOLS/TESTEQUIPMENT:

NONE

EXPENDABLES:

Impeller, Water Pump, Engine Cooling System, P/N: 127610-42200, CAGE: 0AK42, NIIN: 015292273 Sea Water Pump O-Ring, P/N: 119175-42570, CAGE: 0AK42, NIIN: 016480500

CONSUMABLES:

Anti-Seize Compound, P/N: NSBT-16N, CAGE: 5W425, NIIN: 001050270 Lubricant, Impeller, P/N: 09-47086, CAGE: 0V762, NIIN: N/A Cloth, Cleaning, (Lint Free) P/N: A-A-59323, CAGE: 58536, NIIN: 000449281

A PRELIMINARY STEPS

WARNING

VARIOUS STEPS IN THIS PROCEDURE EMPLOY ITEMS ON

THE HAZARDOUS MATERIALS LIST. BEFORE EXECUTING

THIS MPC, REFER TO THE APPLICABLE MSDS/SDS FOR

FULL SAFETY AND HANDLING PROCEDURES.

WARNING

ENSURE EQUIPMENT IS PROPERLY TAGGED OUT. FAILURE

TO COMPLY MAY RESULT IN SERIOUS PERSONAL INJURY

OR DEATH.

1. Complete Red Danger Tags IAW COMDTINST 9077.1 (series).

2. Close the sea water inlet valve.

3. Secure the engine box cover in the open position.

4. Allow the engine to cool for 30 minutes, (If required).

DESTRUCTION NOTICE - Destroy by any method that will prevent disclosure of contents or reconstruction of the document. Page 3 of 7

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REV'D 06/15/16

B REPLACE

1. Remove the sea water pump, (Refer to MPC A51017.0).

2. Remove the six screws securing the sea water pump end plate to the pump, (Refer to Figure 1 and Figure 2).

a. Remove the end plate.

b. Remove the end plate o-ring.

(1) Discard the o-ring.

NOTE: Make note of the orientation of the impeller blades.

3. Remove the impeller.

a. Discard impeller.

4. Clean the impeller internal housing and shaft with a lint free rag, P/N: A-A-59323.

WARNING

AVOID EYE AND SKIN CONTACT WITH LUBRICANT.

KEEP AWAY FROM ALL OXIDIZERS. USE IN A WELL

VENTILATED AREA. WASH EXPOSED SKIN THOROUGHLY

AFTER HANDLING. FAILURE TO COMPLY MAY RESULT IN

PERSONAL INJURY.

NOTE: Lubricated impellers should not be stored for extended peri-ods of time. the engine must be run after installation to wash out the lubrication.

5. Lubricate the following components with impeller lubricant, P/N: 09-47086:

a. Impeller shaft.

b. Inside of the pump housing.

c. Inside face of the pump end cover.

6. Install the impeller, P/N: 127610-42200, by inserting it onto the shaft while turning the impeller in the op-erating (clockwise) direction.

7. Ensure impeller blades are oriented properly.

8. Install the end-plate onto the pump.

a. Fit the new end plate o-ring, P/N: 119175-42570, into the groove of the end plate.

b. Position the end plate on the pump, aligning the thru-holes.

WARNING

AVOID EYE CONTACT, SKIN CONTACT, INHALATION AND

INGESTION WITH ANTI-SEIZE COMPOUND . KEEP AWAY

FROM ALL SOURCES OF IGNITION AND OXIDIZERS. USE

IN A WELL VENTILATED AREA. USE OF PROTECTIVE

GLOVES REQUIRED. USE OF SPLASH PROOF GOGGLES

AND/OR FACE SHIELD REQUIRED DURING USE. WASH

EXPOSED SKIN THOROUGHLY AFTER HANDLING. FAILURE

TO COMPLY MAY RESULT IN SERIOUS PERSONAL INJURY.

c. Coat the ends of the end plate mounting screws with anti-seize compound, P/N: NSBT-16N.

DESTRUCTION NOTICE - Destroy by any method that the document. Page 4 of 7

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d. Install the six end plate mounting screws.

NOTE: There is no torque value required, do not over tighten.

(1) Tighten the six end plate mounting screws securely.

9. Install the sea water pump, (Refer to MPC A51017.0).

C FINAL STEPS

1. Remove Red Danger Tags IAW COMDTINST 9077.1 (series).

2. Open the seawater inlet valve.

3. Perform engine test run with vessel in water.

4. Check sea water pump to ensure there are no leaks.

5. Check hoses to ensure there are no leaks.

a. Repair if leaks are found.

6. Secure engine box cover in the “CLOSED” position.

7. Store, segregate, or dispose of hazardous materials IAW local, state, and federal regulations.

8. Record maintenance action by completing appropriate sign-off, adding pertinent remarks.

DESTRUCTION NOTICE - Destroy by any method that will prevent disclosure of contents or reconstruction of the document. Page 5 of 7

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REV'D 06/15/16

ENGINE PORT SIDE VIEW

Figure 1

DESTRUCTION NOTICE - Destroy by any method that the document. Page 6 of 7

CB-M-17

A51016.0

REV'D 06/15/16

SEAWATER PUMP

Figure 2

DESTRUCTION NOTICE - Destroy by any method that the document. Page 7 of 7

CB-M-17

A52003.0

REV'D 06/15/16

ASSET NUMBER OPERATING ACTIVITY MAINTENANCE ACCOMPLISHED MAINTENANCE DUE

DATE ASSET HOURS DATE ASSET HOURS

MO DAY YEAR MO DAY YEAR

ZULU DATE ZULU TIME

MO DAY YEAR

ITEM 1

DUE

CMS CODE ACTION DESCRIPTION CEINUM

A52003 REPLACE TURBOCHARGER AIR FILTER CB-A150-005

SCHEDULED UNSCHEDULED

ENGINE SERIAL NUMBER ELAPS/TIME CLOCK/TACH/HOUR METER READING

MAN HOURS: MK___.___DC___.___EM___.___ET___.___IT___.___GM___.___BM___.___FN___.___SN___.___ME___.___OTHER___.___

REMARKS:

TECHNICIAN'S

SIGNATURE

TECHNICIAN'S

* ASTERISK INDICATES QA REQUIRED QA

REFERENCES:

TP 4642-583-A, RHIB Engine - Operation Manual - 4LHA Series

REVIEWED

LOG YN DATA

ENTRY

COMPLETED

Distribution Statement D: Distribution authorized to the DHS/CG/DoD and their contractors Administrative/Operational use, 12/05/13. Other requests shall be referred to the appropriate asset product line.

CB-M-17

A52003.0

REV'D 06/15/16

MK BM

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

DC IT

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

EM FN

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

ET SN

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

GM OTHER

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

DESTRUCTION NOTICE - Destroy by any method that

CB-M-17

A52003.0

REV'D 06/15/16

1 TURBOCHARGER AIR FILTER REPLACE

REFERENCES:

COMDTINST 9077.1 (series) Equipment Tag-Out Procedure

TOOLS/TESTEQUIPMENT:

NONE

EXPENDABLES:

Turbosupercharger, Engine, Non-Aitcraft (Pre Cleaner Air Inlet Filter), P/N: 119195-18880, CAGE: 0AK42, NIIN: 016271294

CONSUMABLES:

NONE

A PRELIMINARY STEPS

WARNING

ENSURE EQUIPMENT IS PROPERLY TAGGED OUT. FAILURE

TO COMPLY MAY RESULT IN SERIOUS PERSONAL INJURY

OR DEATH.

1. Complete Red Danger Tags IAW COMDTINST 9077.1 (series).

B REPLACE

1. Secure the engine box cover in the “OPEN” position.

WARNING

OBSERVE SAFETY PRECAUTIONS WHILE WORKING AT

OR NEAR HOT SURFACES OR MOVING ENGINE PARTS.

FAILURE TO COMPLY MAY RESULT IN SERIOUS PERSONAL

INJURY OR DEATH.

2. Allow the engine to cool for 30 minutes, (If required).

3. Remove the pre-cleaner filter from the turbocharger air inlet filter, (Refer to Figure 1).

a. Discard the pre-cleaner filter.

4. Install the new pre-cleaner filter, P/N: 119195-18880, (Refer to Figure 2).

a. Slide the new pre-cleaner filter over the inlet filter.

b. Ensure the new pre-cleaner filter is against inlet filter screen and evenly distributed around the inlet filter.

5. Secure the engine box cover in the “CLOSED” position.

C FINAL STEPS

1. Remove Red Danger Tags IAW COMDTINST 9077.1 (series).

2. Record maintenance action by completing appropriate sign-off, adding pertinent remarks.

DESTRUCTION NOTICE - Destroy by any method that will prevent disclosure of contents or reconstruction of the document. Page 3 of 5 http://www.uscg.mil/directives/ci/9000-9999/CI_9077_1C.pdf

CB-M-17

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REV'D 06/15/16

TURBOCHARGER

Figure 1

DESTRUCTION NOTICE - Destroy by any method that

CB-M-17

A52003.0

REV'D 06/15/16

INLET FILTER WITH PRE-CLEANER FILTER REMOVED

Figure 2

DESTRUCTION NOTICE - Destroy by any method that

CUTTER BOAT MEDIUM

A53003.0

REV'D 07/15/15

ASSET NUMBER OPERATING ACTIVITY MAINTENANCE ACCOMPLISHED MAINTENANCE DUE

DATE ASSET HOURS DATE ASSET HOURS

MO DAY YEAR MO DAY YEAR

ZULU DATE ZULU TIME

MO DAY YEAR

ITEM 1

DUE

CMS CODE ACTION DESCRIPTION CEINUM

A53003 REPLACE ENGINE FUEL FILTER CB-A150-005

SCHEDULED UNSCHEDULED

ENGINE SERIAL NUMBER ELASP/TIME CLOCK/TACH/HOUR METER READING

MAN HOURS: MK___.___DC___.___EM___.___ET___.___IT___.___GM___.___BM___.___FN___.___SN___.___ME___.___OTHER___.___

REMARKS:

TECHNICIAN'S

SIGNATURE

TECHNICIAN'S

* ASTERISK INDICATES QA REQUIRED QA

REFERENCES:

TP 4582C-583-A, RHIB Engine - Service Manual - 4LHA Series TP 4642-583-A, RHIB Engine - Operation Manual - 4LHA Series

REVIEWED

LOG YN DATA

ENTRY

COMPLETED

Distribution Statement D: Distribution authorized to the DHS/CG/DoD and their contractors Administrative/Operational use, 06/08/14. Other requests shall be referred to the appropriate asset product line.

http://cgweb.netims.uscg.mil:1088/techpubs/4582C/4582C_583_A.pdf

CUTTER BOAT MEDIUM

A53003.0

REV'D 07/15/15

MK BM

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

DC IT

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

EM FN

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

ET SN

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

GM OTHER

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

DESTRUCTION NOTICE - Destroy by any method that

CUTTER BOAT MEDIUM

A53003.0

REV'D 07/15/15

1 ENGINE FUEL FILTER REPLACE

REFERENCES:

COMDTINST 9077.1 (series) Equipment Tag-Out Procedure

MPC A53001.0

TOOLS/TESTEQUIPMENT:

Gloves, Disposable, P/N: 8415-01-492-0180, CAGE: 80244, NIIN: 014920180

EXPENDABLES:

Filter, Element, Fluid (Fuel Kit), P/N: 2010TM-OR, CAGE: 55752, NIIN: 013538540

CONSUMABLES:

Distillate, Naval, Diesel Fuel, P/N: MIL-DTL-16884, CAGE: 81349, NIIN: 002732377

A PRELIMINARY STEPS

WARNING

VARIOUS STEPS IN THIS PROCEDURE EMPLOY ITEMS ON

THE HAZARDOUS MATERIALS LIST. BEFORE EXECUTING

THIS MPC, REFER TO THE APPLICABLE MSDS/SDS FOR

FULL SAFETY AND HANDLING PROCEDURES.

WARNING

ENSURE EQUIPMENT IS PROPERLY TAGGED OUT. FAILURE

TO COMPLY MAY RESULT IN SERIOUS PERSONAL INJURY

OR DEATH.

1. Complete Red Danger Tags IAW COMDTINST 9077.1 (series).

2. Secure the engine box in the “OPEN” position.

WARNING

OBSERVE SAFETY PRECAUTIONS WHILE WORKING AT

OR NEAR HOT SURFACES OR MOVING ENGINE PARTS.

FAILURE TO COMPLY MAY RESULT IN SERIOUS PERSONAL

INJURY OR DEATH.

3. Allow the engine to cool for 30 minutes, (If required).

4. Don disposable gloves.

B REMOVE

CAUTION

DO NOT ALLOW DIESEL FUEL OIL TO COME IN CONTACT

WITH THE SPONSON.

1. Remove the fuel filter.

a. Unscrew the filter lid T-handle, (Refer to Figure 1).

DESTRUCTION NOTICE - Destroy by any method that will prevent disclosure of contents or reconstruction of the document. Page 3 of 5 http://www.uscg.mil/directives/ci/9000-9999/CI_9077_1C.pdf http://cgweb.netims.uscg.mil:1088/mpcs/CB-M/A53001.0/CB-M_A53001.0.pdf

CUTTER BOAT MEDIUM

A53003.0

REV'D 07/15/15

b. Remove the filter lid.

(1) Remove the lid gasket.

(a) Discard the lid gasket.

(2) Remove the T-handle o-ring.

(a) Discard the T-handle o-ring.

c. Remove the filter element by holding the molded handles and slowly pulling upward with a turning motion.

(1) Discard the filter element.

C INSTALL

NOTE: Fuel filter element kit also includes a new lid gasket and T-handle o-ring.

1. Install new fuel filter element, P/N: 2010TMOR, (Refer to Figure 1).

a. Insert the filter element into the filter by holding the molded handles and slowly pressing downward with a turning motion.

WARNING

AVOID EYE CONTACT, SKIN CONTACT, AND INGESTION

WITH KEROSENE, DIESEL, AND/OR FUEL. WASH EXPOSED

SKIN THOROUGHLY AFTER HANDLING. FAILURE TO

COMPLY MAY RESULT IN PERSONAL INJURY.

b. Apply a coating of clean diesel fuel, P/N: MIL-DTL-16884, to the lid gasket.

c. Install the new lid gasket into the filter lid.

d. Apply a coating of clean diesel fuel to the new T-handle o-ring.

e. Install the new o-ring on the T-handle.

f. Install the filter lid.

NOTE: There is no torque value required, do not over tighten.

(1) Tighten the T-handle securely by hand.

2. Bleed the fuel system, (Refer to MPC A53001.0).

3. Wipe up any spilled diesel fuel with rags.

D FINAL STEPS

1. Remove Red Danger Tags IAW COMDTINST 9077.1 (series).

2. Perform engine test run.

3. Check for leaks.

a. Repair, if leaks are found.

4. Secure the engine box cover in the “CLOSED” position.

5. Store, segregate, or dispose of hazardous materials IAW all applicable local, state, and federal regula-tions.

6. Record maintenance action by completing appropriate sign-off, adding pertinent remarks.

DESTRUCTION NOTICE - Destroy by any method that will prevent disclosure of contents or reconstruction of the document. Page 4 of 5 http://cgweb.netims.uscg.mil:1088/mpcs/CB-M/A53001.0/CB-M_A53001.0.pdf

CUTTER BOAT MEDIUM

A53003.0

REV'D 07/15/15

RACOR FUEL FILTER

Figure 1

DESTRUCTION NOTICE - Destroy by any method that

CB-M-17

A53008.0

REV'D 06/15/16

ASSET NUMBER OPERATING ACTIVITY MAINTENANCE ACCOMPLISHED MAINTENANCE DUE

DATE ASSET HOURS DATE ASSET HOURS

MO DAY YEAR MO DAY YEAR

ZULU DATE ZULU TIME

MO DAY YEAR

ITEM 1

DUE

CMS CODE ACTION DESCRIPTION CEINUM

A53008 REPLACE ENGINE MOUNTED FUEL FILTER CB-A150-005

SCHEDULED UNSCHEDULED

ENGINE SERIAL NUMBER ELAPS/TIME CLOCK/TACH/HOUR METER READING

MAN HOURS: MK___.___DC___.___EM___.___ET___.___IT___.___GM___.___BM___.___FN___.___SN___.___ME___.___OTHER___.___

REMARKS:

TECHNICIAN'S

SIGNATURE

TECHNICIAN'S

* ASTERISK INDICATES QA REQUIRED QA

REFERENCES:

TP 4642-583-A, RHIB Engine-Operation Manual-4LHA Series TP 4582C-583-A, RHIB Engine-Service Manual-4LHA Series

REVIEWED

LOG YN DATA

ENTRY

COMPLETED

Distribution Statement D: Distribution authorized to the DHS/CG/DoD and their contractors Administrative/Operational use, 04/15/16. Other requests shall be referred to the appropriate asset product line.

http://cgweb.netims.uscg.mil:1088/techpubs/4582C/4582C_583_A.pdf

CB-M-17

A53008.0

REV'D 06/15/16

MK BM

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

DC IT

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

EM FN

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

ET SN

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

GM OTHER

NAME: ____________________________TECH ID/TH: _______/_____ NAME: ____________________________TECH ID/TH: _______/_____

NAME: ____________________________TECH ID/TH: _______/_____…

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File details come from the government source that posted it. Updated Nov 14, 2017.