Attachment_I_1342_and_1346_Specification.pdf

PDF 3 MB Posted May 3, 2017

Attached to: Shipyard Availability and COMMNAV Federal contract opportunity
Solicitation number: HSCG23-17-Q-PMF003
Issued by: Department of Homeland Security US Coast Guard

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Attachment_I_1342_and_1346_Specification_A00001.pdf	PDF	Jun 12, 2017
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HSCG23-17-Q-PMF003

Attachment 1

(WPB 1342 and 1346)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2017

Developed By: Asset Project Office Cutter Transition Division (APO-CTD)

(Rev.-00, April 2017)

(WPB-1342 & WPB-1346) DRYDOCK AVAILABILITY FY2017

ii (Rev.-00)

TABLE OF CONTENTS

Consolidated List of References……………………………………………………………………………… iv

Consolidated List of Critical Inspection Items…………………………………………………………………xi

Principal Characteristics………………………………………………………………………….………….. xii

GENERAL REQUIREMENTS ……………………………………………………………………..……….xiii

(O)-Indicates Options with-in a work item or an optional work item.

Repair Work Items

WORK ITEM 1: Hull Plating; Ultrasonic Testing…..………………..………………………………...…

WORK ITEM 2: Hull Plating; U/W Body, Inspect…...………………………………………………..…

WORK ITEM 3: Aluminum Hull and Structural ¼” Plate; Renew (O)…………….……..……..….…….…30

WORK ITEM 4: Steel Hull and Structural Plating (10.0-Pound); Renew (O)………….…..…………

WORK ITEM 5: Aluminum Hull and Structural 3/16" Plate; Renew (O)..……..……………………......…,35

WORK ITEM 6: Aluminum Hull and Structural 5/16" Plate; Renew (O).…………….……...……...….., WORK ITEM 7: Steel Hull and Structural Plating; Crack Repairs (O).……………....………………….….39

WORK ITEM 8: Steel Hull and Structural Plating (5-Pound); Renew (O).…………………

WORK ITEM 9: Steel Hull and Structural Plating (7.0 Pound, 7.5-Pound or 7.65-Pound); Renew (O)

WORK ITEM 10: Steel Hull and Structural Plating, Corrugated (4.0 Pound); Renew (O)……………..…….47

WORK ITEM 11: Steel Hull and Structural Plating (6.0 pound or 5.63 Pound); Renew (O)………

WORK ITEM 12: Tanks (MP Fuel Service, Stowage, and Overflow); Clean and Inspect .…………

WORK ITEM 13: Tanks (Potable Water); Clean and Inspect………………………………………..……

WORK ITEM 14: Doors & Hatches; Inspect ……………………………………………………..……...……60

WORK ITEM 15: Propulsion Shafting; Remove, Inspect, and Reinstall..................................................…

WORK ITEM 16: Mechanical Shaft Seal Assemblies; Renew………..…………

WORK ITEM 17: Propulsion Shaft Bearings (External); Renew.….…………………………...……..…

WORK ITEM 18: Propulsion Shaft, Stern Tube Forward Bearing; Renew…………………

WORK ITEM 19: FLOCS 15; Service, Inspect and Test………………………………………….....…

WORK ITEM 20: Halon System; Inspect and Hydrostatic Test………………………………...….....…

WORK ITEM 21: Fin Stabilizers; General Maintenance…………………...………

WORK ITEM 22: Eight-Person Life Rafts; Procure and Install……………………………………...………98

WORK ITEM 23: Windows; Inspect, Test and Renew……………….………………..…………….……

WORK ITEM 24: Superstructure; Preserve (100%)…………………………….…

WORK ITEM 25: Main Mast; Preserve..…………………………………………………………….....……107

WORK ITEM 26: U/W Body; Preserve (100%)......…………………………………………………..……..111

WORK ITEM 27: Hull Plating Freeboard; Preserve – “100%”

WORK ITEM 28: Decks, Exterior; Preserve (“Non-Skid Broadcast Grit” System) Partial 33%…

WORK ITEM 29: Gauges, Thermometers and Meters; Test and Calibrate……………………………..…...126

WORK ITEM 30: Main Diesel Engine; Perform Maintenance..…….....…………………

WORK ITEM 31: Propellers; Remove, Inspect & Polish……………………………………………....……128

WORK ITEM 32: Rudders; Remove & Inspect ……………………………………………………..………131

WORK ITEM 33: Tanks (Grey Water); Clean and Inspect.…………………………………………….…...142

WORK ITEM 34: Tanks (Sewage Holding); Clean and Inspect..…………………………………….……..145

WORK ITEM 35: Ship Service Diesel Generators; 10,000 Hour Overhaul……………………..…………148

WORK ITEM 36: Engine Room Soft Patch; Remove & Reinstall (O)………………………………...……151

WORK ITEM 37: NAVCOM Suite; Procure and Make Operational…………………………………..……153

WORK ITEM 38: Seawater Heat Exchangers; Inspect, Clean & Test………………………………………159

Reactivation Work Items

WORK ITEM 39: Main Propulsion System; Reactivate ……………………………………...……………...163

WORK ITEM 40: Sea Water Systems; Reactivate ………………………………………

WORK ITEM 41: Sea Strainers – Duplex (All Sizes); Overhaul.....……… iii (Rev.-00)

WORK ITEM 42: Main Battery Chargers; Inspect & Calibrate ……………………………………………..176

WORK ITEM 43: Electric Distribution System; Reactivate………………………………………………

WORK ITEM 44: Gyrocompass & Auto-Pilot System; Reactivate…………………………………………..182

WORK ITEM 45: Murphy Alarm Panel & Bilge Flooding Alarm Systems; Inspect &

Calibrate………………………...…………………………………

WORK ITEM 46: HVAC System; Reactivate ……………………………………………………………

WORK ITEM 47: Bilge Drainage System; Reactivate……………………………………......…………

WORK ITEM 48: Reverse Osmosis Watermaker; Reactivate (O) ………………………………

WORK ITEM 49: Potable Water System; Reactivate……………………………………………………

WORK ITEM 50: Fuel Oil, Service and Transfer System; Reactivate……………………………………

WORK ITEM 51: Steering Gear; Reactivate……………………………………………………………

WORK ITEM 52: Electro-Hydraulic Crane; Reactivate………………………………………………......…215

WORK ITEM 53: Small Boat; Reactivate…………………………....………………………………...…….221

WORK ITEM 54: Sewage System; Reactivate…………………………………….…………………...….…224

WORK ITEM 55: Grey Water System; Reactivate………………………………………………

WORK ITEM 56: Oily Water Separator; Reactivate (O) …………

WORK ITEM 57: Cathodic Protection System; Reactivate………………………….……………

WORK ITEM 58: Galley Equipment; Reactivate……………………………………………….…....………248

WORK ITEM 59: Fire Main System; Reactivate………………………………………. …………..….……251

WORK ITEM 60: Ship’s Whistle; Reactivate…………………………………………………….…..……..255

WORK ITEM 61: Portable Fire Extinguishers; Inspect & Reactivate (O)..……………………….…..…….257

Non-Categorized Work Items

WORK ITEM 62: Sea Trial Performance; Provide Support………………………………………………...261

WORK ITEM 63: Temporary Services; Provide………………………………………………....…………265

WORK ITEM 64: Towing Services; Provide……………………………………………………………….268

WORK ITEM 65: Drydocking……………………………………………………………………...……… 272

APPENDIX A: Overhaul Specification for Caterpillar 3304 Ship’s Service Diesel Generator…….…….. 276

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide Contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev.-00)

Consolidated List of References

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to Contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

MIL/DOD/CID Specifications: http://quicksearch.dla.mil/

Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws:

http://www.ecfr.gov

The Government is aware of the following internet web links where Contractors may procure commercial specifications:

American Welding Society (AWS): http://www.awspubs.com/index.php

ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

NFPA: http://www.nfpa.org

SSPC Standards and pictorial guides: http://www.sspc.org/

COAST GUARD DRAWINGS

Coast Guard Drawing 110C WPB 085-002, Rev A, Docking Plan (General Location Layout)

Coast Guard Drawing 110 WPB 085-007, Rev D, Booklet of General Plans

Coast Guard Drawing 110C WPB 111-001, Rev C, Shell Expansion

Coast Guard Drawing 110C WPB 562-001, Rev G, Rudder Details (Stock & Blade Details)

Coast Guard Drawing 110 WPB 085-010, Rev C, Docking Plan/Lifting Cradle (110C-WPB)

Coast Guard Drawing 110 WPB 114-001, Rev B, Stern Flap

Coast Guard Drawing 110 WPB 114-002, Rev A, Spray Rail

Coast Guard Drawing 110C WPB 562-001, Rev G, Rudder Details (Stock & Blade Details)

Coast Guard Drawing 110C WPB 565-001, Rev D, Fin Stabilizer System

Coast Guard Drawing 110C WPB 117-001, Rev D, Transverse Sections

Coast Guard Drawing 110C WPB 131-001, Rev B, Deck Construction Plan

Coast Guard Drawing 110C WPB 151-005, Rev B, Superstructure Details

Coast Guard Drawing 110 WPB 074-002, Rev -, Welding Details Handbook

Coast Guard Drawing 110C WPB 085-001, Rev -, Tank Capacity Curves

Coast Guard Drawing 110C WPB 113-001, Rev C, Inner Bottom Plating

Coast Guard Drawing 110C WPB 121-001, Rev -, Longitudinal Bulkheads

Coast Guard Drawing 110C WPB 167-003, Rev E, Flush Hatch Detail

Coast Guard Drawing 110C WPB 167-005, Rev E, Four-Dog, Weathertight Door/Port Lite

Coast Guard Drawing 110C WPB 167-005, Rev A, Forward Hatch Modification

Coast Guard Drawing 110C WPB 167-006, Rev A, 25”x57”, 6 Dog, Quick Acting Steel, Weathertight Door http://quicksearch.dla.mil/ http://www.uscg.mil/directives/default.asp http://www.ecfr.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://www.sspc.org/ v (Rev.-00)

Coast Guard Drawing 110C WPB 167-007, Rev -, 21” x 48”, 4 Dog Port Light Aluminum, Weathertight Door

Coast Guard Drawing 110C WPB 167-008, Rev C, 24” x 54”, 4 Dog, 2 Window, Right Hand, Aluminum, Weathertight Door

Coast Guard Drawing 110C WPB 167-009, Rev -, 26” x 54”, 6 Dog, Solid, Left Hand Aluminum, Weathertight

Door

Coast Guard Drawing 110C WPB 167-010, Rev C, 26” x 54”, 6 Dog, 2 Port Light Quick Acting, Aluminum, Weathertight Door

Coast Guard Drawing 110C WPB 167-011, Rev A, 24" X 24" Aluminum, 4 Dog, Quick Acting Raised

Weathertight Hatch

Coast Guard Drawing 110C WPB 167-012, Rev A, 26" X 33" Aluminum, 6 Dog, Quick Acting Raised

Weathertight Hatch

Coast Guard Drawing 110C WPB 167-013, Rev A, 24" X 24" Aluminum, 4 Dog, Quick Acting Raised

Weathertight Hatch

Coast Guard Drawing 110C WPB 131-001, Rev B, Deck Construction Plan

Coast Guard Drawing 110C WPB 604-001, Rev B, Doors & Hatch Key Plan & Lock Layout

Coast Guard Drawing 110 WPB 161-001, Rev A, Main Shaft Strut Details

Coast Guard Drawing 110 WPB 161-002, Rev -, Main Shaft Strut Installation

Coast Guard Drawing 110 WPB 161-003, Rev A, Intermediate Shaft Strut Details

Coast Guard Drawing 110 WPB 161-004, Rev -, Intermediate Shaft Strut Installation

Coast Guard Drawing 110 WPB 243-005, Rev -, Shaft Locking Device

Coast Guard Drawing 110 WPB 243-006, Rev C, Propulsion Shaft Details

Coast Guard Drawing 110 WPB 245-005, Rev -, Assembly of Oil Injection Equipment

Coast Guard Drawing 110C WPB 161-005, Rev G, Stern Tube Installation Details

Coast Guard Drawing 110C WPB 085-008, Rev B, Sheet 1, 110FT WPB Bilge & Fire Piping

Coast Guard Drawing 110C WPB 501-001, Rev J, Sheet 1, Hulls 1338 on 110 FT WPB Piping System

Schematics

Coast Guard Drawing 110C WPB 521-001, Rev B, Firemain Piping Arrangements and Details

Coast Guard Drawing 110C WPB 555-001, Rev -, Halon Flooding Systems Detail

Coast Guard Drawing 110 WPB 565-002, Rev -, Fin Stabilization - Piping

Coast Guard Drawing 110C WPB 565-001, Rev D, Fin Stabilization System (Struct Locs & Dets)

Coast Guard Drawing 110C WPB-583-009, Rev C, Inflatable Life Raft Cradle Mods

Coast Guard Drawing 110 WPB 625-003, Rev A, Windscreen Details

Coast Guard Drawing 47B MLB 320-030, Rev M, Dk Plan/Schem/Wrg Power System

Coast Guard Drawing 47B MLB 625-010, Rev D, Window List

Coast Guard Drawing 110 WPB 171-1, Rev B, Mast Details

Coast Guard Drawing 110 WPB 171-2, Rev E, Mast Details

Coast Guard Drawing 110C WPB 601-027, Rev D, Outboard Profile and Weather Decks

Coast Guard Drawing 110 WPB 602-001, Rev A, Visual Identification Plan

Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem

Coast Guard Fleet Drawing FL 2804-22, Rev -, Consolidated Visual ID for Cutters

Coast Guard Drawing 110C WPB 201-002, Rev -, Propulsion Configuration (Elevation)

Coast Guard Drawing 110C WPB 201-003, Rev A, Machy Arrg (List of Components)

Coast Guard Drawing 110C WPB 233-001, Rev -, Main Engine Bolting & Pads vi (Rev.-00)

Coast Guard Drawing 110C WPB 233-002, Rev A, Remote Emergency Main Engine Shutdown

Coast Guard Drawing 110C WPB 233-001, Rev -, Main Engine Bolting & Pads

Coast Guard Drawing 110C WPB 233-002, Rev A, Remote Emergency Main Engine Shutdown

Coast Guard Drawing 110C WPB 241-001, Rev A, 110 FT. WPB Reduction Gear Bolting & Chocking.

Coast Guard Drawing 110C-WPB-252-005, Rev B, 110 WPB Propulsion Control Block & Elementary Wiring

Diagram

Coast Guard Drawing 110C WPB 259-003, Rev E, MDE 18” Raw Water Discharge Flapper Valve Assembly

W/Companion Flanges & Gaskets

Coast Guard Drawing 110C WPB 259-006, Rev D MDE 8” Exhaust Flapper Valve Assembly (W/Companion

Flanges & Gaskets)

Coast Guard Drawing 110 WPB 514-001, Rev A, AC/Heating System Schematics

Coast Guard Drawing 110 WPB 521-001, Rev B, Firemain Piping Arrangements and Details

Coast Guard Drawing 110C WPB 256-001, Rev E, Main Engine Sea Water Cooling System

Coast Guard Drawing 110C WPB 256-002, Rev A, Auxiliary Engine Sea Water Cooling System Arrangement &

Details

Coast Guard Drawing 110 WPB 183-002, Rev-, Generator Resilient Mount Installation

Coast Guard Drawing 110C WPB 183-001, Rev C, Generator Foundations

Coast Guard Drawing 110C WPB 201-003, Rev A, Machy Arrg (List of Components)

Coast Guard Drawing 110C WPB 259-002, Rev -, Genset Exhaust Piping System

Coast Guard Drawing 110C WPB 320-001, Rev C, Power One-Line Wiring Diagram

Coast Guard Drawing 110C WPB-223-001, Rev L, Main Storage Battery One Line & Installation

Coast Guard Drawing 110C WPB 324_003, REV A, 110 WPB Main Switchboard Construction Detail

Coast Guard Drawing 110C WPB 436-001, Rev D, Alarm Systems Schematic and Layout

Coast Guard Drawing 110C WPB-426-001, Rev A, Gyrocompass and Autopilot System Schematic and Layout

Coast Guard Drawing 110C WPB 501-001, Rev J, Sheet 1, Hulls 1338 on 110 FT WPB Piping System

Schematics

Coast Guard Drawing 110C WPB 529-001, Rev B, Bilge Piping Arrangement & Details

Coast Guard Drawing 110 WPB 531-003, Rev -, Reverse Osmosis Desalination Plant Install

Coast Guard Drawing 110B WPB 320-008, Rev H, Power One Line Diagram & Details

Coast Guard Drawing 110C WPB-533-002, Rev A, Potable Water Piping Arrangement & Details

Coast Guard Drawing 110C WPB-533-003, Rev A, Potable Water Brominator System Arrangement & Diagram

Coast Guard Drawing 110B WPB 261-001, Rev C, Fuel Oil Service Piping (A&D)

Coast Guard Drawing 110C WPB 261-002, Rev -, SSDG Fuel Oil Service PP

Coast Guard Drawing 110B WPB 501-001, Sheet 4, Rev C, Piping System Schematics

Coast Guard Drawing 110B WPB 541-001, Rev A, Fuel Oil Transfer Piping Arrangement & Details

Coast Guard Drawing 110C WPB 561-001, Rev -, Steering System Details

Coast Guard Drawing 110C WPB 561-004, Rev A, Steering System Details – Piping

Coast Guard Drawing 110C-WPB-583-1 Rev -, Rescue Boat Storage & Handling

Coast Guard Drawing 110C-WPB-583-2 Rev-, RHI Crane Installation

Coast Guard Drawing 110C-WPB-583-3 Rev-, RHI Crane Piping

Coast Guard Drawing 110C WPB 526-001, Rev C; Scuppers & Deck Drains Piping Arrangement

Coast Guard Drawing 110C WPB 528-002, Rev -, Sewage Piping Arrangement & Details vii (Rev.-00)

Coast Guard Drawing 110C WPB 633-001, Rev -, Cathodic Protection Plan & Details

Coast Guard Drawing 110C WPB 633-002, Rev D, Cathodic Protection Installation Schematic & Layout

Coast Guard Drawing 110B WPB 513-004, Rev F, Gaylord Hood Ventilation Details

Coast Guard Drawing 110 WPB 245-004, Rev A, Propeller Details

Coast Guard Drawing 110C WPB 245-002, Rev A, Assembly of Oil Injection Equipment

Coast Guard Drawing 110C WPB 243-002, Rev B, Propulsion Shafting & Details

Coast Guard Drawing 110C WPB 562-001, Rev G, Rudder Details (Stock and Blade Details)

Coast Guard Drawing 110C WPB 077-002, Rev A, Lifesaving and Firefighting Equipment

Coast Guard Drawing 110C QPB 243-004, Rev C, Hydraulic Nut Details for Propulsion Shaft Installation

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied

Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for

Preservation of Ship Structures

Coast Guard Technical Publication (TP) 3219, SWBS 167, Section A, Lubrication, Adjustment Procedures and

Drawings For Doors and Hatches

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Coast Guard Technical Publication (TP) 3495, May 2002, Chapter 243, Installation Duramax Shaft Seal System

Coast Guard Technical Publication (TP) 3912, Mar 2003, FLOCS 15 Electrically Operated Evacuation Unit.

Coast Guard Technical Publication (TP) 3243 Manufacturer’s Instruction Book-SWBS Group(s) 505-526 110’

WPB “C” Class Cutters

Coast Guard Technical Publication (TP) 3244, Oct 1992, Amendment 8 Oct 2009, Manufacturer's Instruction

Book-SWBS Group(s) 529-555 110' WPB "C" Class Cutters, SWBS 555 Sections A-D

Coast Guard Technical Publication (TP) 3107B, Sept 2008, SWBS 555, Halon 1301 Eng Rm Flooding System –

Operation and Maintenance Instructions

Coast Guard Technical Publication (TP) 3907, Feb 2007, SWBS 565, Ship's Fin Stabilizing System

Coast Guard Technical Publication (TP) 4600, SWBS 583, June 2006, Throw Overboard, 8-Man Life raft 110’

WPB Class Cutters

MIL-PRF-24635, 2009, Coating Systems, Weather-Resistant, Exterior Use

Coast Guard Technical Publication (TP) 3215, Oct 1994, Main Diesel Engine, Caterpillar Model 3516

Coast Guard Technical Publication (TP) 3216, Feb 1994, Main Reduction Gear

Coast Guard Technical Publication (TP) 3217, Feb 1992, Amendment 2: Dec 1996, Manufacturer’s Instruction

Book-SWBS Group(s) 243-252 110’ WPB “C” Class Cutters

Coast Guard Technical Publication (TP) 3218, Sep 1991, SWBS 252, Manufacturer’s Instruction Book SWBS

Group 252 110’ WPB “C” Class Cutters

Coast Guard Technical Publication (TP) 3219, SEP 1991, SWBS 259, Section A, Flap Valves, Main Engine

Exhaust

Coast Guard Technical Publication (TP) 3495, May 2002, Amendment 2: Jun 2013, Shaft Seal System 110’ (A), (B), and (C) Class Cutters

Coast Guard Technical Publication (TP) 4628, Feb 2007, SWBS 233, Engine Control System

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and Welding End viii (Rev.-00)

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly

Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball

Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze

Gate, Globe, Angle and Check Valves

Coast Guard Technical Publication (TP) 3220, May 1993, Manufacturer’s Instruction Book - SWBS Group 311, Ships Service Diesel Generator

Coast Guard Technical Publication (TP) 3221, SWBS 313, Battery Charger-Model BCF-1275-440(OLD STYLE)

Coast Guard Technical Publication (TP) 3221, , Manufacturer’s Instruction Book SWBS Group(s) 313-332, SWBS 324 Section A, Switchboard Components

Coast Guard Technical Publication (TP) 3224, Jun 1993, Amendment 3 May 2007, Manufacture’s Instruction

Book-SWBS Group 422-441 110’ WPB “C” Class Cutters

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard Electrical

Cable Removal, Relocation, Splice, Repair, and Installation

Coast Guard Technical Publication (TP) 5462, SWBS 426, Dec 2012, Gyrocompass, Mark 27 Mod 1

Coast Guard Technical Publication (TP) 4674, SWBS 561, Feb 2008, Autopilot Pilotstar D Type AP02-S01

Coast Guard Technical Publication (TP) 3243, August 1993 Manufacturer’s Instruction Book-SWBS Group(S)

505-526 110’ “C” Class Cutters

Coast Guard Technical Publication (TP) 4927, May 2009, Air Conditioning System

Surface Forces Logistics Center Standard Specification 3100 (SFLC Std Spec 3100), 2014, Inspect, Test and

Recondition AC Synchronous Machines In-Place

Coast Guard Technical Publication (TP) 3971A, Oct 2006, Reverse Osmosis Desalination Plant

Coast Guard Technical Publication (TP) 4633, SWBS 533, Mar 2007, Potable Water Heaters-Models C1N183 &

C2N363 110’ WPB Class Cutters

U. S. Coast Guard Naval Engineering Technical Standard 533 Potable Water Systems

Coast Guard Technical Publication (TP) 3906, Oct 2008, Ship's Steering Gear System

Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2014, Overhaul AC

Electrical Motors

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary Machine

Systems

Coast Guard Technical Publication (TP) 3246, JUN 2006, Amendment 06 SEP 2015, Manufacturer’s Instruction

Book-SWBS Group(s) 581-583, 110’ “C” Class Cutters

Coast Guard Drawing 17-CB-M-583-1, Rev -, Web Sling For Cutter Boat Medium (CBM) Zodiac H540

Coast Guard Technical Publication (TP) 4691, December 1985, Manufacturer’s Instruction Book, SWBS

Group(s) 593, Section E, Sewage System

Coast Guard Technical Publication (TP) 4541, 17-MAR-03, Oily Water Separator (2 GPM) - Model Sarex Vgs-2

W/Ba-1

Coast Guard Technical Publication (TP) 4655, SWBS 633, Aug 2007, Cathodic Protection System 110’ (A), (B), and (C) Class Cutters

Coast Guard Technical Publication (TP) 3247, SWBS 651, Section A, Ventilator, Gaylord

Coast Guard Technical Publication (TP) 3247, SWBS 651, Section B, Galley Range

Coast Guard Technical Publication (TP) 3247, SWBS 651, Section C, Hood Exhaust Fan ix (Rev.-00)

Coast Guard Technical Publication (TP) 3247, SWBS 651, Section G Refrigerator/Freezer

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary Services

Coast Guard Technical Publication (TP) 3249, SWBS 086, Sep 1991, General Familiarization Manual

Coast Guard Commandant Instruction (COMDTINST) M16672.2D, Mar 1999, Navigation Rules, International-

Inland

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking

Coast Guard Technical Publication (TP) 2924, Jun 1990, General Information Book and Operating Manual for

USCG 110 Foot Patrol Boat, Annex 1B, Propeller Renewal Procedure

Coast Guard Technical Publication (TP)-4666, Feb 2008, Steering System

Coast Guard Technical Publication (TP) 4981, SWBS 555, Dec 2010, Amendment 1 May 2011, Cartridge Dry

Chemical Fire Extinguishers Models 10-20-30

OTHER REFERENCES

The Society for Protective Coatings (SSPC), May 2012, Paint Application Specification No. 2 (PA-2), Measurement of Dry Coating Thickness with Magnetic Gages

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and Rubber

Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System

Components - Health Effects

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2002, Disinfection of Water-Storage Facilities

Naval Ship’s Technical Manual Chapter 079 Volume 4 Damage Control Compartment Testing and Inspection

ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component Adhesives

(An)

46 CFR Part 160, Lifesaving Equipment (Subpart 160.151 – Inflatable Life rafts (SOLAS))

ASTM D2000-08 Standard Classification System for Rubber Products in Automotive Applications

Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent

Cleaning

Commercial Item Description (CID) A-A-59316, Abrasive Materials for Blasting

Naval Ship’s Technical Manual for Chapter 233 Diesel Engines, Apr 2014

Naval Ship’s Technical Manual for Chapter 220 Volume 3 Diesel Jacket Water, Aug 2012

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and Welding End

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly

Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball

Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze

Gate, Globe, Angle and Check Valves

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

Institute of Electrical and Electronic Engineers (IEEE) Standard 45, 2002, Recommended Practice for Electrical

Installations on Shipboard x (Rev.-00)

Naval Ships Systems Command Drawing 803-2145518, Rev G, Sprayshields for Mechanical Joints

Naval Ships Technical Manual (NSTM), S9086-SE-STM-010, Chapter 533, Potable Water Systems (1995)

Military Specification MIL-A-46146B, Adhesives-Sealants, Silicone, RTV, Noncorrosive (For use with Sensitive

Metals and Equipment) (1990)

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-69, 2003, Pipe Hangers and

Supports - Selection and Application

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-89, 2003, Pipe Hangers and

Supports – Fabrication and Installation Practices

ASTM International (ASTM) D4174, Reapproved 2005, Standard Practice for Cleaning, Flushing, and

Purification of Petroleum Fluid Hydraulic Systems

International Standard Organization (ISO) 4406, 1999, Hydraulic Fluid Power – Fluids – Method for Coding

Level of Contamination by Solid Particles

Coast Guard Technical Publication (TP) 3447, SWBS 583, Mar 2015, Cutter Boat-Medium (CB-M) Multiple

Cutters & Boats

Coast Guard Technical Publication (TP) 5459, SWBS 583, Oct 2012, Cutter Boat-Medium (CB-M (H540)) Parts

Manual

Coast Guard Technical Publication (TP) 9057, SWBS 233, Mar 2015, Outboard Engine-Models 60C, 70C, 90C

(90TLR)-Service Manual & Parts Catalog

DOD-STD-2187, Aug 1987, Chemical Cleaning of Salt Water Piping Systems

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard

SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

American National Standards Institute (ANSI/NCSL) Z540.3, 2006, General Requirements for Calibration and

Measuring and Test Equipment

International Organization for Standardization (ISO) 484/2, 1981, Shipbuilding - Ship Screw Propeller -

Manufacturing tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50m, Inclusive

ASTM International (ASTM), D3951, Re-approved 2004, Standard Practice for Commercial Packaging

American National Standards Institute/American Society of Mechanical Engineers (ANSI/ASME), B4.1-1967, (reaffirmed 2009), Preferred Limits and Fits for Cylindrical Parts http://www.techstreet.com/ http://www.techstreet.com/ xi (Rev.-00)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

Hull Plating, Ultrasonic Testing

Hull Plating, U/W Body, Inspect

13 Tanks (Potable Water), Clean and Inspect

15 Propulsion Shafting Remove, Inspect, and Reinstall

21 Fin Stabilizers, General Maintenance

U/W Body, Preserve (100%)

Propellers, Remove, Inspect & Polish

Rudders, Remove & Inspect

38 Reactivate Main Propulsion System

41 Inspect, Calibrate, Repair, and/or Renew (O) Main Battery Chargers

42 Reactivate Electric Distribution System

45 Inspect, Repair and Reactivate HVAC System and Renewal Options

50 Steering Gear, Reactivation with Overhaul & Renewal Options

51 Electro-Hydraulic Crane Reactivation and Repair Options xii (Rev.-00)

PRINCIPAL CHARACTERISTICS

110’ WPB (C-CLASS)

PHYSICAL

Length overall 110’ 0” or 113’ if stern flap present

Length between perpendiculars 104’ 0”

Depth 10’ ½”

Beam, molded 21’ 3”

Depth, molded N/A

Full load draft 6’ 5-3/4”

Height of highest projection 55’

Full load displacement 165 long tons

Anchor 150 lb Danforth with 450 ft. 4” nylon rope

Shore tie voltage requirements 450VAC 400A 3PH, 60Hz ungrounded

HULL

Hull BS-4360, GR 43A Steel

Main weatherdeck & superstructure 5086 Aluminum Alloy

Frame spacing Frames 9-10; 24” Frames 10-13; 48” Frames 13-16; 47”

Frames 16-17; 23” Frames 17-22; 47” Frames 22-28; 49”

Frames 28-33; 47” Frames 33-36; 24”

Bulkheads Seven watertight transverse

Fin stabilizers Frame 22

MACHINERY

Main propulsion Two Caterpillar 3516 DITA V-16 diesel; 2730 BHP each @ 1910 RPM

Reduction gears Two ZF Model BW 755 reversible reduction gearboxes, 2.330:1 ratio

Number of propellers 2

Number of blades 5

Diameter of propeller 49.6”

Pitch 61.4”

RPM N/A

Shaft AQUAMET 17

Shaft diameter 4”

Shaft seal Shaft Packing

Shaft bearings Stern tube, Rubber Cutless or Thordon

Rudders Twin underslung type, 5 sq ft each

Ship’s service generators Two Caterpillar Type 3304BT diesel; 99KW, 460V, 60Hz, 3-phase, 3-wire @ 1800

RPM

TANK CAPACITIES

Fuel oil (95%) 9,306 gal.

Fresh water (100%) 940 gal.

Lubricating oil (95%) 109 gal.

xiii (Rev.-00)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial Contractor’s facility on vessels transferred as Excess Defense Article’s. Vessels are former Coast

Guard 110’ WPB vessels.

1.2 Term interchangeability. The terms ‘Contractor’, ‘CG Yard’, ‘NAVSTA EVERETT’, ‘shipyard’, ‘Base’, and

‘Coast Guard Industrial’ are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to Contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

3.1.1 Communications and Navigation Equipment. The Contractor shall follow all requirements per the related work items.

3.1.1.1 The Contractor shall notify the USCG COR of any issues preventing the Contractor from acquiring any part required under this contract, including problems such as sourcing obsolete equipment, items with superseded part numbers, inaccurate part numbers, or sourcing items with long lead times that do not meet the delivery schedule. In cases of obsolescence, the Contractor may recommend equipment of the same brand that meets the form, fit, and function of xiv (Rev.-00) the requested equipment. If long-lead items exist, the Contractor shall propose “no cost” alternate schedule options to be mutually agreed upon with USCG.

3.1.1.2 The Contractor is responsible for ensuring all communication and navigation equipment required by this statement of work is in normal working status upon completion of each respective 110’ Patrol Boat’s specified sea trial/inspection, per the related work item.

3.1.1.3 All of the equipment procured or installed under this availability contract shall be in new condition.

3.1.1.4 All applicable commercial warranties as offered by the Original Equipment Manufacturers (OEM) for any equipment purchased and or installed under this contract shall be passed through to the Government, and subsequently to the recipient Government. A complete list of those affected warranties and the duration of each shall be incorporated into any resultant contract.

3.1.1.5 The Contractor shall supply a verified list of Points of Contact (POC) in the recipient's country for each of the commercial OEM warranties that are passed through to the country. If there are not POCs for the OEMs within the recipient country, the Contractor shall provide the closest verified POC information with which the recipient country can obtain warranty support for that OEM. The recipient country must be supplied with all pertinent, verified information to submit warranty claims directly to the relevant OEMs

3.1.2 General Management. The Contractor shall provide the following to the USCG COR: a legible Planning Document

(PD) with the following characteristics (Ref. SFLC Std Spec 0000):

Graphical in format (see Fig. 1 (Sample Planning Document Submittal)).

Shows overall period of performance for each CLIN, with start and stop dates of major subtasks.

Contains due dates for Critical Inspection Reports (CIR) and any events requiring Coast Guard Inspector presence.

Identifies all work item time periods that require OEM Tech Rep assistance.

Identifies the “critical paths” for the project.

Shows calculations for the “float” along the critical paths and labels the critical paths with the number of delay days the critical paths can absorb without affecting the final delivery date (Float is the number of days that the critical paths can be delayed without affecting the final delivery date).

3.1.2.1 The Contractor shall ensure that the PD includes the names, contact information, and written commitment from all

Technical Reps required by the Contract - indicating they are available for work during the proposed time period.

3.1.2.2 A separate document, specifically prepared for the Government is not desired or required. A copy or summary of the

Contractor’s internal scheduling document is preferred as long as it contains the characteristics described in section

3.1.2 above.

3.1.2.3 A planning document sample is shown in Figure 1.

3.1.2.4 The PD shall be a living document that is updated by the Contractor any time the schedule changes and as work progresses. The Contractor shall submit three (3) copies of the updated PD to the COR, anytime the PD changes from the date of contract award until the start of work on the vessels, and at each weekly Progress Meeting.

xv (Rev.-00)

3.1.2.5 The Contractor shall host a weekly progress meeting with USCG and Costa Rican Representatives to review the project’s status and to discuss outstanding issues. The meeting shall take place in person with dedicated meeting space and furnishings provided by the Contractor. However, when indicated by the USCG COR, the meeting shall take place via telephone conference call with a conference call line and pass code provided by the Contractor.

3.1.3 Shipyard Availability. The Contractor shall be responsible for completion of the definite (D) work items, optional

(O) work items under this contract, if exercised, and completion of approved growth work items.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all Contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes

(provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at

Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public xvi (Rev.-00) notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste

Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the

Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the

Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For

Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.

3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from “lead-containing paint as 0.06%” to “lead-containing paint as 0.009%”.

3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for

Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel

Surfaces by Stripe Coating”

3.7.1.4 Standard Spec 6310, page Appendix A-7, Under “UNDERWATER (U/W) BODY/BOOT-TOP”, Add line

Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154’, in Salt Water. Column 2: Blank. Column 3:

SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) – or – SSPC-SP WJ-2(M)/NACE

WJ-2(M). Columns 4 and 5: Same as “U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)”.

3.7.2 SFLC Standard Specification 0000 General Requirements.

3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing

Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

xvii (Rev.-00)

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

xviii (Rev.-00)

QA-1 – QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM # WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 – PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 – AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 – PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 – SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 – PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer’s recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

xix (Rev.-00)

QA-2 – QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP –

SURFACE |

xx (Rev.-00)

QA-3a – QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.