HRMC-HM and E_22_0032_PACKAGE_DRAFT_Redacted.pdf

DRAFT

DEPARTMENT OF THE NAVY

HRMC (NMD)

SPECIFICATIONS FOR WORK TO BE ACCOMPLISHED

SPECIFICATION NUMBER: HRMC-HM&E-22-0032

INCLUDES ALL CHANGES THROUGH 7/28/2022

INDEX

SHIP: HRMC-HM&E-22-0032

ITEMS THAT ARE STRUCK OUT IN THIS INDEX DO NOT APPLY TO THIS CONTRACT.

CATEGORY I. FY-23 STANDARD ITEMS APPLICABLE TO THIS JOB ORDER WITHOUT FURTHER REFERENCE.

ITEM NO. TITLE CHANGE DATE CHANGE

009-01 General Criteria; accomplish 10/01/2021 Original

009-02 Environmental Compliance Report for Material Usage; accomplish 10/01/2019 Original

009-03 Toxic and Hazardous Substance; control 10/01/2019 Original

009-04 Quality Management System; provide 10/01/2021 Original

009-05 Temporary Access; accomplish 10/22/2021 CH-1

009-06 Maintaining Protection and Cleanliness from Non-Radioactive Operations;

accomplish

03/06/2020 Original

009-07 Confined Space Entry, Certification, Fire Prevention and Housekeeping;

accomplish

10/01/2021 Original

009-08 Shipboard Fire Protection and Fire Prevention; accomplish 10/01/2021 Original

009-10 Asbestos-Containing Material (ACM); control 10/01/2019 Original

009-18 Mine Warfare Ships Magnetic Material; control 10/01/2021 Original

009-19 Provisioning Technical Documentation (PTD); provide 10/01/2018 Original

009-20 Government Property; control 10/01/2021 Original

009-21 Logistics and Technical Data; provide 10/01/2018 Original

009-23 Interference; remove and install 10/01/2021 Original

009-24 Authorization, Control, Isolation, Blanking, Tagging, and Cleanliness;

accomplish

10/01/2021 Original

009-34 Fire Protection of Unmanned Vessel at Contractor Facility; accomplish 10/01/2018 Original

009-39 Technical Manual Contract Requirement (TMCR) for a New Technical Manual for Commercial Equipment/Component; accomplish

10/01/2018 Original

009-40 Contractor Crane, Multi-Purpose Machine and Material Handling Equipment at a Naval Facility; provide

10/01/2021 Original

009-60 Schedule and Associated Reports for CNO Availabilities; provide and manage 10/01/2021 Original

009-61 Shipboard Use of Fluorocarbons; control 10/01/2021 Original

009-67 Integrated Total Ship Testing; manage 10/01/2021 Original

009-69 Heavy Weather/Mooring Plan; provide 10/01/2021 Original

009-70 Confined Space Entry, Certification, Fire Protection, Fire Prevention and

Housekeeping for Unmanned Vessels; accomplish

10/01/2021 Original

009-72 Physical Security at a Private Contractor Facility; accomplish 10/01/2021 Original

009-73 Shipboard Electrical/Electronic Cable Procedure; inspect, test, install, remove, and repair

05/05/2022 CH-2

009-74 Occupational, Safety and Health Plan; accomplish 10/01/2021 Original

009-80 Ship Facilities; maintain 11/18/2016 Original

009-81 Compartment Closeout; accomplish 10/01/2019 Original

009-82 Installation of Equal Component Vice Specified Component; report 03/26/2018 Original

009-84 Threaded Fastener Requirements; accomplish 10/01/2021 Original

009-88 Collection, Holding and Transfer (CHT) and Motor Gasoline (MOGAS) Tanks, Spaces, and Piping, including Sewage or MOGAS-Contaminated Tanks, Spaces, and Piping; certify

10/22/2021 CH-1

009-93 Emergency Planning and Community Right-to-Know Act (EPCRA) and Pollution

Prevention Act (PPA) Information; provide

03/06/2018 Original

SHIP: HRMC-HM&E-22-0032

ITEM_NO. TITLE CHANGE DATE CHANGE

009-99 Ship Departure Report; provide 05/05/2022 CH-2

009-100 Ship's Stability; maintain 03/06/2018 Original

009-101 Ship Transit and Berthing; accomplish 03/26/2018 Original

009-106 Work Authorization Form Coordinator (WAFCOR); provide 10/01/2017 Original

009-109 Non-SUBSAFE Work on SUBSAFE-Certified Vessel; accomplish 10/01/2017 Original

009-110 Non-Nuclear Work on a Nuclear Vessel; accomplish 11/18/2016 Original

009-111 Schedule and Associated Reports for non-CNO Availabilities; provide and manage

10/01/2021 Original

009-117 Combat Systems, Light-Off Suport; provide 10/01/2019 Original

009-118 CG Deck Loading; accomplish 07/18/2014 Original

009-120 Fact Finding and Critique of Unplanned Event; manage 10/01/2021 Original

009-122 Temporary Padeye; install and remove 10/22/2021 CH-1

009-125 Boats Less Than 65 Feet Long; accomplish 05/05/2022 CH-2

099-01PH Waste Generated on Government Property, including Satellite Accumulation area (SAA), Managing and Disposing of Hazardous Waste (HW) and non-HW;

accomplish

09/01/2021 Original

099-02PH Dry Dock Requirement; accomplish 09/01/2021 Original

099-03PH Additional Environmental Requirements; accomplish 09/01/2021 Original

099-04PH Industrial Wastewater/Oily Wastewater Disposal; accomplish 09/01/2021 Original

099-08PH Safety of Ship Requirement; provide 05/23/2022 CH-2

099-40PH Additional Requirements for Contractor Cranes, Multi-Purpose machine, and

Material Handling Equipment at Joint Base Pearl Harbor Hawaii; accomplish

09/28/2020 Original

099-69PH Pier Laydown for Pearl Harbor Naval Shipyard & IMF (PHNSY & IMF) Availability;

accomplish

07/27/2021 Original

SHIP: HRMC-HM&E-22-0032

CATEGORY II. FY-23 STANDARD ITEMS WHICH MAY BE INVOKED IN THE WORK ITEMS OF THIS JOB ORDER.

TITLE CHANGE DATEITEM NO. CHANGE

009-09 Process Control Procedure (PCP); provide and accomplish

10/01/2021 Original

009-11 Insulation and Lagging; accomplish 10/01/2021 Original

009-12 Weld, Fabricate, and Inspect; accomplish 10/01/2021 Original

009-25 Structural Boundary Test; accomplish 10/01/2021 Original

009-32 Cleaning and Painting Requirements; accomplish 05/05/2022 CH-2

009-46 Butterfly Valve, Synthetic and Metal Seated; repair 08/31/2018 Original

009-47 Gate Valve; repair 03/06/2020 Original

009-71 Piping System; test 10/01/2021 Original

009-77 Cofferdam Installation; accomplish 10/01/2021 Original

009-90 Technical Representative; provide 07/24/2019 Original

009-107 Piping System Cleanliness Restoration and Flushing

(Non-Nuclear); accomplish

10/01/2021 Original

SHIP: HRMC-HM&E-22-0032

ITEM NO. TITLE

Hazardous Waste Produced on Naval Vessels; control077-11-001

Exterior & Interior Hull; inspect & repair110-11-001

Fuel Tanks; open, clean and inspect123-11-001

Watertight Hatch; repair/replace167-11-001

Main Engines and Reduction gears; inspect and overhaul233-11-001

Flexible Hose; inspect, test and replace233-14-001

Propulsion Shafting, Propeller, Rudder and Seals; repair243-10-001

Sea Water Cooling Piping; replace256-11-001

Exhaust Stacks; clean, inspect, and repair259-11-001

Generator; inspect, repair, and service311-21-001

Air Conditioning Unit; repair514-31-001

Firemain Piping; replace521-11-001

Sea Water System Valves; replace524-11-001

Bilge Piping; repair529-11-001

Fuel Piping; replace541-11-001

Hydraulic System & Oil Reservoir; repair561-11-001

Transfer of Boat Custody; accomplish583-11-001

Torpedo Weapons Retriever (TWR); repair583-31-001

TWR-8 Exterior; clean, inspect, repair, and preserve631-12-001

Electrical System; repair982-11-001

Sea Trials; accomplish982-30-001

Deep Clean; accomplish992-11-001

Drydocking, Undocking, Office Space; provide997-11-001

SHIP: ITEM NO: 077-11-001

COAR: 16 PCN: WKMC-L003

CMP: NONE

PLANNER:

SSP: HRMC-HM&E-22-0032 1 of 5 ITEM NO: 077-11-001

1. SCOPE:

1.1 Title: Hazardous Waste Produced on Naval Vessels; control

1.2 Location of Work:

1.2.1 Throughout the Ship

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Resource Conservation and Recovery Act (RCRA)

2.2 Federal Hazardous Materials Transportation Act, 49 U.S.C. 5103

2.3 Applicable Hazardous Waste Manifest Form

2.4 10 U.S.C. , 7311

3. REQUIREMENTS:

3.1 Manage and dispose of all hazardous waste listed in 3.5 in accordance with 2.1 and 2.2.

3.1.1 When a Navy generator number is required by this Work Item, submit the original of 2.3 to the SUPERVISOR for assignment of Environmental Protection Agency (EPA) or delegated state environmental agency identification number.

3.1.2 Manage and transport for Navy disposal, Navy-generated

hazardous waste listed in 3.5 in accordance with 2.1 and 2.2, as designated by the SUPERVISOR.

3.1.3 Submit one legible copy of 2.3 signed by the owner or operator of the disposal facility to the SUPERVISOR within 48 hours of receipt from owner or operator of disposal facility.

3.2 Complete documentation required by 2.1 and 2.2, using EPA or delegated state environmental agency identification number in accordance with 2.4.

3.2.1 Documentation related to hazardous waste generated solely by the physical actions of Ship's Force or Navy employees (termed Navy- Generated Hazardous Waste) on board the vessel shall only bear a generator identification number issued to the Navy pursuant to applicable law. The contractor shall obtain SUPERVISOR'S concurrence with the categorization of the waste as Navy-generated before completion of the manifest. The manifest prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

3.2.2 Documentation related to hazardous waste generated solely by the physical actions of contractor personnel (termed Contractor- Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law.

Regardless of the presence of other material in or on the shipboard systems or structure which may have qualified a waste stream as

SHIP:

SSP: HRMC-HM&E-22-0032 2 of 5 ITEM NO: 077-11-001 hazardous, where the contractor performs work on a system or structure using materials (whether or not the use of such materials was specified by the Navy) which by themselves would cause the waste from such work to be a hazardous waste, documentation related to such waste shall only bear a generator number issued to the contractor.

3.2.3 Documentation related to hazardous waste generated by the combined physical actions of Navy and contractor personnel (termed Co-Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law and shall also cite in the remarks block a generator identification number issued to the Navy pursuant to applicable law. When the contractor merely drains a system and such drainage creates hazardous waste or the contractor performs work on system or structure using materials which by themselves would not cause the waste from such work to be hazardous waste but such work nonetheless creates a hazardous waste, documentation related to such waste shall bear a generator identification number issued to the contractor and shall also cite in the remarks block a generator identification number issued to the Navy. The contractor shall sign the generator certification on the Uniform Hazardous Waste Manifest whenever use of the manifest is required for disposal. The contractor shall obtain SUPERVISOR's concurrence with the categorization of the wastes as co-generated before completion of the manifest. Manifests prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

3.3 If the contractor, while performing work at a Government facility, cannot obtain a separate generator identification number from the state in which the availability will be performed, the contractor shall notify the SUPERVISOR within three business days of receipt of written notification by the state. After obtaining approval of the SUPERVISOR, the contractor shall use the Navy site generator identification number and insert in the remarks block the contractor generator identification number issued for the site where his main facilities are located.

3.4 If, for availabilities at a contractor-owned or controlled facility, the Navy cannot obtain a separate generator identification number for use at a contractor facility, the Navy shall notify the contractor within three business days of receipt of notification by the state. The contractor shall dispose of hazardous waste in accordance with 2.1, 2.2, and 3.2.3.

3.5 Hazardous waste, as identified in 2.1, expected to be produced during performance of this Job Order:

AMOUNT

TYPE NAVY CO-GENERATED CONTRACTOR

Acid Solutions (may include _____ ____________ __________ spent sulfamic, citric, chromic, nitric, sulfuric, hydrochloric, etc.)

Ethylene Glycol (Antifreeze) _____ ____________ __________

Sodium Hydroxide _____ ____________ __________

SSP: HRMC-HM&E-22-0032 3 of 5 ITEM NO: 077-11-001

Cleaning Solvents _____ ____________ __________

Sodium Phosphates (Tri, Bi, _____ ____________ __________ or Mono)

Fluorocarbons _____ ____________ __________

Morpholine _____ ____________ __________

Sodium Chromates _____ ____________ __________

Hydrazine _____ ____________ __________

Methyl Ethyl Ketone _____ ____________ __________

Spent Abrasive Blast Material _____ ____________ __________

(contaminated with a known hazardous waste)

Trichloroethane _____ ____________ __________

Miscellaneous Chemicals _____ ____________ __________

(Rust Preventative)

Miscellaneous Chemicals _____ ____________ __________

(Corrosive)

Miscellaneous Chemicals _____ ____________

(TCLP Toxic)

Miscellaneous Chemicals _____ ____________ __________

(Reactive)

Oil (Synthetic) _____ ____________ __________

Paints (Enamel, Latex, _____ ____________ __________

Epoxy, thinners, oil based, rubber paint, non-skid, lacquer, remover, varnishes)

Paints (May include lead, _____ ____________ __________ cadmium, or chrome)

Paint Strippers (phenols, _____ ____________ __________ lead, chromium)

Sludges (Contaminated with a known hazardous waste) _____

Wool Felt (contaminated _____ ____________ __________ with chromium and PCB's)

Lube/Fuel Oil Soaked Rags _____ ____________ __________

Paint/Flakes (Pressure Washing _____ ____________ ________

Ext Hull Surfaces)

Fuel Oil(Residual) _____ ____________ __________

SSP: HRMC-HM&E-22-0032 4 of 5 ITEM NO: 077-11-001

Bilge Water _____ ____________ __________

Oil/Water _____ ____________ __________

AFFF/Water _____ ____________ __________

MEK Contaminated Rags _____ ____________ __________

3.5.1 Provide 0 dollars for managing and disposing of all hazardous waste listed in 3.5. Total cost greater or less than above dollar amount will be the subject of an equitable adjustment.

3.6 Submit one legible copy, in approved transferrable media of a report identifying type, amount, and disposal cost of waste listed in 3.5 that was removed during the performance of this Job Order to the SUPERVISOR.

3.6.1 The report shall include analysis or other method used to identify the waste and state whether each listed waste was hazardous (with generator assignment), non-hazardous, or did not exist.

3.6.1.1 Chemical analysis shall be accomplished by laboratories with state or EPA approved quality assurance programs.

3.6.2 The contractor shall make an effort to minimize hazardous waste generation by reducing the volume or toxicity by neutralizing, recycling, or otherwise removing it from the requirements of Subtitle C of 2.1 and include a description of such efforts in the report.

3.7 Nothing contained in this Work Item shall relieve the contractor from complying with applicable federal, state, and local laws, codes, ordinances, and regulations, including the obtaining of licenses and permits in connection with hazardous waste handling and disposal in the performance of this contract.

4. NOTES:

4.1 The waste listed in 3.5 is based on the best information available at the time of preparation of the solicitation. Hazardous waste generated during the actual performance of the work may vary in type or amount from waste listed in 3.5 which may result in renegotiation for credit or increase pursuant to Paragraph (b) of 2.4. The contractor is expected to use best management practice to identify and dispose of all hazardous waste. Some of the substances listed in 3.5 may be neutralized, recycled, or otherwise removed from the requirements of Subtitle C of 2.1. Inclusion of these substances in the waste listed in

3.5 does not preclude the contractor from taking action consistent with

2.1 to reduce or eliminate the hazardous constituents of any waste required to be disposed of under the contract in accordance with 2.2.

Processes that add hazardous constituents to the bilges may require that bilge water be disposed of as a hazardous waste.

4.1.1 The types and amounts of wastes listed in 3.5 are estimates of waste to be disposed of under this contract as required by 2.4. They are not estimates of the amount of the work involved in generating that waste. The work requirements of each individual Work Item specify the actual work to be accomplished.

4.2 Hazardous wastes are determined by one or more of the following methods:

4.2.1 Chemical analysis which shows that the material

characteristics of ignitability, corrosivity, reactivity, and/or toxicity (Toxicity Characteristic Leachate Procedure - TCLP) exceed

SSP: HRMC-HM&E-22-0032 5 of 5 ITEM NO: 077-11-001 the limits for that material in 40 CFR 261.20 Subpart C.

4.2.2 Reference to a Material Safety Data Sheet (MSDS), or

4.2.3 Applying knowledge of the hazardous characteristics of the waste in light of the materials or the process used.

4.3 Asbestos, bilge water, oil/water including sludge, debris and other contaminants, sludge which includes solids and sludge from ballast tanks, CHT tanks, voids, oily waste tanks, fuel ballast tanks, fuel oil tanks, skegs (West coast), PCB's (Maryland), etc., apply only in those states listing them as hazardous waste. When an availability is to be performed in a state where these items are hazardous waste, an estimate of the amount to be generated shall be included in 3.5.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.

SHIP: ITEM NO: 110-11-001

COAR: 16 PCN: WKMC-L011

SWT FILE NO: 110-001 CMP: NONE

REVISED: 13 OCT 2021 PLANNER:

SSP: HRMC-HM&E-22-0032 1 of 2 ITEM NO: 110-11-001

1. SCOPE:

1.1 Title: Exterior & Interior Hull; inspect & repair

1.2 Location of Work:

1.2.1 Exterior Hull

1.2.2 Interior Hull

1.3 Identification:

1.3.1 Frame 4; 1L-Starboard, FWD weld seam cracked (longitudinal cracked to hull plate)

1.3.2 Frame 4; 1L-Port, FWD weld seam cracked (longitudinal cracked to hull plate)

1.3.3 Frame 4; 2L-Port, FWD weld seam cracked (longitudinal cracked to hull plate)

1.3.4 Frame 4; 2L-Starboard, FWD and AFT weld seams cracked

1.3.5 Frame 5; 3L-Starboard, AFT weld seam cracked

1.3.6 Frame 5; 3L-Port, AFT weld seam cracked

2. REFERENCES:

2.1 Standard Items, (FY-23, CH-1)

2.2 S9TRO-00-BIB-010/TWR-761,762, Boat Information Book 85-Foot Torpedo Weapons Retriever H

2.3 101-5033128, 85' TWR Hull Construction Inbd. Profile, Plan & Det.

2.4 101-5033129, 85' TWR Hull Construction Sections & Details

2.5 101-5033130, 85' TWR Bulkhead Details

2.6 101-5033132, 85' TWR Platforms & Flats Constr. Details

3. REQUIREMENTS:

3.1 Upon completion of Hull blasting and UTs accomplished in work item 631-12-001, inspect exterior/interior hull structure and plating located in 1.2 in its entirety for material condition using 2.2 through 2.6 for guidance.

3.1.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.1 with sketches listing the type, amount and location of structural damage and deterioration to the SUPERVISOR.

3.2 Accomplish the following structural repairs as follows:

3.2.1 Remove existing and install new a total of 750 square feet of hull plating located in 1.2.1 in accordance with 2.2 through 2.6 based on the report in 3.1.1.

3.2.2 Remove existing and install new a total of 50 square feet of

SSP: HRMC-HM&E-22-0032 2 of 2 ITEM NO: 110-11-001 bhd plating located in 1.2.2 in accordance with 2.2 through 2.6 and based on the report in 3.1.1.

3.2.3 Remove existing and install new a total of 50 linear feet of transverse frame stiffener located in 1.2.2 in accordance with 2.2 through 2.6 and based on the report in 3.1.1.

3.2.4 Remove existing and install new a total of 50 linear feet of longitudinal stiffener to replace each cracked stiffener listed in

1.3 through 1.3.3 located in 1.2.2 and based on the report in 3.1.1.

3.2.5 Vee-out and weld a total of 10 linear feet of splits, cracks and broken welds to repair each weld defect listed in 1.3.4 through

1.3.6 and based on the report in 3.1.1.

3.2.6 Base metal weld buildup a total of 25 square feet of isolated areas of hull plating based on the report in 3.1.1 and as designated by the SUPERVISOR.

3.2.6.1 Base metal weld buildup each area must not exceed 2

inches in diameter. For bidding purposes the base metal weld buildup must be one quarter inch thick.

3.2.6.2 Each surface must be ground to smooth metal.

3.2.6.3 Fill each local pit and groove with weld metal prior to the application of each principal build-up layer.

3.2.7 Template exact size, configuration, and location from existing shipboard condition.

3.2.8 Chip and grind each surface flush in way of each repair.

3.2.9 Accomplish the requirements of 009-12 including Table 3, Column C, Lines One through 7.

3.3 Accomplish the requirements of 009-25 of 2.1, Para 3.3 for an air hose test of the new plating and each weld seam. Allowable leakage:

None.

3.4 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 This work item interfaces with 631-12-001 TWR-8 Exterior; clean, inspect, repair, and preserve.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: ITEM NO: 123-11-001

COAR: 16 PCN: WKMC-L027

CMP: NONE

PLANNER:

SSP: HRMC-HM&E-22-0032 1 of 2 ITEM NO: 123-11-001

1. SCOPE:

1.1 Title: Fuel Tanks; open, clean and inspect

1.2 Location of Work:

1.2.1 Auxiliary Machinery Space

1.2.2 Workshop

1.3 Identification:

1.3.1 Quantity (One EA) Generator Fuel Tank

1.3.2 Quantity (2 EA), Main Propulsion Fuel Tank

2. REFERENCES:

2.1 Standard Items, (FY-23, CH-1)

2.2 S9TRO-00-BIB-010/TWR-761,762, Boat Information Book 85-Foot Torpedo Weapons Retriever

2.3 4470611 Rev C, Inboard Profile & Interior Arrangement

3. REQUIREMENTS:

3.1 Open, ventilate, empty, render dry and clean all tanks listed in 1.3 using 2.2 and 2.3 for guidance.

3.1.1 Dispose of all liquids and wastes in accordance with all federal, state and local laws, codes, ordinances or regulations.

3.1.1.1 Remove and dispose of system fluids. Contractor shall accomplish the removal, storage of and commercial disposal of fluids produced by the execution of this work item.

3.2 Provide the services of a certified marine chemist to accomplish gas free certification for "Safe for Entry" of each tank listed in 1.3.

3.3 Accomplish a visual inspection of the tanks listed in 1.3 for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion, including tank vents, overflows, piping, structural members, covers, hoses, hose clamps and foundations.

3.3.1 Submit one legible copy, in hard copy or approved transferable media, of a report listing results of the requirements of 3.3 to the

SUPERVISOR.

3.4 Inspect tanks listed in 1.3 for cleanliness. Accept/reject criteria:

Cleanliness is defined as no visible or detectable by touch of oil, grease, debris or any surface contaminants.

3.5 Replace all hoses and hose clamps on tanks listed on 1.3 using 2.2 and 2.3 as guidance.

3.6 Repair Port fuel tank top and items found on visual inspection in 3.3.

3.6.1 Chip and grind surface flush and smooth in way of removals.

3.6.2 Template exact size, configuration, and location from existing

SSP: HRMC-HM&E-22-0032 2 of 2 ITEM NO: 123-11-001 shipboard conditions.

3.6.3 Replace with new up to 4 square feet of fuel tank plating.

3.6.4 Provide 12 square inches of base metal repair of isolated deep pits greater than 1/8 inch deep.

3.7 Accomplish the requirements of 009-12 of 2.1 including Table 3, Column C, Lines One through 7 and 10 for all new welds.

3.7.1 Accomplish the requirements of 009-25 of 2.1 for all new welds in 3.6.

(V)(G) "COMPLETION AIR TEST"

3.8 Accomplish the requirements of 009-25 of 2.1 for air test of the equipment listed in 1.3. Test pressure shall be 2 PSIG and shall be maintained 15 minutes, prior to the start of the test, to accommodate temperature stabilization. After temperature stabilization, the test pressure shall be held for 10 minutes. Allowable drop in pressure: None.

3.8.1 Submit one legible copy, in hard copy or electronic media, of a report listing results of the requirements of 3.8 to the

SUPERVISOR.

3.9 Upon notification by the SUPERVISOR, reinstall and secure the covers to all voids and tanks listed in 1.3 using new gaskets and fasteners similar and or equal to existing.

3.10 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces to match surrounding areas.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: ITEM NO: 167-11-001

COAR: 16 PCN: WKMC-L018

CMP: NONE

PLANNER:

SSP: HRMC-HM&E-22-0032 1 of 2 ITEM NO: 167-11-001

1. SCOPE:

1.1 Title: Watertight Hatch; repair/replace

1.2 Location of Work:

1.2.1 Main Deck

1.3 Identification:

1.3.1 Quantity (One EA), Watertight Hatch, 24”x24”, 4 Dog, Aluminum, similar to Railway Specialties Corporation

1.3.2 Quantity (2 EA), Forward 21" Watertight Scuttle

1.3.3 Quantity (2 EA), AFT 21" Watertight Scuttle

2. REFERENCES:

2.1 Standard Items, (FY 23, CH-1 )

2.2 S9TRO-00-BIB-010/TWR-761,762, Boat Information Book 85-Foot Torpedo Weapons Retriever

2.3 5033126, 85FT TWR Outboard Profile & Exterior Arrangement

2.4 2466-0006 Rev D, 24" X 24" Square Hinged "K" Style ALUM Cast Hatch

3. REQUIREMENTS:

3.1 Accomplish the requirements to clean, inspect and repair deck hatch assemblies including seating surfaces identified in 1.3 located in 1.2, using 2.2 through 2.4 as guidance.

3.2 Repair watertight hatch frame identified in 1.3.1 using 2.4 for guidance.

3.2.1 Chip and grind surfaces flush in way of repairs.

3.3 Accomplish the requirements of 009-12 of 2.1, including Table 3, Column C, Lines One through 7 for hatch frame repair.

(I) "NDT (PT) INSPECTION"

3.3.1 Accomplish nondestructive testing in accordance with 009-12 of 2.1, including Table 3, Column C, Line 10 on all new and repaired welds. Criteria: No signs of cracks and or deformation allowed.

3.4 Replace each with new, gasket, bushing, and apply new grease using

2.2 through 2.4 for guidance.

(V)(G) "OPERATIONAL TEST"

3.5 Accomplish an operational test of each disturbed watertight door listed in 1.3. Operate through 3 complete cycles, with no sticking or binding permitted.

(V)(G) "CHALK TEST"

3.6 Accomplish the requirements of 009-25 of 2.1 for a chalk test of the watertight deck hatch listed in 1.3. Chalk imprint shall be centered with

SSP: HRMC-HM&E-22-0032 2 of 2 ITEM NO: 167-11-001

100 percent contact.

(V)(G) "WATER HOSE TEST"

3.7 Accomplish the requirements of 009-25 of 2.1 for a water hose test for all watertight deck hatch listed in 1.3. allowable leakage: None

3.8 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: ITEM NO: 233-11-001

COAR: 16 PCN: WKMC-L012

WKMC-L013

CMP: NONE

PLANNER:

SSP: HRMC-HM&E-22-0032 1 of 4 ITEM NO: 233-11-001

1. SCOPE:

1.1 Title: Main Engines and Reduction gears; inspect and overhaul

1.2 Location of Work:

1.2.1 Engine Compartment

1.3 Identification:

1.3.1 Quantity (One EA):Port Diesel Engine, Make: Detroit, Model:

9122-7399T1 S/N: 12E-5712

1.3.2 Quantity (One EA):Starboard Diesel Engine, Make: Detroit, Model: 9122-7399T1 S/N:12E-6357

1.3.3 Quantity (One EA):Port Marine Gear (MG 540 Twin Disk, 1.93:1 Ratio): 3F 4664

1.3.4 Quantity (One EA):STBD Marine Gear (MG 540 Twin Disk, 1.93:1 Ratio): 3F 3663

2. REFERENCES:

2.1 Standard Items, (FY-23, CH-1)

2.2 NAVSEA 0941-LP-055-5010, Service Manual And Parts Manual For Marine Propulsion Units Model 9122-7399 T1 Series 149-2 Cycle "V" Type 12- Cylinder Part 1

2.3 NAVSEA 0941-LP-055-5010, Service Manual And Parts Manual For Marine Propulsion Units Model 9122-7399 T1 Series 149-2 Cycle "V" Type 12- Cylinder Part 2

2.4 NAVSEA 0941-LP-055-5010, Service Manual And Parts Manual For Marine Propulsion Units Model 9122-7399 T1 Series 149-2 Cycle "V" Type 12- Cylinder Part 3

2.5 NAVSEA 0941-LP-055-5010, Service Manual And Parts Manual For Marine Propulsion Units Model 9122-7399 T1 Series 149-2 Cycle "V" Type 12- Cylinder Part 4

2.6 NAVSEA 0941-LP-055-5010, Service Manual And Parts Manual For Marine Propulsion Units Model 9122-7399 T1 Series 149-2 Cycle "V" Type 12- Cylinder Part 5

2.7 NAVSEA 0941-LP-055-5010, Service Manual And Parts Manual For Marine Propulsion Units Model 9122-7399 T1 Series 149-2 Cycle "V" Type 12- Cylinder Part 6

2.8 SL460-AA-HBK-010, Handbook For Inspection, Packaging, Handling, Storage, and Transportation

3. REQUIREMENTS:

3.1 Accomplish the requirements of 009-90 of 2.1 for the services of an authorized technical representative to inspect, disassemble and accomplish a complete overhaul of the items listed in 1.3, located in 1.2 using the Original Equipment Manufacturer's manual and 2.2 through 2.7 as

SSP: HRMC-HM&E-22-0032 2 of 4 ITEM NO: 233-11-001 guidance.

3.1.1 Authorized technical representative to provide assistance during operational test of each equipment after installation.

3.2 Remove and dispose of system fluids from each equipment listed in

1.3 and located in 1.2 in accordance with all Federal, State and local laws, codes, ordinances or regulations.

3.3 Disconnect mechanically and electrically to remove each equipment listed in 1.3 and located in 1.2, using 2.2 through 2.7 as guidance.

3.3.1 Restore each mating surface exposed by equipment removal.

Repair by removing each high spot, burr, abrasion, and foreign matter.

3.4 Crate and secure each equipment listed in 1.3. Packaging must conform to 2.8.

3.4.1 Visually inspect the removed equipment for general condition and completeness before packing and crating.

3.5 Provide the services of a Certified Detroit Diesel technical representative to accomplish a complete overhaul to the equipment listed in 1.3.1 and 1.3.2 using 2.2 through 2.7 and the manufacturer's instructions and or specified in this Work Item.

3.5.1 Accomplish the replacement of the following items using 2.2 through 2.7 as guidance:

3.5.1.1 Cylinder Heads.

3.5.1.2 Injectors.

3.5.1.3 Water Pumps.

3.5.1.4 Cylinder Packs.

3.5.1.5 Starters.

3.5.1.6 Regulators.

3.5.1.7 Turbo Chargers (replace or overhaul).

3.5.1.8 Oil Pump.

3.5.1.9 Main, Rod, & Thrust Bearings.

3.5.1.10 Fuel, Air, & Oil Filters.

3.5.1.11 All applicable seals, o-rings, & gaskets.

3.5.1.12 All hoses, including identification labels.

3.5.1.13 All Lagging

3.5.2 Remove, magnaflux, spin, balance and polish the crankshaft.

3.5.3 Split and hot tank clean the engine block.

3.6 Accomplish a shop and dynamometer test of the overhauled equipment listed in 1.3.1 and 1.3.2. Set, adjust and calibrate using 2.2 through

2.7 and Original Equipment Manual for guidance.

3.6.1 Submit one legible copy, in electronic media, of a report listing the results of 3.6 and certifying the equipment listed in meets the requirements of 2.2 and the OEM's operational specifications, to the SUPERVISOR within (5)days of satisfactory

SSP: HRMC-HM&E-22-0032 3 of 4 ITEM NO: 233-11-001 operational testing.

3.7 Accomplish the complete overhaul of the items listed in 1.3.3 and

1.3.4 using 2.5 as guidance.

3.7.1 Remove, disassemble, clean and inspect items listed in 1.3.3 and 1.3.4.

3.8 Install and adjust each equipment listed in 1.3, using 2.2 through

2.7 and OEM Manual for guidance.

3.8.1 Paint items listed in 1.3 following manufactures recommended instructions.

(Q)(G) "OPERATIONAL TEST"

3.9 Coordinate with SRS-33 contractor personnel and authorized technical representative to accomplish an operational test of the equipment listed in 1.3, to verify proper operation. Operational parameters: Normal. No external leakage, unusual noise, vibration, or heat build up permitted.

3.9.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.9 to the SUPERVISOR.

3.10 Provide all manuals and complete overhaul certification of the items listed in 1.3 to the GOVERNMENT.

3.11 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 As of July 21st 2022, running hours of 1.3.1 and 1.3.2 is as follows:

Port Engine: 4,720 total running hours

Starboard Engine: 2,874 total running hours

4.2 Sea Trials to be conducted on Work Spec 982-30-001.

4.3 Known Source:

Pacific Power Group

91-255 Kalaeloa Blvd

Kapolei HI 96707

Pacific Power Group

Teal Kalei Cross

Field Service Technician

808-294-3157 tcross@pacificpowergroup.com

Keith Aihara

808-682-2400

KAIHARA@PacificPowerGroup.com

5. GOVERNMENT FURNISHED MATERIAL(GFM):

SSP: HRMC-HM&E-22-0032 4 of 4 ITEM NO: 233-11-001

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: ITEM NO: 233-14-001

COAR: 16 PCN: WKMC-L031

CMP: NONE

PLANNER:

SSP: HRMC-HM&E-22-0032 1 of 2 ITEM NO: 233-14-001

1. SCOPE:

1.1 Title: Flexible Hose; inspect, test and replace

1.2 Location of Work:

1.2.1 Throughout Boat

1.3 Identification:

1.3.1 Quantity (20 EA), Flexible Hoses

2. REFERENCES:

2.1 Standard Items, (FY23, CH-1)

2.2 S9TRO-00-BIB-010/TWR-761,762, Boat Information Book 85-Foot Torpedo Weapons Retriever

2.3 S6430-AE-TED-010 Rev 7, Piping Devices And Flexible Hose Assemblies

2.4 S9AA0-AB-GOS-010 Rev 9, General Specifications for Overhaul of Surface Ships

3. REQUIREMENTS:

3.1 Remove existing flexible hose assembly with associated fitting listed in 1.3 and located in 1.2 using 2.2 through 2.4 for guidance.

3.2 Fabricate new hose assemblies in accordance with section 5.1 of 2.3.

3.2.1 Template from each exiting shipboard conditions.

3.2.2 New hose material shall conform to section 5 of 2.3.

3.2.3 Reuse hose end and fitting where identified acceptable after inspection IAW paragraph 5.2 of 2.3.

3.3 Accomplish a hydrostatic test/inspection of the new flexible hose assembly with attached fittings using pressurized fresh water at 200% of the rated pressure of the hose in accordance with paragraph 7.2 of 2.3 following the test requirements of Standard Item 009-71 of 2.1.

3.3.1 Inspect/verify internal hose cleanliness level in accordance with reference paragraph 505j2 of 2.4.

3.3.2 Cap/plug the ends in accordance with paragraph 7-3.3 of 2.3 to maintain cleanliness

3.3.3 Upon completion of hydrostatic test, flush hose with clean hot fresh water at 140-180 degrees for 10 minutes. Wipe the hose assembly with lint free cloth. Dry each hose using oil free, dry filtered air or nitrogen.

3.3.4 Submit One legible copy of a report in hard copy or accepted transferable media, listing results of the requirements of 3.4 to the

SUPERVISOR.

3.4 Fabricate and install a new CRES identification tag engraved in accordance with paragraph 7-4 of 2.3.

SSP: HRMC-HM&E-22-0032 2 of 2 ITEM NO: 233-14-001

3.4.1 Transport and install Flex hoses and the equipment's to the Ship.

(V)(G) "OPERATIONAL TEST"

3.5 Accomplish an operational test for each newly installed Flex Hose.

Allowable leakage: None.

3.6 Accomplish the requirements of 009-11 of 2.1 for new and disturbed lagging.

3.7 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: ITEM NO: 243-10-001

COAR: 16 PCN: WKMC-L008

WKMC-L009

WKMC-L007

CMP: NONE

PLANNER:

SSP: HRMC-HM&E-22-0032 1 of 4 ITEM NO: 243-10-001

1. SCOPE:

1.1 Title: Propulsion Shafting, Propeller, Rudder and Seals; repair

1.2 Location of Work:

1.2.1 Engine Room Compartment

1.2.2 Drydock

1.3 Identification:

1.3.1 Quantity (2 EA), Right Hand, Left Hand Propeller, 3 Bladed, 40 inch diameter, Manganese-bronze

1.3.2 Quantity (2 EA), Propulsion Shaft, Size 3-1/4" X 21’-10 ¼”, Corrosion resistant steel.

1.3.3 Quantity (2 EA) Rudder, Rudder Stock

1.3.3.1 Quantity (2 EA), Rudder Hanger Bearing PN# PB 5612 (GFM)

1.3.4 Steering System

2. REFERENCES:

2.1 Standard Items, (FY-23, CH-1)

2.2 S9TRO-00-BIB-010/TWR-761,762, 85-Foot Torpedo Weapons Retriever

2.3 S9245-AR-TSM-010, Marine Propeller Inspection Repair, and Certification

2.4 T9074-AS-GTB-010/271, Requirements for Nondestructive Testing Methods

2.5 MIL-STD-2035, Nondestructive Testing Acceptance Criteria

2.6 5033135, Steering, Rudders & Shafting Assembly & Detail

2.7 MIL-STD-167-1A, Mechanical Vibrations of Shipboard

Equipment(Reciprocating Machinery and Propulsion System and Shafting) Types III, IV, and V.

3. REQUIREMENTS:

3.1 Disassemble, disconnect and remove each equipment listed in 1.3.1 through 1.3.4, using 2.2 and 2.6 for guidance.

3.1.1 Clean exposed parts free of foreign matter leaving no residue or injurious effects.

3.1.2 Inspect each part for wear and defects.

3.1.2.1 Measure and record sizes and clearances.

3.1.2.2 Include sizes, clearances, fits, and finishes for

wearing parts, seal and packing areas, and physical conditions of parts not specified for renewal.

3.1.2.3 Submit one legible copy, in hard copy or electronic

SSP: HRMC-HM&E-22-0032 2 of 4 ITEM NO: 243-10-001 media, of a report listing results of the requirements of 3.1.2 through 3.1.2.2 to the SUPERVISOR.

3.2 Accomplish the following repairs on the equipment listed in 1.3.1 using 2.2 through 2.3 as guidance.

3.2.1 Clean and polish the propeller, removing a minimum of metal, maintaining design dimensions and tolerances.

3.2.1.1 Accomplish left hand and right hand propeller pitch

adjustment reported out of tolerance in 3.1.2.3.using 2.2 and 2.3 as guidance.

(I) "LIQUID PENETRANT TEST"

3.2.2 Accomplish liquid penetrant test on the propeller listed in 1.3.1, in accordance with 2.4. The accept or reject criteria shall be in accordance with Class 2 of 2.5.

3.2.3 Balance the propeller using 2.3 as guidance.

(V)(G) "INSPECT FIT"

3.2.4 Fit the propeller hub bore to shaft taper using prussian blue applied to the shaft taper. Obtain a fit of at least 60 percent uniformly distributed contact on both the forward and aft lands of the propeller bore.

3.2.4.1 Submit one legible copy, in hard copy or electronic

media, of a report listing results of the requirements of 3.2.2 through 3.2.4 to the SUPERVISOR.

3.3 Accomplish the following inspections and repairs on the equipment listed in 1.3.2 using 2.2 and 2.6 as guidance.

3.3.1 Submit one legible copy, in hard copy or electronic media, of a report listing the results of the requirement of 3.3 including as found readings of the total indicated runout measurements taken no less than one foot increments to the SUPERVISOR.

3.3.2 Remove high spots, burrs, abrasions, nicks, corrosion, gasket material, and foreign matter from exposed flanges and mating surfaces.

3.3.3 Remove burrs and high spots from exposed sliding surfaces, screw threads, keys, and keyways.

3.3.4 Chase and tap exposed threaded areas.

3.3.5 Handwork and skim cut machined, sealing, aligning, mating, and gasket surfaces, taking precautions to ensure no excessive metal removal.

3.3.6 Polish machined surfaces in way of repairs.

3.3.7 Straighten each shaft listed in 1.3.2, to within 0.002 inch total indicator reading, using 2.2 and 2.6 for guidance.

3.3.8 Accomplish an alignment check of the strut and MRG coupling.

3.3.8.1 Submit one legible copy, in hard copy or electronic

media, of a report listing results of the requirements of 3.3.7 and 3.3.8 to the SUPERVISOR.

3.4 Accomplish the following repairs on the equipment listed in 1.3.3

SSP: HRMC-HM&E-22-0032 3 of 4 ITEM NO: 243-10-001 using 2.2 and 2.6 as guidance.

3.4.1 Remove vent and drain plugs from the rudders and stern frame.

Drain all water and preservative from within.

3.4.1.1 Collect and dispose of drained fluid (including

preservatives) in accordance with local, state and federal regulations.

3.4.2 Disconnect all linkages, hoses, rams rudder stocks.

3.4.3 Remove burrs, high spots, nicks corrosion and foreign matter from wear and sealing surfaces.

3.4.4 Chase and tap exposed threads

3.4.5 Clear and clean pockets and passages on the stern frame and rudders, free of obstructions and foreign matter.

3.4.6 Measure and record rudder post dimensions.

3.4.7 Measure and record dimensions of the through hull fittings.

3.4.8 Accomplish dye penetrant inspection of the rudder, rudder stock and attachment welds using 2.5 for accept/reject criteria.

3.4.9 Remove and inspect rudder seal, rudder bearings, rudder post, identify any damage and deterioration.

3.4.9.1 Submit one legible copy, in hard copy or electronic

media, of a report listing results of the requirements of 3.4.6 through 3.4.9 to the SUPERVISOR

3.4.10 Accomplish base metal build up repair a total of 24 square inches of pitted surfaces of rudders identified and marked in 3.4.9.1 using 2.2 and 2.6 for guidance.

3.4.10.1 Deteriorated surfaces shall be ground to sound metal prior to clad welding.

3.4.10.2 Fill local pits and grooves with weld metal prior to application of principal build-up layers.

3.4.10.3 New weld repairs shall be ground flush to contour of rudders upon completion of welding.

3.4.11 Dead end, Vee-out and weld a total of 4 linear feet of deteriorated, cracked and damaged welds and plating identified in

3.4.9.1 as designated by the SUPERVISOR.

3.4.11.1 New weld repairs shall be ground flush to contour of rudders upon completion of welding.

3.4.12 Accomplish the requirements of 009-12 of 2.1, including Table 3, Columns D, Lines One through 7 and 10.

3.4.13 Fill with new, preservatives removed in 3.4.1.

3.4.14 Remove Port and Starboard rudder hanger bearing and replace with new listed in 1.3.3.1, using 2.6 as guidance. Item 1.3.3.1 is GFM material and will be turned over to KTR upon taking custody of boat.

3.5 Accomplish the following repairs on the equipment listed in 1.3.4 using 2.2 and 2.6 as guidance.

3.5.1 Disassemble, clean, inspect and repair steering linkages.

SSP: HRMC-HM&E-22-0032 4 of 4 ITEM NO: 243-10-001

3.5.2 Remove fluid duel relief valve (Model 1LLC11-E8T-25-S) and replace with new including associated pipe fittings found to be rusty or damaged, located in the lazarette using 2.6 as guidance.

3.5.3 Replace all rusty hydraulic fittings, nuts and bolt hardware with 316 stainless steel.

3.6 Assemble, install, align and connect the equipment listed in 1.3, fitting and installing new seals and bearings, using 2.2 and 2.6 for guidance.

3.6.1 Measure and record the final sizes and clearances.

3.6.1.1 Submit one legible copy, in hard copy or electronic

media, of a report listing results of the requirements of 3.6.1 to the SUPERVISOR.

(V)(G) "VERIFY ALIGNMENT"

3.7 Accomplish alignment of the shaft using 2.2 and 2.6 for guidance, evaluate alignment measurements and determine corrections required.

3.7.1 Reposition each main propulsion engine and transmission to correct misalignment using 2.2 and 2.6 for guidance.

3.7.2 Measure and record final alignment readings.

3.7.3 Submit one legible copy, in hard copy or electronic media, of a report listing results of the requirements of 3.7 to the

SUPERVISOR.

(V)(G) "OPERATIONAL TEST"

3.8 Accomplish an operational test of the equipment listed in 1.3.1 through 1.3.4 in conjunction with sea trails.

3.8.1 Allowable Vibration: Shall be in accordance with 2.7.

3.8.2 Allowable binding: None.

3.9 Accomplish the requirements of 009-32 of 2.1, for new and disturbed surfaces.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: ITEM NO: 256-11-001

COAR: 16 PCN: WKMC-L030

CMP: NONE

PLANNER:

SSP: HRMC-HM&E-22-0032 1 of 2 ITEM NO: 256-11-001

1. SCOPE:

1.1 Title: Sea Water Cooling Piping; replace

1.2 Location of Work:

1.2.1 Main Engine Room

1.3 Identification:

1.3.1 Quantity (10 LF), Piping, 3/4 inch IPS Copper Pipe, SW Cooling

2. REFERENCES:

2.1 Standard Items, (FY-23, CH-1)

2.2 S9TRO-00-BIB-010/TWR-761,762, Boat Information Book 85-Foot Torpedo Weapons Retriever

2.3 541-4470641 Rev E, Misc. Piping Diagrams & Details

2.4 501-5033138, 85 Foot TWR Piping System Diagrams & Details

3. REQUIREMENTS:

3.1 Remove existing and install new piping listed in 1.3 and located in 1.2, using 2.2 through 2.4 for guidance.

3.1.1 Template exact size, configuration, and location from existing shipboard condition.

3.1.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column A and B, Line One through 10.

3.2 Accomplish the requirements of 009-71 of 2.1 for new and disturbed piping.

3.2.1 Ensure hydrostatic test pressure is 135% of nominal operating pressure, using clean, fresh water as a test medium.

3.3 Accomplish the requirements of 009-11 of 2.1 for installation of new insulation on each disturbed surface.

3.4 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

SSP: HRMC-HM&E-22-0032 2 of 2 ITEM NO: 256-11-001

SHIP: ITEM NO: 259-11-001

COAR: 16 PCN: WKMC-L033

BWST FILE NO: 000-001 CMP: NONE

REVISED: 05 APR 2019 PLANNER:

SSP: HRMC-HM&E-22-0032 1 of 2 ITEM NO: 259-11-001

1. SCOPE:

1.1 Title: Exhaust Stacks; clean, inspect, and repair

1.2 Location of Work:

1.2.1 Engine Room

1.2.2 Main Propulsion Engine Exhaust Stacks

1.3 Identification:

1.3.1 Main Propulsion Engine Exhaust Expansion Joints

1.3.2 Main Propulsion Engine Exhaust Mufflers

1.3.3 Main Propulsion Engine Exhaust Pipes

1.3.4 Main Propulsion Engine Exhaust Stacks

2. REFERENCES:

2.1 Standard Items, (FY23, CH-1)

2.2 S9TRO-00-BIB-010/TWR-761,762, Boat Information Book 85-Foot Torpedo Weapons Retriever

2.3 501-5033136, 85' TWR Machinery Arrangement

2.4 162-4470633, Stacks Arrangement & Details

3. REQUIREMENTS:

3.1 Remove the equipment listed in 1.3.1 through 1.3.3 located in 1.2, using 2.2 and 2.4 for guidance. Retain removed equipment for installation.

3.1.1 Clean the equipment and area listed in 1.3.1 through 1.3.4 ensuring it is free of dirt, debris, and residue.

(V)(G) "JOINT VISUAL INSPECTION"

3.2 Accomplish a joint visual inspection with the SUPERVISOR of the equipment removed in 3.1, and the equipment listed in 1.3.4 at each location listed in 1.2, for structural integrity, deterioration, pitting, cracks, and areas of damage or distortion using 2.2 and 2.4 for guidance.

3.2.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.2 to the SUPERVISOR showing exact quantities and locations of defects and recommendations for repairs.

3.3 Remove and replace with new a total of 25 square-feet of 1/4-inch aluminum 5086 plating located at 1.2.2, in accordance with 2.4 and as directed by the SUPERVISOR.

3.3.1 Accomplish the requirements of 009-12 of 2.1, including Table 3,Column C, lines One through 7.

3.4 Install the equipment removed in 3.1, using 2.2 through 2.4 for guidance.

SSP: HRMC-HM&E-22-0032 2 of 2 ITEM NO: 259-11-001

3.4.1 Install each new gasket and fastener in accordance with 2.2 through 2.4.

(V)(G) "OPERATIONAL TEST"

3.5 Accomplish operational test of each reinstalled equipment in 3.4 under normal operating conditions to prove satisfactory repair and operation. Allowable leakage: None.

3.6 Accomplish the requirements of 009-11 of 2.1 for installation of new insulation on each disturbed surface.

3.7 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: ITEM NO: 311-21-001

COAR: 16 PCN: WKMC-L014

CMP: NONE

PLANNER:

SSP: HRMC-HM&E-22-0032 1 of 4 ITEM NO: 311-21-001

1. SCOPE:

1.1 Title: Generator; inspect, repair, and service

1.2 Location of Work:

1.2.1 Auxiliary Machinery Space

1.3 Identification:

1.3.1 Quantity (One EA): Port Diesel Generator Set, 50kw 3-71N, (Model 1003-7005), (DDC 3-71), S/N:3A 8699 2

1.3.2 Quantity (One EA): Starboard Diesel Generator Set, 50kw 3-71N, (Model 1003-7005)(DDC 3-71), S/N: 3A 8699 3

2. REFERENCES:

2.1 Standard Items, (FY-23, CH-1)

2.2 S9TRO-00-BIB-010/TWR-761,762, 85-Foot Torpedo Weapons Retriever

2.3 NAVSEA 0961-LP-072-3010, Technical Service Manual for 85' Torpedo Weapons Retriever Hull Number 761-762

2.4 S.O 2600, Installation Drawing For 3-71/E6993M Model 1033-7005

2.5 Delco Manual, DIESEL GENERATING SET-MODEL 1033-7005 (3-71N) 50KW Section 3

2.6 SL460-AA-HBK-010, Handbook For Inspection, Packaging, Handling, Storage, and Transportation

2.7 MIL-STD-2003 Rev 5A, Electric Plant Installation Standard Methods for Surface Ships and Submarines

2.8 S9086-KC-STM-010/300 Rev 11, CH-300, Electric Plant - General

3. REQUIREMENTS:

3.1 Accomplish the requirements of 009-90 of 2.1 for the services of an authorized technical representative to inspect, disassemble and accomplish a complete overhaul of the items listed in 1.3, located in 1.2 using 2.2 through 2.5 and the Original Equipment Manufacturer's manual as guidance.

3.2 Remove and dispose of system fluids from each equipment listed in

1.3 and located in 1.2 in accordance with all Federal, State and local laws, codes, ordinances or regulations.

3.3 Disconnect mechanically and electrically to remove each equipment listed in 1.3 and located in 1.2, using 2.2 through 2.5 as guidance.

3.3.1 Restore each mating surface exposed by equipment removal.

Repair by removing each high spot, burr, abrasion, and foreign matter.

3.4 Crate and secure each equipment listed in 1.3. Packaging must conform to 2.6.

3.4.1 Visually inspect the removed equipment for general condition

SSP: HRMC-HM&E-22-0032 2 of 4 ITEM NO: 311-21-001 and completeness before packing and crating.

3.5 Provide the services of a qualified Emerson GM Diesel technical representative to accomplish a complete overhaul to the equipment listed in 1.3 in accordance with manufacturer's instructions and or specified in this Work Item.

3.5.1 Accomplish the removal and replacement with new the following items and associated seals and bearings using 2.2 through 2.5 as guidance:

3.5.1.1 Cylinder Block and liner.

3.5.1.2 Crankshaft.

3.5.1.3 Main Bearing.

3.5.1.4 Connecting Rod and Piston Assembly:

3.5.1.5 Rocker Arm.

3.5.1.6 Injector.

3.5.1.7 Air Pressure Regulator.

3.5.1.8 Fuel Pump, strainer. and filter.

3.5.1.9 Blower.

3.5.1.10 Fresh Water Pump

3.5.1.11 Raw Water Pump.

3.5.1.12 Oil Cooler.

3.5.1.13 Ventilation System.

3.5.1.14 Thermostat.

3.5.2 Fit and install each new plug, seal, dowel, pin, key, retainer ring, spacer, spring, O-ring, clamp, shim, bushing, lube oil filter element, air filter element, and fuel oil filter element conforming to the material list of 2.3.

3.5.3 Remove, magnaflux, spin, balance and polish the crankshaft.

3.5.4 Split and hot tank clean the engine block.

3.5.5 Disassemble, clean, inspect and test windings and regulators using 2.2 through 2.5 and OEM overhaul manual.

3.5.6 Accomplish a shop and dynamometer test of the overhauled equipment listed in 1.3.1 and 1.3.2. Set, adjust and calibrate using

2.2…