J A_1164_Redacted_FBO.pdf

Control #15-09

Defense Microelectronics Activity 4234 54th Street, McClellan, CA 95652

Justification and Approval for Other Than Full and Open Competition

1. Agency and Contracting Activity: Defense Microelectronics Activity

2. Nature/Description of Action:

Wafer or package part reliability testing requires multiple setups for voltages, currents, loads and temperatures. DMEA has a need to provide concurrent reliability testing for products from its Foundry and PAS Lab. Currently there are two ovens that are used to support testing for reliability. The combination of multiple tests at various conditions requires more ovens and space than what DMEA currently has available. The Cascade 1164 system will allow for a total of twelve independent ovens to be configured for specific tests to run concurrently. This will significantly reduce reliability testing period times and make for more efficient utilization of the space required for the test ovens.

3. Description of Supplies/Services:

The Model 1164 Reliability Test System’s parallel architecture allows many tests to run concurrently at many different temperatures. It is configurable with a mix of Copper/Aluminum Electromigration and Stress Migration, ILD/Barrier BTS, Constant Voltage TDDB and SILC, Multi-Terminal TDDB, MOS Hot Carrier Injection, BTI, and Vt Stability. Included is a PC interface to provide experiment control and data analysis.

Description Part Number Unit Cost Quantity Line

Cost

KIT,TCU & UI,STD,ROW 1025430-01 25,882 1 25882

4PAK AY 350 1024530 32,085 1 32085

MODULE AY EM 200MA CU 1020002 16,740 4 66960

450°C EM DUT Board, 300-mil 20-pin 166-151 4,092 5 20460

ASSY,TEST DUT BD,EM CHK, 25 OHM 166-215 1,070 1 1070

EM Software 166-079 4,278 1 4278 4Pak Chassis - Standard 250C 1024526 27,807 2 55614

MOD AY HCI W/ SUB 15V 1023448 14,973 4 59892

DUT BD AY HCI W/ SUB BIAS 1006765 1,767 5 8835

TEST DB HCI W/SUB 100 1013873-01 1,070 1 1070

TEST DB HCI W/SUB 1M OHM 1013873-02 1,070 1 1070

TEST DB HCI W/SUB 10G 1013873-03 1,070 1 1070

HCI Software 166-075 4,278 1 4278 4Pak Chassis - High Current 250C 1024527 37,433 1 37433

MOD AY HA TDDB AL OR WLR, 40V 350 mA 1025231 19,251 1 19251

Control #15-09

DUT BD AY HI TDDB 600M 1008304 1,767 1 1767

TEST BD AY HA TDDB 10 1021990-01 1,070 1 1070

TEST BD AY HA TDDB 100K 1021990-02 1,070 1 1070

TEST BD AY HA TDDB 1G 1021990-03 1,070 1 1070

TDDB Analysis Software 166-083 4,278 1 4278 MOD AY MT TDDB AL OR WLR 12V 50mA 1025234 19,251 2 38502

DUT BD AY MT TDDB 1008449 1,767 2 3534

MT TDDB TEST BD AY 10 OH 1009300-01 1,070 1 1070

MT TDDB TEST BD AY 100K 1009300-02 1,070 1 1070

MT TDDB TEST BD AY 10M 1009300-03 1,070 1 1070

MTTB Software 166-087 4,278 1 4278

MOD AY HV TDDB AL HC 1023361 20,925 1 20925

DUT BD AY HV TDDB HC 1020843 1,860 1 1860

BD AY HV TDDB TEST 100K 1012075-02 1,070 1 1070

BD AY HV TDDB TEST 10M 1012075-03 1,070 1 1070

Cart Lift 1164 4Pak 1003873 3,515 1 3515 Crating RTP-CRATE-L 558 2 1116 Training SRVR-APPS-TRAIN 2,790 2 5580

Installation SRVR-1164S-INS 5,360 1 5360 Gold Service (1 year) SRVRTPG 20,460 1 20460

Extended Warranty on HiTemp RPT Boards SRV-EXTWARR-DUTBRD 465 4 1860 Total 460843

4. Authority Cited:

10 USC 2304(c)(1) as implemented by FAR 6.302-1(b)(1)(i) “Unique supplies or services available from only one source or only one supplier with unique capabilities”.

5. Reason for Authority Cited:

DMEA’s mission requires the ability to test a wide variety of microelectronic components concurrently. DMEA already has the widely-available three-tier-deep cabinet test ovens in place.

However, these test ovens are unable to accommodate the volume of individual tests DMEA must conduct. The current lab space allocated to fulfill this requirement is 102” x 78”.

The Cascade Model 1164 has 12 test ovens in which 4 times the amount of testing in the required lab space can be accomplished at once. This capability is critical to keep DMEA on schedule for increased reliability testing requirements. The Cascade Model 1164 reliability test system is the only known tool that satisfies this requirement, and Cascade is the only known supplier of the ovens and related essential equipment. No other known test system provides the number of ovens for the space utilized as the Cascade system.

6. Efforts to Obtain Competition: