FOUO C02.1 DRAFT Caisson 5 SOW.pdf

SHIP: DRYDOCK CAISSON NO 5 (RMC 50) ITEM NO: 077-11-001

COAR: 00 PCN: SERV-L034

CMP: NONE

PLANNER: LEWIS, ANNA

LOCKWOOD, HOLLIS

TIEMEYER , JOHN

SSP: NWRMC-701-21 1 of 5 ITEM NO: 077-11-001

1. SCOPE:

1.1 Title: Hazardous Waste; control

1.2 Location of Work:

1.2.1 Caisson 5

1.3 Identification:

1.3.1 Quantity (One EA), Drydock Caisson No. 5, 147 Feet 4 Inches Length, 22 Feet 11 Inches Width, 54 Foot Height, 28 Feet Draft, 1729 Long Tons Light Load Displacement

2. REFERENCES:

2.1 42 U.S.C. 6901, Resource Conservation and Recovery Act (RCRA)

2.2 49 U.S.C. 5103, Federal Hazardous Materials Transportation Act

2.3 Applicable Hazardous Waste Manifest Form

2.4 10 U.S.C. 7311, Repair or Maintenance of Naval Vessels; handling of hazardous waste

3. REQUIREMENTS:

3.1 Manage and dispose of all hazardous waste listed in 3.5 in accordance with 2.1 through 2.2.

3.1.1 When a Navy generator number is required by this Work Item, submit the original of 2.3 to the SUPERVISOR for assignment of Environmental Protection Agency (EPA) or delegated state environmental agency identification number.

3.1.2 Manage and transport for Navy disposal, Navy-generated

hazardous waste listed in 3.5 in accordance with 2.1 and 2.2, as designated by the SUPERVISOR.

3.1.3 Submit one legible copy, in hard copy or electronic media, of

2.3 signed by the owner or operator of the disposal facility to the SUPERVISOR within 48 hours of receipt from owner or operator of disposal facility.

3.2 Complete documentation required by 2.1 and 2.2, using EPA or delegated state environmental agency identification number in accordance with 2.4.

3.2.1 Documentation related to hazardous waste generated solely by the physical actions of Ship's Force or Navy employees (termed Navy- Generated Hazardous Waste) on board the vessel shall only bear a generator identification number issued to the Navy pursuant to applicable law. The contractor shall obtain SUPERVISOR'S concurrence with the categorization of the waste as Navy-generated before completion of the manifest. The manifest prepared shall be presented

DRAFT

SHIP: DRYDOCK CAISSON NO 5 (RMC 50)

SSP: NWRMC-701-21 2 of 5 ITEM NO: 077-11-001 to the SUPERVISOR for completion after the hazardous waste has been identified.

3.2.2 Documentation related to hazardous waste generated solely by the physical actions of contractor personnel (termed Contractor- Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law.

Regardless of the presence of other material in or on the shipboard systems or structure which may have qualified a waste stream as hazardous, where the contractor performs work on a system or structure using materials (whether or not the use of such materials was specified by the Navy) which by themselves would cause the waste from such work to be a hazardous waste, documentation related to such waste shall only bear a generator number issued to the contractor.

3.2.3 Documentation related to hazardous waste generated by the combined physical actions of Navy and contractor personnel (termed Co-Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law and shall also cite in the remarks block a generator identification number issued to the Navy pursuant to applicable law. When the contractor merely drains a system and such drainage creates hazardous waste or the contractor performs work on system or structure using materials which by themselves would not cause the waste from such work to be hazardous waste but such work nonetheless creates a hazardous waste, documentation related to such waste shall bear a generator identification number issued to the contractor and shall also cite in the remarks block a generator identification number issued to the Navy. The contractor shall sign the generator certification on the Uniform Hazardous Waste Manifest whenever use of the manifest is required for disposal. The contractor shall obtain SUPERVISOR's concurrence with the categorization of the wastes as co-generated before completion of the manifest. Manifests prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

3.3 If the contractor, while performing work at a Government facility, cannot obtain a separate generator identification number from the state in which the availability will be performed, the contractor shall notify the SUPERVISOR within three business days of receipt of written notification by the state. After obtaining approval of the SUPERVISOR, the contractor shall use the Navy site generator identification number and insert in the remarks block the contractor generator identification number issued for the site where his main facilities are located.

3.4 If, for availabilities at a contractor-owned or controlled facility, the Navy cannot obtain a separate generator identification number for use at a contractor facility, the Navy shall notify the contractor within three business days of receipt of notification by the state. The contractor shall dispose of hazardous waste in accordance with 2.1, 2.2, and 3.2.2.

3.5 Hazardous waste, as identified in 2.1, expected to be produced during performance of this Job Order:

AMOUNT TYPE NAVY CO-GENERATED CONTRACTOR

Acid Solutions (may include N/A N/A N/A spent sulfamic, citric, SSP: NWRMC-701-21 3 of 5 ITEM NO: 077-11-001 chromic, nitric, sulfuric, hydrochloric, etc.)

Ethylene Glycol (Antifreeze) N/A N/A N/A

Sodium Hydroxide N/A N/A N/A

Cleaning Solvents N/A N/A 65 gls.

Sodium Phosphates (Tri, Bi, N/A N/A N/A or Mono)

Fluorocarbons N/A N/A N/A

Morpholine N/A N/A N/A

Sodium Chromates N/A N/A N/A

Hydrazine N/A N/A N/A

Methyl Ethyl Ketone N/A N/A N/A

Spent Abrasive Blast Material N/A N/A 790 Tons

(contaminated with a known hazardous waste)

Trichloroethane N/A N/A N/A

Miscellaneous Chemicals N/A N/A N/A

(Ignitable)

(Corrosive)

(TCLP Toxic)

(Reactive)

Oil (Synthetic) N/A N/A 5 gls.

Paints (Enamel, Latex, Epoxy, N/A N/A N/A thinners, oil based, rubber paint, non-skid, lacquer, remover, varnishes)

Paints (May include lead, N/A N/A 110 gls.

cadmium, or chrome)

SSP: NWRMC-701-21 4 of 5 ITEM NO: 077-11-001

Paint Strippers (phenols, N/A N/A N/A lead, chromium)

Sludge (Contaminated with N/A N/A 250 lbs.

a known hazardous waste)

Wool Felt (contaminated with N/A N/A N/A chromium and PCB's)

Rags N/A N/A 1,180 lbs.

3.6 Submit one legible copy, in hard copy or electronic media, of a report identifying type, amount, and disposal cost of waste listed in 3.5 that was removed during the performance of this Job Order to the

SUPERVISOR.

3.6.1 The report shall include analysis or other method used to identify the waste and state whether each listed waste was hazardous (with generator assignment), non-hazardous, or did not exist.

3.6.1.1 Chemical analysis shall be accomplished by laboratories with state or EPA approved quality assurance programs.

3.6.2 The contractor shall make an effort to minimize hazardous waste generation by reducing the volume or toxicity by neutralizing, recycling, or otherwise removing it from the requirements of Subtitle C of 2.1 and include a description of such efforts in the report.

3.7 Consider coatings to contain heavy metals (e.g. lead, chromium, cadmium), hexavalent chromium, crystalline silica, and/or other toxic or hazardous substances until laboratory analysis establishes otherwise.

Comply with all procedures and precautions required for employee protection, sampling, removal, and disposal.

3.8 Consider insulation, lagging, and mastics to be asbestos-containing material (ACM) until it can be established by laboratory analysis, or other reliable method(s), that the material does not contain asbestos.

Ensure compliance with the requirements of 29 CFR 1915.1001.

3.9 Consider materials, debris, and/or residue associated with ventilation systems to contain toxic/hazardous substances including but not limited to cadmium, chromium, and PCB’s until laboratory analysis establishes otherwise.

3.10 Nothing contained in this Work Item shall relieve the contractor from complying with applicable federal, state, and local laws, codes, ordinances, and regulations, including the obtaining of licenses and permits in connection with hazardous waste handling and disposal in the performance of this contract.

4. NOTES:

4.1 The waste listed in 3.5 is based on the best information available at the time of preparation of the solicitation. Hazardous waste

SSP: NWRMC-701-21 5 of 5 ITEM NO: 077-11-001 generated during the actual performance of the work may vary in type or amount from waste listed in 3.5 which may result in renegotiation pursuant to Paragraph (b) of 2.4. The contractor is expected to use best management practice to identify and dispose of all hazardous waste. Some of the substances listed in 3.5 may be neutralized, recycled, or otherwise removed from the requirements of Subtitle C of 2.1. Inclusion of these substances in the waste listed in 3.5 does not preclude the contractor from taking action consistent with 2.1 to reduce or eliminate the hazardous constituents of any waste required to be disposed of under the contract in accordance with 2.2. Processes that add hazardous constituents to the bilges may require that bilge water be disposed of as a hazardous waste.

4.1.1 The types and amounts of wastes listed in 3.5 are estimates of waste to be disposed of under this contract as required by 2.4. They are not estimates of the amount of the work involved in generating that waste. The work requirements of each individual Work Item specify the actual work to be accomplished.

4.2 Hazardous wastes are determined by one or more of the following methods:

4.2.1 Chemical analysis which shows that the material

characteristics of ignitability, corrosivity, reactivity, and/or toxicity (Toxicity Characteristic Leachate Procedure - TCLP) exceed the limits for that material in 40 CFR 261.20 Subpart C.

4.2.2 Reference to a Material Safety Data Sheet (MSDS).

4.2.3 Applying knowledge of the hazardous characteristics of the waste in light of the materials or the process used.

4.3 Asbestos, bilge water, oil/water including sludge, debris and other contaminants, sludge which includes solids and sludge from ballast tanks, CHT tanks, voids, oily waste tanks, fuel ballast tanks, fuel oil tanks, skegs (West coast), PCB's (Maryland), etc., apply only in those states listing them as hazardous waste. When an availability is to be performed in a state where these items are hazardous waste, an estimate of the amount to be generated shall be included in 3.5.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.

CONT PROCURE PARTS

SHIP: DRYDOCK CAISSON NO 5 (RMC 50) ITEM NO: 119-10-001

COAR: 00 PCN: SERV-L026

CMP: NONE

PLANNER: LEWIS, ANNA

LOCKWOOD, HOLLIS

TIEMEYER , JOHN

SSP: NWRMC-701-21 1 of 3 ITEM NO: 119-10-001

1. SCOPE:

1.1 Title: Rubber Seal; replace

1.2 Location of Work:

1.2.1 Hull Exterior

1.3 Identification:

1.3.1 Quantity (548 EA), Stud, Monel, Item No. 1 of 2.2

1.3.2 Quantity (548 EA), Nut, Monel, Item No. 2 of 2.2

1.3.3 Quantity (548 EA), Washer, Monel, Item No. 3 of 2.2

1.3.4 Quantity (One LT), Rubber Filler One Part, Item No. 4 of 2.2

1.3.5 Quantity (46 EA), Rubber Seal Type One, Item No. 5 of 2.2

1.3.6 Quantity (2 EA), Rubber Seal Type 2, Item No. 6 of 2.2

1.3.7 Quantity (4 EA), Rubber Seal Type 3, Item No. 7 of 2.2

1.3.8 Quantity (4 EA), Rubber Seal Type 4, Item No. 8 of 2.2

2. REFERENCES:

2.1 Standard Items

2.2 997-6901533, Caisson #4, 5 & Spare Rubber Seal Manufacturer & Installation

2.3 111-7283069, PSNS Rubber Seal For Dry Dock No. 6 Caisson Gate

2.4 PW 43449, Dry Dock No 4 & 5 Spare Caisson (PORT Side) Record of Shell Thickness Ultra Sonic Test.

2.5 PW 43449, Dry Dock No 4 & 5 Spare Caisson (STBD Side) Record of Shell Thickness Ultra Sonic Test.

3. REQUIREMENTS:

3.1 Remove existing and install new equipment listed in 1.3.2 through

1.3.8 in the locations listed in 1.2.1, using 2.2 for guidance.

3.2 Ultrasonic Test (UT) measurement accomplish the rubber seal steel mating surface in accordance with 2.2 and paragraph 6 of 2.3, using 2.4 through 2.5 for guidance.

3.2.1 Inspect the entire length of the rubber seal steel mating surface at 2 foot intervals, in three equally spaced locations per interval. Measure and record in columnar form the following:

3.2.2 List in One column the design thickness;

3.2.3 List and record in a corresponding column the actual reading taken;

3.2.4 List and notate if reading is taken over an existing doubler

SSP: NWRMC-701-21 2 of 3 ITEM NO: 119-10-001 or insert plate;

3.2.5 List, identify, and record corresponding specific measurement locations and/or areas in relationship to structural members or with measurements from suitable hull reference points

3.2.6 Generate a sketch/table for test sites results and calculate, identify, and highlight measurements indicating a difference (wastage) greater than or equal to 25 percent of the designed plate thickness using 2.4 and 2.5 as guidance.

3.2.7 Submit one legible copy, in electronic media, of a report listing results of the requirements of 3.2 to the SUPERVISOR

3.3 Visual Inspection (VT) accomplish the entire length of the rubber seal steel mating surface, using 2.2 through 2.5 for guidance.

3.3.1 Search for, mark, identify, and record defective (actual and suspect) areas that exhibit signs of severe pitting, excessive erosion, deterioration, damage, or which may be detrimental to the structural and watertight integrity of the vessel.

3.3.2 Submit one legible copy, in electronic media, of a report listing results of the requirements of 3.3 to the SUPERVISOR

3.4 VT accomplish thread damage, corrosion, and bent studs the equipment listed in 1.3.1.

3.4.1 Submit one legible copy, in electronic media, of a report listing results of the requirements of 3.4, including the location of 200 replacement fasteners to the SUPERVISOR

3.5 Remove existing and install new QTY 200 EA. equipment listed in the report of 3.4.1 exhibiting thread damage/corrosion/cracked welds/material loss.

(I)(G) "STUD REMOVAL SITE PT"

3.5.1 Accomplish the requirements of 009-12 of 2.1, including Table 3, Lines One through 7 and 10 for locations listed in 3.4.1.

3.5.2 Submit one legible copy, in electronic media, of a report listing results of the requirements of 3.5.1 to the SUPERVISOR.

3.6 Install new equipment listed in 1.3.2 through 1.3.8 in the location listed in 1.2.1 using 2.2 for guidance.

3.6.1 Lubricate 100 percent of each threaded surface with anti-seize compound meeting the requirements of CID-A-A-59004-A.

(I)(G) "FASTENER TORQUE"

3.6.2 Fastener torque inspect using General Note 2.04 of 2.3 for guidance.

3.6.3 Submit one legible copy, in electronic media, of a report

SSP: NWRMC-701-21 3 of 3 ITEM NO: 119-10-001 listing results of the requirements of 3.6.2 to the SUPERVISOR.

3.7 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 Hull preservation to be accomplished on work item 631-31-001.

4.2 Long Lead Time Materials: Monel Studs. Contractor is advised to order at contract award.

4.3 Structural Weld Repairs will be subtracted from the reservation pool identified in Section "C" of the Contract.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

SHIP: DRYDOCK CAISSON NO 5 (RMC 50) ITEM NO: 120-11-001

COAR: 00 PCN: SERV-L027

CMP: NONE

PLANNER: LEWIS, ANNA

TIEMEYER , JOHN

SSP: NWRMC-701-21 1 of 2 ITEM NO: 120-11-001

1. SCOPE:

1.1 Title: Hull Exterior Surfaces; inspect

1.2 Location of Work:

1.2.1 Hull Exterior, Port Side

1.2.2 Hull Exterior, Starboard Side

1.3 Identification:

1.3.1 Quantity (One EA), Drydock Caisson No. 5, 147 Feet 4 Inches Length, 22 Feet 11 Inches Width, 54 Foot Height, 28 Feet Draft, 1729 Long Tons Light Load Displacement

2. REFERENCES:

2.1 Standard Items

2.2 Caisson 05, UT Testing Caisson No. 5 Hull Structural Survey 2020

2.3 T9074-AS-GIB-010/271, NAVSEA Technical Publication Requirements for Nondestructive Testing Methods

2.4 15969, 139763) Navy Yard Pearl Harbor TH. Dry Dock No. 2 Navy Yard, Puget Sound, Wash Dry Dock No. 5 Caisson Pumping Equipment Plan and

Details

2.5 15970, (139764) Navy Yard Pearl Harbor T.H. Dry Dock No. 2, Puget

Sound Wash Dry Dock No. 5 Caisson Pumping Equipment, Sections

2.6 PW 15957, 139751) Navy Yard Pearl Harbor T.H. Dry Dock No. 2, Puget Sound Wash Dry Dock No. 5 Caisson Welded Shell Plating & Details

3. REQUIREMENTS:

3.1 Accomplish ultrasonic test (UT) measurement inspections of the equipment listed in 1.3.1 in the locations listed in 1.2.1 and 1.2.2 in accordance with 2.2 and paragraph 6 of 2.3, using 2.4 through 2.6 for guidance.

3.1.1 Calculate, identify, and highlight measurements indicating a difference (wastage) greater than or equal to 25 percent of the designed plate thickness.

3.1.2 Submit one legible copy, in electronic media, of the entirely filled out reference 2.2 to the SUPERVISOR.

3.2 Accomplish a visual inspection of the equipment listed in 1.3.1 in the locations listed in 1.2, using 2.4 through 2.6 for guidance.

3.2.1 Search for, mark, identify, and record defective (actual and suspect) areas that exhibit signs of severe pitting, excessive erosion, deterioration, damage, or which may be detrimental to the

SSP: NWRMC-701-21 2 of 2 ITEM NO: 120-11-001 structural and watertight integrity of the vessel.

3.2.2 Inspection shall include all hull openings, overboards, attachments, and appendages.

3.2.3 A two dimensional, or Autocad 2016, sketch or drawing showing hull/structural configurations, arrangements, relationships, and a listing of the inspection location's data is an acceptable alternative.

3.2.4 Submit one legible copy, in electronic media, of a report listing the results of the requirements of 3.2 to the SUPERVISOR.

4. NOTES:

4.1 Preservation being accomplished on 631-31-001.

4.2 Structural Weld Repairs will be subtracted from the reservation pool identified in Section "C" of the Contract.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

GAS FREE CERTIFICATION REQUIRED

SHIP: DRYDOCK CAISSON NO 5 (RMC 50) ITEM NO: 123-16-001

COAR: 00 PCN: SERV-L039

CMP: NONE

PLANNER: LEWIS, ANNA

LOCKWOOD, HOLLIS

TIEMEYER , JOHN

SSP: NWRMC-701-21 1 of 3 ITEM NO: 123-16-001

1. SCOPE:

1.1 Title: Cleaning and Pumping; accomplish

1.2 Location of Work:

1.2.1 End Tank "Forward"

1.2.2 Center Tank

1.2.3 End Tank "Aft"

1.3 Identification:

1.3.1 Quantity (One EA), Drydock Caisson No. 5, 147 Feet 4 Inches Length, 22 Feet 11 Inches Width, 54 Foot Height, 28 Feet Draft, 1729 Long Tons Light Load Displacement

2. REFERENCES:

2.1 Standard Items

2.2 29 CFR PART 1915, Occupational Safety and Health Standards for Shipyard Employment

2.3 MIL-STD-777E(SH), Schedule of Piping, Valves, Fittings and Associated Piping Components

3. REQUIREMENTS:

3.1 Open, ventilate, empty, clean, render dry, and maintain "Safe for Workers" and/or "Safe for Hot Work", in accordance with the requirements of 2.2, any tank or space including adjacent tanks, spaces, or piping systems where the scope of repairs will result in a need for certification during the performance of this Job Order.

3.1.1 Ensure that harmful vapors, fumes, and mists are ventilated to the exterior of the vessel.

3.1.2 Install expandable plugs or blanks, painted blaze orange, in associated tank piping at the first valve or flange. Associated piping is defined as "an assembly of pipe, tubing, valves, fittings, and related components forming a whole or a part of a system which starts or terminates in subject area, thus being common to and associated with same."

3.1.2.1 Submit one legible copy, in hard copy or electronic

media, of a report listing the location of each installed expandable plug and blank to the SUPERVISOR.

3.1.2.2 Remove each expandable plug or blank upon completion of repairs and testing and install new gaskets and fasteners in

SSP: NWRMC-701-21 2 of 3 ITEM NO: 123-16-001 accordance with applicable groups and categories of 2.3.

3.2 Remove and dispose of a cumulative total of 10,000 gallons of liquids and 1,000 pounds of solids from the locations listed in 1.2 in the equipment listed in 1.3.1 in accordance with federal, state, and local laws, codes, ordinances, rules, and regulations and as follows:

3.2.1 Meter, measure, and record actual amounts of residual liquids (in gallons) and solids (in pounds) removed from the locations listed in 1.2 for the equipment listed in 1.3.

3.2.1.1 Total quantities greater or less than the quantities

listed in 3.2, when authorized by the Contracting Officer, will be the subject of an equitable adjustment.

3.2.2 Accomplish laboratory chemical analysis of liquid waste, sludge, and debris being disposed of in accordance with applicable federal, state and local laws, codes, ordinances, rules, and regulations.

3.2.3 Submit one legible copy, in hard copy or electronic media, of the results of the of 3.2.1 and 3.2.2 to the SUPERVISOR.

(V)(G) "INSPECT TANK CLEANLINESS"

3.3 Accomplish a cleanliness inspection of each location listed in 1.2 for the equipment listed in 1.3.1 upon final completion of all Contractor work within each tank and prior to final closure.

3.3.1 Ensure each location is clean, dry, and free of industrial debris, industrial equipment, refuse, dirt, scrap materials, and other extraneous materials.

3.3.2 Submit one legible copy, in hard copy or electronic media, of a report listing the results of 3.3 and the names of all personnel present during inspection to the SUPERVISOR within 72 hours after completion of final closing.

3.4 Install manhole cover for each tank upon completion and satisfactory final inspection acceptance by the SUPERVISOR .

3.5 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 For the purpose of this Work Item, the term "tank or space" includes voids, cofferdams, and inaccessible or confined areas.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

SSP: NWRMC-701-21 3 of 3 ITEM NO: 123-16-001

SHIP: DRYDOCK CAISSON NO 5 (RMC 50) ITEM NO: 123-16-002

COAR: 00 PCN: SERV-L037

CMP: NONE

PLANNER: LEWIS, ANNA

TIEMEYER , JOHN

SSP: NWRMC-701-21 1 of 2 ITEM NO: 123-16-002

1. SCOPE:

1.1 Title: Tank Interior Surfaces; inspect

1.2 Location of Work:

1.2.1 Forward Trim Tank

1.2.2 Main Ballast Tank

1.2.3 AFT Trim Tank

1.3 Identification:

1.3.1 Quantity (One EA), Drydock Caisson No. 5, 147 Feet 4 Inches Length, 22 Feet 11 Inches Width, 54 Foot Height, 28 Feet Draft, 1729 Long Tons Light Load Displacement

2. REFERENCES:

2.1 Standard Items

2.2 Caisson 05, UT Testing Caisson No. 5 Hull Structural Survey 2020

2.3 T9074-AS-GIB-010/271, NAVSEA Technical Publication Requirements for Nondestructive Testing Methods

2.4 15958, (139752) Navy Yard Pearl Harbor T.H. Dry Dock No. 2 Navy Yard, Puget Sound, Wash. Dry Dock No. 5 Caisson (Welded) Section & Breast

Hooks

2.5 15969, (139763) Navy Yard Pearl Harbor TH. Dry Dock No. 2 Navy Yard, Puget Sound, Wash Dry Dock No. 5 Caisson Pumping Equipment Plan and

Details

2.6 15970, (139764) Navy Yard Pearl Harbor T.H. Dry Dock No. 2, Puget

Sound Wash Dry Dock No. 5 Caisson Pumping Equipment, Sections

3. REQUIREMENTS:

3.1 Ultrasonic Test (UT) measurement accomplish interior structural surfaces of the equipment listed in 1.3.1 in the locations listed in

1.2.1 through 1.2.3 in accordance with 2.2 and paragraph 6 of 2.3, using

2.4 and 2.5 for guidance.

3.1.1 Calculate, identify, and highlight measurements indicating a difference (wastage) greater than or equal to 25 percent of the designed plate thickness.

3.1.2 Submit one legible copy, in electronic media, of the entirely

SSP: NWRMC-701-21 2 of 2 ITEM NO: 123-16-002 filled out reference 2.2 to the SUPERVISOR.

3.2 Visual Inspection (VT) accomplish equipment listed in 1.3.1 in the locations listed in 1.2, using 2.4 and 2.5 for guidance.

3.2.1 Search for, mark, identify, and record defective (actual and suspect) areas that exhibit signs of severe pitting, excessive erosion, deterioration, damage, or which may be detrimental to the structural and watertight integrity of the vessel.

3.2.2 VT shall include steel surfaces exposed as a result of the requirements of work item 191-11-001.

3.2.3 A two dimensional, or Autocad 2016, sketch or drawing showing hull/structural configurations, arrangements, relationships, and a listing of the inspection location's data is an acceptable alternative.

3.2.4 Submit one legible copy, in electronic media, of a report listing the results of the requirements of 3.2 to the SUPERVISOR.

4. NOTES:

4.1 Structural Weld Repairs will be subtracted from the reservation pool identified in Section "C" of the Contract.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

1. None. DRAFT

SHIP: DRYDOCK CAISSON NO 5 (RMC 50) ITEM NO: 130-11-001

COAR: 00 PCN: SERV-L030

CMP: NONE

PLANNER: LEWIS, ANNA

TIEMEYER , JOHN

SSP: NWRMC-701-21 1 of 2 ITEM NO: 130-11-001

1. SCOPE:

1.1 Title: Weather Deck Exterior Surface; inspect

1.2 Location of Work:

1.2.1 Weather Deck of Caisson (G-6)

1.3 Identification:

1.3.1 Quantity (One EA), Drydock Caisson No. 5, 147 Feet 4 Inches Length, 22 Feet 11 Inches Width, 54 Foot Height, 28 Feet Draft, 1729 Long Tons Light Load Displacement

2. REFERENCES:

2.1 Standard Items

2.2 Caisson 05, UT Testing Caisson No. 5 Hull Structural Survey 2020

2.3 T9074-AS-GIB-010/271, NAVSEA Technical Publication Requirements for Nondestructive Testing Methods

2.4 15969, (139763) Navy Yard Pearl Harbor TH. Dry Dock No. 2 Navy Yard, Puget Sound, Wash Dry Dock No. 5 Caisson Pumping Equipment Plan and Details

2.5 15970, (139764) Navy Yard Pearl Harbor T.H. Dry Dock No. 2, Puget Sound Wash Dry Dock No. 5 Caisson Pumping Equipment, Sections

3. REQUIREMENTS:

3.1 Accomplish ultrasonic test (UT) measurement inspections of the equipment listed in 1.3.1 in the location listed in 1.2.1 in accordance with 2.2 and paragraph 6 of 2.3, using 2.4 through 2.5 for guidance and as follows:

3.1.1 Calculate, identify, and highlight measurements indicating a difference (wastage) greater than or equal to 25 percent of the designed plate thickness.

3.1.2 Submit one legible copy, in electronic media, of the entirely filled out reference 2.2 to the SUPERVISOR.

3.2 Accomplish a visual inspection of the equipment listed in 1.3.1 in the location listed in 1.2.1, using 2.4 and 2.5 for guidance and as follows:

3.2.1 Inspection shall include all attachments, fittings, and protrusions (e.g. chocks, cleats, bitts, soft patches, toe guards, etc.) attached to the deck surfaces.

3.2.2 Search for, mark, identify, and record defective (actual and suspect) areas that exhibit signs of severe pitting, excessive erosion, deterioration, damage, or which may be detrimental to the structural and watertight integrity of the vessel.

SSP: NWRMC-701-21 2 of 2 ITEM NO: 130-11-001

3.2.3 A two dimensional, or Autocad 2016, sketch or drawing showing hull/structural configurations, arrangements, relationships, and a listing of the inspection location's data is an acceptable alternative.

3.2.4 Submit one legible copy, in electronic media, of a report listing results of the requirements of 3.2 to the SUPERVISOR.

4. NOTES:

4.1 Structural Weld Repairs will be subtracted from the reservation pool identified in Section "C" of the Contract.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

SHIP: DRYDOCK CAISSON NO 5 (RMC 50) ITEM NO: 167-11-001

COAR: 00 PCN: SERV-L009

CMP: NONE

PLANNER: LEWIS, ANNA

TIEMEYER , JOHN

SSP: NWRMC-701-21 1 of 3 ITEM NO: 167-11-001

1. SCOPE:

1.1 Title: Access Hatch; replace

1.2 Location of Work:

1.2.1 Weather Deck (G-6)

1.2.2 Mezzanine deck(G-5)

1.3 Identification:

1.3.1 Quantity (1 EA), Watertight Deck Hatch, FWD, Starboard, between frames 20 through 24 of Longitudinal Section on Centerline in 2.5.

1.3.2 Quantity (2 EA), Access Ladder Handrails, 1-Inch Pipe Rail, FWD, Starboard, between frames 20 through 24 in 2.5.

2. REFERENCES:

2.1 Standard Items

2.2 PW 70147 , (16002112), DD3 Caisson Replacement (Access Enclosure)

2.3 PW 70115, (16002080), DD3 Caisson Replacement (General

Notes/Materials)

2.4 Wo210824-01, Manly Marine, Aluminum Type B-Door, Model D-020

2.5 15958, (139752) Navy Yard Pearl Harbor T.H. Dry Dock No. 2 Navy Yard, Puget Sound, Wash. Dry Dock No. 5 Caisson (Welded) Section & Breast Hooks

3. REQUIREMENTS:

3.1 Accomplish the requirements of 009-12 of 2.1, including Table 3, Lines One through 7 for locations listed in 1.2.

3.2 Remove existing access hatch for equipment listed in 1.3.1 for locations listed in 1.2.1, in accordance with 2.1 though 2.5.

3.2.1 Grind surfaces flush and smooth in way of removals.

3.3 Install new Access enclosure using 2.2 and 2.3 as guidance.

3.3.1 Template exact location from existing shipboard conditions.

3.3.1.1 New Access Enclosure should be centerline with removed hatch, approximately 5’ 6” from centerline vice 4’ 0” in detailed view B Section Access Enclosure of 2.2.

3.3.2 Access enclosure shall be 2 feet, 3 inches between and edge of stairway first step.

3.3.3 Remove equipment listed in 1.3.2 in location listed 1.2.2 using 2.5 as guidance.

3.3.3.1 Modify/Extend top portion of the handrail to dimensions specified in Detail C Elevation – Stairway of 2.2.

3.3.3.2 Install modified equipment in 1.3.2 in original

SSP: NWRMC-701-21 2 of 3 ITEM NO: 167-11-001 location.

3.4 Install new door assembly in accordance with 2.1 through 2.3 using

2.4 through 2.5 for guidance.

3.4.1 Door shall be equal in performance characteristics of 2.4, template to suit Access Enclosure.

3.4.2 Install door frame 6 inches above the upper deck surface.

3.5 Lubricate and adjust each dogging mechanism for proper closure operation.

3.5.1 Lubricate 100 percent of each threaded surface with anti-seize compound meeting the requirements of CID-A-A-59004-A.

(V) "OPERATIONAL TEST "

3.5.2 Operational test each hinge and dogging mechanism through three complete open, close, dogging, and un-dogging cycles.

3.5.2.1 Submit one legible copy, in hard copy or electronic

media, of a report listing results of the requirements of 3.5.2 to the SUPERVISOR.

(V) "CHALK TEST"

3.6 Accomplish a chalk test on each deck hatch listed in 1.3 in accordance with 009-25 of 2.1.

3.6.1 Submit one legible copy, in hard copy or electronic media, of a report listing results of the requirements of 3.6 to the

SUPERVISOR.

(I)(G) "WATER HOSE TEST "

3.7 Accomplish a water hose test in accordance with 009-25 of 2.1 for entire exterior hatch sealing surfaces after repairs and installation are complete.

3.8 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

SSP: NWRMC-701-21 3 of 3 ITEM NO: 167-11-001

SHIP: DRYDOCK CAISSON NO 5 (RMC 50) ITEM NO: 167-11-002

COAR: 00 PCN: SERV-L038

CMP: NONE

PLANNER: LEWIS, ANNA

LOCKWOOD, HOLLIS

TIEMEYER , JOHN

SSP: NWRMC-701-21 1 of 5 ITEM NO: 167-11-002

1. SCOPE:

1.1 Title: End & Main Tank Hatches; replace

1.2 Location of Work:

1.2.1 Main Ballast Tank

1.2.2 FWD End Tank

1.2.3 AFT End Tank

1.2.4 Mezzanine Deck (G-5)

1.2.5 Operation Deck (G-4)

1.3 Identification:

1.3.1 Quantity (2 EA) Main Tank Access Hatch (30” x 42”)

1.3.2 Quantity (1 EA) FWD End Tank Horizontal Access Hatch (15” x 23”)

1.3.3 Quantity (1 EA) AFT End Tank Horizontal Access Hatch (15” x 23”)

1.3.4 Quantity (1 EA) FWD Watertight Vertical End Tank Hatch (15” x 23”)

1.3.5 Quantity (1 EA) AFT Watertight Vertical End Tank Hatch (15” x 23”)

1.3.6 Quantity (1 EA) FWD Tank Level Indication Conduit

1.3.7 Quantity (1 EA) AFT Tank Level Indication Conduit

2. REFERENCES:

2.1 Standard Items

2.2 15958 , (139752) Navy Yard Pearl Harbor T.H. Dry Dock No. 2, Puget Sound Wash Dry Dock No. 5 Caisson Section & Breast Hooks

2.3 15959, (139753) Navy Yard Pearl Harbor T.H. Dry Dock No. 2, Puget Sound Wash Dry Dock No. 5 Caisson Girders G4, G5 & G6

2.4 70178, DD3 Caisson Replacement Power & General Notes and Legend

2.5 MIL-STD-1689, Fabrication, Welding, and Inspection of Ships Structure

3. REQUIREMENTS:

3.1 Accomplish the requirements of 009-12 of 2.1, including Table 3, Lines One through 7 for locations listed in 1.2.

3.2 Remove existing equipment listed in 1.3.2 through 1.3.5 including associated hardware and combing, for locations listed in 1.2.2 and 1.2.3 in accordance with 2.1 using 2.2 and 2.3 for guidance.

SSP: NWRMC-701-21 2 of 5 ITEM NO: 167-11-002

3.2.1 Grind surfaces flush and smooth in way of removals.

3.2.2 Install new flush inserts in way of removals for the equipment listed in 1.3.4 and 1.3.5 for locations listed in 1.2,2, 1.2.3 and 1.2.4.

3.2.2.1 Template exact size, configuration, and location from existing vessel conditions, using new material of same type and thickness as adjacent structures.

3.2.3 Fair-in existing plating adjoining each new insert in

accordance with 2.5.

(I) "MAGNETIC PARTICLE TEST"

3.2.4 Accomplish nondestructive testing in accordance with 009-12 of 2.1, Table 3 Line 11.

3.2.4.1 Submit one legible copy, in hard copy or electronic

media, of a report listing results of the requirements of 3.2.5 to the SUPERVISOR

3.3 Install new equipment for hatches removed in 3.2 for locations listed 1.3.2 and 1.3.3 in accordance with 2.1 using 2.2 and 2.3 for guidance.

3.3.1 Install new watertight hatches equal in performance

characteristics of Nabrico DF-174-5 with Aluminum cover, stainless steel tumble bolts and dog handles.

3.3.2 Ensure hatch hinge oriented outboard and clear of any opening interferences.

3.3.3 Template exact size, configuration, and location from existing vessel conditions.

(I) "MAGNETIC PARTICLE TEST"

3.3.4 Accomplish nondestructive testing in accordance with 009-12 of 2.1, Table 3 Line 11.

3.3.4.1 Submit one legible copy, in hard copy or electronic

media, of a report listing results of the requirements of 3.3.4 to the SUPERVISOR

3.4 Install new equipment removed in 3.2 identified in 1.3.4 and 1.3.5 for locations listed 1.2.2, 1.2.3 and 1.2.5 in accordance with 2.1 using

2.2 and 2.3 for guidance and as follows:.

3.4.1 Install new hatches equal in performance characteristics of Nabrico DF-686-5 20" x 30" (Aluminum cover, stainless steel tumble bolts and dogs).

3.4.2 Template new opening for 20” x 30” access hatch.

3.4.2.1 Orientate the opening in the bulkhead of 1.2.2 and

1.2.3, with the 20" dimension of the template situated port to starboard beginning 12" above the deck of 1.2.5, orientate opening with the 30" dimension of the template situated top to

SSP: NWRMC-701-21 3 of 5 ITEM NO: 167-11-002 bottom on the bulkhead.

3.4.2.2 Forward tank template shall centered starboard

approximately 6 feet outboard from centerline. Aft tank template shall be centered port approximately 6 feet outboard from centerline.

3.4.2.3 Ensure installation is between vertical structural

members.

3.4.3 Ensure hatch hinge oriented outboard and clear of any opening interferences.

3.4.4 Template exact size, configuration, and location from existing vessel conditions.

(I) "MAGNETIC PARTICLE TEST"

3.4.5 Accomplish nondestructive testing in accordance with 009-12 of 2.1, Table 3 Line 11.

3.4.5.1 Submit one legible copy, in hard copy or electronic

media, of a report listing results of the requirements of 3.4.5 to the SUPERVISOR

3.5 Remove existing equipment listed in 1.3.6 and 1.3.7 including support brackets, for location in 1.2.2, 1.2.3 and 1.2.5 in accordance with 2.1 using 2.2 “Breast Hook No.4” as a guidance to establish watertight boundary.

3.5.1 Install new flush inserts 12” circle diameter cutouts as denoted in 2.2.

3.5.1.1 Template exact size, configuration, and location from existing vessel conditions,using new material of same type and thickness as adjacent structures.

3.5.1.2 Install new cable watertight penetration in the location of Tank Level Indication conduit removed in 3.5, using 2.4 for guidance.

3.5.2 Fair-in existing plating adjoining each new insert in

accordance with 2.5.

(I) "MAGNETIC PARTICLE TEST"

3.5.3 Accomplish nondestructive testing in accordance with 009-12 of 2.1, Table 3 Line 11.

3.5.3.1 Submit one legible copy, in hard copy or electronic

media, of a report listing results of the requirements of 3.5.2 to the SUPERVISOR.

3.6 Remove existing and renew hatches, associated hardware and combing, listed in 1.3.1, for locations listed in 1.2.1 and 1.2.5 in accordance with 2.1 using 2.2 and 2.3 for guidance.

3.6.1 Install new watertight hatches equal in performance

characteristics of Nabrico DF-475-5 (Aluminum cover, stainless steel

SSP: NWRMC-701-21 4 of 5 ITEM NO: 167-11-002 tumble bolts and dog handles).

3.6.2 Grind surfaces flush and smooth in way of removals.

3.6.3 Install new flush deck inserts from A36 steel using new material of the same thickness as adjacent structures.

3.6.3.1 Dimensions of inserts shall be approximately 30” x 12” and targeted to accommodate existing vertical ladders in 1.2.1.and new hatches of 3.8.

3.6.4 Fair-in existing plating adjoining each new insert in

accordance with 2.5.

3.6.5 Template new opening for 30” x 30” access hatch, verifying new combing will not interfere with ladder.

3.6.6 Template exact size, configuration, and location from existing vessel conditions.

3.6.7 Ensure hatch hinge oriented outboard and clear of any opening interferences.

(I) "MAGNETIC PARTICLE TEST"

3.6.8 Accomplish nondestructive testing in accordance with 009-12 of 2.1, Table 3 Line 11.

3.6.8.1 Submit one legible copy, in hard copy or electronic

media, of a report listing results of the requirements of 3.6.8 to the SUPERVISOR.

(I)(G) "AIR HOSE TEST"

3.7 Accomplish the requirements of 009-25 of 2.1 for welded surfaces in 3.2, 3.3, 3.4 and 3.5 to verify watertight integrity.

3.7.1 Submit one legible copy, in approved transferrable media, of test results to the SUPERVISOR.

(I)(G) "CHALK TEST"

3.8 Accomplish the requirements of 009-25 of 2.1 for a chalk test of each newly installed deck hatch listed in 1.3.

3.8.1 Submit one legible copy, in approved transferrable media, of test results to the SUPERVISOR.

(I)(G) "OPERATIONAL TEST"

3.9 Accomplish an operational test of equipment installed in 3.3.1,

3.4.1 and 3.6.1.

3.9.1 Open and close each hatch through four complete cycles.

Allowable sticking and/or binding: None.

SSP: NWRMC-701-21 5 of 5 ITEM NO: 167-11-002

3.9.2 Submit one legible copy, in approved transferrable media, of test results to the SUPERVISOR

3.10 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

SHIP: DRYDOCK CAISSON NO 5 (RMC 50) ITEM NO: 191-11-001

COAR: 00 PCN: SERV-L018

CMP: NONE

PLANNER: LEWIS, ANNA

TIEMEYER , JOHN

SSP: NWRMC-701-21 1 of 3 ITEM NO: 191-11-001

1. SCOPE:

1.1 Title: Concrete Ballast; repair

1.2 Location of Work:

1.2.1 Main Ballast Tank

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

2.2 15958, 139752) Navy Yard Pearl Harbor T.H. Dry Dock No. 2 Navy Yard, Puget Sound, Wash. Dry Dock No. 5 Caisson (Welded) Section & Breast Hooks

2.3 15960, (139754) Navy Yard Pearl Harbor TH. Dry Dock No. 2 Navy Yard, Puget Sound, Wash Dry Dock No. 5 Caisson (Welded) Girders G1, G2, & G3

2.4 15961, (139755) Navy Yard Pearl Harbor TH. Dry Dock No. 2 Navy Yard, Puget Sound, Wash Dry Dock No. 5 Caisson (Welded) Sections

2.5 15962, (139756) Navy Yard Pearl Harbor T.H. Dry Dock No. 2 Navy Yard, Puget Sound, Wash. Dry Dock No. 5 Caisson (Welded) Bulkhead, Sections & Details

2.6 15970, (139764) Navy Yard Pearl Harbor T.H. Dry Dock No. 2 Navy Yard, Puget Sound, Wash. Dry Dock No. 5 Caisson Pumping Equipment Sections

2.7 System and Specification, SSPC Painting Manual Volume 2

3. REQUIREMENTS:

3.1 Inspect and document delaminated, cracked, and missing concrete in locations listed in 1.2.1 using 2.2 through 2.6 for guidance.

3.1.1 Documentation format shall be a plan view detailed map of damaged areas. Each damaged area shall be depicted as a repair site with a unique identification number. Each repair site shall include hull and tank reference points and frame numbers.

3.1.2 Documentation of each repair site shall include specific location measurements and a cubic foot quantity of anticipated concrete repairs.

3.1.3 Inspection shall be accomplished after the requirements of 123-16-001 have been completed.

3.1.4 Submit one legible copy, in electronic media, of a report listing results of the requirements of 3.1 to the SUPERVISOR.

3.1.4.1 The Government will review the inspection report and

specify locations of concrete repairs.

SSP: NWRMC-701-21 2 of 3 ITEM NO: 191-11-001

3.2 Remove existing and install new 180 Cubic Feet of damaged concrete in locations identified in 3.1.4.1. Ensure that steel surfaces are not damaged during removals.

3.2.1 Accomplish the requirements of 009-103 of 2.1 for all

materials removed.

3.2.1.1 Submit one legible copy, in electronic media, of a

report listing results of the requirements of 3.2.1 to the

SUPERVISOR.

3.2.2 Accomplish the requirements of SSPC-SP-10 of 2.7, to painted or bare steel surfaces exposed as a result of concrete removals.

(I)(G) "CONCRETE REPAIR AREA CLEANLINESS"

3.2.3 Surface prepare existing concrete and steel surfaces exposed during the accomplishment of 3.2 to be free of contaminants, laitance, loosely adhering concrete and dust, and shall provide a dry, sound, uniform substrate prior to application of coatings and repair mortars.

3.2.4 Apply a Hi-Mod high modulus, high strength epoxy bonding adhesive equal in performance characteristics to Sikadur-32 onto each existing disturbed concrete surface and SSPC- SP-10 prepared steel surface prior to installation of new concrete in accordance with manufacturer's instructions.

3.2.4.1 Repair mortars shall be installed while the epoxy

bonding adhesive is still within its published Contact Times;

while still in an uncured and tacky condition, in accordance with manufacturer's instructions.

3.2.5 Repair 1/16 inch to 3 inch deep repair sites using a two component, polymer modified, non-sag mortar plus penetrating corrosion inhibitor (typical Density is 132 lbs. per cu ft) equal in performance characteristics to SikaTop-123 Plus and Sika FerroGard- 901,in accordance with manufacturer's instructions.

(I)(G) "SHALLOW REPAIR SITE CONCRETE CURE VERIFICATION"

3.2.5.1 Concrete shall be cured to a maximum 14% capillary

moisture as measured with a digital moisture gauge prior to application of topcoat.

3.2.6 Repair 3 inch and deeper repair sites using a one component, polymer modified, self-consolidating concrete with migrating, integral corrosion inhibitor (typical Density is 138 lbs. per cu ft) equal in performance characteristics to Sikacrete-211 SCC Plus, in accordance with manufacturer's instructions.

(I)(G) "DEEP REPAIR SITE CONCRETE CURE VERIFICATION"

3.2.6.1 Concrete shall be cured to a maximum 14% capillary

moisture as measured with a digital moisture gauge prior to application of topcoat.

SSP: NWRMC-701-21 3 of 3 ITEM NO: 191-11-001

(I)(G) "TOPCOAT DFT AND FINAL INSPECTION"

3.2.7 Apply two coats of a polymer modified Portland cement top coating equal to the performance characteristics of SikaTop-144 at 6 MILS DFT each, to 100 percent of new mortars and existing disturbed concrete surfaces after new concrete meets the requirements of

3.2.5.1 and 3.2.6.1, in accordance with manufacturer's instructions.

3.2.7.1 Top coat shall cure a minimum of 72 hours prior to

placing into wet service.

4. NOTES:

4.1 Visual inspection of steel surfaces exposed as a result of this work item will be accomplished on work item 123-16-002.

4.2 Steel repairs will be accomplished on work item 123-16-002.

4.3 Accomplish this work item in conjunction with 123-16-002.

4.4 Structural Weld Repairs will be subtracted from the reservation pool identified in Section "C" of the Contract.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: DRYDOCK CAISSON NO 5 (RMC 50) ITEM NO: 324-11-001

COAR: 00 PCN: SERV-L007

CMP: NONE

PLANNER: LEWIS, ANNA

TIEMEYER , JOHN

SSP: NWRMC-701-21 1 of 3 ITEM NO: 324-11-001

1. SCOPE:

1.1 Title: Power Distribution Panel; replace

1.2 Location of Work:

1.2.1 Mezzanine Deck (G-5)

1.2.2 Weather Deck (G-6)

1.3 Identification:

1.3.1 Quantity (2 EA) Disconnects labeled “Out Of Service”

1.3.2 Quantity (2 EA) Shore Power Junction Box & Stand

1.3.3 Quantity (4 EA) Power Connection Box

1.3.4 Quantity (2 EA), Caisson Main Breakers, 600A, 480V, Ø3

2. REFERENCES:

2.1 Standard Items

2.2 Caisson 5, One Line Diagram

2.3 PW48053, CA5 Power Mod

2.4 MIL-STD-1689, Fabrication, Welding, and Inspection of Ships Structure

2.5 DOD-STD-2003, Electrical Plant Installation Standard Methods for Surface Ships and Submarines

2.6 MIL-STD-1310, Shipboard Bonding, Grounding, and Other Techniques for Electromagnetic Compatibility and Safety

3. REQUIREMENTS:

3.1 Accomplish the requirements of 009-12 of 2.1, including Table 3, Lines One through 7.

3.2 Disconnect and remove equipment listed in 1.3.1 located in 1.2.1 FWD and AFT End Tank Bulkhead.

3.2.1 Chip and grind surfaces flush in way of removals.

3.3 Electrically disconnect equipment listed 1.3.2 and 1.3.3 located in

1.2 using 2.3 for guidance.

3.3.1 Record and retain electrical hook-up data.

3.3.1.1 Submit one legible copy, in approved transferrable

media, of a report listing electrical hook-up data of 3.3.1 to the SUPERVISOR.

3.3.2 Remove cable from shore power box to internal connection box.

3.4 Relocate existing equipment listed in 1.3.2 located in 1.2.2 from current location to opposite side of Caisson. (FWD: STBD to PORT. AFT:

PORT to STBD).

SSP: NWRMC-701-21 2 of 3 ITEM NO: 324-11-001

3.4.1 Template exact size, configuration, location from existing vessel conditions.

3.4.2 Grind surfaces flush and smooth in way of removals.

3.4.3 Install new flush inserts in way of removal.

3.4.3.1 Template exact size, configuration, and location of

existing vessel conditions, using new material of same type and thickness as adjacent structures.

3.4.4 Fair-in existing plating adjoining each new insert in

accordance with 2.4.

(I) "MAGNETIC PARTICLE TEST"

3.4.5 Accomplish nondestructive testing in accordance with 009-12 of 2.1, Table 3 Line 11.

3.4.6 Submit one legible copy, in hard copy or electronic media, of a report listing result of the requirements of 3.4.5 to the

SUPERVISOR.

3.5 Disconnect equipment listed in 1.3.4 for locations listed in 1.2.1 using 2.2 and 2.3 as guidance.

3.5.1 Record and retain electrical hook-up data.

3.5.1.1 Submit one legible copy, in hard copy or electronic

media, of a report listing results to SUPERVISOR.

3.5.2 Template panel mounting configuration and location from existing vessel/main breaker mounting condition.

3.5.3 Chip and grind surfaces flush in way of removals.

3.6 Install and route new cable from relocated equipment in 3.3 for locations in 1.2. using reference 2.3.

3.6.1 Route forward cable from relocated shore connection box through B1 and B2 of 2.3 to equipment listed in 1.3.4.

3.6.2 Route aft cable from relocated shore connection box through B8 and B7 of 2.3 to equipment listed in 1.3.4.

3.6.3 New cable shall be type LSSSGU-400, 400kcMil AWG, 1 conductor, Low-smoke, watertight.

3.7 Install new equipment listed in 1.3.4 located in 1.2.1.

3.7.1 Mount new breaker using mounting configuration from 3.5.

3.7.2 Connect wiring and cables using the hook-up data retained from

3.2 and 3.4

3.8 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

SSP: NWRMC-701-21 3 of 3 ITEM NO: 324-11-001

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

TOTAL

QUANTITY

PROVIDED NAME Of PART

PIECE

NO.

REF

NO.

NATIONAL

STOCK

NO.

REQ

PARA NO.

1. 2 EA

Main disconnect breaker cabinets EOH365RK

SHIP: DRYDOCK CAISSON NO 5 (RMC 50) ITEM NO: 324-11-002

COAR: 00 PCN: SERV-L017

CMP: NONE

PLANNER: LEWIS, ANNA

TIEMEYER , JOHN

SSP: NWRMC-701-21 1 of 1 ITEM NO: 324-11-002

1. SCOPE:

1.1 Title: Weather Deck Lighting; replace

1.2 Location of Work:

1.2.1 Weather Deck (G-6)

1.3 Identification:

1.3.1 Quantity (8 EA), Electrical panel and disconnects Lighting

2. REFERENCES:

2.1 Standard Items

2.2 PW 47978, Caisson 1-6 & Spare, Key Plan, DK Lighting and FDN Mods

2.3 PW 47983, Caisson #5 & Spare, Deck Lighting & FDN Mods

2.4 PW 48054, Weather Deck Lighting Caisson 1-5 and 5A

2.5 PW 48054C, Weather Deck Lighting Caisson 1-5 & 5A, Caisson 5 Wiring table

2.6 PW 48054D, Weather Deck Lighting Caisson 1-5 and 5A, Caisson 5 & 5A Layout

3. REQUIREMENTS:

3.2 Remove existing and install new equipment listed in 1.3.1 for location 1.2.1 in accordance with 2.1 using 2.2 through 2.6 as guidance.

3.2.1 Installation shall include bracket and associated hardware.

3.2.2 New lighting shall meet performance characteristics of Hubbell Lighting LED Surface Mount Fixture (Grainger 54EN86).

3.3 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 Reference 2.3 and 2.6 show quantity 12 each weather deck lights, the actual quantity is 8 each.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

SHIP: DRYDOCK CAISSON NO 5 (RMC 50) ITEM NO: 324-11-003

COAR: 00 PCN: SERV-L025

CMP: NONE

PLANNER: LEWIS, ANNA

SSP: NWRMC-701-21 1 of 2 ITEM NO: 324-11-003

1. SCOPE:

1.1 Title: Heater; replace

1.2 Location of Work:

1.2.1 Operations Deck (G-5)

1.2.2 Weather Deck (G-6)

1.3 Identification:

1.3.1 Quantity (2 EA) Chromalox Electric heaters, frames 20 to 22

1.3.2 Quantity (2 EA) Heater Thermostats

2. REFERENCES:

2.1 Standard Items

2.2 Caisson 5 , One-Line Diagram

2.3 15971, (139765) Navy Yard Pearl Harbor T.H. Dry Dock No.2 Navy Yard, Puget Sound, Wash. Dry Dock No. 5 Caisson Electrical Work

3. REQUIREMENTS:

3.1 Disconnect, annotate wiring/cabling hook-up data, and remove equipment listed in 1.3.1 located underneath 1.2.2, using 2.2 and 2.3 as guidance.

3.1.1 Install new heater, and reconnect per manufacturers and annotated hook-up data.

3.1.1.1 Heater shall be equal in performance characteristics as Modine model VE-200-3301, 480V, 3 Phase, 20kW with Louver.

3.1.2 Modify mounting brackets and hardware for reinstallation.

3.2 Disconnect and remove equipment listed in 1.3.2 located STBD FWD & AFT frame 9 of 1.2, using 2.3 as guidance.

3.2.1 Install new and connect new thermostat.

3.2.2 Thermostats shall be equal in…