Draft_Spec_BB3_Pumps.pdf

14184-16-002 NOT SENSITIVE

SPEC NO. 14184-16-002

25 January 2017

ITEM SPECIFICATION

FOR

API 610 TYPE BB3 AXIALLY SPLIT, MULTISTAGE,

BETWEEN-BEARINGS PUMP ASSEMBLIES

ARNOLD ENGINEERING DEVELOPMENT COMPLEX

ARNOLD AIR FORCE BASE, TN 37389-9998

NOT SENSITIVE

IRA-2857

Table of Contents-1

Table of Contents

1. SCOPE

2. APPLICABLE DOCUMENTS

2.1. Government Documents

2.2. Non-Government Documents

3. REQUIREMENTS

3.1. 3.1 General Requirements

3.2. 3.2 Pump Requirements

3.3. 3.3 Motor Requirements

4. VERIFICATION

4.1. Verification

4.2. Testing

4.3. Commissioning

4.4. Training

4.5. Inspection

4.6. Acceptance

4.7. Submittals

5. PACKAGING AND DELIVERY

6. NOTES

Appendix A – Pump Datasheet Appendix B – Motor Datasheet Appendix C – Submittal Procedure

Page - 2

1. SCOPE

This Specification establishes the performance, design, fabrication, and verification requirements for three horizontal axially split, multistage, between-bearings pump/driver assemblies. The pump assemblies shall meet or exceed all requirements of API 610 for a BB3 style pump, and shall be designed for parallel operation to meet the operating conditions listed in Appendix A – PUMP DATASHEET and all other requirements specified herein. The pumps shall be furnished with one or more stages removed to meet a guaranteed operating condition with the future capability to add the stages to obtain a second operating condition. Installation shall be performed by the Government. The furnished pump drivers shall be suitable for operation at both operating conditions and shall meet or exceed all requirements of API 541. The pump assemblies shall be delivered as a complete assembly, to include the pump, coupling, driver, baseplate, and all related piping systems or hardware, to Arnold Air Force Base, TN. The Contractor shall provide testing, commissioning and training at Arnold Air Force Base, TN.

2. APPLICABLE DOCUMENTS

2.1 Government Documents: Not applicable

2.2 Non-Government Documents:

2.2.1 American Petroleum Institute:

A. API 541-14 Form-Wound Squirrel Cage Induction Motors 500 HP and Larger.

B. API 610-11 Centrifugal Pumps for Petroleum, Petrochemical and Natural Gas Industries.

C. API 682-14 Pumps – Shaft Sealing Systems for Centrifugal and Rotary Pumps.

2.2.2 ASME Boiler and Pressure Vessel Code

A. Section VIII Division 1-13 Rules for Construction of

Pressure Vessels.

2.2.3 American Society of Mechanical Engineers

A. ASME B1.1-03 Unified Inch Screw Threads (UN and UNR Thread Form).

Page - 3

B. ASME B16.5-13 Pipe Flanges and Flanged Fittings NPS 1/2 Through NPS 24 Metric/Inch Standard.

C. ASME B31.3-14 Process Piping.

2.2.4 International Organization for Standardization

A. ISO 1940-03 Balance Quality Requirements of Rigid

Rotors.

3. REQUIREMENTS

3.1. General: The pump assemblies, comprised of the pumps, drivers, baseplates, couplings, cooling systems, and all related piping or hardware shall be designed, fabricated, assembled, tested, and supplied in accordance with Section 2 APPLICABLE DOCUMENTS, Appendix A – PUMP DATASHEET, and as follows:

3.1.1 Service:

A. The pump assemblies will be used to drive an intermittent closed loop demineralized water cooling system with design conditions as listed in Appendix A – PUMP DATASHEET.

B. Each pump assembly shall be shop tested individually with stages removed from each pump. The destaged pump assemblies shall be rated and guaranteed for the performance required to achieve the initial design conditions listed in Appendix A – PUMP DATASHEET as defined by API 610 while running in parallel. The pump assemblies shall also be capable of meeting the alternate design conditions listed in Appendix A – PUMP DATASHEET as defined by API 610 while running in parallel with all stages installed. The full pump assemblies shall be capable of maintaining the design TDH and flow rate at steady state.

C. The pump assemblies shall also be capable of operation individually or in any combination of two in parallel at reduced capacity.

D. The pump drivers shall be suitable for operation at both the initial design conditions and the alternate design conditions listed in Appendix A – PUMP DATASHEET and shall meet all requirements of Appendix B – MOTOR DATASHEET as defined by API 541.

Page - 4

E. The pump assemblies, including all auxiliary equipment, shall be suitable for unprotected outdoor service.

3.1.2 Corrosion Protection: All exposed carbon steel or iron surfaces shall be primed and painted per the manufacturer’s standard practice for outside service to preclude rust and corrosion. Paint having an asphaltum base or lead shall not be used.

3.1.3 Human Factors Engineering:

A. All moving parts shall be fully enclosed or properly guarded to prevent contact with personnel.

B. Components requiring adjustment, maintenance, or calibration, to include the rotating element and all wearing parts, shall be accessible without disconnecting the suction and discharge piping or removing the motor.

C. Coupling length shall allow disassembly without removing the motor or disconnecting suction or discharge piping.

D. Products shall not contain any lead or asbestos unless expressly authorized by the Contracting Officer. If approved by the Contracting Officer, all lead or asbestos containing products must be highlighted and their exact location detailed on all drawings.

E. The estimated maximum A-weighted sound pressure level shall not exceed 90 dBA any point 1 meter from the pump and driver assembly at any operating conditions.

3.1.4 Workmanship: All components of the pump assemblies shall be constructed and finished in such a manner that no sharp edges, burrs, or physical defects are present.

3.1.5 Transportability:

A. The pump assemblies shall be delivered fully assembled and mounted to a baseplate fully compliant with API 610 Paragraph

7.3. The baseplate shall have a drain pan surrounding the entire baseplate and be suitable for installation on a Government provided concrete foundation, including provisions for anchor bolts and grouting, but shall be rigid enough to mount without grouting.

B. Permanent lugs attached to the baseplate shall be provided for lifting of the entire assembly by crane. The lugs shall be fully

Page - 5 compliant with the requirements of API 610 and clearly marked with a load rating.

C. Lugs or similar lifting accommodations shall be provided for any component weighing more than 250 lbs.

3.2. Pump Requirements: The pumps shall be in accordance with API 610, Appendix A – PUMP DATASHEET, and as follows:

3.2.1. Pump Construction:

A. Pumps shall be of the horizontal axially split, multistage, between-bearings type meeting all requirements in API 610 for a BB3 style pump.

B. All wetted materials shall be austenitic stainless steel and all materials shall conform to API 610 Material Class A-7 or A-8.

C. All pump rotating elements shall be interchangeable.

D. The as-trimmed impeller diameter shall not exceed 95% of the maximum rated impeller diameter for the furnished pump casing.

E. Pump direction of rotation shall be counter-clockwise when viewed from the motor end.

F. Pumps shall have all provisions for mounting non-contacting vibration probes in accordance with API 610 Section 7.4.2.2.

Probes shall be provided and installed by others.

G. Pump suction and discharge shall be compatible with appropriate ASME B16.5 flanges.

H. All auxiliary piping systems shall comply with API 610 and ASME B31.3. All materials shall be stainless steel and all mechanical joints shall be flanged.

I. Pumps shall be furnished with mechanical seals. All seals shall be equipped with all necessary accessories to flush and cool the seal faces.

J. Mechanical seals shall be protected from excess discharge pressure, if necessary, by means of suitable pressure breakdown chambers or other reducing devices. Cooling shall conform to API 682 Piping Plan 11.

Page - 6

K. Bearings sizes and types shall be interchangeable with standard components.

L. Each bearing shall be equipped with a type T thermocouple for temperature measurement in accordance with API 610 Section 7.4.2.3.

M. All bolting and threads, including the casing, shall conform to

ASME B1.1.

3.2.2. Pump Characteristics:

A. Government will verify the final pump operating conditions, including all minor developed head and flow changes, following award. The Contractor shall not begin fabrication of the pump prior to receipt of these conditions.

B. The pumps shall be rated for the design point specified in

Appendix A – PUMP DATASHEET.

C. Pumps shall have a stable head-flow characteristic with continuous head rise to shutoff. The pump rise to shutoff shall be between 15% and 25% based on the initial design point.

D. Pump characteristics shall include a net positive suction head required (NPSHR) curve that represents 3% head deviation.

This may be referred to as NPSH3. A minimum margin of 25% shall be maintained between NPSHR and the net positive suction head available (NPSHA) for normal continuous operation at all flows including at maximum runout. NPSHA is specified in Appendix A – PUMP DATASHEET.

3.2.3. Cooling and Lubrication:

A. Pressure-lubrication system(s) shall be provided to cool the bearings, driver, and any other driven equipment. System(s) shall include all necessary equipment and accessories, including, but not limited to, the following:

1. Pump(s.)

2. Filter(s).

3. Heat Exchanger(s).

4. Reservoir(s).

5. Piping.

Page - 7

6. Instrumentation.

7. Heater(s).

8. Valves.

9. Recommended Alarm Levels.

B. Pressure-lubrication system(s) shall include a primary motor shaft driven pump as well as a backup electrically driven pump.

C. Pressure-lubrication system(s) shall include low point drains sufficient to allow complete drainage of the entire system and high point vents to prevent any entrapment of air during filling.

D. Lube oil reservoir(s) shall be fabricated of stainless steel.

E. Lube oil heat exchanger(s) shall be provided to maintain oil temperature levels in accordance with API 610 Section 6.10.2.4 and shall be designed, fabricated, and tested in accordance with ASME BPVC Section VIII, Division 1. If the pressure-lubrication system is shared with the driver, the heat exchanger(s) shall maintain oil temperature levels in accordance with API 541 Section 4.4.7.

1. Cooling water will be strained, 20 mesh, lake water with a maximum inlet pressure of 150 PSIG, maximum inlet temperature of 95°F, and a maximum allowable discharge temperature of 120°F.

2. Isolation valves, pressure gauges, and temperature measurements shall be provided on both the inlet and the outlet to each heat exchanger. All heat exchangers shall also be provided with a thermal relief valve as required by ASME BPVC Section VIII Division 1.

3. Heat exchanger(s) shall be capable of being disassembled for cleaning without removal from the baseplate.

F. All filters shall be dual cartridge type. Sample ports or differential pressure indicator shall be provided for each filter.

Page - 8

G. Pressure-lubrication system(s) shall include instrumentation to provide clear measurements for all relevant pressures, temperatures, and oil levels, including, but not limited to, the following:

1. Differential Pressure Switch.

2. Pump Discharge Pressure Gauge.

3. Pump Discharge Pressure Transducer.

4. Pump Discharge Flow Indicator.

5. Lube Oil Reservoir Level Switch.

6. Oil Outlet Temperature Indicator with Thermowell.

7. Oil Outlet Thermocouple with Thermowell.

H. Pressure-lubrication system(s), to include reservoir(s) and all piping, shall be thoroughly cleaned prior to being packaged for shipment.

3.2.4. Spare Parts:

A. Pumps shall be shipped with the following:

1. Two (2) Complete Sets of Soft Goods.

2. Two (2) Rotating Mechanical Seals.

3. Two (2) Thrust Mechanical Seals.

4. Two (2) Casing Wear Rings.

5. Two (2) Spare Packing.

6. One (1) Lab. Seal, Inboard.

7. One (1) Lab. Seal, Outboard.

B. Spare parts shall be packaged in a separate container with a suitable, permanent identifying label affixed to the container.

Spare parts shall be packaged for long term storage.

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3.3. Motor Requirements: The driver motors shall be in accordance with API 541, API 610, Appendix A – PUMP DATASHEET, Appendix B – MOTOR DATASHEET, and as follows:

3.3.1. Motor Construction:

A. The rating, characteristics, materials, and construction shall be in accordance with API 610 and API 541.

B. Motors shall be horizontal, single-speed, squirrel cage induction motors.

C. Motors shall be capable of starting across the line with 80% of rated voltage against a closed valve.

D. Separate terminal boxes shall be provided for the main leads, space heater leads, and the temperature indication device leads. All terminal boxes shall conform to API 541 Section 5.1.

E. Main terminal boxes shall be capable of withstanding the pressure buildup resulting from a three phase fault of 350 MVA for a duration of 0.1 sec.

F. Both ends of each phase winding shall be brought out to a single terminal box in conformance with API 541 Section 4.3.6.

A set of flux balance CTs shall be provided for differential protection.

G. Clear indication of the direction of rotation shall be given on the stator frames, nameplates, or both.

H. The motors shall use a pressure-lubrication system for the bearings. If the pressure-lubrication system is not shared with the pumps, it shall be subject to the same requirements as the pump pressure-lubrication system except that the temperature levels shall be limited in accordance with API 541 Section 4.4.7.

I. Grounding pads shall be provided in accordance with API 541

Section 5.7. Each grounding pad shall be provided with a mating hexagonal head bolt and lock washer.

J. Motors shall be painted in accordance with the manufacturer’s recommended procedures for outdoor service. The interior of the frames and bonnets shall also be primed and painted to provide protection against corrosion and abrasion. The outer surfaces of the motor enclosure shall be filled where necessary and painted to provide a smooth durable finish.

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3.3.2. Motor Characteristics: All motor performance characteristics shall be in accordance with API 541 and Appendix B – MOTOR DATASHEET.

4. VERIFICATION

4.1. The Contractor shall perform all inspections required by API 610. Pressure casings shall be inspected per API 610 Inspection Class II.

4.2. Testing:

4.2.1. The Government reserves the right to witness all testing. The Contractor shall coordinate with the Government at least 7 days prior to the performance of any test.

4.2.2. Impellers shall be balanced to ISO 1940 G1.0.

4.2.3. The performance tests for each pump shall be performed with a complete assembly, to include the destaged pump, drive train, and all auxiliary and cooling systems. The furnished motor shall be used for all shop testing. Performance testing of the fully staged pump assembly is not required.

4.2.4. The Contractor shall perform all hydrostatic, performance, and operational testing required by, and in accordance with, API 610. The performance tests shall run at the rated flow until oil temperature stabilization has been achieved and vibration readings shall be taken during performance tests. Certified test results shall be submitted to the Government for approval prior to shipment of any equipment.

4.2.5. If the pump is disassembled for any head adjustment greater than 5% after testing, the reassembled pump shall be retested.

4.2.6. If the vendor estimated NPSHR (Net Positive Suction Head Required in feet that will cause the total head to be reduced by 3%) is within 50% of the specified NPSHA (Net Positive Suction Head Available) at any point, then the shop test shall determine the NPSHR at each test point, except shutoff, in accordance with API 610.

4.2.7. The motor rated horsepower shall not be exceeded at any flow rate from 0 gpm to 120% of the rated flow in accordance with API 610.

4.2.8. The Contractor shall perform complete tests on each motor as defined in API 541 to verify that it is free from electrical or mechanical defects and to provide assurance that it meets design specifications. Certified test reports shall be submitted to the Government for approval prior to shipment of any equipment.

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4.2.9. Motors shall be initially balanced without the hub. The acceptable vibration amplitude for the motor balance shall be 1.5 mil peak-to-peak.

4.2.10. Noise level tests shall be performed in accordance with API 541.

4.3. Commissioning: The Contractor shall provide the services of competent technical personnel for the following:

4.3.1. Coordination: All field services shall be coordinated with the Government Representative at least two (2) weeks prior to any on-site visit to allow for proper clearance and base access. All field personnel shall be vested with the authority to make decisions binding to the Contractor.

4.3.2. Provide advice and guidance in the unloading and installation of the pump assemblies.

4.3.3. Following the installation of all auxiliary equipment, instrumentation, and controls, inspect and approve the installation and give assurance, in writing, that the full installation is correct and ready for service.

4.3.4. Instruct, advise, and approve the operational testing and start-up of the pump assemblies, to include the driver motors, prior to service. The Contractor shall provide the necessary technical services to resolve any operating issues as they develop until satisfactory operation is achieved. All field services as a result of manufacturing errors shall be paid for by the Contractor.

4.4. Training: The Contractor shall provide training by competent technical personnel to train the Government personnel.

4.4.1. Training shall cover the correct start-up, safe operation, maintenance, testing, and commissioning of the pump assemblies to include:

A. Pump and Motor Installation.

B. Pump and Motor Testing.

C. Pump and Motor Operation.

D. Equipment Checks and Standard Practices.

E. Start-Up Procedures.

F. Routine Maintenance.

G. Mechanical Seal Inspection and Installation.

H. Health Monitoring and Trending.

Page - 12

I. Proper Inspection, Disassembly, and Reassembly.

J. Troubleshooting.

4.4.2. Training shall be conducted at the Government site and shall include both classroom and hands-on training.

4.4.3. The training shall be videotaped for future use by the Government, and an additional full and reproducible copy of all training materials shall be provided.

4.5. Inspection: Upon receipt at AEDC, the Government will visually inspect the pump for general contract compliance notifying the Contractor of any obvious deviations. This visual inspection shall not be construed as acceptance of the pump.

4.6. Acceptance: The Government will accept the pump after installation and operational checkout that demonstrates the pump and driver meet physical and performance requirements. Acceptance shall be within 180 days of delivery to Arnold Air Force Base, TN.

4.7. Submittals: The Contractor shall submit all documentation in accordance with

Appendix C – Submittal Procedure. A summary table of required submittals is listed at the end of this paragraph. Submittals shall be submitted and marked in accordance with API 610. All measurements and data shall use US Customary Units.

4.7.1. Pump Submittals Required:

A. Certified Dimensional Outline Drawing Including Motor and

Auxiliary Systems.

B. Cross-Sectional Drawings and Bills of Materials.

C. Shaft Seal Drawing and Bill of Materials.

D. Shaft Coupling Assembly Drawing and Bill of Materials.

E. Full P&ID Drawing Including All Auxiliary Systems.

F. Primary and Auxiliary Flush Piping Schematics and Bills of Materials.

G. Electrical and Instrumentation Schematics, Wiring Diagrams, and Bills of Materials.

H. Electrical Interconnect and Grounding Drawings.

I. Preliminary Performance Curves.

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J. Certified Material Test Reports for all Castings and Shafts

K. Detailed Report of all Repairs and all Heat Treatment Performed as Part of a Repair Procedure for Fabricated Components

L. Pump and Motor WK2 Values.

M. Static and Dynamic Loads to the Foundations.

N. Electrical Load Data to Include All Auxiliary Systems.

O. Rotating Element Balance Data.

P. Hydrostatic Test Data.

Q. Performance Test Data.

R. Vibration Test Data.

S. Noise Test Data.

T. Optional Test Data.

U. Heat Exchanger Datasheet(s) and Section VIII U-Forms.

V. As-Built Running Clearances from Quality Inspections.

W. Generic Casing Drawing per API 610 Section 10.3.2.3.

X. Pump and Motor Spare Parts Recommendations and Price List.

Y. Storage, Preservation, Packaging, and Shipping Procedures to

Include All Necessary Rigging and Handling Drawings and Procedures.

Z. Material Safety Data Sheets.

AA. Misalignment Tolerances.

BB. Alarm List.

CC. Equipment or Catalog Drawings for All Furnished Items.

4.7.2. Motor Submittals Required Prior to Assembly:

A. Motor and Material Data Sheets.

B. Motor Noise Data Sheets.

Page - 14

C. Motor Performance Data and Motor Curves, to Include:

1. Motor Starting and Acceleration Calculations.

2. Motor Time vs Acceleration Curve.

3. Motor Speed vs Torque Curve.

4. Motor Speed vs Current Curve.

4.7.3. Installation and Operations Manual: Manuals shall include instruction books, leaflets and drawings for maintenance, operation and erection of all equipment and shall provide complete information for dismantling and reassembling of equipment. The manual shall also include complete information for ordering of spare parts to include a complete list of all replaceable parts along with part numbers or identifiers.

Instruction books shall also include reduced drawings of general arrangements and elevations including all auxiliary systems, performance curves, and guaranteed performance data. A copy of all test results shall be included. Each instruction/operating book shall be logically divided into sections or chapters separated by numbered or lettered tabs, and shall have an index listing of all leaflets in the same order as they appear in the book. (Individual submittal of various manufacturers’ instruction books shall not be acceptable.)

4.7.4. Warranty: The Contractor shall submit a minimum one year warranty to commence upon Government acceptance or within 180 days after delivery whichever comes first. The warranty shall cover parts and labor for one year.

4.7.5. Submittal Table:

Table I. Required Submittal List

No. Section

Reference Submittal Description Due

1 4.2.1 Testing Date 7 Days Prior to Testing 2 4.2.4 Testing Plan per API 610 6 Weeks Prior to First Test 3 4.2.4 Certified Shop Test Results Prior to Shipment to AEDC 4 4.2.8 Certified Test Reports Prior to Shipment to AEDC 5 4.7.1.A Certified Dimensional Outline Drawing 10 Weeks ARO 6 4.7.1.B Cross-Sectional Drawings and Bills of Materials 10 Weeks ARO 7 4.7.1.C Shaft Seal Drawing and Bill of Materials 10 Weeks ARO 8 4.7.1.D Shaft Coupling Assembly Drawing and Bill of

Materials 10 Weeks ARO

9 4.7.1.E Full P&ID Drawing 10 Weeks ARO 10 4.7.1.F Primary and Auxiliary Flush Piping Schematics and

Bills of Materials 10 Weeks ARO

11 4.7.1.G Electrical and Instrumentation Schematics, Wiring Diagrams, and Bills of Materials

10 Weeks ARO

Page - 15

No. Section Reference

Submittal Description Due

12 4.7.1.H Electrical Interconnect and Grounding Drawings 10 Weeks ARO 13 4.7.1.I Preliminary Performance Curves 2 Weeks ARO 14 4.7.1.J Certified Material Test Reports Prior to Shipment to AEDC 15 4.7.1.K Detailed Repair Reports Prior to Shipment to AEDC 16 4.7.1.L Pump and Motor WK2 Values 10 Weeks ARO 17 4.7.1.M Static and Dynamic Loads to the Foundations 10 Weeks ARO 18 4.7.1.N Electrical Load Data 10 Weeks ARO 19 4.7.1.O Rotating Element Balance Data 24 Hr After Test Completion 20 4.7.1.P Hydrostatic Test Data 24 Hr After Test Completion 21 4.7.1.Q Performance Test Data 24 Hr After Test Completion 22 4.7.1.R Vibration Test Data 24 Hr After Test Completion 23 4.7.1.S Noise Test Data 24 Hr After Test Completion 24 4.7.1.T Optional Test Data 24 Hr After Test Completion 25 4.7.1.U Heat Exchanger Datasheet(s) and Section VIII U-

Forms 10 Weeks ARO

26 4.7.1.V As-Built Running Clearances With IOM 27 4.7.1.W Generic Casing Drawing With IOM 28 4.7.1.X Pump and Motor Spare Parts Recommendations and Price List With IOM

29 4.7.1.Y Storage, Preservation, Packaging, and Shipping Procedures

With IOM

30 4.7.1.Z Material Safety Data Sheets With IOM 31 4.7.1.AA Misalignment Tolerances With IOM 32 4.7.1.BB Alarm List With IOM 33 4.7.1.CC Equipment or Catalog Drawings With IOM 34 4.7.2.A Motor and Material Data Sheets 2 Weeks ARO 35 4.7.2.B Motor Noise Data Sheets 2 Weeks ARO 36 4.7.2.C Motor Performance Data and Motor Curves 2 Weeks ARO 37 4.7.3 Installation and Operations Manuals Prior to Shipment to AEDC 38 4.7.4 Warranty At Acceptance

5. PACKAGING AND DELIVERY:

5.1. Preparation for shipment shall be performed in accordance with API 610.

5.2. Before shipment, all pump equipment shall be thoroughly cleaned of scale, rust, grease and foreign matter.

5.3. Before shipment, all motor surfaces shall be cleaned of impurities.

5.4. Components that may be damaged, or result in damage to other components, such as couplings or ancillary systems, may be removed and shipped separately. The pumps and drivers shall be properly aligned prior to removal of the couplings for shipping.

6. NOTES – NOT APPLICABLE

Appendix A - 1

APPENDIX A

PUMP DATASHEET

Scope of Supply

1. Quantity of Pumps 3

2. Pump Type API 610 Type BB3

3. Driver Type Electric Motor

4. Driver Enclosure Type WPII

5. Spare Rotating Element (Yes/No) No

Fluid

1. Type Demineralized Water

2. Max Particle Pass 40 Mesh Screen

3. Specific Gravity 1.00

Rated Performance*

1. Pumps in Operation Two (Destaged)

2. Parallel (Yes/No) Yes

3. Suction Temperature Ambient

4. Min NPSHA, ft 1155

5. Max Suction Pressure, PSIG 500

6. Max Discharge Pressure, PSIG 2160

7. Total Discharge Flow, GPM 5800 (2900 Each)

8. TDH, ft 2350

Alternate Performance*

1. Pumps in Operation Three

2. Parallel (Yes/No) Yes

3. Suction Temperature Ambient

4. Min NPSHA, ft 1155

5. Max Suction Pressure, PSIG 500

6. Max Discharge Pressure, PSIG 2160

7. Total Discharge Flow, GPM 7000 (2333 Each)

8. TDH, ft 3500

Installation

1. Location Outdoor

2. Ventilation N/A

3. Open/Confined Open

4. Ambient Temp Range, °F 0 to 100

Service

1. Pump Service Intermittent

2. Suction Source Closed Loop Demineralized Water System

3. Discharge Destination Closed Loop Demineralized Water System

Configuration

1. Maximum Skid Weight, lbs 45,000

2. Maximum Rotating Mass, lbs 12,000

3. Maximum Rotor Torque, ft-lbs 8,000

4. Maximum Shaft Height above Bottom of

Skid, in

* Government will provide the exact pump operation conditions including developed head and flow after award.

Appendix A - 2

Note: Pump curves are identical destaged pumps operating in parallel.

END OF APPENDIX A

Appendix B-1

APPENDIX B

MOTOR DATASHEET

Appendix B-2

I INDUCTION MOTOR IJOB NO ITEM !T AG NO

API 541 5th Edition - DATASHEETS PURCHASE ORDER NO l]? American JI Petroleum1 U.S. CUSTO RY UNITS REQ ISPEC NO ·-·"h·•· . • RE VISION NO DATE BY

I

BASIC DESIGll - E n:los..e, Mounting, Electlical System Enclosure (4. 4.1.2): 0 Degree of Protection (4.4 .1.2.1) IP IPW24 0 Method of Cooling (4.4 .1.2.1) IC 01 e WP-II (\11/eather Protected Type II) (4.4 .1 .2.2) 0 WP-I (\11/eather Protected Type I) (4.4.1.2.2) 0 DP G (Dripproof Guarded) (4.4.1 .2.2)

,AjrFilters Reqnired for WP..// (5.5.3) 0 Pro>Asons Only for WP or DP G (5.5 .2) 0 Provide Filters for WP-I or DPG (5.5.4)

,Ajr Filter Capabillty (5 .5.4) 90% of Pilrlic /es 10 Mcron 0 other

0 P urchaser Sped ed Filters Manufactu rer:

Tyw Model Differential Pres9Jre Device (5.5.5) Provisions Required forWP- 11

• Differential Pressure SVlitch (5.5 .5) 0 Combination SVlitchl

0P ro>Asons Only for WP-I or DP G (5.5.5) 0 Differential Pressure Gauge (5.5.5) Gauge

0 P urchaser Sped ed De,,;ce: Manufactu rer· T ypff Model·

Enclosure for Motors Rated 6kV and Above (4 .4.1.1 f) TEFC, TEAAC, or TEAAC (1P44 or Higker) or • Uoo Enclosure Selected in Line 2

Q TE FC (4.4 .1.23) Q TEVP (4.4 1 23) 0 other Enclosure

Q TE AAC (4.4 .1.2 3) Heat E xchanger Tube 0 /\Juminum 0 Alum . /\Jloy 0 Copper 0 Copper /\Jloy 0 other· Matenals (4.4.10.8 a) 0 stainless steel 300 Series 0 stainless steel 316 Series(Req"d for Offffiore) (4.4 .10.8 a)

0 TEWAC (4412 4) Heat E xchanger Tube Materials (4.4 .10.8 b) 90 -10 Cn-Ni O other

Cooling Water Conditions (per 4 .4.1.2.4 a) 0 Water & Glycol Solution 0 Other Cooling Water Conditions or Chemisry (Attach Documentation)

Cooler Location-Onentation (4.4.1 .2 .4 c) 0 Supplier Deason 0 Abo"' Stator 0 other

Cooler Inlet-0 utlet Location (Facing NDE) 0 Supplier Deason Q Righi Side 0 Left Side 0 other

Tube Construction (4.4 .1.2.4 d; 4.4.10.8 c) Single Tube 0 Double Tube 0 Redundant Coolers (4.4.1 2.4 b)

Leak Detection (4 .4 .12.4 c) Required For Double Tube Coolers Inner Tube Leak Detection Required 0 Outer Tube Leak Detection /\Jso

Flow Sensor Vlith Local Indicator (4.4 .1.2.4 h) Required 0 Not Required Relay Contacts 0 Norm Open (NO) 0 Norm Closed (NC)

0 P urchaser Sped ed Filters Manufacturer Type: Model

Cooler Air Inlet & Outlet Temperature Sensor (4.4.1.2.4 h) Require d 0 Not Required 0 Same as Wnding O other

0 P urchaser Sped ed Filters Manufactu rer· Type Model

System of Units for HardWlre (1.3.1) 0 U.S. INorth Amen can Cusomary Q SI (Metnc)

HardWlre-Fasteners Materia l (4.4.1 .1 c) stainless steel 30 0 Series Tkrougk MJ2 (J/2 in.) 0 SS 316 Series Through 112 in for Offshore

0 Pro,,;son for Pre-Start Purging (4.4.1.1 e): Purchaoor Speciled Purge Details·

Field Piping Connection Sizes (4.4 .3 .1): Supplier SID O other Dud Gasketslllo Its Provided by (4 .4 3.8) Supplier SID O other

Auxiliary Motor Driven Fans (4 .4.10.6.3) 0 Yes O No PhNolts: Phaoo Volts

P aint Sysem· Supplier 's Paint System 0 Purchaser Spedled Paint System Paint System Spec. No

Mourting: • Horizontal Foot Mounted 0 Horizontal FIange Mounted Vlith Feel 0 Vertical Foot Mounted

0 Vertical Flange Mounted O shatt DoW1 Q Shatt Up 0 Solid Shaft 0 Hollow Shatt 0 Non-R e.,,rse Ratchet (NRR)

0 Vertical Motor to Carry Thnist (If Selected. Complete the Applicable P.rea of Bearing and/or Dn"'n Equipment / OEM Sedion. P g. 6, Lines 39 and 40)

Flange Type IBolt Cirde: 0 Supplier Decision O other

0 other Flange Mounting Requirements

• Baseplate Furnished by (4 .4.2 .6) Dn"'n Equipment Supplier 0 Soleplate Furnished by (4.4 .2.6)

0 Non-Mas;ive Foundation Applies (4.4.6.13; 4.4.6 .2.1.2), Description·

0 Data for Non-Massive Sysem Dynamic Analyss Required from Machine Vendor (per 4 .4.6 .1.3 a, b, c, d)

Electrical System Prim ary P ovi.er Source: Volts 3 Phase 60 Hertz Mamum Ground Fault Amps

Method of E lectrical Grounding (5.62 3) • Resistance O R= 0 un;;:;;;;;;- Q Solid 3-Phaoo Fault Current at Machine Terminals(5.12) 350 MVA Let-Through Energy (5.1.2.1) l'i (Ampere-Squared Seconds)

Min. S.C . at Motor Bus (4.2.32 C) M VA at vb<E XJR Ratio· _2_0_ Min . Motor Term . Start Voltage --- % Rated

Other Information·

Appendix B-3

I INDUCTION MOTOR IJOB NO ITEM ITAG NO

API 541 5th Edition - DATASHEETS PURCHASE ORDER NO .

1P American JI Petroleum1 U.S. CUSTO RY UNITS REQ ISPEC NO ·-·"··· .

RE VISION NO DATE BY

BASIC DE SIGN - BoolirQs, Sools BoorirQs: Horizontal Machines

Beartng Type- Hf drodynamic fl.4. 7.1.1) • Sleeve (4.4.7.1.1) 0 Tilting Pad (4 4.7 .1.1)

0 Bearing constant-Level Oiiers Required (4 .4 .7.2.2) Type·

0 Antitriction (4.4.7 .1 3)

O other·

BoorirQs: Vertical Machines

Thrust Bearing Load Momentary lbs Momentary lbs Dowithrust Upthrust (4 4.7 111 a) Continuous lbs Continuous lbs

O other

Sools: 0 Special Seals for Gas Purge (4 .4.7 .3 a) 0 Non-Conducting Seals (4 .4.7.3 b)

Other:

BASIC DE SIGN - Dooling Lubrication

Hydrodynanic Boorings: Ring Type Self lublicat.ion tf .4.8.1)

TypeNiscosrry of Oil (4.4.8.5; 4.4.8.8; 5.1.4.2) 0 Supplier Deason 0 Other, Define

0 PresSJrized Lube Required (4.4 .8.4) 0 Common wth Drt"'n Equipment (4.4.8.5)

System Supplied by (4 .4 .8.4) 0 Driven Equipment Supplier 0 End User 0 Motor Supplier 0 Other·

Lube System to ComplyWrrh AP I 614 (4.4 .8 .6) 0 P art 3: General Purpose 0 Part 2: Specia l Purpose Q ISO 10438-1

Main Oil Pump Driven by 0 Supplier Decision 0 Separate, Independent Motor 0 Main Motor Shafi

Other Lube System Information:

0 Meet Cleanliness Requirements of AP I 614 for 5 GPM and Above Capacrry (6.2.3.2)

0 Purge Oil Mist (4 .4.7.4 .1)(Describe or /ltlach Requirements)

Antifricti m Boolings: Grease Type: 0 Supplier Decision O other:

0 Pure 0i1 Mist (4.4.7.4 1; 4 4.7.4 5) 0 Oil Mist Ready or 0 Oil Mist P ro\oisons Only (Bearing Grease Removal May be Required - See Guide)

Vertical Motor Bearings: Thrust Bearing 0 Supplier Decision 0 Grease Lubrication 0 Oil Sump Lubrtcation

Guide Beartng 0 Supplier Decision O other

Other:

SPECIAL COMO ITIONS

0 Shafi and Spider One Piece Forging for 4 or More P oles (4.4 .5.1 .4; 4.4 .5 .1.2 b)

0 Special LoV\er Vibration Limns, Define (6.3.3 .12)

0 E fficiency Evaluation Factor (8.1.2) EF= cost!l'.W C= costJ\\WH applied at % of Full Load

0 Test Method for E iq:iected and Guaranteed Efficiency Data (8 .1.3 f):

0 Local Codes, Define (4.1.8)

0 E >dema l Loads Imposed on Motor EndoSJre Vlhen Connected at Installation Srre, Define (4 .4 .4)

0 Special Over"!leed Requirement (4 .1.5; 4 .4 .5.2.7)"

Other:

Notes IOther Requirernents:

Appendix B-4

I INDUCTION MOTOR IJOB NO . ITEM IT NJ NO

J ) American JI P·-etr·ole-·u-m1 ..U...S. CUST.Ol'MRY UNITS REQ I SPEC NO • RE VISION NO DATE BY

I Bold Italics - Indicate Defanlt Selection IRE V. DATE PAGE 4 OF 12 Rw

ACCESSORI ES

Hooters: •Frame Space Heaters(5.4.1; 5.4 .2; 5.4.3) Sheath Material: • Supplier Decision 0 other

• Single Vo Itage Design Operating Voltage 208V Phase 3 or

0 Dual Voltage Design Operating Voltages I Phase --- 0 Bearing Heaters (4.4.8.3) Operating Voltage Phase ---

• Main Terminal Box Space Heaters Required: !'Joo See Main Terminal Box Section, Page 5

For Class ified Areas Provide T emp. Code (from Pg. 1)· 1J Used for Labeled Heaters if Not Specified Temp. Code ancVor ---

Moll<. Surfa ce Temp (5.4.2) Max . Surface Temp : ·c (Less Than or Equal to 80% of !IJT on P g. 1 for Unlabeled Heaters, 160°C if AIT Not Specified)

Winding Terrplrat..-e D<tectors (5.3): RTD - Platinum, J L-Wte, 100 Ollms at O'C (5.2.1.1) 0 Other RTD Material Required Number per Phase (5 .2.1.2): 111tee (.l) Oother: l/\ilres: --- Resistance:

0 Ground One (1) Common Lead Each E lement in Terminal Box (5.2 .1 .2)

0 Thermocouples T we No. per Phase Thtee (.l) O other

Booring T""11erature D<tectors (5.3): RTD - Platinum, J L-Wte, 100 Ollms at O'C; 01e tr)per Beating for Hjdrodjnamic & Tllrust Beatings (5.3.1) 0 Other Qty. per Beanng --- • DualElement OK • Install per API 670 (5.3 .1) 0 Ground One (1) Common Lead 0 Provisions Only 0 Other RTD Matenal l/\ilres ---- Resisiance 0 Other Info·

0 Thermocouples : Twe:

0 Oil Temp. Indicators (Dial Thermometers) (4.4 .7.1 .16) Type 0 Alarm Contacts Number of Contacts: --- O NO ONC

Location ofTerminations for Bearing Temp. Det. (5 .1.14): 0 Supplier Decision 0 Terminal Head 0 T-Box • T Box wth Winding Tern p. Det.

Antii'iction Beanngs: 0 Use Selections Above When Anti friction Bearings are Specified

\/ibration D<tectors (5.8) Mon-Contact Shaft Probes (5. 8.1): Motors Operating at 1200 RPM and High,.. Motors Operating at Less Than 1200 RPM

Shatt Probes (X-Y) (5.8.1) Prwisions Required 0 Installed 0 Pro\>isions 0 lnsialled

Phase Reference Probe (5.8 .1) Prwisions Required 0 Installed 0 Pro\>isions 0 lnsialled

Number per Bearing (X-Y) (5.8.2) 1\vo (I.) 0 Four (4) 1\vo (2) 0Four (4)

Provide Twi (2) A>ial-Position Probes for Hydrod)namic Thrusi Bearings at the Thrusi End (5.8.2) Provisions Requited 0 lnsialled

Probe Lead Protection (5 .8 .1.1) Conduit 0 other

Manufacturer of Probes, Oscillator-Demodulator 0 Supplier Decision 0 Purchaser Delned, Twe

Probes Provided by 0 Supplier Oother Installed by 0 Supplier 0 other

Oscillator-Demodulator by 0 Supplier Oother Installed by° 0 Supplier 0 other

Location of Terminations (5.1.14): 0 Supplier Decision 0 In Osc .-Oem adulator Box 0 In Sensor Housing 0 other

Booring Housing Sesrri c Sensors: Manufacturer :

Sensor 0 lnsialled 0 Provisions Only 0 Per API 670 (5 8 3) 0 Supplier Decision 0 Purchaser Delned

Vibration Swtch: 0 lnsialled 0 Provisions Only 0 Per API 670 (5 8.3) 0 Supplier Decision 0 Purchaser Delned

Oe\>ice P ro\>ided by 0 Supplier 0 Other Insialled by· 0 Supplier 0 other

Delne Mounting IHole Size if Purchaser Defines Device lf SVlitch, Type 0 Manual Reset 0 E lectric Reset

D .E. Bearing Qly --- Position(s) 0 Honzontal O vertical 0 Axial O other:

N.D .E. Bearing Qty --- Position(s) 0 Honzontal O vertical 0 Axial O other:

Location ofTermi nations (5.1 .14): 0 Supplier Decision 0 Terminal Box 0 Terminal Head

0 In Sensor Housing

0111,.. Meritors and Deoices

0 Mon[ or to !IJarm for Shatt Grounding Brush Replacement (4.4.7 .1.9) Describe

0 Other Mon[ors or Devices:

Alarm and Comml S!Mtches (5.6.1): SPDT 10 Amp 120VAC & 125 VDC O other

Auxiliary Equipmert T-Boxes (5.1.4.1 Location of Aux. Bo""s (Facing Non-Drive End)· 0 Left Side 0 Right Side O other

0 Stainless steel Aux . Bo""slEnd . (5 .1.4 .1) Cond.ICable Entry(5.1 .4 .1; 5 .1 .13): 0Bottom 0 Lett Side or 0 Right Side Facing Non-Dnve End

Accessory E qui1>ment Wiring Outside E nclosure (5.1.11 Rigid Conduit O other

Appendix B-5

INDUCTION MOTOR

American JI Petroleum1 ••<'h·•·

I

DATASHEETS

IJOB NO . ITEM IT NJ NO

JJ) AP I 541 5th Edition - U.S. CUSTOl'MRY UNITS .

PURCHASE ORDER NO .

REQ. / SPEC. NO

• RE VISION NO DATE

Bold Italics - Indicate Defanlt Selection IRE V. DATE PAGE

BY

OF 12 Rw

• Main T-Box Space Heaters (5.1.6 b) or • Single Voltage Design Operating Voltage 120V Phase 1

ACCESSORIES - Moin T,..rrimlBox Moin T,..ninal Box (5. 1.1): Box Si2!l Mnimum Size is Typ e Hper NENll M; 1Patt 20 witll Copper Bus Bar & standoff lnsulatotS Requited

Other Size 0 Supplier Decision for Required Accessories 0 For Shielded Cable Term. (5 .1.6 e) O other·

Box Location Facing Non-Drive End· 0 Lett Side 0 Right Side 0 othec 0 Thermal Insulation (5.1 .6 a) Cable Enter From (5.1.4.1) 0Bottom 0 Top 0 Dnw End Side • Non Drive End Side 0 Quiel: Dioconnect studs or Receptades (5.1 .61)

Incom ing Conductor Si2!l: 500 kcmil Twe MV-105 Insulation EPR Qty . per Phase 1 0 Provision for Purging (5.1.6 c) All

Phase Leads in Terminal Box (4 .3.6)· Requited 750k W (1000HP) and Larger 0 Provide in <750kW (1OOOHP) 0 Removable Links (5.1.6 d)

Copper Bus Joint Plating (5.1.6 i): 0 Supplier Decision 0Silver e Tin 0 None 0 Copper Ground Bus (5.1.6 k)

0 Insulated T erminations and Interio r Jumpers (5.1 .6 m) 0 6kV & Up Use Insulated Bus Bar BetV1een stator Windings and Main Terminals (4.3.9)

Refer to Page 4 for Heater T-Code, etc 0 Dual Voltage Design Operating Voltages I Phase For the Devices Follo\l\ing Below, the Purchaser May Make a Pro,,;de-Install Selection, the Default is Provide and lnstan by Supplier :

• Differential Protection Current Transformers (5 .1.6 h; 5 .1.8; 5.6 .3) Pro,,;ded By and Installed By

Type: • Self.llalancing 0 Full Differential 0 Accuracy CIasa C10 Ratio 50:5 Quantity 1

• Surge Capacitors (5.1.6 g; 5.6.2 .1; 5.6 .2.3)· • Microfarads 0.25 0

• Surge llrresters (5.1.6 g; 5 .6.2 .2; 5 .6 .2.3): e kV Rated 7.5 0 0 Current Transformers (5.1 .6 h) for Phase Current Meter 0

Accuracy CIasa Ratio Quantity

0 Voltage Transformers(5 .1.6 j) for Voltage Meter 0 Fuses Required 0 Accuracy CIasa Ratio Quantity

0 P artial Discharge (PD) Detectors (5.1.61; 5 .6.4 .1) 0 Deocnbe Required System

PD T -Box Location (5 .6.4.3) Veltica/ outs ide Surface of /VIJin T-Box O other llllSCELLANEOUS, SUPPLIER'S DATA

0 Qty. Special T ools and Litting De,,;ces (4 .1.11; 4.1 .12; 4.4 .2.14)· 0 Proof of Non-Sparking, Corrosion Resistant Fan (4 .4.10.6 .1)

0 Separate Nameplate Vlith Purchaser's Information - List Below(4.4 .11.4) 0 E lectronic \o1bration Test Data - Define DigItal Form at Below(6 .3 .3 .17)

Shiprrert (6.4.1) 0 Domestic 0 E xport Boxing 0 Special Shipping Bearings (6.4.1 k) 0 Outdoor storage More Than Six (6) Months (6 .4.2)

Proposals (8 .1) • Typical Dra\l\ings & Literature Vlith Proposal (8.1.8) 0 Purchaser Defined E fliciency Method (8 .1.31):

0 Separate Price Sheet for Each Test on Datasheet Page 7 (8.1.14) 0 Packaged Pnce for NI Tests on Datasheet P age 7 (8.1 .14)

0 P ro,,;de Requirements for Special Weather & Winten<ing P rotedion (8.1 .15) • Provide Safe stall Time Calculation Method and Limits (4.2.4.3)

0 P ro,,;de Quote for Supervision of Installation and Erection (8.1.17) 0 Provide Quote for start-Up Com missoning Service (8.1.17)

0 Materials to be Identified Vlith ANSI, AST M, or ASM E Numbers (8.1.18)·

Cortract Dalta (8 .3) 0 Specia l Identification for Transmittals (8.3 .2) Define Below or Specify Where T his Information is to be Found

Drowings (8. ) System of Units for Dra\l\ings/Data (1 .3.1): 0 U.S .!N .Am . Customary Only 0 SI (Metric) Only O u.s. (SI) 0 SI (U S)

0 Supplier to Pro,,;de Curve Data in T abular Form at (8.5.1) Define P re ferred Digital Format

0 Quantities of Documents & Dra\l\ings, and Documentation Schedule (or Define Source for T his Information) (8 .5.1):

0 Atter Purchaser Re,,;ew of Drawngs, Quantity of Certified Dra'llings to be Provided (8 5.2):

lnstructim Maruals (8 .7) 0 Quant ity of Instruction Manualsto Pro,,;de (Twically Supplied in Digltal Format) (8.7 .1)·

• Detailed Instructions and Photos, etc. for Disassembly and Inspection ofBearings and Seals (8.7 .4 c)

0 Photos Sho\l\ing Machine Assembly steps Required, Induding Each Step of Bearing Assemb ly (8.7.5)

0 Copies of Applicable Certifications, Including NRT L, Material Certifications (Including P MI), and other Certifications for the Machine(s) (8.7 .6)

Define Any/NICertifications Required, lnduding Matenals

Appendix B-6

I INDUCTION MOTOR IJOB NO ITEM !T AG NO

1]? Amer ican JI Petroleum1 U.S. CUSTORY UNITS REQ ISPEC NO ·-·"··· .

RE VISION NO DATE BY

LOAD REQUIREMENTS AND STARTING CONDITIONS

Lood Torque and Inertia Re(J1irements (4.2.2): Per NE MA MG 1 Part 20 or 0 Per Speciled Load Curve & Data (Lines 25 and 26 Below) (4.2.2 .1 a)

Desgn Load Cur"' Condition 0 Unloaded (e.g. Closed Valve or Damper) 0 Loaded (e.g. Open Val"' or Damper) 0 Partially Loaded (e.g. Min. Flow)

Load Re-Acceleration Required (4 .2.2 .1 b) No 0 Yes Re-Acceleration Load Data or Cur"' No

If Yes Above, Complete the Followng (4 .2 .3.5) Max . Time of Voltage Interruption Seconds

Voltage at Motor Terminals During Re-Acceleration Volts

Motoc starting (4.2.l): stillfing witil 90% of Rat.ed Voltage at. Nbtor Terminals (4:2.3.1) or 0 Other Percentage of Rated Voltage %

0 Other starting Method (4.2.3.2 a) 0 !IJJtotransfoITTler 0 C aptive T ransfoITTl er 0 Reactor 0 Solid state Sett starter 0 ASD

Other Metho d % Volts: % If Sett Starter, Define Percent Lod<ed Rotor Current Limit During Acceleration- %

0 Maxim um Locked Rotor Current Other Than in 4 .2.4.4 a (450 to 650%) 0 % of Full Load Amps or 0 Maximum Amps

0 Determine Starting Capability per (4.2.3.2 b) Min Volts at Motor Terminals Under Amps Locked Rotor Current or (4.2 .3.2 c): Min ---- S.C. MVA and --- XIR Ratio wth Base Voltage and --- % Rated Volts at Motor TeITTlinals

• Provide Curves & Data (8.1.3 a, b) At Rat.ed Voltage & Mn. stillf Conditions 0 Other Volts 0 other

0 No. of Conseruti"' starts other Than Table 4 (4.2.4.1 ) Wth M otor Temperature at Ambient · 3 O other·

With Motor Temperature Greater Than Ambient but Less Than Operating Tern p.: 2 O other:

0 No. of Full Voltage Starts if More Than 5000 Required (4.2.4 .1; 4 .4.5.1 .1)

Other

DRIVEN EQUIPMENTINFORMATION - OEMDATA

Driven Equipment Tag No.(s) Description Location

Driven Equipm ent M 1gr. T)!Je IModel No.: RPM

Driven Equip. Rotation viewed from Non-Dlive End of Nbtor: 0 Clod<wse 0 Counterclockw se 0 Bi-Directio nal O"'rspeed T rip Point

Required Motor Rotation viewed from Non-Drive End of/Vbfor : 0 Clod<wse 0 Counterclockw se 0 Bi-Directio nal (if Applicable)(4 .1 5)

T)!Je of Load Centrifugal 0Pump 0 Compressor 0Fan O other RPM

Posti"' Displacement · 0 Pump 0 Reciprocating Compressor Compressor Factor "C"

Maximum Current Pulsation per API 618 (4 .2 .3.6) 40% 0 other %

Provide Crank-Effort Chart or Torque.f ffort Cur"' No.(8.1 .3 g)

Load Charactengics per (4.2.2 .1) NEMl !IE 1Pillf 20 0 other - Pro\oide Load Speed-Torque Cur"' No. (4 .2.2 .1 a)

Total Dn"'n Equipment Load Inertia Renectedto Motor (4.2 .2 .1 c): Wk 2 lb-tt2 or GD 2 kg-m2 at RPM

0 Speed lncreasng or Reducing Gearbox (4 .2.2.1 c) R atio Note: Affect on Inertia to be lnduded in Total Inertia Above

Driver Connection to Load 0 Direct Coupled 0 Gearbox 0 V ar Cog Belt Belt Ratio

Motor Shatt E xtenson (4 .4.5.1 .9) 0 Cindncal Flt 0 Taper Flt 0 Integral Flange

Coupling Sped ed by 0 Purchaser 0 Dri"'n Equipment Supp Iier 0 M otor Supplier 0 Per AP I 671

Coupling Manufacturer T)!Je Model:

Supplied by 0 Purchaser 0 Dn"'n Equipment Supplier 0 M otor Supplier O other

Motor Half Coup ling Mounted by (4 4 .9.4) (Requires Vibration Test in 6 .3.1 .5)

0 Purchaser 0 Dn"'n Equipment Supplier 0 M otor Supplier O other

Coupling Inertia (4 .2.2.1 c): Wk2 lb-tt2 or GD 2 kg-m' (To Be Included in Total Inertia Above)

Mass Moment of Half Coupling Ass:y. (4 .4.6 .2.1.1 n lb-tt2 or kg-m' (For Damped Unbal. Response Analyss)

Center of Gravity of Half Coupling Ass:y ., Drawng Reference or Dimensions (6 .3.5 .3)

Other Information:

Vertical Pumps Thrust Beanng Lcad Momentary lbs Momentary lbs DoVlllthrug Upthrust

(4 .4.7.1 .11 a) Continuous lbs Continuous lbs

Other Information·

Appendix B-7

END OF APPENDIX B

Appendix C-1

APPENDIX C

SUBMITTAL PROCEDURE

PART 1 GENERAL

1.1 DESCRIPTION OF REQUIREMENTS. This section specifies procedural requirements for non-administrative submittals, including but not limited to shop drawings, product data, manufacturer’s certificate, design data, calculations, and verifications, manufacturer’s instructions, manufacturer’s field service reports, samples, operation and maintenance manuals, and other miscellaneous work-related submittals. These submittals are required to amplify, expand, and coordinate other information contained in the contract. This section describes the type and content of submittals that may be required for this work. The required submittals are included in the Statement of Work or Specification.

Non-work-related submittals are addressed elsewhere in the contract rather than in the specification and may include items such as: contract progress schedule, permits, payment applications, performance and payment bonds, insurance certificates, and progress reports.

The Contracting Officer may request submittals in addition to those specified when deemed necessary to adequately describe the work covered in the respective sections of the specification or statement of work.

1.2 SUBMITTAL PROCEDURE

A. Definition: For the purposes of this section, the term “Contractor” denotes the prime contractor.

B. Listing: At the end of paragraph 4 of the specification is a summarized listing of item submittals requiring approval for the work. The listing is included for the convenience of users of the contract documents. The listing may not be all inclusive and additional item submittals may be required. Within 14 calendar days after receiving contract award, Contractor shall submit a copy of the summarized submittal listing with calendar dates assigned to each item submittal indicating when submittal will be received by the Government. If contract requires a pre-construction conference, Contractor may submit completed submittal listing at the conference.

C. Risk: Do not proceed with the part of the work covered by an item submittal including purchasing, fabricating, and delivering until approval is received. Machinery, equipment, material, and articles that do not have the required approval shall be installed or used at the risk of subsequent rejection. Any fabrication or other work performed in advance of the receipt of accepted item submittals and approvals shall be entirely at the Contractor’s risk and expense.

Appendix C-2

D. Transmittal Timing: Coordinate the preparation and processing of item submittals with the performance of the work. Prepare and transmit each item submittal to the Contracting Officer sufficiently in advance of the performance of related work and other applicable activities. Transmit related item submittals for the same unit of work so that processing will not be delayed by the Government's need to review submittals concurrently for coordination. No delay damages or time extensions will be allowed for time lost in late submittals.

E. Content: Each submittal shall be complete and in sufficient detail to allow ready determination of compliance with contract requirements. All submittals which are generic and list more information than is specifically required shall be marked to identify required information. Complete AF Form 3000 and attach as cover sheet for each submittal. Contractor may include multiple item numbers on an AF Form 3000.

F. Language: All item submittals shall be written in English, including documents, notes on drawings, sketches, and/or samples, calculations, manuals, and all other instances of written text and communication.

G. Units: All item submittals shall be marked or show dimensions and values in the same units as specified in the contract documents.

H. Review Time: Allow sufficient time so that contract performance will not be delayed as a result of the time required to properly process submittals, including time for re-submittals, if necessary. Allow 14 calendar days for initial Government processing of each submittal. No extension of time will be authorized because of the Contractor's failure to transmit submittals to the Government sufficiently in advance of the work.

I. Contractor Certification: All submittals shall be carefully reviewed by an authorized representative of the Contractor prior to submission to the Government. Each submittal shall be dated, signed, and certified by the Contractor as being correct and in strict conformance with the contract documents. No consideration for review by the Government of any Contractor’s submittal will be made for any items which have not been so certified by the Contractor. All noncertified submittals will be returned to the Contractor without action taken by the Government, and any delays caused thereby shall be the total responsibility of the Contractor.

J. Deviations: Should any item submittals required by the contract documents show deviations from the contract…