01AirSpec.pdf

bAIRMUNITION SPECIFICATION

FD2020-17-50099

NSN: 1377011655942ES and NSN: 1377015029976ES

18 NOV 2016

1. The contractor shall provide an advance Report of Shipment (REPSHIP) to the consignee no later than 24 hours prior to the shipment arrival, and for ammunition shipments no later than two hours after shipment departure. A (REPSHIP) shall include all the following data in accordance with ATTACHED

2. DODIC Number: KY95, JL45___

3. Ammunition Data Cards (ADC) shall be filled out; input in accordance with Attachment 2, Statement of Work – Ammunition Data Cards; and state quantity/serial number of lot acceptance test units in the remarks block. One hard copy of the ACD shall accompany shipments to each shipping location

CDRL (DI-MISC-80043B).

4. Items shall be marked in accordance with CAD/PAD Item Marking Instruction Version 1.3, 19 Apr 2016, reference attachment.

5. Shelf Life Code marking NOT required per MIL-STD-129R.

6. NSN: 1377011655942ES

Hazard Class Division: 1.4 Storage Compatibility Group: S DOT Marking: CARTRIDGE, PRESSURE, EX19880630 DOT Class: 1.4S DOT Label: CARTRIDGE, PRESSURE UN Serial No: UN045 UN Proper Shipping Name: CARTRIDGE, PRESSURE

NSN: 1377015029776ES

Hazard Class/Division/SCG/SG: 1.4S DOT Proper Shipping Name: IGNITERS UN Serial Number: UN0454

EXPLOSIVE: 1.4S

NET Explosive Weight/Item: 0.000946 lbs (0.000429 kg)

7. All Engineering Change Proposals (ECP’s), Notice of Revisions (NORs), and Request For Variances (formerly RFD/RFWs) affecting the approved product baseline configuration, acceptance test procedures, or manufacturing process of any item(s) on this contract shall be in accordance with EIA- 649-B. Major ECPs with NORs and Critical/Major RFVs shall be submitted to the responsible Government Engineering Authority for review/disposition by CCB. Minor/Administrative ECPs with NORs and Major RFVs shall be processed by the:

COGNIZANT GOVERNMENT ENGINEER

ECPs - CDRL (DI-SESS-80639D) NORs- CDRL (DI-SESS-80642D) RFVs - CDRL (DI-SESS-80640D)

8. Item(s) must pass both gross and fine leak checks. MIL-STD-883K, Method 1014.15 may be used as guidance. The existing leak rate limit established for this item(s) will remain the same.

Contractor shall generate a Lot Acceptance Test Plan (LATP/ATP8.) with an analysis or test results showing compliance for Hill AFB engineering approval at least 90 days prior to commencement of Lot Acceptance Testing for 30 days approval time after submission.

CDRL (DI-QCIC-80553A)

9. The contractor shall provide the Lot Acceptance Test Plan (LATP/ATP) FOR THIS ITEM(s) in accordance with contractual data requirements. No charges to previously approved government Acceptance Test Plans be made without prior government approval. The Lot Acceptance Test Plan provided must be approved by HAFB engineering at least 90 days prior to commencement of Lot Acceptance Testing allowing for 30 days approval time after submission.

10. Lot Acceptance Test Requirement are: CONTRACTOR

11. The contractor shall furnish a Lot Acceptance Test/Inspection Report in the following System(s):

WAWF/ CDRL (DI-NDTI-80809B

12. LOT ACCEPTANCE TEST: In the event of an end item failure, the contractor shall not notify the PCO/ACO and Air Force Engineering Organization within 1 business day.

Air Force Engineering Organization: AFLCMC/EBHJ E-Mail: David.monk@us.af.mil.

13. In the event of test failure(s), a failure Analysis and Corrective Action Report with proposed corrective actions/recommendations is required. CDRL: (DI-SESS-81315B)

14. If Hexanitrostilbene (HNS) explosive material is used in the manufacture of this item, the HNS shall meet the requirements of Government DocumentWS5003F (or latest revision), Purchase Description of HNS Explosive; and maximum particle not to exceed 250 microns.

15. The age of the energetic materials and components (i.e. ALL explosives, propellants, pyrotechnics, cartridges, and /or initiators) used in the manufacture of the items or sub-components shall not exceed (24 ) months based on the original manufacturing date. All energetic materials and components must be traceable to the original DoD qualified manufacturing and compliant with t1he ITAR part 120 and 121 (http://www.pmddtc.state.gov/regulations_laws/itar.html).

16. Raw (non-blended) ingredients & materials used in blended/mixed energetic materials such as, but not limited to: fuels, oxidizers, binders, curatives, sensitizers, plasticizers, stabilizers ect., shall not exceed 24 months since date of manufacture’s Specification or MIL-STD. The government may waive the energetic and constituent material requirements listed above or portions thereof, on case-by-case basis (when acceptable to the government) provided the contractor furnishes all details of the reason for the variance and the age, lot numbers, traceability, and other pertinent information/ test data and Certificate of Analysis/ Conformance (COA/COC) of the subject materials or components. The variance shall be submitted as a RFV and may be of subject to, but not limited to, conditions such as sensitivity testing, stabilizer and analysis and/or dehumidification at vendor’s cost; therefore, vendor must plan accordingly. RFV not required provided vendor has approved energetic material and constituent management and recertification plan approved by HAFB technical authority for this specific contract and contract is executed with materials in compliance with said plan. Recertification test data for materials shall be provided by vendor upon request at no additional charge to the government. All raw ingredient, materials and components must be traceable to the original DoD qualified manufacturer and components must be traceable to the original DoD qualified manufacturer and compliant with the ITAR part 120 and 121.

17. Percussion primers shall have been certified/recertified by performing sensitivity (all-fire/no fire) and dud testing per applicable specification within the past 24 months unless they are Navy certified and have a 2 year certification. Primers shall be stored is a temperature and humidity controlled environment and in a sealed container with desiccant from time of primer manufacturing, shipping, storage and through final installation in end item.

All primers shall be X-rayed in top side views for critical defects prior to use.

18. THE SECTION ABOVE PERTAINS TO EXPLOSIVE AND HAZARDOUS ITEM ONLY.

PLEASEINITIAL FOR CONURRENCE WITH HAZARD CLASSIFICATION DATA LISTED IN

BLOCK. SAFETY TO CONTACT ES IF ANY DISCREPANCIES NOTED.

19. First Article Test/Inspection Report IAW AFMC form 260.

CDRL (DI-NDTI-80603A0

20. First Article Test Plan and Procedures.

CDRL (DI-NDT-81307A)

Contracts involving ammunition and explosive (AE) will contain:

-DRARS Title 48 Part 252.223-7002, Safety Precautions for Ammunition and Explosives -DRARS Title 48 Part 252.223-7003, Change in Place of Performance- Ammunition and Explosives

Additionally, if the scope of work includes air shipment of explosive, the safety specification should require contractor compliance with:

AFMAN 21-204(I), Preparing Hazardous Materials for Military Air Shipments.